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  • 15-Casting Design Full PDF

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    செல்வ குமார்
    55 просмотров15 страниц
    This document discusses research into casting design. It outlines objectives to define an integrated casting design environment and evaluate the capabilities and costs of existing casting design software. It describes key aspects of the casting process design like part orientation, gate and riser design, and process simulation. It also shows conceptual diagrams of a potential casting design environment and software that could integrate CAD, CAE applications, process simulation, and other functions to optimize the casting design process.

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    15-Casting_Design_full.pdf

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    This document discusses research into casting design. It outlines objectives to define an integrated casting design environment and evaluate the capabilities and costs of existing casting design software. It describes key aspects of the casting process design like part orientation, gate and riser design, and process simulation. It also shows conceptual diagrams of a potential casting design environment and software that could integrate CAD, CAE applications, process simulation, and other functions to optimize the casting design process.

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    © All Rights Reserved
    Скачайте в формате PDF, TXT или читайте онлайн в Scribd
    Отметить как неприемлемый контент
    55 просмотров15 страниц

    15-Casting Design Full PDF

    Загружено:

    செல்வ குமார்
    This document discusses research into casting design. It outlines objectives to define an integrated casting design environment and evaluate the capabilities and costs of existing casting design software. It describes key aspects of the casting process design like part orientation, gate and riser design, and process simulation. It also shows conceptual diagrams of a potential casting design environment and software that could integrate CAD, CAE applications, process simulation, and other functions to optimize the casting design process.

    Авторское право:

    © All Rights Reserved
    Скачайте в формате PDF, TXT или читайте онлайн в Scribd
    Отметить как неприемлемый контент
    из 15

    Casting Design Research

    Process design
    Process modeling
    Process simulation
    Opportunities
    Casting System Components

    Design for Manufacturing 2


    Casting System Components

    Design for Manufacturing 3


    Metalcasting Lead Time & Cost
    Reduction Project
    Objectives:
    Define an integrated casting design environment
    Determine the capabilities of existing software
    Consider both expendable mold & permanent mold processes
    Tasks:
    Complete surveys of software suppliers & users
    Determine current industrial practice with casting software
    Evaluate costs & benefits of casting design software
    Define scenarios for foundry use of software
    Develop functional design of an integrated casting design environment

    Design for Manufacturing 4


    Casting Process Design

    Part orientation
    Parting line location
    Gate(s) and riser(s) design
    Pattern/mold design
    Process simulation

    Design for Manufacturing 5


    Casting Design Environment
    Pattern/mold Design

    Laser CAD Parting line location


    Scanning System Shared Database Allowances & draft
    Rigging system
    Part & mold geometry Tolerance specification
    Casting material Shape constraints
    properties
    CAE Mold material
    Applications properties
    Performance Capability
    Process types &
    Dynamics characteristics
    Resource availability
    Heat transfer Time estimation
    FEM Cost estimation
    Design optimization

    Activity
    Manager

    CAM Process
    Applications Simulation

    CNC machining Fluid flow


    Rapid prototyping Heat transfer
    Solidification
    Stress growth
    Defects/Quality
    Criteria Functions

    Design for Manufacturing 6


    Integrated Casting Design
    Software Environment

    Design for Manufacturing 7


    Casting Design Software
    Functions

    Design for Manufacturing 8


    Casting Model

    Input Parameters Model Output


    Part Geometry Casting Geometry
    Part Material Production Cost
    Tolerance & Finish Solidification Time
    Production Requirements Stresses & Defects

    Process Design
    Casting Process
    Parting Line Location
    Gating & Risering

    Design for Manufacturing 9


    Casting Process Simulation

    Casting Simulation
    Using MAGMAsoft
    XM35 Rotor
    Part design
    Simulation model
    Simulation results
    Redesign iterations

    Design for Manufacturing 10


    Continuous Casting Research

    Continuous casting process


    Workflow production planning
    IPSCO Caster model process planning

    Design for Manufacturing 11


    Continuous Casting Process

    Design for Manufacturing 12


    Continuous Casting Model

    Thickness
    Width
    Mean
    Carbon% Neural
    Superheat Network Standard
    Casting Speed Deviation
    Cooling Rate

    Design for Manufacturing 13


    Optimization Scheme

    Design for Manufacturing 14


    Questions & Answers

    Design for Manufacturing 15

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