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Contents
Page
More oxygen
delivered per kilowatt
hour
Factors to consider
when designing your
aeration system:
Standard oxygen
transfer efficiency
(SOTE)
Used to compare
oxygen transfer
efficiency, SOTE is
the ratio between the
amount of oxygen
transferred and the
amount actually
delivered. Performance
can reach up to 60%
depending on the water
depth and airflow rate.
Standard aeration
efficiency (SAE)
SAE is the ratio between
the amount of oxygen
transferred to the
water and the amount
of energy used. Typical
values are 12 kg
To optimize your process, we design, deliver, commission and, through control systems, O2/kWh for mechanical
support the operation and maintenance of your aeration system from blowers to diffusers. aeration systems and 28
kg O2/kWh for diffused
aeration systems.
SAE reflects both
We understand how different efficiency and energy savings. SOTE as well as blower
efficiency and the
operating strategies and equipment Whatever the challenge, be sure to system pressure loss.
selection affect energy consumption take advantage of our vast aeration
and costs, so we can determine where engineering expertise. This not only
additional operational efficiencies can will improve aeration efficiency at
be realized. Introducing an automated your plant, but enable you to focus
monitoring and control system or on increasing the profitability of your
combining diffusers with mixers, core business.
for instance, can drastically boost
Grid components
To support Sanitaire
fine bubble diffused
aeration systems, we
offer standardized
grid components.
See page 9.
For reliable oxygen transfer in all and sludge holding odor control.
types of wastewater aeration Choose between Sanitaire Gold
applications, choose Sanitaire Series for high efficiency, Sanitaire
diffused aeration systems. No Silver Series II membrane diffusers
matter the tank geometry or for standard and low-pressure
process application, Sanitaire aeration applications, and the Air supply
systems have proven effective in durable Sanitaire ceramic diffusers
thousands of communities and for applications that require corrosion No aeration system
industries worldwide. resistance. would be complete
without an air supply
and distribution
Customize your system Coarse bubble diffusers
system. Using in-
Select the right components from the For tougher applications such as house tools, we
Sanitaire range and combine them sludge or industrial wastewater, optimize designs
with an air piping system, required Sanitaire coarse bubble diffusers are for temperature
support and an energy-efficient the preferred technology. Typically and pressure
considerations. We
blower. used in grit chambers, retention
also complement
tanks and sludge holding tanks, the Sanitaire aeration
Fine bubble diffusers Sanitaire wide band diffuser doesnt system with
Sanitaire fine bubble diffusers are disappoint. dependable blowers.
generally employed for biological
See page 11.
aeration, pre-discharge aeration
Diffused aeration
Energy efficiency
The unique diffuser geometry, and advanced
micro-punched membrane enable high-density
basin floor coverage and low air flux, which
together provide high oxygen transfer using the
lowest possible amount of energy. The membrane
is engineered for low head loss thereby reducing
energy consumption further.
Performance curves
Technical data
Gold Series
70 Membrane material Polyurethane
High diffuser density
60 Low diffuser density
40 6m
Airflux range 3.737 Nm3/h /m2
30 4m 0.22 scfm /ft2
20
Standard oxygen transfer 710% per m submergence
efficiency (SOTE) 2.23% per ft
10
*Submergence
Diffused aeration
Operating efficiency
The unique membrane shape, integrated o-ring
and top-sealing threaded retainer ring eliminates
leakage. This reduces energy consumption and
Sanitaire Silver Series II LP
raises operating efficiencies.
This 9 inch low-pressure version of the Sanitaire
Silver Series II membrane features a modified
Great application flexibility
slit pattern to handle airflow up to 17 Nm/h
A highly effective, integrated check valve enables
(11 scfm) with minimal pressure loss. It is an
the aeration zones to easily be shut down for air-on/
excellent choice for sludge and other heavy-duty
air-off applications.
applications.
Performance curves
Technical data
Silver Series II
50 Disc material Specially blended high-
6 diffusers/m grade EPDM
1 diffuser/m
40
Diameter 178 or 229 mm
6 m*
(7 or 9 in)
30 5m
SOTE (%)
*Submergence
Diffused aeration
Energy efficiency
Sanitaire ceramic discs feature a top-sealing
threaded retainer ring, which ensures an airtight
seal. As air pressure increases, the sealing force on
the o-ring increases, thus creating an airtight seal.
Because there are no air leaks, no energy is wasted.
Performance curves
Technical data
9" ceramic
50 Disc material Special compression-
6 diffusers/m molded ceramic
1 diffuser/m
40
Diameter 178 or 229 mm
(7 or 9 in)
6 m*
30
SOTE (%)
5m
Airflow range per disc 0.54.7 Nm/h
4m
20
(0.33 scfm)
3m
*Submergence
Diffused aeration
Retainer ring Check valve Membrane diffuser Retainer ring Integrated Check valve Membrane diffuser
subplate
Integrated
o-ring
Diffuser holder
Integrated
o-ring
Airflow control
Diffuser holder
Air distribution
pipe
Airflow control
Air distribution
pipe
o-ring
Gasket
Diffuser
Condensate
Solid framework purge line
Patented Sanitaire spline joints ensure firm
connection of air supply pipes from the dropleg
to the diffusers. Engineered to withstand thermal Diffusers
expansion and contraction, water hammer and
other dynamic stress, these spline joints securely
fasten the pipes, thereby preventing air leakage,
pipe blowapart and pipe rollover.
Technical data
Gaskets EPDM
Spline joints Adjustable grid support
Diffused aeration
Erosion/corrosion resistance
Thanks to immersion passivation after fabrication,
the Sanitaire wide band diffuser is erosion/
corrosion-resistant and maintains full structural
integrity even in welded heat-affected zones. This
prolongs service life.
Technical data
Blowers
Proven N-technology
Ejector assembly
Operational flexibility
Compact Flygt jet aerators fit into any tank
regardless of size or shape. Choose the Flygt pump
capacity, number of mechanical ejectors and
materials that match your requirements. Pumps can
serve between one and three ejectors.
Erosion/corrosion-resistant operation
Greater durability can be achieved by choosing the
stainless steel ejector assembly and Hard-Iron
N-impeller over the standard galvanized steel
ejector assembly and cast iron N-impeller.
The Flygt jet aerator consists of air suction pipes, an N-pump,
ejector housings and ejectors.
Performance curves
Working principle:
the velocity of the
60 Oxygen transfer rate depending water creates air
on jet aerator and water depth
(50 Hz) ja317-3202 suction which is
Air
mixed in the ejector suction
50 and transferred into
the wastewater tank.
40
SOTR (Kg O2/h)
30 ja217-3202
ja117-3171
20
ja117-3153
10 ja117-3127
Flygt Ejector
ja112-3102 N-pump
ja112-3085
0 Nozzle Mixing Mixed
0 1 2 3 4 5 6 7
zone flow
Water depth (m)
Liquid
Technical data
Standard aeration
------------------------------- 0.51.2 kgO2 /kWh (0.82 lbsO2 /hph) -------------------------------
efficiency (SAE)
Empowering system
performance
Flygt AquaView
SCADA system
Provides a complete
plant overview
Take command of the performance (PLCs) or SCADA systems. This makes Collects and stores
of your aeration systems with our continuous real-time monitoring of data to identify
monitoring and control systems. To individual components possible. It trends and diagnose
help you meet your responsibilities also provides detailed data on events problems before they
occur
in a constantly changing to identify trends and diagnose
Provides extensive
environment, you can rely on us problems before they even occur. alarm handling
to put you in total control of your With total control, you can boost
entire plant or plant subsystems. energy efficiency every step of the
way and raise performance at your
Saving energy on a daily basis plant.
The Flygt APX process controller
automatically adapts the air supply Total peace of mind
to your oxygen requirements We understand that system reliability
based on daily and seasonal is of paramount importance. With
variations. This drastically reduces us as your single reliable partner,
power consumption and boosts you not only can improve control
energy savings by up to 40%. The over your operations, but improve
information in our systems flows productivity and profitability.
seamlessly to most existing third- Managing your plant from any
party control systems. So after remote location is easy, thanks to
installation, you can immediately web-based tools and online support.
begin saving more energy. Whats more, our control systems are
flexible, scalable and future-proof Flygt APX 700
process controller
Total control, total performance and can accommodate additional
For full end-to-end control of your equipment in virtually any treatment
Distributes the
entire plant, combine the Flygt APX plant configuration.
required oxygen to
process controller with the Flygt tanks and grids
AquaView SCADA system. Both Operates blowers at
are based on open standards, no optimal efficiency
special interfaces are required Provides extensive
alarm handling
to communicate with most
programmable logic controllers
Support and service
Xylem, Inc.
14125 South Bridge Circle
Charlotte, NC 28273
Tel 704.409.9700
Fax 704.295.9080
855-XYL-H2O1 (855-995-4261)
www.xylem.com/treatment
Sanitaire is a trademark of Xylem Inc. or one of its subsidiaries.
2015 Xylem, Inc. JULY 2015