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CONTROLLER ADJUSTMENT

154
6.25 9.5

15

Ov er
S peed
1 2 3 4 5 6 7 8 9 Run
Res et
Crank
Ov ers peed Run Crank S peed Tes t

Gain
D1
ON OFF S tability

S tarting
Fuel
S peed
D2
Ramping
ON OFF
Idle Idle

Speed Trim Droop


Droop
Pick-Up Battery
Actuator - +
AUX 10V

139 A B C D E F G H J K L M N P

15

10V P OW ER
32
ACTUATOR AUX .
ADD JUMPER FOR 12V
BATTERY OR ACTUATOR
CURRENTS ABOV E 5A

GND

CLOSE FOR DROOP


Magnetic
P ick Up

CW
FUSE
BATTERY 15A MAX CLOSE FOR IDLE
SPEED TRIM
CONTROL - 5K
OPTIONAL ACTUATOR
CABLE SHIELDING TO
MEET CE DIRECTIV E
OPERATION MODE

ITEM IDLE MODE RUN MODE

Wiring G H J K L M G H J K L M

Engine Running at -. Idle Speed -. Rated Speed

-. Optimizing the engine Starting


-. Adjusting the Idle Speed -. Adjusting the Rated rpm
Controller -. Setting the Crank Lamp ON -. Adjusting the Gain value
Adjustment -. Checking the current Idle RPM -. Adjusting the Stability value
-. Adjusting the Over Speed Lamp ON
-. Adjusting the Run Lamp ON

IDLE ON / OFF toggle switch is mandatory for Prime/Continuous use


IDLE ON / OFF toggle switch is mandatory for Prime/Continuous use
IDLE ON / OFF toggle switch is recommended for for Stand-by use.
IDLE ON / OFF toggle switch is recommended for for Stand-by use.
Setting the IDLE RPM is necessary for Prime/Continuous/Stand-by use.
Setting the IDLE RPM is necessary for Prime/Continuous/Stand-by use.
CONTROLLER SETTING METHOD

Be Sure to keep the following Procedures


1) Set to RUN MODE (G,M terminal disconnected or Idle OFF)
a Over 2) Start the Engine
Speed Engine Starting If Starting fails, turn Idle CW( ) and try again.
b Run -. Recommended Idle rpm = 800rpm
[ RUN Mode] 3) Set Speed Ramping for Starting duration 3 ~ 4 seconds
c Crank CW( ) : Increase / CCW( ) : decrease
Recommended IDLE Arrow direction : 1~2 hour
d Speed
Rated Speed 1) Set to RUN MODE (G,M terminal disconnected or Idle OFF)
2) Adjust the rated speed with Speed (1,500rpm or 1,800rpm )
e Gain [ RUN Mode ] CW( ) : Increase / CCW( ) : Decrease

f Stability 1) Set to RUN MODE (G,M terminal disconnected or Idle OFF)


Gain 2) Turn Gain CW( ) until rpm becomes unstable.
3) Turn Gain CCW( ) slightly until rpm becomes stable.
[ RUN Mode ]
Starting 4) Under 3) Condition, Turn Gain CCW( ) by 15 degree.
g Fuel

Speed 1) Set to RUN MODE (G,M terminal disconnected or Idle OFF)


h Ramping Stability 2) Turn Stability CW( )until rpm becomes unstable
3) Turn Stability CCW( ) slightly until rpm becomes stable.
[ RUN Mode ]
i 4) Under 3) Condition, Turn Stability CCW( ) by 15 degree.
Idle

1) Set to IDLE MODE (G,M terminal connected or Idle ON)


j Droop IDLE & 2) Adjust Idle to set the IDLE RPM 800.
Starting Fuel CW( ) : increase / CCW( ) : decrease
3) Turn Starting Fuel CCW( ) until the rpm begins drop.
[ IDLE Mode ] 4) Under 3) Condtion, Turn Starting Fuel CW( ) by 30 degrees.
ELIMINATING THE HUNGTING EFFECT

-. Monitor the rpm stability as changing the load.

a Over At load condition


-. If RPM keeps stable, Controller adjustment is finished.
Speed -. If RPM remains unstable, see the followings for
b Run troubleshooting

c Crank 1) Set to IDLE MODE (G,M terminal connected or Idle ON)


Low Frequency or 2) Be sure that the Idle RPM is around 800rpm.
Irregular Hunting
d Speed 3) Set to RUN MODE (G,M terminal disconnected or Idle OFF)
4) Turn Gain CW( ) slightly until RPM remains
D1 e Gain stable
ON OFF 5) Adjust Stability again.

Stability 6) If RPM still remains unstable, Check the Actuator


f
-. Movement of Linkage joint which is connected to
fuel rack inside the Actuator.
Starting -. Any interference of Actuator Moving Coil Frame.
g Fuel
1) Set to IDLE MODE (G,M terminal connected or Idle ON)
D2 Speed High Frequency 2) Be sure that the Idle RPM is around 800rpm.
h Ramping
ON OFF 3) Set to RUN MODE (G,M terminal disconnected or Idle OFF)
Hunting
4) Open the Cap D1, and Shift D1 to OFF.
i Idle 5) Adjust Gain & Stability again.
6) If RPM still remains unstable, Open the Cap D2,
and shift D2 OFF.
j Droop
7) Adjust Gain & Stability again.
LAMP SETTING METHOD

a Over
Speed
1) Set to RUN MODE (G,M terminal disconnected or Idle OFF)
b Run Over Speed ON 2) Keep Pressing the test button, and
[ RUN Mode ] 3) Turn Over Speed CCW( ) until Over speed lamp is on.
c Crank
4) Under 3) Condition, Turn Over Speed CW( ) by 1 turn.

d Speed
1) Set to RUN MODE (G,M terminal disconnected or Idle OFF)
e Gain Run Lamp ON
2) Turn Run CCW( ) until Run Lamp is on.
[ RUN Mode ] 3) Under 2) Condition, Turn Run CCW( ) by half turn.

f Stability
1) Set to IDLE MODE (G, M terminal connected or Idle ON)
Crank Lamp ON
Starting 2) Turn Crank CCW( ) where Crank Lamp is on.
g Fuel [ IDLE Mode ] 3) Under 2) Condition, Turn Crank CCW( ) by 2. 5 turns.

Speed
h Ramping

i Idle

j Droop
ACTUATOR CHECKIGN POINT

1. Marking & Bolt & Nut Tightening Torque

2. Lever Check
1) Open the side cover
2) Push the Coil inside tightly.
3) With above 2) condition, Push the
Lever in the opposite direction
4) Check the movement of the lever.

1. Linkage LEVER
Movement

1. Bolt & Nut tightening Torque

2. Ball Bearing movement

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