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EXPORT CONTROLLED RollsRoyce

250B17F SERIES OPERATION AND MAINTENANCE

ENGINE TROUBLESHOOTING
To assist in correction of malfunctions which could occur, refer to Table 101.

Table 101

Troubleshooting

Item Trouble Probable Cause Remedy

1 Engine fails to reach 15% Inadequate torque at starter Check output of starter and
cranking speed. pad. battery.
Binding N1 Check inlet for foreign object
damage. Rotate N1 by hand
and listen for abnormal noise.
2 Engine fails to light off. Preservation oil fouling the Try a second start.
spark igniter.
Air in the gas producer fuel Purge air from the system.
control and lines. (Refer to para 2.E.,
730000.)
Faulty circuit to ignition unit. Listen for ignition operation.
Observe for fuel vapor com-
ing out of the exhaust. Check
input power to ignition unit.
Isolate and replace defective
part.
Faulty ignition exciter. Listen for igniter operation.
Observe for fuel vapor com-
ing out of exhaust. Replace
with known satisfactory unit.
(Refer to Ignition Exciter,
para 1., 741001.)
Faulty spark igniter. Listen for igniter operation.
Observe for fuel vapor com-
ing out of exhaust. Replace
with known satisfactory unit.
(Refer to Spark Igniter, para
1., 742001.)
Insufficient fuel in tanks. Fill tanks with fuel.
Gas producer fuel control re- Check linkage.
mains in cutoff.
Insufficient fuel pressure to Turn on aircraft boost pump.
fuel pump.
Spark igniter firing intermit- Check input voltage to excit-
tently. er. Check ignition exciter by
replacing temporarily with a
known satisfactory unit.
Fuel nozzle valve stuck. Replace fuel nozzle.
Fuel pump inoperative. (Fuel Check pump for sheared
vapor will not be observed drives or internal damage.
leaving the exhaust.) Check for air leaks at inlet or
fluid leaks at outlet.

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250B17F SERIES OPERATION AND MAINTENANCE

Table 101 (cont)

Item Trouble Probable Cause Remedy

2 Engine fails to light off. (cont) Water or other contaminant in Check a sample of fuel from
fuel. the bottom of the tank, if con-
taminated, disconnect the
fuel line at the fuel nozzle,
drain all fuel then flush the
system with clean fuel.
Fuel nozzle orifice clogged. Check fuel pump filter, re-
place nozzle. (Refer to Power
Control System, para 1.A.,
731003.)
Fuel check valve fails to Replace fuel check valve.
open. (Refer to Cutoff Valve Opera-
tional Check, para 2.D.,
732002.)
3 Early lightoff. Fuel control cutoff valve not Make a fuel control cutoff
closed. valve operational check. (Re-
fer to Cutoff Valve Operation-
al Check, para 2.D.,
732002.)
4 Engine lights off but will not Loose pneumatic fitting, Pressurize the system to
accelerate to idle within the cracked accumulator, or check for leaks. (Refer to
normal time period. cracked pneumatic line caus- Fuel Control System Pneu-
ing air leak in control system. matic Leak Check, para 2.C.,
730000.)
Check for crack in air tubes
or outer combustion case.
Check for air seal leaks.
Dirty Pc filter. Clean Pc filter. (Refer to
Cleaning and Inspection,
para 3., 732003.)
Inadequate torque at starter Check condition of battery
pad. and starter to determine if
sufficient N1 cranking speed
is attainable.
Dirty compressor. Clean compressor and bleed
valve. (Refer to Compressor
Cleaning, para 6., 723000.)
Insufficient fuel supply to gas Check fuel system to make
producer fuel control. sure all valves are open and
pumps are operative.
Insufficient fuel pressure to Turn on aircraft boost pump.
fuel pump.
Gas producer fuel control or Disconnect the fuel line at the
power turbine governor by- fuel nozzle. Flush the system
pass valve or relief valve with clean fuel, then replace
stuck open. the control.

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Table 101 (cont)

Item Trouble Probable Cause Remedy

4 Engine lights off but will not Fuel nozzle partially clogged Clean fuel nozzle. (Refer to
accelerate to idle within the with carbon. Fuel Nozzle, para 2.,
normal time period. (cont) 731003.)
Fuel nozzle check valve Replace fuel nozzle.
stuck partially open.
Start derichment adjustment Make start derichment adjust-
too low. ment. (Refer to Engine Start-
ing Characteristic Adjust-
ments, para 3.C., 732002.)
Gas producer fuel control in- Replace control.
correctly adjusted or calibra-
tion has shifted.
Antiicing air valve open and Turn off engine antiice and
cabin heat on. cabin heat.
Foreign Object Damage Replace the case or com-
(FOD), eroded blades, vanes pressor assembly if damage
or abradable tip seal coating. or erosion exceeds accept-
able limits. (Refer to Inspec-
tion/Check, para 5.,
723000.)
Faulty power turbine gover- Replace governor.
nor.
Faulty N2 overspeed solenoid Replace solenoid valve.
valve. (250B17F/1 only)
5 Slow starts or low turbine Control schedule has shifted Turn the start/acceleration
temperature in the 3550% lean. adjuster cw to increase tur-
N1 speed range. bine temperature and de-
crease start time. Make a one
detent adjustment; then ob-
serve starting temperature.
One detent changes temper-
ature 3040_C (86104_F).
Make an additional one det-
ent adjustment if necessary.
(refer to Start/Acceleration
Fuel Flow Adjustment, para
3.C.(2), 732002.)
6 Engine lights off but flames Fuel nozzle partially clogged. Inspect fuel nozzle for carbon
out during ground starts at buildup. Clean or replace as
high altitude, especially necessary.
above 5,000 feet (1,524 me-
ters) during cold ambient
conditions.
Start derichment adjustment Make start derichment adjust-
too low. ment. (Refer to Start Derich-
ment Adjustment, para
3.C.(1), 732002.)

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Table 101 (cont)

Item Trouble Probable Cause Remedy

7 Low power and high TOT. Contaminated bleed valve jet. Clean bleed valve (Refer to
Bleed Valve Cleaning, para
6.B. (18), 723000.)
8 Hot starts or high turbine Control schedule has shifted Turn the start/acceleration
temperature. rich. adjuster ccw to decrease tur-
bine temperature and to pre-
vent hot starts. Make a one
detent adjustment; then ob-
serve starting temperature.
One detent changes temper-
ature 3040_C (86104_F).
Make an additional one det-
ent adjustment if necessary.
(Refer to Start Acceleration
Fuel Flow Adjustment, para
3.C.(2), 732002.)
9 Acceleration temperature too Insufficient time allowed for Purge the engine by motoring
high during start. draining after an unsuccess- with the gas producer lever
ful starting attempt. and ignition switch OFF for
approximately 10 seconds
before attempting a second
start.
Reduced battery capacity Recharge or replace battery.
(This can produce low crank-
ing speed.)
High residual TOT in excess Motor engine with starter.
of 150_C (302_F). Leave the condition lever in
the FUEL OFFFEATHER
position and ignition OFF.
Depreciated starter which is Replace starter.
not capable of dry motoring
gas producer (N1) above
15%.
Condition lever in the RUN Review starting procedure.
position prior to and during
starter engagement.
Power lever positioned above Review starting procedure.
ground idle during start.
Dirty compressor. Clean compressor and bleed
valve. (Refer to Compressor
Cleaning, para 6., 723000.)
Fuel nozzle valve stuck full Replace fuel nozzle.
open.
Excessive compressor air Check for leaks. Be sure that
leaking. engine antiice switch is off.
Bleed control valve stuck Replace bleed control valve.
closed.

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Table 101 (cont)

Item Trouble Probable Cause Remedy

9 Acceleration temperature too Gas producer fuel control in- Replace faulty control if start
high during start. (cont) correctly adjusted or calibra- temperature exceeds 927_C
tion has shifted. (1700_F).
Gas producer fuel control Adjust start derichment. (Re-
start derichment too rich. fer to StartDerichment Ad-
justment, para 3.C.(1),
732002.)
10 Acceleration temperature too Loose pneumatic fitting or Pressurize the system to
low during starting. cracked pneumatic line caus- check for leaks. (Refer to
ing air leak in control system. Fuel control System Pneu-
matic Leak Check, para 2.C.,
730000.)
Gas producer fuel control in- Replace control.
correctly adjusted or calibra-
tion has shifted.
Gas producer fuel control Adjust start derichment. (Re-
start derichment too lean. fer to StartDerichment Ad-
justment, para 3.C.(1),
732002.)
11 Engine speed cycles at idle. Gas producer fuel control by- Disconnect the fuel line at the
pass valve not operating free- fuel nozzle; flush system with
ly. clean fuel. Inspect and clean
the fuel control fuel filter. (Re-
fer to Cleaning the Gas Pro-
ducer Fuel Control Fuel
Strainer, para 4.A.,
732002.) If the same
condition still exists, replace
control.
12 Engine instability above idle Contamination in the pneu- Check Py port in the governor
speed. matic section of the gas pro- and the fuel control. Check
ducer fuel control and power the Pc port in the control. If
turbine governor. contaminated, clean oil from
the combined governor Py
line and replace the control or
governor.
13 Engine instability in power Loose pneumatic fitting or Pressurize the system to
range. cracked pneumatic line caus- check for leaks. (Refer to
ing air leak in control system. Fuel Control System Pneu-
matic Leak Check, para 2.C.,
730000.)
14 Idle speed too low. Incorrect gas producer lever Check lever position and rig-
setting. ging. (Refer to Rigging
Check, para 1.A., 760000.)
Malfunctioning tachometer. Replace tachometer.
Excessive generator load. Reduce electrical load re-
quirement.

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Table 101 (cont)

Item Trouble Probable Cause Remedy

14 Idle speed too low. (cont) Dirty compressor. Clean compressor and bleed
valve. (Refer to Compressor
Cleaning, para 6., 723000.)
Gas producer fuel control idle Correct the setting. (Refer to
adjustment incorrectly set. Idle Speed Setting, para 3.A.,
732002.)
Loose pneumatic fitting or Pressurize the system to
cracked pneumatic line caus- check for leaks. (Refer to
ing air leak in control system. Fuel Control System Pneu-
matic Leak Check, para 2.C.,
730000.)
15 Idle speed too high. Incorrect gas producer lever Check lever position and rig-
setting. ging. (Refer to Rigging
Check, para 1.A., 760000.)
Malfunctioning tachometer. Replace tachometer.
Fuel control Py orifice con- Clean orifices, (Refer to para
taminated. 4.B., 732002.)
Gas producer fuel control idle Correct the setting. (Refer to
adjustment incorrectly set. Idle Speed Setting, para 3.A.,
732002.)
16 Oil pressure drops off Oil supply low. Check oil supply and refill as
severely. necessary.
Oil pressure transmitter or in- Check transmitter or indicator
dicator giving false indication. and repair or replace if nec-
essary.
Regulator valve sticking or Clean or replace spring.
broken spring.
Defective oil pump. Replace pump or send power
and accessory gearbox to an
overhaul facility. (Refer to
applicable part of Gearbox
Disassembly and Assembly,
para 2., 726000.)
17 Engine operated more than Low oil quantity. Remove engine and send to
30 seconds without oil pres- an Authorized Maintenance
sure. Center (AMC). (Refer to
EngineServicing, Engine
Operated With No Oil
Pressure, para 11. D.,
720000.)
Improper servicing after oil Remove engine and send to
change. an Authorized Maintenance
Center (AMC). (Refer to
Engine Servicing, Engine
Operated With No Oil
Pressure, para 11. D.,
720000.)

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Table 101 (cont)

Item Trouble Probable Cause Remedy

17 Engine operated more than Oil pump failure. Remove engine and send to
30 seconds without oil pres- an Authorized Maintenance
sure. (cont) Center (AMC). (Refer to
EngineServicing, Engine
Operated With No Oil
Pressure, para 11. D.,
720000.)
18 Excessive oil pressure fluc- Air in sensing line. Bleed line.
tuation.
Gage records inaccurately. Check gage and transmitter.
Faulty pressure regulating Replace the valve.
valve.
Oil contamination. Drain and replace filter.
Inspect magnetic chip detec-
tors for metallic particles.
Thoroughly flush with engine
oil while motoring engine.
Drain and refill with engine
oil.
Low oil quantity. Check for excessive
consumption
Wear of filter housing due to Replace packings on the inlet
vibration of filter inlet and and bypass tubes and/or
filter bypass tubes. replace the filter housing
(as required)
Oil filter inlet tube assembly Dimensionally inspect tube
too short. length per para 2. D. (1).,
726000.
19 Low oil pressure. Lack of oil in reservoir. Fill reservoir with correct oil.
Gage records inaccurately. Check gage and transmitter.
Oil leaks. Check all piping connections
and the gearbox splitline.
(Refer to Gearbox Coverto
housing Assembly, para 2. J.,
726000, for assembly tech-
nique to prevent splitline leak-
age.
Clogged oil filter. Clean or replace oil filter. (Re-
fer to para 1.C., 726000.)
NOTE: If oil filter is clogged with carbon, inspect and clean the power turbine support pressure oil
nozzle, the power turbine support scavenge oil strut and the external scavenge oil sump.
(Refer to para 6.E. and 6.F., 725000.)
CAUTION: DO NOT MAKE A PRESSURE REGULATING VALVE ADJUSTMENT TO CORRECT
FOR A RAPID CHANGE IN OIL PRESSURE. THESE CONDITIONS ARE CAUSE TO
SUSPECT OTHER OIL SYSTEM PROBLEMS HAVE DEVELOPED.

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Table 101 (cont)

Item Trouble Probable Cause Remedy

19 Low oil pressure. (cont) Oil pressure not adjusted. Adjust oil pressure regulating
valve. (Refer to Oil Pressure
Regulating Valve, para 3.A.,
726000.)
NOTE: Before attempting oil pressure regulator adjustment, make sure that minimum N1 RPM of
94% is attained during periods of reported low oil pressure readings.
Increase in oil pump internal Replace pump or send power
clearances or sheared drive. and accessory gearbox to an
overhaul facility. (Refer to ap-
plicable part of Gearbox Dis-
assembly and Assembly,
para 2., 726000.)
Oil contamination. Drain and replace filter. In-
spect magnetic chip detec-
tors for metallic particles.
Thoroughly flush with engine
oil while motoring engine.
If carbon and sludge deposits
are found, inspect the oil tank
for similar deposits. If
deposits are found, remove
and clean the airframe oil
tank and flush the airframe
engine oil system in
accordance with the
applicable airframe
manufacturers manuals.
Drain and refill with engine
oil.
Wear of filter housing due to Replace packings on the inlet
vibration of filter inlet and fil- and bypass tubes or replace
ter bypass tubes. the housing (as required).
Oil filter inlet tube assembly Dimensionally inspect tube
too short. length per para 2. E. (1).,
726000.
20 High oil pressure. Oil pressure gage and trans- Check gage and transmitter.
mitter records inaccurately.
CAUTION: EXCEPT FOR INITIAL ADJUSTMENT ON NEWLY INSTALLED ENGINES, DO NOT
ADJUST THE PRESSURE REGULATING VALVE TO CORRECT FOR HIGH OIL
PRESSURE. DO NOT MAKE A PRESSURE REGULATION VALVE ADJUSTMENT TO
CORRECT FOR A SUDDEN INCREASE OR RAPID CHANGE IN OIL PRESSURE.
THESE CONDITIONS ARE CAUSE TO SUSPECT OTHER OIL SYSTEM PROBLEMS
HAVE DEVELOPED (SUCH AS CLOGGED BEARING OIL JETS) AND CAN RESULT IN
BEARING FAILURE.
Pressure regulating valve im- Readjust oil pressure regulat-
properly adjusted. ing valve. (Refer to Oil Pres-
sure Regulating Valve, para
3.A., 726000.)
Clogged oil passage(s). Remove engine.

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Table 101 (cont)

Item Trouble Probable Cause Remedy

21 Oil consumption exceeds Loose fittings, connections, Check all fittings, connec-
0.05 gal (0.19 liter) per hour, or splitlines. tions, and splitlines for seal-
1.0 quart (0.9 liter) per 5 ant and proper torque. Wash
hours. entire engine and coat with
whitener in suspected area.
operate engine to locate
source of leakage. Refer to
Gearbox CovertoHousing
Assembly, para 2. J.,
726000, for assembly tech-
nique to prevent gearbox
splitline leakage.
Oil leakage from power tur- Replace seal. (Refer to Re-
bine carbon face seal. moval of the Oil Bellows
Seal, para 4. A., 725000.)
Leaking accessory oil seals Replace defective seals.
as evidenced by oil draining (Refer to Oil Seals
from weep hole (on gas pro- Replacement, para 1.B.,
ducer fuel control and power 726000.)
turbine governor) or from
drain on fuel pump.
22 Oil consumption in excess of Coking and carbon buildup in Clean power turbine support
1 quart (0.9 liter) per hour. power turbine support. scavenge oil strut, power tur-
bine support pressure oil
nozzle and the external scav-
enge oil sump. (Refer to para
6.E. and 6.F., 725000.)
Improper fit between the Send engine to an overhaul
power turbine inner and outer facility for repair.
shafts.
23 Oil blowing from gearbox vent Leaking accessory pad seal. Replace seal.
or oil venting in to exhaust
(on aircraft installations in
which gearbox vent is con-
nected to the exhaust collec-
tor.)
24 Oil spewing from diffuser vent Orifice improperly sized, Refer to Diffuser Vent Orifice
orifice. smaller orifice needed. Selection, para 1.B.,
720000,
EngineAdjustment/Test.
25 Oil spewing at compressor No. 1 bearing seal failure. Replace seal. (Refer to Re-
bleed control valve. placing the Compressor Front
Bearing and/or Oil Seal Re-
placement, para 3.,
723000.)

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Table 101 (cont)

Item Trouble Probable Cause Remedy

26 Oil temperature exceeds lim- Oil cooler air flow restricted. Check cooler; repair or re-
its of para 6.E., 720000, place. Inspect engine. (Refer
EngineDescription and Op- to Oil Temperature Limit Ex-
eration. ceeded, para 11. B.,
720000, EngineServic-
ing.)
Oil cooler bypass valve inop- Check valve, repair or re-
erative. place. Inspect engine. (Refer
to Oil Temperature Limit Ex-
ceeded, para 11. B.,
720000, EngineServic-
ing.)
27 Oil temperature exceeds Contamination or carbon Inspect and clean oil system
107_C (225_F) but remains buildup in the turbine. and passages. (Refer to Oil
less than 120_C (248_F) for System Maintenance, para
a period not exceeding 10 6.F., 725000.)
minutes.
28 Low power with high TOT. Dirty compressor. Clean compressor and bleed
valve. (Refer to compressor
Cleaning, para 6., 723000.)
Foreign object damage Replace the case or com-
(FOD), eroded blades, and pressor assembly if damaged
vanes. or erosion exceeds the ac-
ceptable limits. (Refer to In-
spection/Check, para 5.,
723000.)
New compressor case misa- If noise monitoring indicates
ligned at installation. rub, remove and reinstall the
case. (Refer to Compressor
Case Replacement, para 2.,
723000.)
Bleed control valve failed to Check compressor discharge
close. pressure sensing line for
leaks and for security.
Clean valve nozzle, filter and
jet. (Refer to bleed Valve
Cleaning, para 6. B. (18).,
723000.)
Replace bleed control valve.
(Refer to para 2., 751002.)
Excessive compressor air Repair leaks.
leaks.
Faulty TOT indicator. Check calibration of TOT sys-
tem. Replace indicator as
necessary.
Antiicing air valve leaking. Check solenoid and tube fit-
tings for leaks, replace valve
as necessary.

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Table 101 (cont)

Item Trouble Probable Cause Remedy

28 Low power with high TOT. Heat control valve leaking. Cap off engine bleed manifold
(cont) to isolate trouble.
Faulty torquemeter indicating Check calibration of torque
system. sensing system. Replace
gage or transmitter as neces-
sary.
Antiicing solenoid failed. Replace solenoid.
Failed compressor discharge Replace bellows assy. (Refer
air tube bellows assy. No to para 4.A., 724000.)
leakage is allowed in rear of
bellows assy.
Compressor air discharge Reposition the compressor
tubes leaking air at the piston air discharge tubes or replace
ring split seals. the piston ring split seals. In-
spect tubes for cracks. Check
adapter for being outof
round, or worn seal bore.
Check outer combustion case
flanges for warping.
Compressor rotortoshroud Repair or replace the com-
clearance excessive. pressor.
Compressor impeller rub Clean or replace compressor.
caused by dirt or No. 1 bear-
ing failure.
Compressor scroll internal Repair or replace compres-
erosion, distorted elbow sor.
vanes or air leaks at joints.
Warped or cracked combus- Repair or replace combustion
tion liner. liner.
Firststage gas turbine Replace firststage nozzle.
nozzle cracked.
Burned or missing turbine ro- Replace turbine assembly.
tor blades.
Turbine wheel or nozzle Replace turbine.
eroded excessively.
Turbine wheel blade tip ex- Replace turbine.
cessive clearance.
Nos. six and seven area laby- Replace turbine.
rinth seals excessive clear-
ance.
Blocked or restricted exhaust Remove blockage or replace
outlet. turbine, e.g. flowsplitter dam-
aged.
Leaking heating/environmen- Cap or blank off customer
tal control bleed air system. bleed pad on scroll to isolate
cause.

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Table 101 (cont)

Item Trouble Probable Cause Remedy

29 Lower power with TOT below Gas producer control lever Adjust linkage to the gas pro-
max limit. not reaching maximum speed ducer fuel control. (Refer to
adjustment stop. Rigging Check, para 1.A.,
760000 and Coordinator
Rigging, Gas Produce Lever,
para 2.D., 761001.)
Gas producer control lever Correct the maximum speed
maximum speed adjustment adjustment setting. Adjust cw
stop not properly set. to increase N1 speed, one
turn equals approx one per-
cent. (Refer to Maximum
Speed Stop, para 3.B.,
732002.)
CAUTION: THIS IS AN OVERSPEED PROTECTION SETTING; MOVE IN ONE TURN
INCREMENTS.
Loose pneumatic fitting, Pressurize the system to
cracked accumulator, or check for leaks. (Refer to
cracked pneumatic line caus- Fuel Control System
ing an air leak in the control Pneumatic Leak Check, para
system. 2.C., 730000.)
Contaminated fuel control air Clean air circuit. (Refer to
(Pneumatic) circuits. Cleaning Gas Producer Fuel
Control Air Circuit, para 4.B.,
732002.)
L.P. Fuel Filter Blocked. Check bypass indicator. Re-
place filter element.
Aircraft fuel system restric- Refer to aircraft manual for
tion, contamination or leak- corrective action.
age.
Blocked fuel nozzle. Clean or replace fuel nozzle
(Refer to Inspection/Cleaning,
para 2., 731003.)
Faulty gas producer fuel con- Replace gas producer fuel
trol assembly. control assembly.
30 Low measured TOT at nor- Faulty TOT indicator. Check TOT system calibra-
mal or high power. tion. Replace indicator as
necessary.
Faulty TOT thermocouple as- Check TOT system calibra-
sembly. tion. Replace thermocouple
assembly. (Refer to Thermo-
couple Replacement, para 1.,
772001.)
31 Unable to obtain specified Foreign object damage Replace the case or com-
power. (FOD) eroded blades, vanes pressor assembly, if dam-
and/or abradable tip seal aged or erosion exceeds the
coating. acceptable limits. (Refer to
Inspection/Check, para 5.,
723000.)

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Table 101 (cont)

Item Trouble Probable Cause Remedy

31 Unable to obtain specified New compressor case misa- If noise monitoring indicates
power. (cont) ligned at installation. rub, remove and reinstall the
case. (Refer to Compressor
Case Replacement para 2.,
723000.)
32 Engine N1 or N2 overspeeds. Gas producer fuel control Check linkage for proper op-
linkage not properly set. eration and adjustment.
Defective gas producer fuel Replace defective control or
control or power turbine fuel governor.
governor.
Faulty N1 or N2 tachometer. Replace tachgenerator or
indicator.
Faulty propeller overspeed Replace propeller overspeed
governor. governor assembly.
NOTE: During ground run after overspeed incident, note the idle speed with the twist grip at the
30_ position. If idle speed is normal, suspect the governor if idle speed is high, suspect
the gas producer fuel control as the faulty component.
33 Fast decelerations. Dirty gas producer fuel con- Clean circuit. (Refer to
trol air circuit. Cleaning the Gas Producer
Fuel Control Air Circuit, para
4.B., 732002.)
34 Auto decelerations. Dirty gas producer fuel con- Clean circuit. (Refer to Clean-
trol air circuit. ing the Gas Producer Fuel
Control Air Circuit, para 4.B.,
732002.)
35 Excessive exhaust torching Fuel nozzle malfunction. Replace fuel nozzle. (Refer to
during transients. para 1.A., 731003.)
Excessively rich gas producer Replace control.
fuel control.
Leaking accessory bleed Repair or replace lines.
lines.
36 Slow to accelerate from idle Dirty compressor. clean compressor and bleed
to power. valve. (Refer to Compressor
Cleaning, para 6., 723000.)
Foreign object damage Replace the case or com-
(FOD), eroded blades, vanes pressor assembly if damage
and/or abradable tip seal or erosion exceeds accept-
coating. able limits. (Refer to Inspec-
tion/Check, para 5.,
723000.)
New compressor case misa- If noise monitoring indicates
ligned at installation. rub, remove and reinstall the
case. (Refer to Compressor
Case Replacement, para 2.,
723000.)
Bleed control valve malfunc- Replace bleed control valve.
tioning. (Refer to para 2., 751002.)

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Table 101 (cont)

Item Trouble Probable Cause Remedy

36 Slow to accelerate from idle Loose pneumatic fitting, or Pressurize the system to
to power. (cont) cracked pneumatic line caus- check for leaks. (Refer to
ing air leak in control system. Fuel Control System Pneu-
matic Leak Check, para 2.C.,
730000.)
Excessive generator load. Reduce electrical load.
Excessive compressor air Check for leaks and repair.
leakage.
Gas producer fuel control ac- Replace gas producer fuel
celeration schedule too lean. control.
Dirty gas producer fuel con- Clean circuit. (Refer to Clean-
trol air circuit. ing the Gas Producer Fuel
Control Air Circuit, para 4.B.,
732002.)
37 Slow to accelerate to power Same as in preceding Correct as in preceding
while in flight. trouble. trouble.
Governor linkage incorrectly Check rigging. Correct link-
rigged. age as required.
38 TOT approx 30_C (54_F) Bleed control valve stuck Replace bleed control valve.
lower than normal at idle. closed. (Refer to para 2., 751002.)
39 Compressor surge during Dirty compressor. Clean compressor and bleed
starting or near the idle valve. (Refer to Compressor
speed. Cleaning, para 6., 723000.)
Foreign object damage Replace the case or com-
(FOD), eroded blades, vanes pressor assembly if damaged
and/or abradable tip seal or erosion exceeds the ac-
coating. ceptable limits. (Refer to In-
spection/Check, para 5.,
723000.)
New compressor case misa- If noise monitoring indicates
ligned at installation. rub, remove and reinstall the
case. (Refer to Compressor
Case Replacement, para 2.,
723000.)
Excessively rich gas producer Replace gas producer fuel
fuel control. control. (Refer to para 2.,
732002.)
Bleed control valve stuck Replace bleed control valve.
closed. (Refer to para 2., 751002.)
40 Compressor surge during Bleed control valve stuck Replace bleed control valve.
starting. closed. (Refer to para 2., 751002.)
Foreign object damage Replace the case or com-
(FOD), eroded blades, vanes pressor assembly if damage
and/or abradable tip seal or erosion exceeds accept-
coating. able limits. (Refer to Inspec-
tion/Check, para 5.,
723000.)

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Table 101 (cont)

Item Trouble Probable Cause Remedy

40 Compressor surge during New compressor case misa- If noise monitoring indicates
starting. (cont) ligned at installation. rub, remove and reinstall the
case. (Refer to Compressor
Case Replacement, para 2.,
723000.)
41 Compressor surge during ac- Bleed control valve failed to Replace bleed control valve.
celeration. open or closing early. (Refer to para 2., 751002.)
Excessively rich gas producer Replace fuel control.
fuel control.
42 Compressor surge during low Bleed control valve failed to Clean bleed valve filter, jet
power operation. open. and strainer. If condition still
exists, replace bleed control
valve. (Refer to Bleed Valve
Cleaning, para 6. B. (18),
723000.)
Foreign object damage Replace the case or com-
(FOD), eroded blades, vanes pressor assembly if damage
and/or abradable tip seal or erosion exceeds the ac-
coating. ceptable limits. (Refer to In-
spection/Check, para 5.,
723000.)
New compressor case misa- If noise monitoring indicates
ligned at installation. rub, remove and reinstall the
case. (Refer to Compressor
Case Replacement, para 2.,
723000.)
43 More than 20 drops per min- Fuel pump drive shaft seal Replace fuel pump.
ute fuel leaking from fuel leaking.
pump overboard drain ports.
Gearbox seal leaking. If leakage is fuel, replace
pump; if leakage is oil, re-
place seal.
44 More than 5 drops per minute Gas producer fuel control fail- Replace fuel control. (Refer
fuel leakage from the fuel ure. to para 2., 732002.)
control.
45 Faulty torquemeter indication. Faulty airframe installed Replace transmitter.
transmitter.
Clogged torquemeter pres- Disassemble power and ac-
sure sensing oil line. cessory gearbox and clean or
send gearbox to an overhaul
facility. (Refer to applicable
part of Gearbox Disassembly
and Assembly, para 2.,
726000.)

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250B17F SERIES OPERATION AND MAINTENANCE

Table 101 (cont)

Item Trouble Probable Cause Remedy

45 Faulty torquemeter indication. Clogged fixed area torqueme- Disassemble power and ac-
(cont) ter piston bleed orifice. cessory gearbox and clean
bleed orifice or send gearbox
to an overhaul facility. (Refer
to applicable part of Gearbox
Disassembly and Assembly,
para 2., 726000.)
Torquemeter supporting bear- Replace bearing or send
ing failure. gearbox to an overhaul facil-
ity. (Refer to applicable part
of Gearbox Disassembly and
Assembly, para 2., 726000,
for assembly procedure.)
Clogged torquemeter pres- Flush passage or send
sure sensing oil line. gearbox to an overhaul
facility. (Refer to applicable
part of Gearbox Disassembly
and Assembly, para 2.,
726000, for assembly
procedure.)
46 Lack of antiicing air. Cracked antiice air tubes. Check tubes.
Defective switch. Replace switch.
Plug installed in solenoid Remove plug.
valve.
Antiicing air valve stuck Replace valve. (Refer to para
closed. 2., 751001.)
Solenoid valve not operating. Check cause, replace defec-
tive part.
Dirt collected in vane trailing Remove antiicing air line at
slots. the compressor front support,
cap the bullet nose outlet
holes and blow through struts
and out slots at 40 psig (276
kPag) maximum.
47 Continuous exhaust smoking. Oil leakage from forward If oil consumption exceeds
compressor bearing oil seal limits, replace faulty compo-
or power turbine carbon face nent(s) as necessary. (Refer
seal. to Oil Flow Measurement and
Oil System Maintenance,
para, 6.D. and F., 725000.)
48 Heavy smoking out exhaust. Contamination or carbon Inspect and clean oil system
buildup in the turbine. and passages. (Refer to Oil
System Maintenance, para,
6. F., 725000.)
49 Compressor rear bearing lab- Seal vent orifice improperly Replace or repair vent orifice.
yrinth seal vent smoking. sized or improperly seated. (Refer to Diffuser Vent Orifice
Selection, para 1.B.,
720000, EngineAdjust-
ment/Test.)

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250B17F SERIES OPERATION AND MAINTENANCE

Table 101 (cont)

Item Trouble Probable Cause Remedy

50 Exhaust duct emitting sparks. Combustion liner damage. Inspect combustion liner and
repair or replace. (Refer to
Combustion Liner Inspection,
para 1.C., 724000.)
Turbine or compressor blade, Replace faulty component.
vane or seal damaged.
51 Excessive vibration. Loose engine mounts. Inspect for security and
condition of mounts.
Turbine wheel blade failure. Inspect the turbine wheel
blades. (Refer to Blade and
Vane Inspection, para 6.A.,
725000.)
Foreign object damage Replace the case or
(FOD), eroded blades, vanes compressor assembly if
and/or abradable tip seal damage or erosion exceeds
coating. the acceptable limits. (Refer
to Inspection/Check, para 5.,
723000.)
Bearing failure or accessories Check the magnetic inspec-
section internal failure. tion plugs for particles. If ac-
cumulated particles are
found, send engine to over-
haul.
Cause uncertain. Install engine in another air-
craft or in test stand for com-
parison. Send engine to over-
haul if excessive vibration
persists.
Propeller out of balance. Make a running balance of
the propeller. (Refer to Rotat-
ing Balance of Engine and
Propeller Assembly, para
1.C.(12), 720000 Engine
Inspection/Check.
NOTE: In addition to preventing smooth engine operation, unbalanced propeller vibration can be
detrimental to engine reliability and overhaul life. Accomplishment of a balance procedure on an
installed operational engine can reduce vibration to acceptable limits.
52 Unable to stop engine. Gas producer fuel control fuel Close the aircraft fuel shutoff
cutoff valve not closed. valve to stop the engine.
Then check control linkage
rigging or replace gas pro-
ducer fuel control if faulty.
53 Afterfire. Oil leak. See trouble condition, static
oil leakage, item 56.
Burner drain valve line ob- Check the drain lines. Clean
struction. or replace as necessary.
Sticking burner drain valve. Replace valve. (Refer to para
3.A., 724000.)

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250B17F SERIES OPERATION AND MAINTENANCE

Table 101 (cont)

Item Trouble Probable Cause Remedy

53 Afterfire. (cont) Fuel nozzle valve stuck open. Replace fuel nozzle. (Refer to
para 1.A., 731003.)
Fuel control not in cutoff. Make a fuel control cutoff
valve operational check.
(Refer to Cutoff Valve
Operational Check, para
2.D., 732002.)
Inline check valve stuck Replace inline check valve.
open.
54 Heavy smoking out exhaust Oil seepage past No. 5 bear- If suspected, visually inspect
following engine shutdown. ing oil bellows seal into hot for evidence of puddling in
(Light wisps of smoke are exhaust and collector. bottom of exhaust collector
normal and not cause for en- after engine has been inop-
gine rejection unless oil con- erative. If leakage is present,
sumption limits are exceed- replace No. 5 bearing oil bel-
ed.) lows seal (Refer to Oil Bel-
lows Seal, para 4.A.,
725000.)
Oil seepage past turbine oil Remove and inspect turbine
check valve onto hot turbine. check valve. (Refer to Tur-
bine Pressure Oil System
Check Valve, para 2. K.,
726000.)
Residual oil in No. 6 and 7 Remove external sump; in-
bearing area, depositing on spect and clean strut. (Refer
hot turbine parts. to Inspection and Cleaning of
Power Turbine Support Scav-
enge Oil Strut, para 6.E.,
725000.)
Excessive clearance of rotat- This is usually accompanied
ing knife seals located in No. by low power. If suspected,
6 and 7 bearing area. replace turbine.
Oil leakage in aircraft scav- Replace check valve.
enge oil check valve. Oil can
be found leaking from the
outer combustion case after
the engine has been inopera-
tive for an extended period.
55 Heavy smoking out exhaust. Contamination or carbon Inspect and clean oil system
buildup in the turbine. and passages. (Refer to In-
spection and Cleaning of
Power Turbine Support Scav-
enge Oil Strut, para 6.E.,
725000.)
56 Continuous exhaust smoking. Oil leakage from forward If oil consumption exceeds
compressor bearing oil seal limits, replace faulty compo-
or power turbine carbon face nent(s) as necessary.
seal.

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250B17F SERIES OPERATION AND MAINTENANCE

Table 101 (cont)

Item Trouble Probable Cause Remedy

57 Static oil leakage from power Internal check valve stuck Clean or replace the internal
and accessory gearbox open. check valve. (Refer to the
breather. Lube Oil Filter Housing
Replacement, para 1.D.,
726000.)
Remove filter housing and
inspect housing and transfer
tubes (2) mating surfaces.
Check packings on housing
end of transfer tubes.
Replace defective items.
58 Oil or fuel leaking from the Oil seal leaking at gearbox. Identify if the leakage is fuel
fuel control weep holes. or oil. Oil leaks require
Leakage may be blue in col- replacement of the gearbox
or. seal. Fuel leaks require
replacement of the fuel
control. If the fuel or oil
leakage is blue in color this is
an indication of fuel control
drive bearing grease
washout, therefore replace
the fuel control.
59 Starter unable to rotate en- Turbine blade tip clearance. If engine will rotate after
gine immediately after shut- cooldown, no corrective
down. action required. If unable to
rotate engine after
cooldown, remove turbine
for further examination.
Binding at the diffuser rear Replace compressor.
seal.
60 Starter unable to rotate en- Binding of compressor, tur- Determine which major com-
gine. bine or gearbox. ponent is binding; replace
component or engine.
61 Propeller (N2) does not rotate Turbine wheel should knife Shut down. Repeat start pro-
by 25% N1 speed during (N2) rub. cedure. If not rotating after
start. second attempt, turn the pro-
peller by hand (either direc-
tion) before again repeating
the start procedure. (Refer to
Item 61 NOTE.) Replace tur-
bine if condition persists.

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250B17F SERIES OPERATION AND MAINTENANCE

Table 101 (cont)

Item Trouble Probable Cause Remedy

61 Propeller (N2) does not rotate Carbon formation around ro- Ensure that the oil being used
by 25% N1 speed during tating labyrinth seals. is MILL7808F(G), or
start. (cont) MILL23699. Shut down.
Repeat start procedure. If not
rotating after second attempt,
turn the propeller by hand (ei-
ther direction) before repeat-
ing the start procedure. (Re-
fer to Item 61 NOTE.) If the
propeller cannot be turned by
hand, clean carbon from ro-
tating labyrinth seals. (Refer
to Cleaning Power Turbine
Labyrinth seals, para 7.A.,
725000.)
NOTE: To help alleviate turbine rub or carbon conditions which prevent the propeller (N2) from
turning by 25% N1 speed, turn the propeller (either direction) by hand after a start attempt and/or while
the engine is cooling down. If chatter is encountered, stop turning the propeller. Repeat the procedure
at the next convenient shutdown.
62 Engine tubing cracked or bro- Excessive vibration. Check the engine for possible
ken at the flare. vibration causes. (Refer to
Vibration Inspection, para
1.C.(2), 720000 Engine In-
spection/Check.)
63 Bearing noise at compressor Bearing failure. Inspect and/or replace com-
which may be accompanied pressor No. 1 and No. 2
by looseness of the impeller. bearings as required.
64 Magnetic plug warning light Engine metal generation. Refer to Magnetic Plug In-
illuminated. spection, para 11. I.,
720000 EngineServicing.
NOTE: Inspect magnetic drain plugs to determine extent of contamination due to bearing failure.
(Refer to Magnetic Plug Inspection, para 11. I., 720000, EngineServicing.
65 Propeller fails to feather. Control system rigging. Refer to Coordinator Rigging,
para 2., 761001.
Propellerpower turbine gov- Refer to PropPower Turbine
ernor. Governor Functional
Feathering Check, para 7.M.,
720000
EngineDescription and
Operation.
66 Excessive throttle or lever Aircraft control system. Refer to the appropriate air-
forces. craft manual.
Engine control system. Refer to rigging check, para
1.A., 760000.
67 Loss of power sharing during Incorrect aircraft rigging. Check rigging and adjust in
acceleration or torque split on accordance with aircraft
multiengine applications. manufacturers instructions.

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250B17F SERIES OPERATION AND MAINTENANCE

Table 101 (cont)

Item Trouble Probable Cause Remedy

67 Loss of power sharing during Excessive P.T. Governor con- Correct looseness, wear on
acceleration or torque split on trol system looseness, wear lost travel. Refer to aircraft
multiengine applications. or lost travel. manufacturers instructions
(cont) for corrective action.
Contaminated fuel control air Clean circuits. (Refer to
(pneumatic) circuits. Cleaning Gas Producer Fuel
Control Air Circuit, para 4.B.,
732002.)
NOTE: Items 67 through 75 apply only to the 250B17F/1 engine.
68 Push to test causes N1 and Faulty control box. Replace box.
N2 decrease when activated
above 80% N2.
Intermittent N2 speed pickup. Test pickup or replace.
Excessive air gap between Reset pickup gap.
pickup and P.T. coupling nut
(outer).
Defective speed sense ele- Replace P.T. coupling nut
ment on P.T. coupling nut (outer).
(outer).
69 No N2 limiting during push to Circuit breaker open. Reset breaker.
test when activated below
70% N2.
Bad control box. Replace box.
Bad control box ground. Establish good ground strap
connection for control box.
Defective solenoid valve. Replace valve.
Excessive air gap between Reset pickup gap.
pickup and Power Turbine
coupling nut (outer).
Defective pickup. Test and/or replace.
Defective harness. Test and/or replace.
Defective push to test switch. Test and/or replace switch.
Poor harness connections. Inspect for poor and/or loose
connections.
70 Engine flameout during push Fuel control min. flow calibra- Replace control. (Refer to
to test. tion set to low. para 2., 732002.)
Fuel nozzle sticking open. Replace nozzle. (Refer to
para 1.A.,731003.)
Ignition not activated. Activate ignition.
71 Excessive N1 and N2 fluctua- Defective solenoid valve. Replace valve.
tion during push to test.
Intermittent N2 speed pickup. Test and/or replace pickup.
Loose electrical connections. Check all system connec-
tions.

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250B17F SERIES OPERATION AND MAINTENANCE

Table 101 (cont)

Item Trouble Probable Cause Remedy

71 Excessive N1 and N2 fluctua- Intermittent open in harness. Test and/or replace harness.
tion during push to test.
(cont)
72 Overspeed system activates Defective control box. Replace box.
during normal engine opera-
tion (N2 between 80 and
112%).
Noise on pickup signal. Check pickup harness shield-
ing.
Solenoid valve defective. Replace valve.
Defective speed sense ele- Replace nut.
ment power turbine coupling
nut (outer).
73 N2 limited but exceeds 72% Intermittent N2 pickup. Test and/or replace pickup.
during push to test when acti-
vated below 70% N2.
Defective control box. Replace box.
Excessive air gap between Reset gap.
pickup and spanner nut.
Defective speed sensing ele- Replace nut.
ment power turbine coupling
nut (outer).
74 Overspeed lamp doesnt light Bad indicator lamp. Replace.
during push to test.
Bad lamp relay. Replace.
Bad control box. Replace.
75 Overspeed lamp cones on in- Bad lamp relay. Replace.
termittently.
Bad indicator reset switch. Replace.
76 Overspeed lamp will not re- Bad lamp relay. Replace.
set.
Bad indicator reset switch. Replace.

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