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Project:

www.Inspection-for-Industry.com
Quality Control Form
Client: Report No.:
Contractor: Date:
Hydrostatic Test (Log) Ref. Standard: Page 1 of 1
Doc. No.:

Area: DWG No.:


Location : Contact No.:
Attachment:

Form Procedure
Test Test Certificate Performance
Item Joint Material approval Remarks
Pressure No. & approve
to Joint No.

Quality Control TPI Inspection Client


Name: Name: Name:
Sign: Sign: Sign:
Date Date Date:
Project:

www.Inspection-for-Industry.com
Quality Control Form
Client: Report No.:
Contractor: Date:
HYDRO-STATIC TEST PRESSURE REPORT Ref. Standard: Page 1 of 1
Doc. No.:

Area /Location: Ambient temperature:


Supporting doc.: Test media temperature:
Design pressure: Test media temperature:

Item Pipe
No. Dwg No. Line No From To Pipe Dia. Duration Test Pres. Result/Remarks
Mat.

Quality Control TPI Inspection Client


Name: Name: Name:
Sign: Sign: Sign:
Date Date Date:
Project:

www.Inspection-for-Industry.com
Quality Control Form
Client: Report No.:
Contractor: Date:
PIPING LINE HISTORY RECORD Ref. Standard: Page 1 of 1
Doc. No.:

Line No.: Revision:

Fit up Weld Visual RT RT


SL
Joint No. Welder No. Dia/Thk. Report WPS No. Report Report Remarks
No. ID No.
No./Date No./Date No./Date

Quality Control TPI Inspection Client


Name: Name: Name:
Sign: Sign: Sign:
Date Date Date:
Project:

www.Inspection-for-Industry.com
Quality Control Form
Client: Report No.:
Contractor: Date:
PIPING N.D.T REQUEST Ref. Standard: Page 1 of 1
Doc. No.:

Location / Area:

Welder(s) ID Joint N.D.T Welding


Line No./ Spool No. Weld Type O.D Thk. Type Insp.
Item Remark
Section No. No. (in.) (mm) Report
Root Fill Cap No.

Technical Comment:

B: Butt Weld, S: Socket Weld, T: Seal Weld (for Threaded Joints), M: Miter
RT: Radiographic Test, PT: Liquid Penetrant Test, MT: Magnetic Particle Test, UT: Ultrasonic Test
Quality Control TPI Inspection Client
Name: Name: Name:
Sign: Sign: Sign:
Date Date Date:
Project:

www.Inspection-for-Industry.com
Quality Control Form
Client: Report No.:
Contractor: Date:
PIPING PUNCH LIST Ref. Standard: Page 1 of 1
Doc. No.:

Test Package No.

Line Specification
Row Line No. ISO No. Description Of Punch Item
Class pressure Temperature
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
PRIORTY: A To be completed Before Pressure Test B To Be completed After Pressure Test

Quality Control TPI Inspection Client


Name: Name: Name:
Sign: Sign: Sign:
Date Date Date:
Project:

www.Inspection-for-Industry.com
Quality Control Form
Client: Report No.:
Contractor: Date:
PIPING RT RESULT REPORT Ref. Standard: Page 1 of 1
Doc. No.:

Equipment:: Activity(Ci): Source/Source Strength :


Source Type: Voltage(KV): Exposure Tech. :
Source Size(mm): Current(mA): Film Type:
DWG. No.: Procedure No. IQI :
Weld Welder No. of
No. Line No. / Film No. Size Weld Defect* and Location Result**
No. ID Films
1

10

11

12

13

14

15

16

17

18

19

20

21

Quality Control TPI Inspection Client


Name: Name: Name:
Sign: Sign: Sign:
Date Date Date:
Project:

www.Inspection-for-Industry.com
Quality Control Form
Client: Report No.:
Contractor: Date:
RT RESULT REPORT Ref. Standard: Page 1 of 1
(PIPING) Doc. No.:

Equipment:: Activity(Ci): Exposure Technique: Density Range:


Source Type: Voltage(KV): Film Type/Width: Sensitivity:
Source Size(mm): Current(mA): Screen Type/Thk.: Ug:
DWG. No.: Procedure No.

Section/ Film Result


Joint Request L/OD Thk. SFD/FFD Welder Length Film
Item Location/ Description of Defects Remarks
No. No. (inch) (mm) (cm) ID Location Acc Rep R/S R/R C/O
Line No. (cm)

Radiographs Qty. R/S: Approved: Total Film Length R/S: Approved:


Abbreviations:
Acc: Accept SWSI: Single Wall Single Image SP: Spherical porosity BT: Burn Through SI: Slag Inclusion CC: Crater Crack
Rep: Repair DWSI: Double Wall Double Image CP: Cluster Porosity LOF: Lack of Fusion SL: Slag Line SC: Shrinkage Cavity
C/O: Cut Out ELP: Elliptical WH: Worm Hole CL: Cold Lap TI: Tungsten Inclusion RU: Root Undercut
R/S: Reshoot PAN: Panoramic HB: Hollow Bead LOP: Lack of Penetration LC: Longitudinal Crack CU: Cap Undercut
R/R: Reradiograph SIMP: super impose EP: Excess Penetration RC: Root Concavity TC: Transverse Crack FM: Film Mark

Quality Control TPI Inspection Client


Name: Name: Name:
Sign: Sign: Sign:
Date Date Date:
Project:

www.Inspection-for-Industry.com
Quality Control Form
Client: Report No.:
Contractor: Date:
TEST PACKAGE LINE LIST Ref. Standard: Page 1 of 1
Doc. No.:

Test Package No.:

Row Line No. ISO No. Sheet OF Rev. P & ID No. Revision
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19

Quality Control TPI Inspection Client


Name: Name: Name:
Sign: Sign: Sign:
Date Date Date:
Project:

www.Inspection-for-Industry.com
Quality Control Form
Client: Report No.:
Contractor: Date:
PIPING VISUAL INSPECTION REPORT Ref. Standard: Page 1 of 1
Doc. No.:

Subject:

TYPE OF DISCONTINUTIES
ITEM WELD WELDER(S) RESULTS
DWG NO. LINE NO AND LOCATION FROM ZERO ACCEPTANCE NDT
NO. NO. NO.
POINT(cm) OR WELD-EDGE CRITERIA ACCEPT REJECT REQUIREMNT

Comments:

Quality Control TPI Inspection Client


Name: Name: Name:
Sign: Sign: Sign:
Date Date Date:
Project:

www.Inspection-for-Industry.com
Quality Control Form
Client: Report No.:
Contractor: Date:
WELDER PERFORMANCE RECORD Ref. Standard: Page 1 of 1
Doc. No.:

Area/Location:

No. of Joints No. of No. of Repair


Total No. of
SL. No. Welder No. Welder Name Radiographe Accepte Repaired Percentag Remark
Welded Joints
d d Joints Joints e

Quality Control TPI Inspection Client


Name: Name: Name:
Sign: Sign: Sign:
Date Date Date:
Project:

www.Inspection-for-Industry.com
Quality Control Form
Client: Report No.:
Contractor: Date:
WELDING DAILY REPORT Ref. Standard: Page 1 of 1
(PIPING) Doc. No.:

Area/ Location: Ref. Drawing: Rev.

Spool Joint Joint Welder (s) ID Fit up


Line No. O.D Thk. /
Type of Material Material Spec. WPS Pre-
PWHT Report
VT
Remarks
No. No. Type Root Hot Cap .......... to .......... No. heat Result
No.

Technical Comments:

Abbreviation:
Acc. : Accept Rej. : Reject RC : Re-Cap NA: Not Applicable
B: Butt Weld, S: Socket Weld, T: Seal Weld (for Threaded Joints), M: Miter
For Example: Pipe / 5L X52 to Flange / A105
Quality Control TPI Inspection Client
Name: Name: Name:
Sign: Sign: Sign:
Date Date Date:
Project:

www.Inspection-for-Industry.com
Quality Control Form
Client: Notification No.:
Contractor: Date:
INSPECTION NOTIFICATION Ref. Standard: Page 1 of 1
Doc. No.:

Please be notified that the following activities will be executed and shall be inspected on date, time and location indicated below.

Inspected By
Item Activity Description Location Date Time Remark
Client Contractor

Technical Comment:

Quality Control TPI Inspection Client


Name: Name: Name:
Sign: Sign: Sign:
Date Date Date:
www.Inspection-for-Industry.com
Quality Control Form

WELDER/WELDING OPERATOR QUALIFICATION RECORD


CERTIFICATE No.
Welder's Name:
Welder Identification Number:
PHOTO
Qualified date:
Applicable code:
Specification No:
TEST CONDITION
Used WPS No:
Base material welded:
Welding process:
Others Manual Machine Semi auto Automatic
Variables Tested Coupon Range Qualified
Pipe outside diameter:
Base metal thickness:

Weld deposit thickness for each process:

Welding position:
Backing With Without N/A
P-No (or Groups):
Filler metal spec. /F-No./Classification:
Filler metal size / brand
Progression(uphill/downhill): Uphill Downhill
Welding current type/polarity:
Shielding gas:
GMAW transfer mode:
NON-DESTRUCIVE & DESTRUCIVE TEST RESULT
TYPE OF TEST RESULT REPORT No.
Visual test:
Radiographic test:
Fracture test:
Macro test:
Coupon no.
We certify that the statements in this record are correct and that the test coupons were prepared,
Welded, and tested in accordance with the requirements of the application code and project specification.

PREPARED BY: WELDIND ENGINEER NAME/SIGN: DATE:

CHECKED BY: QA/QC MANAGER NAME/SIGN: DATE:

APPROVED BY: COMPANY NAME/SIGN: DATE:


Project:

www.Inspection-for-Industry.com
Quality Control Form
Client: Report No.:
Contractor: Date:
WELDER QUALIFICATION Ref. Standard: Page 1 of 1
RECORD Doc. No.:

Personal Identification
Certificate No.:
Welder Name :
Date of Birth: Date of Test: Photo
Welder Stamp: Validity:
Employed By: End to Project:

Welding Identification Filer Metal(s)


Welding Process: Spec. No. (SFA)
WPS No: AWS No. (Class)
Reference Standard\Code: Electrical Current Type/Polarity:
PQR No: Thk. of Deposited Weld Metal(mm):

Base Material(s)
Metal Spec/Grade:
To Metal Spec/Grade:
Technique
Test Coupon: Plate / Pipe
Out Side Dia. (Inch): String Weave Bead.
Thickness(mm): Orifice or Gas Cup Size:
Initial and Interpass Cleaning
(Brushing Grinding Chemical )
Travel Speed (Cm/min):
Joint Type: Welding Position:
Welding Progression:
Backing:
Backing Shielding Gas(s):
Time laps Between Passes:
Type of Test Result
Electrical Characteristics:
Visual Examination
Current: AC DC
Radiography Test Polarity:
Voltage(V):
Ultrasonic Test Amperage(A):
Transfer mode(For GMAW):

Result:
Accept Dont Accept
Comment: **

Contractor's Qc: TPI Inspection Client


Name: Name: Name:
Sign: Sign: Sign:
Date Date Date:
www.Inspection-for-Industry.com
POCEDURE QUALIFICATION RECORD
Quality Control Form
WPS NO: DATE:
PQR NO: PREHEAT:
Welding process: Preheat Temp (Min 'C):
Types: Manual Machine Automatic Inter Pass Temp (Max 'C):
Semi-Automatic POST WELD HEAT TREATMENT:
Temperature:
Heating rate:
Cooling rate:
JOINTS GAS (QW-408)
Gas Mixture Flow Rate
Shielding:
Trailing:
Backing:
BASE METALS ELECTRICAL CHARACTERISTICS
Material Spec: Current: Polarity:
Type or Grade: Amps:
P-No: G-No: To P-No: G-No: Volts:
Thickness of Test Coupon: Tungsten Electrode:
Diameter of Test Coupon:
Other: N/A
FILLER METALS TECHNIQE
SFA Specification: Travel Speed:
AWS Classification:
F-No/A-No: String or Weave Bead:
Trade Name/Size: Oscillation:
Deposit Thickness: Multi or Single Pass(per side):
Other: Single or Multiple Electrodes:
Others:
POSITION
Position of groove:
Welding Progression : N/A Up hill Down hill
OTHERS TESTS
Type Result Remark

Note :

PREPARED BY: WELDIND ENGINEER NAME/SIGN: DATE:

CHECKED BY: QA/QC MANAGER NAME/SIGN: DATE:

APPROVED BY: COMPANY NAME/SIGN: DATE:


www.Inspection-for-Industry.com
POCEDURE QUALIFICATION RECORD

WPS NO: PQR NO:

Current Voltage Travel Shield Heat


Filler Metal Welding Current Interpass
Pass (A) (V) Speed Gas Input Remark
Process Polarity Temp('C)
Type Size Min Max Min Max (cm/min) (I/min) (kj/cm)

PREPARED BY: WELDIND ENGINEER NAME/SIGN: DATE:

CHECKED BY: QA/QC MANAGER NAME/SIGN: DATE:

APPROVED BY: COMPANY NAME/SIGN: DATE:


www.Inspection-for-Industry.com
POCEDURE QUALIFICATION RECORD

WPS NO: PQR NO:


TENSILE TEST
Thickness or Area Yield Ultimate Tensile Fracture Elog. Red of
Identification Width(mm)
Diameter(mm) mm 2 Strength Load, N Strength ( N / mm 2 ) Location % Area

BEND TESTS
Type Mandrel Diameter(mm) Angle of Bend Test Result

CHARPY "V" NOTCH IMPACT TESTS (Joules)


Test Temperature:
Size (mm): Lateral Expansion
Location WM FL FL+2mm

WELD METALLOGRAPHY Ferrite Measurement FN

HARNESS TEST
Line Base Metal 1 H.A.Z 1 Weld Metal H.A.Z 2 Base Metal 2

PREPARED BY: WELDIND ENGINEER NAME/SIGN: DATE:

CHECKED BY: QA/QC MANAGER NAME/SIGN: DATE:

APPROVED BY: COMPANY NAME/SIGN: DATE:


www.Inspection-for-Industry.com
WELDING PROCEDURE SPECIFICATION
Quality Control Form
PROJECT SPECIFICATION NO: TEST PERFORMED DATE:
PQR NO: IMPACT TEST: YES NO
WELDING PROCESS: WPS NO:
WELDING TYPE: MANUAL SEMI-AUTOMATIC MACHINE AUTOMATIC
JOINTS DESIGN (QW-402) JOIMT DETAILS & SEQUENCE OF BEADS
JOINTS DESIGN
BACKING: NO YES
BACKING MATERIAL OR TYPE:
RETAINER:
OTHES:

BASE MATERIALS (QW-403)


P-No: Gr.No: TO P-No: Gr.No:
Spec, Type and Grade:

DIAMETER RANGE GROOVE:


THICKNESS RANGE GROOVE:
FILLER METALS (QW-404) PREHEAT (QW-406)
SFA No: PREHET TEMP(MIN 'C)/CHECK/CONTROL:
AWS CLASSIFICATION:
F No/A No: PREHEAT METHOD:
MANUFACTURE: PREHEAT MAINTNANCE:
DEPOSIT THICKNESS QUALIFIED RANGE: INTER PASS TEMP(Max 'C):
SIZE (mm): INTER PASS CHECK:
RUN-OUT-LENGTH: INTER PASS TEMP CONTROL:
ARC TIME: PWHT (QW-407) YES NO
NUMBER OF BEAD: HOLDING TEMP RANGE:
FLUX TRADE NAME: MIN. HOLDING TIME:
ELECTRIC FLUX (Class) HEATING RATE:
OTHERS: COOLING RATE:
POSITION (QW-405) SHIELDING GAS AND FLOW RAET (QW-408)
GROOVE: SHIELDING/FLOW RATE:
WELDING PROGRESSION: N/A UP hill Down hill TRAILING/FLOW RATE:
FILLET: BACKING/FLOW RATE:
OTHERS:

PREPARED BY: WELDIND ENGINEER NAME/SIGN: DATE:

CHECKED BY: QA/QC MANAGER NAME/SIGN: DATE:

APPROVED BY: COMPANY NAME/SIGN: DATE:


www.Inspection-for-Industry.com
WELDING PROCEDURE SPECIFICATION

PROJECT SPECIFICATION NO: WPS NO:


ELECTRICAL CHARACTERISTICS (QW-409)
CURRENT AND POLARITY:
TUNGSTEN ELECTRODE SIZE AND TYPE:
MODE OF METAL TRANSFER FOR GMAW / FCAW:
ELECTRODE WIRE FEED SPEED RANGE (cm/min):
MAX HEAT INPUT (Kj/cm):
OTHERS:

TECHNIQUE (QW-410)
BEAD: BOTH STRING WAVE
ORIFICE /GAS CUP SIZE:
OSCILLATION WIDTH AND FREQUENCY:
CONTACT TUBE TO WORK DISTANCE:
MULTIPLE OR SINGLE PASS (PER SIDE):
PEENING:
JOINT PREPARATION & CLEANING:
METHOD OF BACK GOUGING:
OTHERS:

WELD CONSUMABLE ELECTRICAL CHARACTERISTICS TRAVEL SPEED BRAND


PROCESS
BEAD NO. CLASS DIA(mm) POLARITY AMPERAGE VOLTAGE (cm/minute) NAME

REMARKS :

PREPARED BY: WELDIND ENGINEER NAME/SIGN: DATE:

CHECKED BY: QA/QC MANAGER NAME/SIGN: DATE:

APPROVED BY: COMPANY NAME/SIGN: DATE:


www.Inspection-for-Industry.com
WELDING PROCEDURE SPECIFICATION
Quality Control Form
PROJECT SPECIFICATION NO: TEST PERFORMED DATE:
PQR NO: IMPACT TEST: YES NO
WELDING PROCESS: WPS NO:
WELDING TYPE: MANUAL SEMI-AUTOMATIC MACHINE AUTOMATIC
JOINTS DESIGN (QW-402) JOIMT DETAILS & SEQUENCE OF BEADS
JOINTS DESIGN
BACKING: NO YES
BACKING MATERIAL OR TYPE:
RETAINER:
OTHES:

BASE MATERIALS (QW-403)


P-No: Gr.No: TO P-No: Gr.No:
Spec, Type and Grade:

DIAMETER RANGE GROOVE:


THICKNESS RANGE GROOVE:
FILLER METALS (QW-404) PREHEAT (QW-406)
SFA No: PREHET TEMP(MIN 'C)/CHECK/CONTROL:
AWS CLASSIFICATION:
F No/A No: PREHEAT METHOD:
MANUFACTURE: PREHEAT MAINTNANCE:
DEPOSIT THICKNESS QUALIFIED RANGE: INTER PASS TEMP(Max 'C):
SIZE (mm): INTER PASS CHECK:
RUN-OUT-LENGTH: INTER PASS TEMP CONTROL:
ARC TIME: PWHT (QW-407) YES NO
NUMBER OF BEAD: HOLDING TEMP RANGE:
FLUX TRADE NAME: MIN. HOLDING TIME:
ELECTRIC FLUX (Class) HEATING RATE:
OTHERS: COOLING RATE:
POSITION (QW-405) SHIELDING GAS AND FLOW RAET (QW-408)
GROOVE: SHIELDING/FLOW RATE:
WELDING PROGRESSION: N/A UP hill Down hill TRAILING/FLOW RATE:
FILLET: BACKING/FLOW RATE:
OTHERS:

PREPARED BY: WELDIND ENGINEER NAME/SIGN: DATE:

CHECKED BY: QA/QC MANAGER NAME/SIGN: DATE:

APPROVED BY: COMPANY NAME/SIGN: DATE:


www.Inspection-for-Industry.com
WELDING PROCEDURE SPECIFICATION

PROJECT SPECIFICATION NO: WPS NO:


ELECTRICAL CHARACTERISTICS (QW-409)
CURRENT AND POLARITY:
TUNGSTEN ELECTRODE SIZE AND TYPE:
MODE OF METAL TRANSFER FOR GMAW / FCAW:
ELECTRODE WIRE FEED SPEED RANGE (cm/min):
MAX HEAT INPUT (Kj/cm):
OTHERS:

TECHNIQUE (QW-410)
BEAD: BOTH STRING WAVE
ORIFICE /GAS CUP SIZE:
OSCILLATION WIDTH AND FREQUENCY:
CONTACT TUBE TO WORK DISTANCE:
MULTIPLE OR SINGLE PASS (PER SIDE):
PEENING:
JOINT PREPARATION & CLEANING:
METHOD OF BACK GOUGING:
OTHERS:

WELD CONSUMABLE ELECTRICAL CHARACTERISTICS TRAVEL SPEED BRAND


PROCESS
BEAD NO. CLASS DIA(mm) POLARITY AMPERAGE VOLTAGE (cm/minute) NAME

REMARKS :

PREPARED BY: WELDIND ENGINEER NAME/SIGN: DATE:

CHECKED BY: QA/QC MANAGER NAME/SIGN: DATE:

APPROVED BY: COMPANY NAME/SIGN: DATE:


www.Inspection-for-Industry.com
ITP No.
Inspection Gr.
FIELD INSPECTION REPORT Report No.
Quality Control Form Page No.
Date:
INSPECTION TYPE WORK No :
ITEM No :
LOCATION :
WELDING RECORD
ROOT AND COVER PASS SIGNATURE

INSPECTION NOTICE No. : COMPANY CONTRACTOR SUBCON


COMPANY INSPECTOR : / / / / / /
CONTRACTOR INSPECTOR :
SUB-CONTRACTOR INSPECTOR:
JOINT WELDER NUMBER
DWG NUMBER
NUMBER ROOT COVER

COMMENTS

LEGEND: N.A: Not Applicable DWG: Drawing No

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