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JAM BREAD
1. Introduction
Hazard Analysis and Critical Control Point
(HACCP) is a systematic approach to
identifying and controlling hazards
(i.e. microbiological, chemical or physical)
that could pose a threat to the preparation
of safe food. HACCP involves:
planning to prevent it
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2. Scope 3. Purpose
Businesses that are considered to be within the scope of this This document is not a HACCP system. It is a guide for catering
document will collectively be referred to as catering businesses businesses to assist in the development and implementation of
and include such premises as hotels, restaurants, public houses, their own HACCP only after appropriate prerequisites are in place
take-aways, sandwich bars, delicatessens, coffee shops, street (see Section 5). The nature and the complexity of each individual
vendors, mobile shops, vending machines, outside catering HACCP will, in practice, depend on the nature and
companies, hospitals and other institution catering operations. complexity of the specific catering business.
Users of this document should also consult the
National Standards Authority of Ireland (NSAI)
standard I.S. 22000:2005, which outlines a
food safety management system based on
JAM BREAD the principles of HACCP.
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4. Legal Obligations
Since 1998 it has been a legal requirement for all catering businesses to their business and that their employees are suitably trained to ensure
to have a food safety management system based on the principles of effective implementation. See FSAI publication Choosing an External
HACCP. Regulation (EC) No. 852/2004 on the hygiene of foodstuffs HACCP Consultant for further information.
outlines what is required by catering businesses in terms of food safety
It is unrealistic to operate HACCP or to demonstrate compliance with the
management based on the principles of HACCP. The proprietor of a
current legislation without providing evidence such as written records.
catering business has a legal obligation to understand what this
As with HACCP itself, the complexity of the record keeping will very
Regulation demands and be able to explain how it has been applied in
much depend on the nature and complexity of the business. The aim
the catering business.
should be to ensure control is maintained without generating excessive
Environmental health officers (EHOs) currently assess catering businesses paperwork.
for compliance with the aforementioned legislation. It is the
responsibility of the catering business, not the EHO or other regulatory
authorities, to develop and implement a food safety management
system based on the principles of HACCP.
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5. Prerequisites (Prerequisite Hygiene
Requirements) information. Some businesses use external consultants to
Before implementing HACCP, basic food hygiene conditions and assist with HACCP design and implementation. See FSAI
practices called prerequisites must to be in place in a food catering publication Choosing an External HACCP Consultant for further
business. HACCP will then be used to control steps in the business information.
which are critical in ensuring the preparation of safe food.
2. Depending on the size of the business, assemble staff into
Prerequisites include where appropriate:
a small team, with a team leader to lead in designing and
1. Cleaning and Sanitation 8. Storage, Distribution and implementing HACCP. Use experienced members of your
2. Maintenance Transport
staff. In a small business, of course, it may be that there is
3. Personnel Hygiene 9. Waste Management
only one staff member available to design and implement
4. Pest Control 10. Zoning (physical separation of
the HACCP system. The advantage of a team is that
5. Plant and Equipment activities to prevent potential
food contamination) members tend to have in-depth knowledge of
6. Premises and Structure
all aspects of the operation which reduces
7. Services (compressed air, ice,
steam, ventilation, water etc.) the risk of details being overlooked. In
addition, a team setup will instil
ownership of HACCP by the catering
Catering businesses should refer to NSAI standard I.S. 340:1994, business.
for further details on prerequisite requirements. See also FSAI
3. Examine the business and make sure all
Guidance Note 10 - Product Recall and Traceability for further
members of the HACCP team are familiar
information.
with its daily food preparation procedures.
6. HACCP
HACCP uses an approach to food safety which concentrates a caterers
attention on the causes of food safety hazards. This allows a caterer
to identify and control food safety hazards. The development and
implementation of HACCP involves following a series of logical steps
as outlined in Sections 6.1 to 6.8.
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6.2 Describing Your Foods 6.3 Identifying Hazards
Look at all the foods that the catering business prepares. For many, identification of hazards (i.e. biological, chemical or
Write down a description of each food. In so doing you will be physical contamination) is probably the most difficult part of
able to collect information which will be useful in identifying HACCP. The NSAI standard I.S. 340:1994 details typical hazards
hazards and determining controls later. Information which can encountered in a catering business.
be collected which is useful will include:
Flow-diagrams can be used to describe the sequence of events
1. A list of all ingredients used in the preparation of foods in the food business from purchase to sale and can help in
2. A list of all food storage conditions identifying hazards. By carefully working through each step in a
3. The sequence of steps in the preparation of a food. flow-diagram you should be able to identify all the potential
hazards in the business. An example of a simple flow-diagram
is given in Annex 1.
JAM BREAD 6.4 Identifying Control Points and Critical Control Points
A control point is a point or step in food preparation where
control can be applied to help prevent a food safety hazard
occurring or reduce it to a safe level. Generally speaking
control can be monitored at a control point by ensuring that
the prerequisites (see Section 5) are in place. Some examples
of control points for chilled food are shown in Annex 2.
By contrast, a HACCP Critical Control Point (CCP) is a point or
step in food preparation in which control must be applied to
prevent a food safety hazard occurring or reduce it to a safe
level. It is the last chance to control a hazard before the food is
served. Some examples of HACCP CCPs are shown in Annex 3.
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6.7 Corrective Action
HACCP CCPs do not need to be complex but they must be When monitoring of a CCP indicates that the critical limits have
effective, practical and understood by staff. It is important to not been complied with or adhered to, the catering business
note that prerequisite control points also require appropriate must have a procedure on what action should be taken to bring
control, monitoring and corrective action procedures. It is the the CCP back within critical limits (i.e. corrective action). All
lower level and frequency of control, monitoring and recording corrective action procedures should be documented and be
at control points which can be used to distinguish them from clear on the requirements for corrective action. Examples of
HACCP CCPs. An illustrative example of a control point could some corrective actions are given in Annex 3. Corrective action
be the daily reading and recording of a refrigerators air procedures should include the following:
temperature and a HACCP CCP could be the twice daily reading
1. What to do with the food
and recording of the foods temperature. It is important to
remember that if a catering businesses HACCP has too many 2. What to do to bring the process back under control
CCPs, many of which may be in fact control points, the
3. Which member of staff has responsibility for carrying
effectiveness of that HACCP will be diminished.
out corrective action.
6.5 Identifying CCP Critical Limits
When a CCP has been identified it is important to give it a
critical limit by which the catering business can decide if a food
is safe or not. Typically, critical limits are expressed in terms of
parameters such as temperature and time. Examples of some
critical limits are given in Annex 3.
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6.8 Reviewing HACCP 7. Further Information
The review, checking and updating of your HACCP is an ongoing Food Safety Authority of Ireland
and routine procedure which will always be part of any catering
1. Selecting an External HACCP Consultant
businesses HACCP. The purpose of the review is twofold. Firstly,
upon implementation of HACCP it should be verified that it is 2. Food Safety Management Based on the Principles
working as intended. On a regular basis it should be confirmed of Hazard Analysis Critical Control Point (HACCP)
that monitoring of CCPs is taking place and that control is being
3. Guidance Note No. 10. Product Recall and Traceability
maintained.
4. Guide to Food Safety Training - Level 1: Induction Skills
Secondly, the review should verify and
and Level 2: Additional Skills
validate that the HACCP, as designed, will
ensure the safety of the food. The hazard 5. Guide to Food Safety Training- Level 3: Food Safety Training Skills
analysis, identification of CCP and control for Management.
procedures should be reviewed on a
National Standards Authority of Ireland
periodic basis (e.g. annually) and
whenever a change occurs in the Hygiene in the Catering Sector. I.S. 340:1994
food business operation
Food Safety Management Systems I.S. 22000:2005.
e.g. new equipment,
which may affect
food safety.
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Annex 1 Example of a Simple
PURCHASE
Flow-Diagram for a Food
Catering Business
RECEIPT/DELIVERY
AMBIENT/CHILLED/FROZEN
STORAGE
PREPARATION
COOKING
REGENERATION
SERVICE
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Annex 2 Some Suggested Prerequisite Control Points
Where appropriate
Use approved
conduct an annual
suppliers only and
Microbial, chemical audit of suppliers.
if possible have a Remove supplier
or physical Use approved Request a letter
Purchase food specification from approved
contamination suppliers only. of confirmation
agreed with the list.
already in the food. from the supplier
supplier before
on HACCP
delivery.
implementation.
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Annex 3 Some Suggested HACCP Critical Control Points (CCPs)
11
Abbey Court
Lower Abbey Street, Dublin 1
Industry Advice Line: 1890 336677
Fax: 01 817 1301
Email: info@fsai.ie Website: www.fsai.ie
2006