National standard of

the Peoples Republic of China

GB/T 70642002
Neq. IEC 60034-3:1988
Substitution for GB/T 7064--1996

Technical requirements
for turbine type synchronous machine

1 Scope
This standard adopt the IEC 60034-3:1988 <Technical requirements for turbine type synchronous
machine> non-equivalently (in accord with or better than).
This standard applies to the turbine type three phase synchronous machine, including generator
and the machine used as the phase modulator.
This standard is painstaking of GB 755 <Rotating machine quota and performances>, those not
given in this standard shall be in accord with the stipulations in GB 755.
This standard can be the basis for signing technical agreement between the consumer and the
manufacturer. If there are special requirements for the specific product, it may be discussed by
the supply and the requisitioning parties.
The general technical requirements for all kinds of turbine machines are given in Chapter 3 of this
standard, and the additional requirements for the machines cooled with different modes are
introduced in Chapters 4 and 5, while in Chapter 6, the special requirements for the turbine
machine towed by gas turbine are describes.
2 Reference standards
The provisions contained in the following standards will, through referenced in this standard,
constitute the provisions of this standard. All versions were valid at publication. And all standards
will be revised. Parties use this standard are encouraged to investigate the possibility of using the
latest editions of the following standards.
GB 7552000 Rotating machine quota and performances (idt IEC 60034-1:1996);
GB/T 10291993 Test method of three phase machine (neq IEC 60034-2);
GB/T 7409.31997 Excitation system of synchronous machine Technical requirements for
excitation systems of large and middle size synchronous machines;
GB/T 10069.11988 Measuring method and limitation of noises of synchronous machine
Measuring method of noise engineering (neq ISO 61680-1:1986);
GB/T 11348.11997 Measurement and evaluation of radial vibration of rotating machinery spin
axis Part 1: General provisions (idt ISO 7919-1:1996);
GB/T 11348.21997 Measurement and evaluation of radial vibration of rotating spin axis Part
2: Large gas turbine generator unit installed inland (eqv ISO 7919-2:1996);
DL/T 5861996 Procedures for precautionary test of power equipment;
DL/T 6511998 Technical requirements for hydrogen humidity of hydrogen cooled generator;
JB/T 62041992 Specifications for insulation and voltage resistant test of the stators in large
high voltage ac machine;
JB/T 62271992 Inspection method and evaluation of sealing of hydrogen cooled electric
machine;
JB/T 62281992 Inspection method and evaluation of water system in the windings of gas
turbine generator;
JB/T 62291992 Inspection method and limitation of the air duct cooled directly by hydrogen of
the rotor of gas turbine generator;
JB/T 77841995 Technical requirements for ac exciter used in turbine type synchronous
generator;
JB/T 84451996 Test method for measuring the capability subjected to negative sequence
current of three phase synchronous generator;
JB/T 84461996 Measurement method for short circuit between turns of the rotor of non-
salient pole synchronous generator;
JB/T 89901999 Modal test analysis of stator end winding of large gas turbine generator and
measurement method and evaluation of natural frequency;
JB/T 89911999 Inspection method for tin welded joints of generator.
3 General requirements
3.1 Rated rotating speed
The rated rotating speed will be 1500 r/min for the generator with the rated frequency being 50Hz
and 1800 r/min or 3600 r/min for the generator with the rated frequency being 60Hz.
3.2 Changes in voltage and frequency during running
For the ac motor, supplied by ac generator (either supplied locally or through an electric net) and
having the same frequency as that of the stationary source, the comprehensive change relations
are given in Zone A and Zone B separately, see Figure 1.
The motor can continuously run in Zone A, and implement the basic functions given in this
standard. But the performances will not be in accord with those at the rated voltage and
frequency (see the rated points in Figure 1), there may be some differences and the temperature
will rise higher than that at the rated voltage and frequency.
The motor can run in Zone B, and implement the basic functions given in this standard. But the
difference between the performance and that at the rated voltage and frequency will be more
than those of the motor running in Zone A, and the temperature will rise higher than that at the
rated voltage and frequency, and it may be higher than that in Zone A. It is not recommended to
run continuously at the boundary of Zone B.
Notes:
1) The motor will be required to run outside the boundary of Zone A during the actual
application, but the numerical values, duration and occurrence frequency shall be
limited. It shall take measures for correction within reasonable time if possible, e.g. to
reduce the output, which can avoid shortening the life of the motor due to the
temperature effect.
2) The temperature rising and or the temperature limitation given in this standard only
apply to the rated running points, if the running points deviate the rated points gradually,
the temperature rising or the temperature will be over its limitation, e.g. the temperature
rising or the temperature may be 10K more than that given in this standard when the
motor runs at the boundary of Zone A.
 Figure 1 Limitation of voltage and frequency

3.3 Rotating direction and phase sequence

If the motor rotates from the steam turbine to the generator, it would be regarded as clockwise
rotation, unless otherwise specified, the rotating direction should be marked on the motor,
representing the time sequence of stator voltage with alphabets U,V,W on the outlet, and
U2,V2,W2 representing the phase end.
3.4 Stator winding
The stator winding will be Y or shape, generally it is Y shape, unless otherwise specified, either
Y or will lead 6 or even more (9 or 12) outlets.
3.5 Excitation mode and the requirements for excitation system
See GB 7409.3.
3.6 Insulation of motor
3.6.1 Grade of heat resistance
The insulation system of both the stator and the rotor shall use the insulation materials with the
heat resistance being Grade B or even higher.
3.6.2 Insulation resistance
3.6.2.1 When the stator windings of the motor approach to the working temperature after drying,
the insulation resistances between them and the ground and that between each other shall not be
lower than the value obtained from the following formula:
R=UN/(1000+SN)/100
Besides, the absorption ratio R60x/R15x > 1.3 or polarization index R10min/R1min > 2.
Where :
R------insulation resistance, M;
UN----rated voltage of motor winding, V;
SN----rated volume of motor1), kVA;
R60x---- insulation resistance at 60th second;
R15x ---- insulation resistance at 15th second;
R10min----resistance at 10th ;
R1min ----resistance at 1st .
3.6.2.2 The insulation resistance of excitation winding (before installing the feed pipe for the
excitation winding cooled directly with water) shall be measured with 500V megohm meter with
the excitation voltage below 500V at cold status (25C), and for those, with the excitation voltage
500V, will be measured with 1000 V megohm meter, either of them shall be less than 1M.
The insulation resistance under cold status shall not be less than 2M for the excitation winding,
cooled directly with water, after installing the insulation water pipe.
3.6.2.3 The earth resistance of the buried temperature inspector of the stator shall not be less
than 1M when measuring with 250V megohm meter under cold status.
3.6.2.4 It should be insulated between the bearing at the end of motors exciter, the bearing of
the exciter and the base plate and the oil pipe, between oil sealing and the oil pipe, and between
the inlet frame and the base plate, the insulation resistance shall not be less than 1M when
measuring with 1000V megohm meter.
3.6.3 Voltage resistant test
The voltage resistant test method shall be seen in JB/T 6204.
The stator windings shall be subjected to 3.5UN, 1min dc voltage resistant test in the
manufacturer before the ac voltage resistant test.
The ac voltage resistant test under operating frequency shall last 1 min, the value shall conform
to the requirement laid down in GB 755, see Table E1 in Annex E.
3.7 Appropriate measures shall be taken preventing harmful axial current, the rotating axis shall
be well earthed, the ground insulation resistance shall be measured during the motor running.
3.8 Overspeed test
The rotor shall be subjected to overspeed test, 1.2 times of the rated rotating speed, lasting 2 min
for at 50 Hz and 1 min at 60 Hz.
3.9 Critical rotating speed
The design value of the critical rotating speed of generator rotor shall not be 90%110% of the
rated rotating speed. The axis system of the unit shall not produce poor vibration due to critical
rotating speed within the frequency ranges given in 3.2, affecting the safe running of the
generator.
3.10 Service figure
The manufacturer shall offer the service figure of the motor, which represents the running
limitation limited by the temperature or the temperature rising or by the static stability. This figure
will be drawn under rated voltage, rated frequency and rated hydrogen pressure (if used).
A typical service figure is shown in Figure 2. The boundary is limited by the following factors:
-------Curve A represents to run under the rated excited current, the temperature rising of the
excitation winding approaches constant;
-------Curve B represents to run under the rated stators current, the temperature rising of the
stators winding approaches constant;
-------Curve C represents to the limitation determined by the local heat of stators end, or the static
stability or both.

1) The rated volume is the apparent power (the same below).

The service figure beyond the voltage and frequency range given in 3.2 and the rated hydrogen
pressure may also be offered based on the consultation of the manufacturer and the order party.
The generator shall run within the boundary of the service figure, corresponding to the voltage,
frequency and hydrogen pressure are already selected. If it runs outside the boundary, the
service lift will be shortened.
A-----limited by the heat generated by excitation winding
B-----limited by the heat generated by stator winding
C-----limited by the heat generated by the end or static stability
----rated serve point

Figure 2 Typical service figure

3.11 Unbalanced load
The motor shall be able to bear a certain quantity of stable and temporary negative sequence
current. It will be able to continue running when the loads in the three phases are not symmetric,
the current in each phase is not over the rated stators current (IN), and the ratio (I2/IN ) of the
negative sequence current component (I2) and the rated current (IN) is in accord with the
stipulations in GB 755. The product of (I2/IN )2 of the fault running and time t( second) shall be
also conform to the stipulation in GB 755 when there is asymmetrical fault, see Table E2 in
Annex E for details.
The test method can be seen in JB/T 8445.
3.12 Noise
The engineering measurement method of noise shall be in accord with GB 10069.1, the limitation
of the sound pressure level will not be more than 92dBA.
3.13 Overcurrent of stator
The motor with the rated volume being 1200MVA shall be subjected to 1.5 times of rated stator
current for 30s and not be damaged.
The motor with the rated volume being > 1200MVA shall be also subjected to 1.5 times of rated
stator current for 30s and but the duration shall be determined by the supply and the
requisitioning parties, it may be less than 30s, and will reduce with the increase of volume, but
15s at least.
The relationship between the duration of overcurrent allowed by the motor and the overcurrent
multiplication will be expressed by the following formula, with the volume being 1200MVA:
(I2-1)t=37.5s
Where :
I-------the minimum value of the stator overcurrent;
t-------duration, ranging from 10s60s.
Note:
The stators temperature will be higher than that given in the rated load under the above
overcurrent operation conditions.
3.14 Sudden short circuit
The phase current will be limited with external method to be less than the maximum phase
current produced when a sudden short circuit occurs in the three phases, then the motor will be
able to subject to the sudden short circuit in any form at the outlet and there will be no harmful
deformation due to stopping the machine suddenly when the motor runs under the rated load and
1.05 times of the rated voltage.
If the manufacturer and the ordering party agree to make the sudden short circuit test unloaded,
the test shall be carried out according to the following requirements after finishing the full voltage
dielectric test:
The motor directly connected with the system shall be subjected to the sudden short circuit test in
the three phases at the outlet under rated voltage unloaded. As for the generator connected with
the electric net through transformer and reactance (usually through sub-phase isolated bus), the
sudden short circuit test may be performed at the outlet of the generator with the voltage reduced
with the agreement of the supply and the requisitioning parties, so that the current produced at
this voltage will correspond to the short circuit current produced in the three phases at the higher
voltage of the transformer during running.
The test will be considered as qualified if the stator winding can be subjected to 80% of the
voltage resistant value given in Table E1 of Annex E without reparation or only a little reparation
after the sudden short circuit test. A little reparation refers to that made for the support and
insulation of the ens winding, but not changing the coil.
Note: If the short circuit appears at the near end or the fault removes at the far end during the
generators running, either switch on again or behind the schedule will cause extremely great
current and force moment. Therefore, it is necessary to examine the generator thoroughly for the
sake of prudent, especially the stators winding, to avoid the further damage owing to vibration,
none of the fasteners and the fillers shall be loosened before the generator begins to run again,
meanwhile, it is necessary to examine the screws of the coupling, the coupling and the axis to
see whether there will be deformation.
3.15 Ratio of short circuit, transient reactance of straight axis and super transient reactance of
straight axis
3.15.1 Ratio of short circuit
The minimum valued of the specified ratio of short circuit is given in 4.2 and 5.2, increasing this
ratio will enlarge the generators dimensions.
3.15.2 Transient reactance of straight axis (Xd) and super transient reactance of straight axis
(Xd)
The reactance is related to the operation conditions, usually it is necessary to discuss the
minimum value of (Xd) with the rated voltage being saturated and the maximum value of (Xd)
with the rated voltage being unsaturated. More attention should be paid to their consistence, i.e.
the upper limit of (Xd) shall not be too close to the lower limit of (Xd) because the two kinds of
reactance both depend on the same magnetic flux to a great extent.
Xd shall not be less than 0.1 with the rated voltage being saturated unless otherwise specified.
3.15.3 Tolerances of short circuit ratio, transient reactance of straight axis and super transient
reactance of straight axis
a) There should be no tolerance at the limited direction as soon as the limitation is
determined, i.e. the minimum value has no negative tolerance and the maximum value has no
positive tolerance. The tolerance at the other direction will be 30%.
b) The tolerance will be 15% if the given value is not the limitation but the rated value.
c) The tolerance of the rated value provided by the manufacturer will be 15% if there is
no discussed value.
3.16 Number of start
Generally, the number of start the rotor can subject to on the machine shall not be less than 3000
during its service life.
Generally, the number of start the rotor can subject to on the machine shall not be less than
10000 during its service life for the generator running at peak modulation in two shifts.
3.17 Requirements for exciter
As for the technical requirements for the exciter, see JB/T 7784 for ac exciter and specify the
technical requirements for the dc exciter.
3.18 Short time voltage rising test
This test will be carried out unloaded, with the stators voltage (not more than 130%UN) produced
at the rated excited current, as for the duration, 1 min for the multiple turn coils and transient for
the single turn wire rod.
3.19 Vibration limitation
3.19.1 The rotor will run independently under the rated rotating speed for checking vibration in
the manufacture. While in site, the unit system will run under empty loaded and the rated status
or under the load given in Figure 2 for checking vibration. There are two methods for measuring
vibration: bearing seat measurement and axial vibration measurement, see GB 11348 for the
measurement methods and the requirements. It is necessary to measure the vibration of bearing
seat and the axis at the same time for the unit with the power 50MW, and both of them shall
meet the requirements in the standard. The vibration limitation of the bearing seat is given in
Table 1 and the limitation of the related displacement of axial vibration is given in Table 2, and
the absolute displacement limitation of axial vibration. The check for axial vibration will be
performed according to Table 2 or Table 3. The vibration test value shall be within range A when
the new generator leaves the factory, the vibration at increasing and decreasing speeds, over
critical rotating speed or at the over speed shall not be beyond rang C. The axial vibration will not
be considered if there is not trust bearing axially. If there are significant changes in the vibration
values of bearing seat or the axis during stable running, i.e. more than 25% of value B, either
increase or decrease, it is necessary to alarm and find out the reason, decision shall be made
whether to stop the machine based on the vibration value when necessary.

Table 1 Vibration limitation of bearing seat (speed)

mm/s
Range Rotating speed (r/min)
AB 1500 or 1800 3000 or 3600
BC 2.8 3.8
CD 5.3 7.5
8.5 11.8

Table 2 Limitation of related displacement of axis vibration (peak-peak value)

m
Range Rotating speed (r/min)

1500 1800 3000 3600

A 100 90 80 75
B 200 185 165 150
C 320 290 260 240

Table 3 Limitation of absolute displacement of axis vibration (peak-peak value)

m
Range Rotating speed (r/min)

1500 1800 3000 3600

A 120 110 100 90
B 240 220 200 180
C 385 350 320 290

Note:
In the above tables, 1-3:
Range A: The equipment with the vibration value being within these ranges will be regarded as
good equipment and can run without any limitation.
Range B: The equipment with the vibration value being within these ranges will be considered to
be able to run for long time.
Range C: When the equipment with the vibration value being within these ranges, alarm should
be given, and call everybody attention to reparation.
It will trip transiently if the vibration value is beyond range C.

3.19.2 The natural frequencies of the vibration of the iron core of the stator and the seat shall
avoid the base frequency and multiple frequency 10%, the vibration amplitude limitation shall
be specified in the manual of this kind of generator if necessary.
3.19.3 The qualification ranges of the elliptical natural vibration frequency of the modal test of
the end winding under cold status and that of the nose end, lead wire and transitional lead wire, fz,
are as follows:
3000 r/min fz 94 Hz, fz 115Hz
3600 r/min fz 112 Hz, fz 138Hz
See JB/T 8990.
3.20 The irregularity of voltage waveform
3.20.1 Sine distortion ratio of voltage waveform
The sine distortion ratio of voltage waveform of the line shall not be more than 5% during empty
rated voltage and rate rotating speed.
3.20.2 Telephone harmonic factor (THF)
The telephone harmonic factor of the line voltage shall not be more than 1.5% during empty rated
voltage and rate rotating speed.
3.21 Tolerance of three phase direct resistance of stators winding
The resistance difference between each phase or each branch current shall not be more than
1.5% of its minimum value with the stators winding being under cold status after excluding the
errors caused by the different lengths of the lead wires.
3.22 Inspection items for the test and rules for acceptance
The test methods mentioned in the test items of this standard can be seen in GB/T 1029 unless
otherwise specified.
3.22.1 Pattern test and test items for inspection of manufacturer
*a) Determination of the ground insulation resistances of the winding, buried resistant
temperature detector, the phases of the winding and the bearing;
*b) Determination of direct current of the winding and resistant temperature detector under real
cold status;
*c) Heat generation test due to consumption of the stators iron core, flux density: 1.4T, duration:
45min;
*d) Dynamic balance and over speed tests of the rotor, see GB/T 11348.1;
*e) Voltage resistant test;
*f) Determination of ac impedance or wave form of the excitation winding at different rotating
speeds, see JB/T 8446;
*g) The generator with the joints of the stators winding being welded with tin shall be inspected
according to JB/T 8991;
h) Determination of characteristics under empty;
i) Determination of short circuit characteristics under stable status;
j) Determination of efficiency;
k) Machinery strength test at a sudden short circuit (see 3.14);
l) Determination of sine distortion ratio of voltage waveform and the telephone harmonic factor;
m) Determination of reactance and time constant;
n) Voltage rising test during short time;
o) General machinery inspection without excitation and determination of oil temperature and
vibration of bearing;
p) Noise determination, see GB 10069.1;
q) Test of temperature rising (done at the installation place);
r) Short-time overcurrent test (done at the installation place for directly cooled generator);
s) Determination of rated excitation current and voltage regulation ratio (done at the
installation place);
t) Determination of iron core of stator and seat vibration;
* u) Determination of modal and natural frequency of stator winding end ( 200MW), see JB/T
8990;
*v) Measurement of dc voltage applied on the manual insulation on the stators winding end, see
DL/T 596.
Note: * represents the test items for inspection.
3.22.2 The order party, the manufacturer and the installation unit shall, after opening the box,
examine the cleanness together, making sure that there is no foreign matter in the generators
package before installation.
3.22.3 Cross test items after installation
a) determination of windings, buried temperature detector, insulation resistance of bearing and
ground insulation;
b) determination of dc resistance of winding and resistant temperature detector under actual cold
status;
c) determination of empty characteristics and short circuit characteristics under stable status;
d) voltage resistant test, the test voltage being 80% of the value given in Table E1 of Annex E;
e) voltage rising test during short time;
f) test of the cooling system of generator;
g) measurement of axis voltage;
h) mechanical inspection, determination of oil temperature of the bearing and vibration of axis or
bearing;
i) determination of ac impedance (except exciter without brush) or waveform of excitation
winding at different rotating speed;
j) the same as item v in 3.22.1.
3.22.4 Certificate of product
The quality inspection department of the manufacturer shall give the inspection conclusion and fill
in the certificate when the generator leaves the factory, the product will be packed in the box
together with the certificate.
3.23 Name plate and product code
3.23.1 Name plate of generator
a) name of product;
b) name of manufacturer;
c) product standard;
d) model of generator;
e) product code of manufacturer;
f) wiring method;
g) year and month of production;
h) rated frequency (Hz);
i) rated volume (MVA);
j) rated power (MW);
k) rated stators voltage (V or kV);
l) rated stators current (A or kA);
m) rated power factor (cos );
n) test value of rated excitation current (A);
o) rated rotating speed (r/min);
p) insulation grade/application grade.
3.23.2 Product code
The product code shall be printed on the rotor surface of the coupling at the steam end.
3.24 Packing, transportation and maintenance
3.24.1 Packing
There are two grades for packing based on different demands: general packing and sealing
package. The sealing package or the package with measures preventing moisture shall be used
for stators and rotors during long time sea transportation and under damp and hot climate, e.g.
filling the inert gas.
The products shall be well packed and fixed according to the related stipulations laid down in the
national standards or trade standards before transportation, preventing sliding and collision in the
transportation. The following marks shall be born on the packages:
a) name and model of product;
b) gross weight and net weight (kg or t);
c) name and address of the manufacturer;
d) receiving unit and arriving station;
e) precautions and other marks.
3.24.2 Transportation
The practice transportation program shall be determined together with the railway and traffic
departments during design evaluation or signing the order contract if the generators dimensions
and weights are greatly beyond the transportation limitation. When transporting the water cooling
parts of the generator, it is necessary to exhaust and dry the water in the internal water system,
and take measures for preventing frozen.
3.24.3 Maintenance
The measures for rust proof shall be taken for the rotor surface. It is necessary to exhaust and
dry the water in the internal water system of the water cooled generator. All the flanges of the
generator, imported or exported, shall be well sealed. The minimum temperature for maintenance
will be 5C, measures should be taken when it is lower than 5C.
3.25 Scope of equipment set
See Annex A (standard annex).
3.26 Spares and spare parts
See Annex B (standard annex).
3.27 Diagrams and technical documents provided with the machine
See Annex C (standard annex).
3.28 Duration of guaranty
The manufacturer shall ensure that the generator will run normally within 1 year for using and 2
years since the date for transporting from the manufacturer if the consumer uses and maintains
correctly according to this standard and the manual for installation and use. The manufacturer
shall repair (or changes) parts (or generator) free of charge if the generator is damaged or does
not run normally owing to the poor quality within this given duration.
3.29 Reliability
The reliable indexes of the products will be stipulated in the contract if the supply and the
requisitioning parties consider it necessary. The new machine shall be subjected to the overall
inspection after it runs for one year. Major reparation will be carried out every other four years
while the minor one every other year. The service life of the generator designed shall not be less
than 30 years.
3.30 Synchronous phase regulator
The synchronous phase regulator shall be provided with oil system and start device.
4 Air cooled generator
This chapter applies to the generator of which the efficient parts will be cooled directly or
indirectly by air or by both.
4.1 Sizes and series
The sizes of the basic system of air cooled generator can be seen in Table 4.
Table 4 Basic system of air cooled generator

PN SN UN cos
Rated power Rated Rated voltage Rated power efficiency
MW volume kV factor (given value)
MVA %
1.5 1.875 0.4,3.15,6.3,10.5 0.8 94.5
3 3.75 3.15,6.3,10.5 0.8 95.3
 6 7.5 6.3,10.5 0.8 96.4
7.5 9.375 6.3,10.5 0.8 96.4
12 15
97.0
15 18.75
25 31.25
97.4
30 37.5
6.3,10.5 0.8
50 62.5
98.2
60 75
100 117.7 10.5
125 147 13.8 0.85 98.4
150 176.46 13.8
200 235.3 15.75 0.85 98.5
Notes:
1 The generator will meet the requirement for the maximum continuous power of the
steam turbine by changing the power factor and decreasing inlet temperature.
2 There may exist the deviation between the efficiency and the actual measured
value, i.e. tolerance, which is used for compensating the inevitable affects, such as,
the inconformity of the raw material performances within the normal ranges,
processing deviation and measurement errors. The total volume consumed will be
+10% of the given value.
3 Efficiency refers to the given value with the frequency being 50Hz.

4.2 Ratio of short circuit

The ratio of short circuit shall be not less than 0.45.
4.3 Cooling ventilation type of generator
It is necessary to adopt the ventilation system with air cooled, sealed and circulation preferentially.
For example, the open style air cooling system, but pay attention to the overheat of the generator
owing to the tunnels blocked by the dust.
The ventilation system of collector ring shall be separated with the generator, avoiding the
generator and the exciter being polluted by the carbon powder.
4.4 Conditions for use
4.4.1 Sea level
The sea level shall not be more than 1000m.
4.4.2 Primary cooling media temperature
The cooling air temperature shall not be over 40C, otherwise, corrections shall be made
according to the related articles in GB 755.
4.4.3 The related humidity of the air in the generator shall be not more than 50% during running.
4.4.4 The heating device shall be provided to ensure the related humidity is less than 50% in the
generator during stopping runnig.
4.5 Temperature detector
4.5.1 At least two temperature detectors shall be buried in the groove of the stators winding in
each phase, and for the stator iron core, 6 shall be buried at least.
4.5.2 Measurement of the temperature of cooling air
a) One thermometer shall be installed at the air intake of each end cover and the air outlet of the
stators seat at least.
b) One resistant thermometer shall be installed both in the air intake and the outlet of the air
cooler.
4.5.3 The thermometer measuring the oil temperature shall be fixed on each bearing, and there
should be the observation window on each oil outlet pipe. It must be possible to fix the
telemetering equipment for measuring temperature and limit signal on the bush.
4.6 Measures for fire extinguishing
The fire main or CO2 pipe shall be fixed near the end of the stators winding inside the air cooled
generator if necessary, with the end of the pipe being outside the seat.
4.7 Air cooler
Unless otherwise specified in the agreement, the water inlet temperature of the air cooler shall be
designed as 33C, the working pressure is not less than 0.17MPa, the test pressure will be twice
of the maximum working pressure and the duration will be 15min.
If the water pressure of the cooler is controlled by a water source with the water pressure higher
than the working pressure of the cooler through a valve or a decompressor, the cooler shall be
designed according to the water source pressure, the water pressure for test will be 1.5 times of
the water source pressure, which shall be offered by the consumer.
The cooler shall be so designed that the generator shall continuously run with 2/3 rated load if
one of the cooler stops running for cleaning, the temperature of the effective parts of the
generator shall not be higher than the allowed value at this time, and the primary cooled air
temperature may be higher than the designed value.
4.8 Temperature rising and limitation of all parts of generator
4.8.1 The temperature rising limitation shall conform to the stipulations in GB 755 (grade B or F
but checked according to B) if the air cooled generator runs according to the sizes and
parameters in Table 4 and the use conditions in 4.4, see Table E3 in Annex E. The running
conditions at other sites shall be corrected according to GB 755.
4.8.2 The oil outlet temperature of the bearing shall not be over 65C and the temperature of
bush not over 80C.
5 Hydrogen or liquid cooled generator
This chapter applies to the generators of which the effective parts are cooled by hydrogen or
liquid directly or by both, but it also applies to those cooled not by hydrogen but by other gas.
5.1 Sizes and series
The sizes of the hydrogen and water cooled generator can be seen in Table 5.

Table 5 Base series cooled by hydrogen and water

PN SN UN cos
Rated power Rated Rated voltage Rated power efficiency
MW volume kV factor (given value)
MVA %
50 62.5 6.3,10.5 0.8 98.2
60 75
100 117.7 10.5,13.8,15.75 0.85 98.4
125 147
200 235.3 15.75 0.85 98.6
300 353 18.20 0.85 98.7
600 666.66 20.22 0.9 98.8
900 1000 24.26 0.9 98.9
1000 1111.1 24.26 0.9 98.9
Notes:
1 The requirement for the maximum continuous power of the steam turbine will be met
by changing the power factor, reducing inlet water temperature and increasing hydrogen
pressure.
2 The total volume consumed will be +10% of the given value.

5.2 Ratio of short circuit

The ratio short circuit shall not be less than 0.45 (PN200MW);
The ratio short circuit shall not be less than 0.4 (PN>200MW).
5.3 Seat and end cover
The whole seat, end cover and any pressured cover plate (e.g. the cover plate of the cooler),
when using the hydrogen as the cooled media, shall be designed to be able to subject the
primary pressure when the mixed gases inside the generator explode due to the atmosphere
pressure and not damage the personal safety. The water pressure for the test will be 0.8MPa
lasting for 15min.
5.4 Outlet of stators winding
The outlet of the hydrogen cooled generator shall be designed to be able to subject the gas
pressure not less than 0.8MPa gage pressure.
The outlet insulator (porcelain bottle) shall subject to dielectric strength test independently under
operation frequency in the air, the test voltage shall not be less than 1.5 times of ex-factory
voltage resistance of the stators winding of the generator, with duration of 1 min.
5.5 Conditions for use
5.5.1 Sea level
The generators shall run normally under the rated hydrogen pressure (gage pressure) with the
sea level being not more than 1000m.
The generators shall also run with rated volume when the sea level is more than 1000m, but the
hydrogen, as the primary cooling media in the cooling system of the generator, shall keep the
rated absolute hydrogen pressure and it is not related to the sea level, an agreement shall be
signed with the manufacturer on the sealing, shell and the auxiliary machinery.
5.5.2 Rated hydrogen pressure
The manufacturer shall offer the hydrogen gage pressure in the generator corresponding to the
rated volume.
The rated values of the hydrogen gage pressures are recommended as follows:
0.1, 0.2, 0.3, 0.4 and 0.5 MPa.
5.5.3 Hydrogen purity
The hydrogen cooled generator shall be able to produce the rated power under the rated
conditions if the hydrogen purity is not less than 95% inside it, but the purity of the reference
hydrogen shall be 98% during calculating and determining the efficiency.
5.5.4 Hydrogen humidity
The allowed humidity of the hydrogen when the hydrogen cooled generator is running shall be -
25C td (dew point) 0C according to DL/T 651, that of the fresh hydrogen used for supplement
shall be td (dew point) -25C under constant atmosphere and td (dew point) -5C when the
lowest temperature in the generator is 5C.
5.5.5 Water quality during direct cooling
a) transparent, pure and clean, without any machinery foreign matters;
b) conductivity of water at 25C: not more than 5.0 S/cm for the open water system, and
0.5S/cm-1.50S/cm for the stators winding using independent sealing and circulating water
system;
c) pH 7.0-9.0;
d) hardness < 2mol/L.
5.5.6 Inlet temperature of primary cooling media
a) Hydrogen indirect cooling: 30C -40C;
b) Hydrogen direct cooling: 35C -46C;
c) Water direct cooling: 40C -50C (PN200MW);
20C -45C (PN<200MW);
d) Double water internal cooling: 30C -50C.
The water temperature at the inlet shall be regulated automatically for the generators with the
power 200MW.
The water temperature at the inlet shall not be lower than the air intake temperature for the
generator with the stators winding been cooled directly by water, preventing the dews from
appearing on the winding surface.
5.6 Temperature rising and temperature limitation for all parts of the generator
5.6.1 The limitation of temperature rising for the hydrogen indirect cooling generator shall
conform to the requirements laid down in GB 755 (grade B or grade F checked according to B),
see Table E4 in Annex E. The running conditions at other sites shall be corrected according to
GB 755.
5.6.2 The temperature limitation of hydrogen, water direct cooling generator and the media shall
conform to the requirements laid down in GB 755 (grade B or grade F checked according to B),
see Table E5 in Annex E. The running conditions at other sites shall be corrected according to
GB 755.
5.6.3 Hydrogen cooled generator runs under the cooled air
When the hydrogen indirectly cooled generator continues to run with air cooling, the power will
set the temperature rising of the stator and the rotor being not more than that given in Table E4 of
Annex E as the limit.
The hydrogen direct cooling generator will not be allowed to run loaded for long time cooled with
air.
5.6.4 Limitation of oil outlet temperature of bearing and temperature of bush
For the generator with PN200MW, the oil outlet temperature of bearing shall not be higher than
65C, and the temperature of bush not higher than 80C.
For the generator with PN>200MW, the oil outlet temperature of bearing shall not be higher than
70C, and the temperature of bush be lower than 90C.
5.7 Monitoring
5.7.1 Automatic monitoring device
In order to improve the reliability during running, all kinds of monitors will be provided for the
generator, with the power being 200MW, based on the consumers requirements, such as, water
leakage monitor, hydrogen and oil leakage monitors, hydrogen purity monitor, monitor for
generator insulation overheat (G.C.M), local discharge monitor (P.D.M) and hydrogen humidity
monitor, etc.
For the generators with the power being 200MW, the monitor system connected with the
computer shall be provided with, possessing the functions of circulating inspection, automatically
recording and print, telemetering display, beyond limitation alarm, transient trip, fault recalling, etc.
during measuring the parameters, such as, the active and inactive load, electrical parameters,
vibration, temperature at each measuring point, cooling, sealing, and lubricating media, etc.
5.7.2 Temperature detection of stators winding
At least two temperature detectors shall be buried in the groove of the stators winding in each
phase and at least three temperature detectors shall be fixed at the air outlet of the stators
winding for the hydrogen cooled generator. Theses detectors shall be well connected with the
cooling media and closed to the air outlet of the coil as near as possible on the premise of
meeting the electrical requirement.
One temperature detector shall be buried between the coils in each groove for the stator winding
water internal cooling generator with the power being PN 200MW, and one detector for
measuring the water temperature should be fixed on the water joint of the insulated diversion pipe
at the water outlet of the coil, pay more attention that the temperature difference between the
detector and the water outlet shall be as small as possible. Careful examination shall be done if
the temperature difference between the water joints at the same layer of the separate water outlet
branch of each wire rod (or the buried temperature detectors between the coils) is more than 8K,
when it is higher than 12K or the water outlet temperature is over 35C, it should be handled at
once.
5.7.3 Leakage inspection for stators iron core
6 temperature detectors shall be buried at the predetermined heating point of stators iron core at
least.
5.7.4 Temperature detection for cooling media
Each resistant thermometer shall be fixed both at the air outlet and the cooling wind area of the
gas cooled generator.
Each resistant thermometer shall be fixed in each hot wind area of the generator.
Each thermometer shall be fixed both at the water inlet and the outlet of the waterway of the
stator and the rotor.
5.7.5 Temperature detection for bearing
The thermometer for measuring the oil outlet temperature shall be fixed on each bearing, there
should be the observation window on the oil outlet pipe, and there should be also the temperature
detector for telemetering the bush temperature on the bearing.
5.7.6 Monitoring the auxiliary system
The requirements for monitoring hydrogen, oil, water and excitation system can be seen in the
related technical specifications.
5.8 Gas or liquid cooler
The cooler shall be designed according to the water inlet temperature being +33C and the
operating water pressure not lower than 0.35MPa.
The water pressure for the test shall not be lower than twice of the operating water pressure,
lasting for 15min.
If the water pressure of the cooler is controlled by the valve connected with the water source or
the pressure decreasing device, and the pressure of the water source is higher than the operating
pressure of the cooler, the cooler shall be designed according to the pressure of the water source,
unless otherwise specified, the test shall be carried out under 1.5 times of the water source
pressure, which will be offered by the ordering party.
Attention should be paid that the cooler may subject to hydrogen pressure not water pressure in
some cases, such as, maintaining or cleaning, therefore, the hydrogen cooler shall subject to
0.8MPa gage pressure.
The cooler shall be so designed that the generator shall continuously run with 2/3 rated load if
one of the cooler stops running for some reason, the temperature of the effective parts of the
generator shall not be higher than the allowed value at this time, and the primary cooled media
temperature may be higher than the designed value.
5.9 Sealing requirements for hydrogen cooled generator
The test method for generators sealing can be seen in JB/T 6227.
5.10 Examination of ventilating duct of the rotor directly cooled with hydrogen
See JB/T 6229.
5.11 Examination of water system in windings
See JB/T 6228. The washer preventing leakage in the internal cooling water system shall not be
made of the sealing materials easy to be aged or with higher hardness value for dissolved water,
such as, some rubbers and asbestos products.
5.12 Running without water
The allowed running time with water circuit broken will be 30s for the water internally cooled
generator, during which it is necessary to trip if the spare water pump can not restore water
supply.
5.13 Phase running
The ranges for phase running with rated load shall be designed according to power factor being
advancing 0.95, unless otherwise specified.
5.14 Demagnetized running
The load shall be reduce down to 60% within 60s since the generator 300MW demagnetized,
and 40% within 90s, the total time for running demagnetized will not be more than 15min. As for
the generators 600MW, it should be decided by the manufacturer and the consumer through
consultation.
5.15 Items for test
5.15.1 The following items shall be added beside the pattern test, inspection test and cross test
items listed in 3.22 for the hydrogen cooled generator:
a) determination of insulation resistance of bearing and oil sealing;
b) sealing test (determining the hydrogen leakage during cross test), see JB/T 6227;
c) examination of ventilating hole of rotor internally cooled with hydrogen, see JB/T 6229;
d) inspection of the operating conditions of hydrogen and oil auxiliary systems.
5.15.2 The following items shall be added beside the pattern test, inspection test and cross test
items listed in 3.22 for the water internally cooled generator:
a) determination of insulation resistances of the total water inlet and outlet of stator;
b) determination of insulation resistance of water inlet supporting seat of rotor,
c) examination of flowability of water system in the winding, see JB/T 6228;
d) examination of sealing of water system in the winding, see JB/T 6228;
e) examination of cooling water system.
5.16 Additional rules for installation and running of hydrogen cooled generator
See Annex D (standard annex).
5.17 Name of plate
It should include the rate hydrogen pressure (gage pressure) beside those given in 3.23.1 for the
hydrogen cooled generator.
It should include the water inlet pressure and the rated water flow of the stator and rotor of the
generator besides those given in 3.23.1 for the water cooled generator.
6 Gas turbine generator
This chapter applies to the turbine generator pulled by gas turbine, it uses the open air cooled or
the air or hydrogen sealing cooling circulation system taking water or the environment air as the
final cooling media for ventilation.
This requirement also applies to the generator running as a synchronous phase regulator.
6.1 Conditions for use
The generator pulled by gas turbine shall conform to this standard, it shall be able to drive the
rated load and rated volume under the following conditions:
6.1.1 Temperature of the primary cooling media
The temperature of the primary cooling media is the air intake temperature of the generator for an
open air cooled generator, usually, it is the environmental air temperature. The ranges will be
determined by the consumer, normally -5C +40C.
The temperature of the primary cooling media refers to that of hydrogen or air entering from the
cooler to the generator for the sealing circulation cooling generator. The manufacturer will
determine the temperature ranges of the primary cooling media based on the temperature ranges
of the secondary (final) cooling media (environmental air or water) given by the consumer, to
obtain the best design of the generator and the cooler.
6.1.2 Number of starting
The number for starting to the basic load shall not be more than 500 times each year.
6.1.3 Loading speed
The generator will load rapidly, the speed is only limited by the loading capability of the gas
turbine.
6.2 Rated output and volume
6.2.1 Rated output
Unless otherwise specified, the rated output of the generator refers to the continuous effective
apparent power at the outlet end when running under the rated frequency, rated voltage, rated
power factor and rated hydrogen pressure (if cooled with hydrogen) and the temperature of the
primary cooling media is 40C at the site.
The rated value of gas turbine was determined by ISO when the air intake temperature was 15C
while that of the generator determined by IEC when the air intake temperature was 40C,
therefore, the rated outputs will be different if the volume of the gas turbine is the same as that of
the generator.
The temperature rising shall not be higher than the values given in Table E3 and Table E4 in
Annex E and the temperature not higher than those given in Table E5 in Annex E under the rated
output.
All of the parameters of the generator shall be determined under the rated status unless
otherwise specified.
6.2.2 Volume
The volume of the generator refers to the accepted maximum load under the given running
conditions, expressed by the apparent power.
6.2.2.1 Basic volume
Basic volume refers to the continuous output range at the generators wire end under rated
frequency, rated voltage, rated power factor and rated hydrogen pressure (if cooled with
hydrogen) according to the temperature ranges of the final cooling media determined by the
consumer, see 6.1, and when the temperature rising or temperature of the generator is not over
the given value in 6.2.2.2, expressed by the apparent power.
The quotient of the active power and the efficiency of the generator shall be equal to or more than
the basic volume of the gas turbine with the air intake temperature in site being within the given
ranges of the power plant.
The manufacturer shall offer the basic service curve (see Figure 3) of the final cooling media
temperature within the given ranges in site. The temperature of the final cooling media is equal to
or approximate to that of the air intake of the gas turbine for the open ventilation generator (see
scale A in figure 3).
The basic volume of the generator is not necessary to be equal to that of the gas turbine, the
lower air temperature will be, thus a smaller generator will meet all the other requirements.
For the sealed circulating ventilating generator provided with water cold and hot exchanger, the
temperature ranges of water (the final cooling media) are usually less than that of the air intake of
gas turbine. Therefore, the service of the generator will increase more slowly than that of the gas
turbine when the air temperature decreases. At this time, the generators dimensions will be
determined by the service of the gas turbine when the air intake temperature is lower. The
generators dimension will seem to be a little larger and not economic under normal temperature,
so the volume determination of the generator through consultation will become more and more
important during determining the best dimensions of the generator. There is no simple or fixed
relation between the air intake temperature of the gas turbine and the cooled water temperature
for the sealed circulating ventilating system. Therefore, the relation between the temperature of
the final cooling media and the generators volume is given with scale B in Figure 3.

Horizontal ordinate---temperature (C)

Longitudinal ordinate---apparent power of generator (p.u.)
---rated point; ,---basic volume; ,---peak volume; ---temperature difference point,
15K; efficient length of iron core
Figure 3 Typical service curve of generator

6.2.2.2 Temperature rising and temperature at basic volume

The temperature rising at the site shall be adjusted according to the related parts of Table E3 and
Table E4 of Annex E for the indirect cooled generator:
a) Temperature of primary cooling medium: 10C 60C;
plus (40--- temperature of primary cooling medium) K.
b) -20C temperature of primary cooling medium < 10C;
1) length of efficient part of generator < 2.5m; plus 30+1/2 (10--- temperature of primary
cooling medium) K;
2) length of efficient part 2.5m, plus 30K;
c) If the temperature of primary cooling medium of the generator is higher than 60C or lower
than -20C, the supply and the requisitioning parties shall have discussion about it.
The total temperature at the running site shall be adjusted according to Table E5 of Annex E for
the air directly cooled or hydrogen directly cooled windings.
d) The temperature of the primary cooling medium will range from 10C to 60C, without any
adjustment.
e) -20C < temperature of primary cooling medium > 10C
1) length of efficient part of generator < 2.5m; minus 1/2 (10--- temperature of primary
cooling medium) K;
2) length of efficient part 2.5m, minus (10temperature of primary cooling medium) K;
f) If the temperature of primary cooling medium of the generator is higher than 60C or lower
than -20C, consultation will be needed.
6.2.2.3 Peak volume
Peak volume refers to the continuous output range at the generators wire end under rated
frequency, rated voltage, rated power factor and rated hydrogen pressure (if cooled with
hydrogen) according to the temperature ranges of the final cooling media determined by the
power plant, see 6.1, and the temperature rising or temperature of the generator is not over the
given value in 6.2.2.4, expressed by the apparent power. The relations between the volumes of
generator and gas turbine mentioned in 6.2.1 also apply to the peak volume.
6.2.2.4 Temperature rising and temperature at peak volume
The limitation of temperature rising for the indirect cooled generator is 15K higher than the value
given in 6.2.2.2 at the peak volume; While for the direct cooled winding, all the limitations of
temperatures are 15K higher than those given in 6.2.2.2.
Note: Running at the peak volume will reduce the serve life, because the insulation ageing speed
shall be 3-6 times of that at the basic volume at this time.
6.3 Name plate
The name plate shall give the peak volume taking the primary cooling medium as the reference
besides the data required in 3.23.1.
6.4 Temperature test
The test will be carried out under the rated load and the temperature of the primary cooling
medium with the rated value determined, or under any temperature easy to obtain the primary
cooling medium temperature and corresponding output volume through consultation. Both the
temperature and the temperature rising shall conform to the stipulations in 6.2.2.2, corrections will
be made for the different sea levels where the test was carried out and that of the running place
according to GB 755 if necessary.
6.5 Synchronized running of phase regulator
Measures shall be provide for synchronized running of phase regulator with the generator not
connected with the gas turbine if the consumer requires. The basic volume and the peak volume
of under excitation and over excitation at the phase modulation shall be determined through
consultation.
 Annex A
(standard annex)
Ranges of equipment set

The machinery joint of turbo-synchronous generator is the coupling connected to the tractor, and
the electrical terminal is the wire outlet end.
A1 Generator body.
A2 Exciter (For the ac exciter, the rectifier shall be provided) or the rectifier transformer and the
rectifier of the self excitation system.
A3 Cables and buses between exciter and collector ring.
A4 Self- adjusted exciter.
A5 Automatic magnetism free and overvoltage protective device (except excitation system
without brush).
A6 Field rheostat and compulsive excitation device of dc exciter.
A7 Gas cooler.
A8 The hydrogen cooled generator shall provide hydrogen controller and sealing oil controller.
A9 Water cooled generator shall provide water cooling controller.
A10 Sleeve current transformer (CT).
A11 Special tools and diagrams needed for dismounting (only offer a set when delivering the first
generator for the same model in each power plant).
A12 Heater (gas cooled generator);
A13 Spares (see Annex B);
A14 Installation diagram and technical documents (Annex C);
The vibration pickup (VPU) for the measurement of the vibration of the axis and the bearing seat
will be offered by the steam turbine manufacturer, and the coupling will be settled by the steam
turbine manufacturer and the generator plant through consultation. If there is difference between
the equipment set needed by the ordering party and the above stipulations, it may be settled by
the ordering party and the manufacturer through consultation.
A15 The synchronous phase regulator shall possess its own independent oil system, trip system,
axial trust system and starting device.
 Annex B
(standard annex)
Spares and spare parts

B1 There should 6 stator strip coils on the upper layer and 2 coils on the lower layer or 3 lap
would coils, there should be 1 coil for each different size and category [One set of spare coils
shall be provided when there are 3 or less than 3 generators for the same model in each power
plant, and one more set coil will be provided when there are more than 3 or every three
generators (regarded as 3 if there are less than 3 generators) ]. No spare coils will be provided if
the stator is immersed integrally.
B2 Each excitation generator with brush shall be provided with 2 brush boxes, one electric brush
for two generators.
B3 One for each kind of bushes for the generator.
B4 Materials for installation.
B5 The following spares shall also be provided for the hydrogen cooled generator besides those
given in B1-B4:
a) one hydrogen cooler;
b) one sealed bush;
c) one ceramic bottle for outlet sleeve (containing flange) for every 1/3 generator.
d) One set of static sealed parts for each generator.
B6 The following spares shall also be provided for the water cooled generator besides those
given in B1-B4:
a) Insulated diversion pipe of stator, 20 sets;
b) Insulated diversion pipe of rotor, 10 set (4 sets of assembled water supply fittings, 10 pipes).
If the insulated diversion pipes are of long service life, the spares may not be supplied.
c) 20 temperature measuring elements at the joints of the collecting pipe and the insulated
diversion pipe of the stator.
B7 Spares of hydrogen control system, water system, oil system, exciter and excitation system
shall be given in the related technical documents.
 Annex C
(standard annex)
Installation diagrams and technical documents
attached to the machine

C1 2 certificates for the product shall be offered, including the following measurements and
inspection records during the test:
a) dc resistance values of windings of stator and rotor;
b) insulation resistance values between winding and the ground and between the windings;
c) result of voltage resistant test (including dc voltage resistant data);
d) *unload characteristics;
e) *characteristics of stable short circuit;
f) *consumption and efficiency;
g) record of rotor overspeed test;
h) inspection record of buried temperature detector;
i) water pressure record of cooler;
j) record of heat consumption of iron core of stator;

*---- For those generators that are not subjected to assembly test in the manufacturer, the pattern
test for the generator of the same model will be filled for reference only
.
k) records of water pressure test and airtight test of the seat and end cover of hydrogen
cooled generator,
l) sealing test and flowability test records of the water system inside the windings of water
cooled generator;
m) ac impedances of excitation winding at different rotating speed;
n) record of inspecting ventilating holes of rotor in hydrogen internal cooling generator;
o) measurement record of applying dc voltage on the hand packed insulation of the winding
end of stator;
p) measurement record of modal and natural vibration frequency of winding end of stator (PM
200MW).
C2 Manual.
C3 Detail list for package.
C4 2 diagrams shall be offered for each product, but 3 diagrams shall be offered for the first
product of the same size unit in the same power station, each shall include the following
diagrams:
a) installation and configuration diagrams;
b) general assembly drawing;
c) assembly drawing for stators winding;
d) wiring scheme of stators winding;
e) drawing of stators coils;
f) assembly drawing of rotor;
g) assembly drawing of excitation coils;
h) assembly drawing of rotors lead wire and collector ring;
i) processing drawing for bush;
j) diagram for bush insulating parts;
k) arrangement for temperature measuring devices of generator;
l) assembly drawing for gas cooler.
C5 The following diagrams shall be also offered for the hydrogen cooled generator besides those
mentioned in C4:
a) assembly drawing of oil sealing;
b) diagram of sealing bush processing;
c) diagram of sealing parts;
d) assembly drawing of stators wingding outlet;
e) diagram of rotors lead wire and axial end sealing.
C6 The following diagrams shall be also offered for the water cooled generator besides those
mentioned in C4:
a) assembly drawing of stators insulation diversion pipe;
b) assembly drawing of rotors insulation diversion pipe;
c) assembly diagram of rotor water intake;
d) assembly drawing of rotor water outlet.
C7 The diagrams and documents for the control systems of hydrogen, oil and water and the
excitation system will be offered separately.
 Annex D
(standard annex)
Additional provisions for assembly and operation of the generators taking the hydrogen as the
cooling medium

D1 if the exciter and the collector ring are provided with hoods, where there may be hydrogen
leaked, they should be well ventilated.
D2 All the components of hydrogen and oil systems shall subject to the water pressure test of
0.8 MPa (gage pressure), materials fragile and with blowholes, such as, cast iron, are forbidden
to be used.
D3 Safety and explosion proof measures shall be taken for internal circuits of the instrument
measuring hydrogen and control device, such as, purity meter, pressure gage of the electric
connecting point, pressure gage of electric remote sensing thermometer as there may be some
combustible mixed gas during running.
D4 Two different methods shall be used to determine hydrogen purity in the generator at least,
and calibrate with each other.
D5 Only 1-2 bottles of hydrogen will be allowed to be placed on the hydrogen control frame of
the generator during normal operation.
D6 The humidity of the hydrogen obtained from the hydrogen manufacturing station shall meet
the requirement for the hydrogen humidity in the generator, see 5.5.4.
D7 The hydrogen storage tank shall be stand outdoor a certain distance from the generator
house, there should be a cut-off valve where the high pressure hydrogen pipe enters the
equipment, the main hydrogen source will be cut off as soon as hydrogen leaks greatly.
D8 There should be the spare oil source during the normal operation of the oil system of the
sealed bush, so as to provide the reliable oil supply.
D9 The continuous running exhaust system shall be installed in an appropriate place preventing
the combustible air, hydrogen and mixed gas from gathering in the oil system of the bearing.
D10 The vacuum replacement method is not recommended to use, avoiding the sealing oil flow
into the generator.
D11 It is not possible to displace the air with hydrogen directly, vice versa. The inert gas shall be
used in the displacement for the generator under the two conditions, letting the purity reach more
than 90% at least. The compressed air is only used to exhaust the inert gas in the generator,
remove the joint right after finishing exhausting.
D12 It is necessary to monitor the hydrogen sealing system of the generator very often,
measures shall be taken at once as the hydrogen leakage increases rapidly. If the hydrogen
leakage is more than 1.5 times of that for normal operation within 24h, or the absolute value is
over 18m3/d, it shall be considered to stop the machine as to make an overall examination for the
areas not easy to access during running.
D13 When the hydrogen pressure in the generator is higher than the water pressure in the
hydrogen cooler or that in the water system of the winding, the poor sealing of water system will
cause the hydrogen to leak into the water. The cooler and the sealing of water system in the
winding shall be examined when trying to find out the cause of high consumption of hydrogen.
Monitoring shall be strengthened for the generator if the hydrogen content (volume) in the internal
cooling water system is more than 3%; While it is necessary to stop the machine at once if the
hydrogen content is more than 20%. Or if the hydrogen leakage in the internal cool water system
is more than 0.5m3/d, eliminating fault may be considered when planning to stop the machine;
But it must stop the machine at once if the leakage is over 10 m3/d.
D14 It is necessary to stop the machine and try to find the leakage if the hydrogen volume is
more than 1% in the oil system of the generators bearing or in the main fuel tank.
D15 The outlet sleeve, joints and other sealing devices of the generator shall be so designed
that the hydrogen can not gather in this area. If the isolated bus in split phase is used, the
hydrogen can not gather in the closed bus jacket. If the hydrogen content is more than 1% in the
jacket, stop the machine and try to find the reason.
D16 There should be no naked light, welding, smoking, or other measures easy to ignite in the
areas near to the generator and the auxiliary equipment.
D17 If the gas dryer belongs to the type that the drying agent needs to be regenerated
periodically, the instrument shall be set to indicate when to regenerate and when to finish.
Measures shall be taken to prevent the air from entering the machine shell occasionally if the air
is used during regeneration. The heater, if used, shall be used only during the regeneration.
Protective measures shall be taken to ensure that the heater can run normally at the temperature
below the ignition temperature of the mixture made of hydrogen and air possibly formed. Usually,
the allowed limitation is 300C or even lower, avoiding drying agent, such as, aluminum oxide
being damaged.
D18 Guidance on reasonable ventilation
Suppose the allowed leakage, 18m3/d, all leaks in the given space in every 24h, then, the air will
enter the space at the speed of 125 m3/h, this will keep the hydrogen density being 0.6%, which
is greatly lower than 4% the lower limit of explosion,.
If the dealt space is V m3 air, and it is necessary to change times/h, then = 125 m3/h.
Therefore:
When V = 1, 5 25 and 500 m3,
=125 25 5 and 0.25times/h.
 Annex E
(standard annex)
Related parts of GB 755-2000 < Rotating motors Quota and performances > cited in the test of
this standard

Table E1 Values of voltage resistance test

under ac operation frequency

Number of item Generator part Test voltage (virtual value)

1 Stators winding
2 Excitation winding
3 Electrical
assemblage in the
main loop of
excitation winding
2UN+1000V
Rated excitation voltage 500V:
10 times of rated excitation voltage, the
lowest 1500V;
Rated excitation voltage > 500V:
Twice rated excitation voltage + 4000V
Rated excitation voltage 350V:
10 times of rated excitation voltage, the
lowest 1500V;
Rated excitation voltage > 350V:
twice rated excitation voltage + 2800V

Table E2 Limitation for running under unbalanced loads

Number Type of generator Maximum value of Maximum value of

of item I2/IN during (I2/IN)2t(s) during
continuous running trouble running
Indirectly cooled rotor
1 Air cooled 0.1 15
2 Hydrogen cooled 0.1 10
Directly cooled rotor
3 350 MVA 0.08 8
4 >350900MVA 0.08-[(SN - 8-0.00545(SN -350)
350)/(3104)] 5
5 >9001250MVA same as above 5
6 >12501600MVA 0.05
Note: SN is the rated volume (MVA).

Table E3 Limitation for temperature

rising of air cooled generator

Part Measurement position and method Temperature rising

limitation when the cooling
media is 40C /K
Stators winding The temperature detectors are 85
buried between the coils at the
upper and lower layers in the
groove.
Rotors winding Resistance method Indirect cooling: 90
Direct cooling: 75 (auxiliary
groove), 65(axial)
Iron core of stator Buried temperature detector 80
method
Collector ring Thermometer method 80
Iron core and other The temperature rising of these parts shall not reach the values
parts not contacted that may damage the insulation of the winding or any adjacent
with winding position or other materials under any conditions.

Table E4 Limitation of temperature rising

for hydrogen cooled indirectly

Part Measurement position and method Temperature rising

limitation when the cooling
media is 40C /K
Stators winding The temperature detectors are Absolute pressure of
buried between the coils at the hydrogen (MPa)
upper and lower layers in the 0.15 85
groove. >0.15MPa0.2MPa 80
>0.2MPa0.3MPa 78
>0.3MPa0.4MPa 73
>0.4MPa0.5MPa 70
Rotors winding Resistance method 85
Iron core of stator Buried temperature detector 80
method
Iron core and other The temperature rising of these parts shall not reach the values
parts not contacted that may damage the insulation of the winding or any adjacent
with winding position or other materials under any conditions.
Collector ring Thermometer method 80

Table E5 Temperature limitation for

hydrogen and water directly cooling

Part Measurement Cooling method and Temperature

position and method media limitation/C
Stators winding Temperature water 90
detector method for hydrogen 110
cooling media at the
outlet of the efficient
part cooled directly
The temperature Water, hydrogen 901)
detectors are buried
between the coils at
the upper and lower
layers in the groove.
Rotors winding Resistance method Number of radial air
gates on the whole
length of the rotor
directly cooled by
hydrogen2):
1 and 2
3 and 4
57 100
8 14 105
>14 110
115
120
Iron core of stator Temperature 120
detector buried
method
Iron core and other The temperatures of these parts shall not reach the values that
parts not contacted may damage the insulation of the winding or any adjacent position
with winding or other materials under any conditions.
Collector ring Thermometer 1203)
method
1) Attention should be paid that the temperature measured with a buried
temperature detector does not represent the highest temperature of the stators
winding. If the highest temperatures of cooling water and hydrogen are not
beyond the limitation (90C and 110C) at the air gate of the efficient part, it will
ensure that the highest temperature of the winding is not overheat. The
temperature measured with a buried temperature detector can also be used to
monitor the running of the cooling system of the stators winding.
When there is no water temperature detector at the outlet of the insulated
diversion pipe of the stator, the buried temperature detector between the upper
and lower layers of the stators coils can only be used to monitor the running of
the cooling water of stators winding, of which the limitation shall not be more
than 90C.
2) The temperature limitation of the rotors winding directly cooled with hydrogen
will be graded according to the numbers of the radial air gates on the whole
length of the rotor. The air gate at the end winding will be regarded as one wind
area, the common air gate shared by axial cooling gases at opposite direction
will be calculated as two wind areas.
3) The insulation grade of the collector ring shall be corresponding to this
temperature limitation, the temperature is only that measured with an expansion
thermometer.

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