2/28/2017 HowtoCalculateResinCapacityforSoftener|SofteningPlant?

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HowtoCalculateResinCapacityforSoftener|SofteningPlant?
PostedbyT.P.SivanandanonApril11th,2011|19Comments

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BeforetoCalculatethecapacityoftheWaterSoftener(softening)Plant,tochoosehowmuchwatertobesoftened.Inthiscase,100M3tobesoftened
at400ppmofFeedHardnessto5ppm.

HowtoCalculatetheresincapacity?

http://www.waterchemistry.in/2011/04/howtocalculateresincapacityforsoftenersofteningplant/ 1/10
2/28/2017 HowtoCalculateResinCapacityforSoftener|SofteningPlant?

TheResinExchangeCapacityismentionintotheproductssupplierDataSheet*.

Normallycationicexchangecapacity:55/literofresin.

Hence,Literofresin=(FeedHardnessinppmXWaterQtyM3)/Exchangecapacity

=(400x100/55)=727literresinsufficient

HowtoCalculateSaltQuantity?

=110KgNaCl{?150GramNaCl/literofresin)

soquantityofwaterrequiretodilute@100%solution

=say344LiterWater{?320GramNaCl@20DegC/literofWater)

toget10%solutionadd3440literofwater

Now3784literishavingforregenerationandthatmuchofwatertobeinjected20Minute

thenstartbackwashprocesstoanother40minute

afterthatfastrinseuntilgethardnessis<5ppmonceitisreachednowtheplantisreadytostarttheprocess,itcanextractupto100m3

Feedpressuretobemaintainedup1.52Bar,

*Resignexchangecapacityisimportant,itisvaryproducttoproduct.
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2/28/2017 HowtoCalculateResinCapacityforSoftener|SofteningPlant?

Economical
SewageTreatment
sewagetreatmentPlantFor
Apartment&Independent
Houses.visitourwebsite!
ecotec.in

ArticlebySivanandan

T.P.Sivanandan

19Comments

1. Sphinxsays:
24/08/2012at5:18PM

HowtoCalculateSaltQuantity?

=150KgNaCl{?150GramNaCl/literofresin)

Istheabovecalcualtionwrong?
150GramNaClx727=109.05KgsofNaCl

PleasecorrectmeifIamwrong.

Reply
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2/28/2017 HowtoCalculateResinCapacityforSoftener|SofteningPlant?

zenvsays:
31/12/2012at6:27AM

109.05kgsiscorrect,thankstopointit

Reply

Satishpalsays:
05/04/2016at5:52PM

howtoformulaofnewsoftenerdesign

Reply

2. Sphinxsays:
24/08/2012at5:23PM

AlsopleaseletmeknowwhatisthepurityofNaCLyouhaveconsideredintheabovecalculation

Reply

zenvsays:
31/12/2012at6:34AM

80to85%

Reply

3. Asadsays:
20/12/2012at1:26AM

Dearsir
Yourinformationmorehelpfulltotakeknowledge.

Reply

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2/28/2017 HowtoCalculateResinCapacityforSoftener|SofteningPlant?

4. Jerrysays:
19/03/2013at6:48PM

pleasewatsthebestapproachtothisdesignquestion

Designawatersofteningplantforawaterworkhavingthefollowingdata:
Hardnessofwater=450mg/literasCaCo3
Availablehardnessaftertreatment=50mg/literasCaCo3
Quantityofwatertobetreated=25000liter/hour
Ionexchangecapacityofresintobeusedintheplant=10kgofhardness/cub.m
Saltrequiredforregenerationofresin=45kg/cub.moftheresin
Thewatersofteningplantworks2shiftsof8hoursperday.Assumeanysuitabledatawherenecessary.

thanku

Reply

5. Navinsays:
06/04/2013at12:09PM

Whatwouldbetheefficiencyofhardnessremovalwecouldexpect?Fromsay800ppmbythismethodhowmuchhardnesscanweremoveand
whatwouldbeleft?
Thanks
Navin

Reply

6. yethirajsays:
28/10/2013at6:47PM

WHATISTHEPRESSUREDROPFORUSING1000LPHSOFTENERBYUSING10X54(Dia.xHeight)withmultiportvalve.eg.inlet
pressureis2kg/cmsquare,whatistheoutputpressureaftersoftening

Reply

7. niteshsays:
03/01/2014at10:21AM
http://www.waterchemistry.in/2011/04/howtocalculateresincapacityforsoftenersofteningplant/ 5/10
2/28/2017 HowtoCalculateResinCapacityforSoftener|SofteningPlant?

howtocalculatethehypodosinginwtp?????

Reply

8. MitangPatelsays:
20/02/2014at1:33PM

Whatwouldbetheefficiencyofhardnessremovalwecouldexpect?Fromsay800ppmbythismethodhowmuchhardnesscanweremoveand
whatwouldbeleft?

Reply

MitangPatelsays:
20/02/2014at1:47PM

ourflowrate30m3/hrandHardnesscalculateforresinis320ppm.Butinlethardnessisvaryfrom250ppmto700ppmandweusethe
softenervesselsis4872andresinqtyis1210ltr.andourObris200m3/hr.soafterregenerationwegothardnessonly20ppmbutparty
requiredlessthan5ppmso,whatwedo.

Reply

Md.AbuSayemsays:
21/07/2016at3:34PM

PleasemakeNaClsolutionbySoftWaterforregenerationandKeepAnotherSoftenervesselonthebasisof20ppmhardness.i
thinkitillsolvethisissue.

Reply

9. khurramShahzadsays:
07/06/2014at3:49PM

Wehave20m3/hrSoftenertankandourRawwaterhardness95ppmandTDS1080ppmKindlysuggesttherecipehowmuchresinrequired
andhowmuchNaClisrequiredforsoftenit?

Reply

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2/28/2017 HowtoCalculateResinCapacityforSoftener|SofteningPlant?

KUNALKALEsays:
15/04/2015at11:26AM

DearkhurramShahzad,
Hardnessis95say100PPM.yourflowrateis20m3/hrtakeregenerationafterevery24hri.e.after480m3.becauseyourhardnessis
notmuch.
kgloadofCaCO3is48kg.i.e.ifwetakeexchangecapacityofresin55%resignrequirewillbe875lit.
NaClrequiredwillbe135kgforeachregeneration

Reply

10. Shanmugamsays:
17/12/2015at10:03AM

Dearsir,herewehad15m3/hrplant,ourrawwaterhave300ppmhardnessand800ppmtds,aftersofteningwegetresult5ppmbutwithinweek
gethighhardness,perdayfeed100m3.Ythishappening?

Reply

11. Mahedrakumarsharmasays:
24/04/2016at8:31AM

Aboveinformationincreasemyknowledgethankofallteam

Reply

12. Mahbubsays:
17/08/2016at3:37PM

Ineed30m3/hrsoftenerplant.Hardnessneedtoreducefro350ppmtolessthan5
1.Tanksize?
2.Resinquantity?
3.Saltforregenerationhowmuch?

Thanks
Mahbub

http://www.waterchemistry.in/2011/04/howtocalculateresincapacityforsoftenersofteningplant/ 7/10
2/28/2017 HowtoCalculateResinCapacityforSoftener|SofteningPlant?

Reply

13. Pushkarsays:
26/09/2016at6:59AM

Howtocalculatedtheraisinquantitybasedontankcapacity.

Reply

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