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InspectionandTestPlanforBatteryCharger
ActivityBy Remark
No. InspectionandTestPlan ReferenceDocument AcceptanceCriteria VerifyingDocument
Manuf. TPI Client

1 PreInspectionMeeting Spec. Spec. MOM H H H

BeforeManufacturing

DWG,Design, DWG,
2 IECandISO IECandISO H R A
CalculationDocument Calculationbook

3 WPS&PQR ASMEIX ASMEIX WeldingBook H R A

WelderQualification
4 ASMEIX ASMEIX Certificates H R
Certificates
5 NDTprocedures ASMEV ASMEV Procedures H R A
NDEPersonnel
6 ASMEIX ASMEIX Certificates H R
Certificates
InsulationResistanceTest
7 IECandISO IECandISO Procedure H R A
Procedure

WithstandVoltageTest
8 IECandISO IECandISO Procedure H R A
Procedure

9 SequenceTestProcedure IECandISO IECandISO Procedure H R A

ProtectionRelayTest
10 IECandISO IECandISO Procedure H R A
Procedure

TemperatureRiseTest
11 IECandISO IECandISO Procedure H R A
Procedure

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OperationalTest
12 IECandISO IECandISO Procedure H R A
Procedure
Performanceand
13 Functional IECandISO IECandISO Procedure H R A
TestProcedure
14 PaintingProcedure SSPC SSPC Procedure H R A

Materials

OriginalMaterial
15 RawMaterialInspection ASTM ASTM H H
Certificates

16 ReviewofCertificates ASTM ASTM Certificates H H

17 MaterialIdentification ASTM ASTM Report H H

DuringFabrication

18 AssemblyInspection DWG DWG Report H SW

WeldingInspectionfor
19 RequiredWelding WPS WPS Report H SW
Components

CheckingofOutline
Dimensions,Interface
Dimensions,BusBar
20 DWG DWG Report H SW
Dimensionsand
Clearancesandother
SpecifiedDimensions

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Tightness/Torqueof
21 TerminalsandDegreeof DWG/Spec DWG/Spec Report H SW
Protection

checksthatall
instruments,
compartments,control
22 switchesetc.arecorrectly DWG/Spec DWG/Spec Report H SW
ratedandarecorrectly
located,withspecified
labeling.

23 InsulationResistanceTest Procedure Procedure Report H H

WithstandVoltageTest
24 Procedure Procedure Report H H
(DielectricTest)

25 SequenceTest Procedure Procedure Report H H

26 ProtectionRelayTest Procedure Procedure Report H H

27 TemperatureRiseTest Procedure Procedure Report H H

28 OperationalTest Procedure Procedure Report H H

Performanceand
29 FunctionalTest Procedure Procedure Report H H

FinalInspection

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FinalVisual&
30 DWG DWG Report H H
DimensionalCheck
SurfacePreparationand
31 Procedure Procedure Report H W
Painting
32 CheckofFinalBook Spec. Spec. DWG/P.O H R

Documentation

33 InspectionReports Spec./DWG Spec./DWG Report H R

34 NCR Spec./DWG Spec./DWG Report H R

35 ReviewFinalDataReport Spec./DWG Spec./DWG Report H R

PreshipmentInspection

36 PreservationandPacking Spec. Spec. Report H H

37 Marking Spec. Spec. Report H H

38 LoadingInspection Spec. Spec. Report H H

ShippingDocument
39 Procedure Spec. PackingList H H
Control

Abbreviations:

H:HoldPoint=HoldontheproductiontillTPIInspectorperformsinspectionandsupervisetherequiredtest
W:WitnessPoint=ManufactureshallnotifyclientandTPIInspectorbutthereisnoholdontheproduction;
ClientcanwaivethisinspectionbasedonhisdiscretionandinformsTPIInspectoraccordingly.

R:DocumentReview=ReviewmeansReviewdocument,whichincludesofmaterialtestcertificates,WPS,PQR,NDTProceduresandetc.
A:Approval
SW:SpotWitness=foritemswithspotwitnessmanufactureshallnotifyTPIinspectorasfulfillingthemonitoring;
ForexampleonerandomvisitforwholeUTtestsoroneortwovisitsforwholesurfacepreparationworksforpainting.
MOM:MinuteofMeeting

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P.O:PurchaseOrder

formoreinformationreviewfollowingarticles:
http://www.inspectionforindustry.com/thirdpartyinspectionforbatterycharger.html
http://www.inspectionforindustry.com/inspectionandtestplanforbatterycharger.html