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Cameron Willis Self-Contained

Emergency Shutdown Systems


Reliable ESD Protection from the Wellhead to the Flowline
Cameron Willis Self-Contained Emergency Shutdown Systems

ameron Willis Self-Contained Emergency Shutdown Or, if a fire occurs, the eutectic on the fusible plug melts

C (ESD) Systems are used to hydraulically actuate gate


valves in remote locations. As the name
implies, these systems are totally self-contained and
and the system automatically closes the valve and shuts in the
well. The system can also be operated in manual mode where
simple operation of a needle valve opens or closes the valve.
Cameron Willis Self-Contained ESD Systems are available
operate as ESD to automatically shut-in production
in an emergency situation. Such systems in 1-13/16 through 7 nominal
are ideal for use in on production well- valve sizes and work-
heads or pipelines in remote locations ing pressures up to
such as deserts, rain forests, arctic envi- 15,000 psi. Two ver-
ronments, jungles or any area where sions are available, a
supervision is minimal or no additional single pump and a
power source is available. double pump type
Cameron Willis Self-Contained ESD which can be used when
Systems feature reliable, field-proven Cameron control of a master
Willis Saf-T-Gard hydraulic actuators mounted on valve and subsurface safety valve (SSV) is required from
Cameron FLS gate valves. The Cameron Willis con- one control box. Options include actuator-mounted or
trol system contains the sensors and hydraulic power stand-mounted installation, enclosed panel or non-enclosed
source necessary to close the valve when an abnor- panel, anti-theft shroud, panel-mounted or field-mounted
mal condition detected. For example, when pressure sensors, electric position indicators and first-
the system is in automatic mode and flowline out indicators. In addition, fusible plugs are available
pressure increases above or below the pres- in temperature ranges 160F, 212F and 283 F. Solar
sure sensors high or low set- powered pneumatic and solar powered
tings, the system automatically hydraulic systems are also available.
closes the valve and shuts in the
well.

Features and Benefits


System incorporates reliable, field-proven Cameron FLS High/low pressure sensors provide flowline pressure
gate valves, Cameron Willis Saf-T-Gard actuators and monitoring to preset values.
control panel from a single source.
Hydraulic accumulator accommodates temperature
Automatic control for master valves and subsurface induced volume changes of the fluid contained in the
safety valves provides safety in remote locations. closed circuit.

Self-contained power source is ideal for remote areas, Fusible plug ensures shutdown in case of fire.
wells without power, or sites with minimal supervision.
All components housed in secure stainless steel enclo-
Available in single-and double-pump configurations to sure which meets the requirements for operation in
control a single gate valve or a gate valve and SSV. hazardous locations without the need to purge the box.

Closed loop hydraulic circuitry ensures contaminant- Control panel can be mounted to the actuator or to
free, long lasting supply of operating fluid. a nearby stand to accommodate a variety of field
situations.
Field-proven in extreme warm and cold environments.
Self-Contained SSV and SCSSV Control Systems

Operating Procedure Self-Contained SSV Control System


Standard Arrangement
Place (K-1) the hydraulic dump valve in bypass, by turn-
ing the handle in the bypass position. Hand pump (B-1) to L-1 Fusible
Plug
6T
the required actuator operating pressure. This pressure can be
seen on pressure gauge (E-1). When the flowline pressure is ESD
Pull to Set @
H -1
G -1 F -1
Shut In 150 PSI

between the low (F-1) ad the high (G-1) pressure sensor set N-1 J -1 D-1

points, the 100 regulated pressure from (C-1), which can be Set @
Set @
100 PSI
C -1
PSL PSH
Flowline
5,000 psi 6T Sense

seen on pressure gauge (D-1) will flow through the low sen- A-1
P-1 K-1 900 PSI
Pre-Charge N2 M -1 E-1
SSV
6T
sor (G-1) and high sensor (F-1) allowing the 100 psi to hold B-1

(K-1) hydraulic dump valve closed. Now take (K-1) out of


bypass by turning the handle to the in-service position. The Material List
A. Suction Strainer F. High Pressure Sensor L. Hydraulic Fusible Plug
system is now in service. If an ESD, fire, or PSHL occurs, B. Hand Pump G. Low Pressure Sensor M. 5000 psi Accumulator
the pilot pressure from (K-1) dump valve will be removed, C. Regulator H. Relief Valve N. Filler/Breather
D. Pressure Gauge, J. ESD Valve P. Relief Valve
allowing (K-1) to dump the fluid from the actuator back into 0-200 psi K. 2 Way N.O. Dump
E. Pressure Gauge, Valve with Manual
the reservoir, closing the surface safety valve (SSV). 0-6000 psi Override

Self -Contained SSV and SCSSV 5000 psi Control System Self -Contained SSV and SCSSV 10,000 psi Control System
Standard Arrangement Standard Arrangement

H-1 G-1 F-1 H-1 G-1 F-1


ESD Set @ ESD Set @
Pull to 150 psi Pull to 150 psi
D-1 D-1
Shut In Shut In
N-1
J-1 J-1
N-1 PSL PSH PSL PSH
Flowline Flowline
6T Sense 6T Sense
Set @ Set @
100 psi C-1 C-1
L-1 100 psi L-1
Fusible Fusible
P-1 6T Plug P-1 Plug
Set @ A-1 A-2 Set @ 6T
K-1 900 psi K-1 900 psi
5,000 psi N2 M-1 E-1 5,000 psi N2 M-1 E-1
Pre-Charge Pre-Charge
B-1
A-1 R-1 SSV SSV
P-2 6T 6T
P-2
B-1 S-1 S-1
Set @ K-2 900 psi M-2 E-2 Set @ K-2 900 psi M-2 E-2
N2 N2
5,000 psi Q-1 Pre-Charge 10,000 psi Q-1 Pre-Charge
B-1
SCSSV SCSSV
4T 4T

Material List Material List


A. Suction Strainer G. Low Pressure Sensor M. 5000 psi Accumulator A. Suction Strainer G. Low Pressure Sensor M. 5000 psi Accumulator
B. Hand Pump H. Relief Valve N. Filler/Breather B. Hand Pump H. Relief Valve N. Filler/Breather
C. Regulator J. ESD Valve P. Relief Valve C. Regulator J. ESD Valve P. Relief Valve
D Pressure Gauge, K. 2 Way N.O. Dump Q. Flow Control D. Pressure Gauge, K. 2 Way N.O. Dump Q. Flow Control
0-200 psi Valve with Manual R. 3-Way Valve 0-200 psi Valve with Manual R. 10,000 psi Hand Pump
E. Pressure Gauge, Override E. Pressure Gauge, Override
S. Low Pressure S. Low Pressure
0-6000 psi L. Hydraulic Fusible Plug Accumulator 0-6000 psi L. Hydraulic Fusible Plug Accumulator
F. High Pressure Sensor F. High Pressure Sensor
SSV Control Panel

The control system for a typical Cameron Willis Self- necessary output pressure to the actuator. Closed loop
Contained ESD System is incorporated into a 316 stain- hydraulic circuitry for maintenance of hydraulic pressure.
less steel enclosure with a mounting bracket. Connectors Hydraulic accumulator with 900 psi nitrogen pre-charge
are mounted on the side of the panel for ease of installa- for thermal expansion. Relief valves on both high pres-
tion in virtually any field layout. sure and low pressure hydraulic circuits. ESD valve for
A typical controls system enclosure includes the fol- emergency shutdown. Pressure gauges to monitor output
lowing components: Hydraulic hand pump to provide the pressures for the high pressure and low pressure circuit.

SSV Control Panel Features


100

Item Schematic Name


3000
60 140 2000 4000
40 160
1000 5000

Reference
20 180
0 200 0 6000
psi psi

1
PLOT
PRESSURE
2
SSV
PRESSURE
1 D-1 Pilot Pressure
IN SERVICE

3
2 E-1 SSV Pressure
PLOT
PRESSURE
3 K-1 Turn Clockwise to Override Pilots
PLOT PILOT MODE ESO
4 5 6
PRESSURE SELECTOR PULL TO CLOSE
4 K-1 Turn Counterclockwise for
HAND
PUMP
Normal Operation
10 5 Q-1 Pilot Mode Sector In-Service/Test
LOW
PILOT
HIGH
PILOT
PILOT SUPPLY
REGULATOR 6 J-1 ESD Pull to Close
7 8 9
7 G-1 Low Pilot
8 F-1 High Pilot
9 C-1 Pilot Supply Regulator
10 B-1 Hand Pump

Typical Cameron-Willis ESD Control System

Fusible
Plug EMERGENCY
SHUTDOWN ESD Station

Control
Panel

Actuator

Bonnet
Sense Line

Needle Valve

Wing Valve Flow Line

Cameron-Willis ESD System wit Pole-Mounted Control Panel The Cameron Willis self-powered
Controlling Single SSV control system provides a
hydraulic power to remote areas.
One Source. One Choice. The Cameron-Willis ESD
System Brings Customers the
Cameron Willis. Cameron Single Source
Advantage
From the wellhead to the control
panel, from installation to field serv-
ice, Cameron Willis Self-Contained
ESD Systems bring the full support
of Camerons vast product knowl-
edge and technical expertise.
Each system starts with
Camerons highly successful S and
IC Wellhead Systems. Next,
Cameron offers a choice of popular
gate valves including the rugged FLS
Gate Valve. The addition of
Cameron-Willis H2
Production Chokes
and a full line of Saf-T-
3000 4000

2000
5000

1000 6000

psi

Gard Actuators com-


0

100
140
160
60
180
40 SSV RE
20
200 SSU
PRE
0 psi

In
E
VIC
SER
IN

Se T
PLO RE

rvic
SSU
PRE
ESOCLOSE D
L TO
e
HAN P

pletes the Christmas tree


PUL PUM

D
E
T MOD
Ou OR

ES
PILO ECT
SEL

to T
PLO RE
SSU

fS PRE
T
PLO RE

erv
SSU PLY
PRE
T SUP
TOR
PILO ULA

ice REG

assembly. The addition of the


H
HIG T
PILO

LOWT
PILO

Cameron Willis ESD Control


System completes the all-Cameron
ESD system with reliable compo-
nents from just one source.
Additional benefits come from
Camerons CAMSERV
Aftermarket Services Program that
provides a full range of installation,
maintenance and repair services any
time, anywhere in the world.
No one can match the ability of
Cameron to provide such complete
solutions for such a wide variety of
applications.
Western Hemisphere
Cameron Cameron Willis
PO Box 1212 10810 N.W. Freeway
Houston, Texas 77251-1212 Houston, Texas 77092
Tel 713 939 2211 Tel 713 683 4600
Fax 713 939 2620 Fax 713 683 4350

Eastern Hemisphere
Cooper Cameron (U.K.) Ltd. Cameron Willis
5 Mondial Way Aghafad, Longford
Harlington Republic of Ireland
Hayes, UB3 5AR Hayes, UB3 5AR
Tel 011 44 181 990 1800 Tel 011 353 43 45301
Fax 011 44 181 990 1888 Fax 011 353 43 41560

Asia Pacific/Middle East


Cooper Cameron (Singapore) Pte, Ltd. Cameron Willis
No. 2 Gul Circle, Jurong Industrial Est 5003 93rd Street
Locked Bag Service No. 3 Edmonton, Alberta T6E 559
Jurong Town Post Office Tel 65 8613355
Singapore Fax 65 8616197
Republic of Singapore
Tel 65 8613355
Fax 65 8616197

Visit our website at


www.camerondiv.com

Cooper Cameron Corporation, Cameron Division, Printed in USA 12/00, OP/5M, WR10168/TC1440