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1 National Institute of Wood. Bucharest, Romania.

General

Most of the forest roads in our country are in the mountain region, characterized by steep
terrain, with a dense river network, creeks, glens and springs. This region has abundant rainfall
generally above the yearly mean, which favours the instability of slopes and landslides. The
above conditions result in a large number of bridges to cross rivers and of culverts to drain
waters from ditches and rainwater from slopes. Thus a large volume of works, consisting mainly
in the construction of supporting walls, is required for the protection and consolidation of
roadbeds. To show the importance of engineering works, such as bridges, culverts, support
walls, it should be mentioned that on the existing forest roads we have built:

over 1200 bridges with a total length exceeding 20 km;


over 170 000 culverts;
over 5 million m of supporting walls.

In addition, the above engineering works represent an important safety factor for the traffic and
to keep the roads in good condition since it is known that, in case of degradation or destruction,
these roads may be out of operation. For these reasons special attention has been given to the
strategy to be implemented in the realization of forest roads.

Safety level against flood

Engineering works are designed to resist high floods. The climate of our country is
characterized by abundant rainfalls unevenly distributed on the territory all year round, causing
floods in periods of high intensity. This condition also occurs when the snow, accumulated in the
period November to March, thaws due to a sudden increase of temperatures and makes the
river flows increase.

We have a series of regulations concerning the dimensions of engineering works to prevent


breakdowns due to high river flows in the flood period.

Forest roads and the engineering works are classified by our existing laws in class IV of
importance which establish rules for the dimensions depending on river flows with a probability
of 5 percent, i.e. maximum flows occurred every 20 years.

Evolution of construction solutions

Starting in 1952-1953 the concept was introduced for the creation of a permanent forest road
network suitable for operation all year round, not only for the transport of wood from the
exploitation sites but also for the management of wood resources, the application of specific
treatments, hunting, fruit collection, etc.

Construction solutions for engineering works in forest roads developed over time in accordance
with the new concepts for forest road building.
So we have passed from construction solutions of a semi-permanent character using wood as
basic raw material, with a service life of 5-10 years, to solutions of a permanent character for a
service life of 100 years, based on concrete, reinforced concrete, and stonework.

The engineering works include two large categories:

Artworks - bridges and culverts


Protection and consolidation of embankments.

Engineering works

Construction solutions for bridges and culverts represent a large range of spans, types, forms,
constructions and technologies. So, for the category of culverts with a design span of up to 5 m
the following solutions are used:

pipe culverts;
slab culverts;
arched culverts;
ovoidal culverts.

Pipe culverts have inner diameters of 60 cm, 100 cm, 140 cm and 150 cm. At the beginning
these culverts were made of reinforced concrete pipes produced on the site; the length of the
pipe was 1 m.

In 1961-1962 we introduced PREMO pipes of pre-stressed concrete with diameters of 160 cm


and 100 cm and lengths of 5 m in parallel with BUCOV pipes of centrifugally cast concrete with
an inner diameter of 140 cm and a length of 2.5 m.

Progressively the PREMO and BUCOV pipes replaced the prefab pipes.

The pipe culverts are used on a large scale for forest road building due to their advantages over
other construction solutions:

ease to handle;
fast execution without problems;
short time of execution;
rapid putting into service;
smaller costs compared with other solutions.

The major disadvantage of these culverts is clogging with materials from the slopes, which may
put the culverts out of service. This is more severe with diameters of 60 cm.

The culverts include three distinctive parts:

1. foundation of 20-30 cm concrete layer, gravel or broken stone depending on soil type;
2. pipe laid on foundation layer;
3. end connections consisting of tympans and intake chambers.
The water flows in through tympans with flared wings, and through intake chambers in the case
of buried culverts.

The culverts are furnished downstream with a tympan and a wall for soil protection against
erosion since the waters coming out from the pipe at different speeds depending on the slope
(Figure 1).

Recently we have tried the elimination of the tympans and of the intake chambers by extending
pipe length and installing an intake chamber in an excavation.

This solution has given good results in the case of roads with short service life such as for
extraction of wood from windthrows, temporary crossings and for the rehabilitation of some
finished works. Over the long period the solution is not satisfactory because the pipe becomes
clogged, the water penetrates under the pipe and causes deformation and finally bursting of the
pipe.

We have also tried a protection against the entering of branches or other materials by a grate
mounted above the intake chamber but the results were unsatisfactory. The grate clogs and the
water cannot enter the tube. The only efficient solution is proper maintenance of the works by
removing the materials which obstruct water drainage.

Slab culverts have a clearance span between abutment faces of maximum 4 m. Small culverts
with a clearance of 0.5 m and 1 m have been used in 1960-1961 and then replaced by pipe
culverts. The culverts with a clearance of 2 to 4 m were first designed and realized with
reinforced concrete cast in situ and, starting in 1964-1965 the use of factory-made prefab
reinforced concrete was introduced (Figure 2). This solution became definitive in a short period
of time mainly for technical reasons and for its advantages:

high quality;
ease of realization and reduction of period for putting into service.

The substructure can be made up of concrete foundation, concrete elevation and stonework
depending on sources of materials.

Arched and ovoidal culverts have been used until 1963-1964 and, after that, sporadically in the
case of high crossings.

Bridges frequently used on forest roads have a single span between 6 m and 18 m and are built
according to the following categories:

slab bridges with a clearance of 6 m, 8 m and 10 m;


bridges with beams for a clearance of 12 m to 18 m;
arched bridges with a clearance 6 m to 8 m;
bridges with a length of more than 18 m.

Slab bridges with a span of 6-8 m were built according to three construction solutions:

1. reinforced concrete slabs cast in situ


2. bridging deck of 4-6 beams with reduced height;

3. bridging deck of prefab reinforced concrete caissons mounted by crane and tied in by
concreting of longitudinal joints and by concrete nogging (see Figure 3)

The first two solutions were used beginning from 1952-1953 to 1970-1972 when they were
replaced by reinforced concrete caissons.

Beam type bridges built on forest roads in 1952-1953 presented two alternatives:

bridges with bridging deck of reinforced concrete cast in situ;


bridges with bridging deck of beams and prefab reinforced concrete slabs (Figure 4).

Bridges with the bridging deck of reinforced concrete cast in situ are modular constructions with
a span of 10 to 18 m and consist of beams connected by nogging at the ends, carriageable slab
and two pavements.

This solution was used for all the bridges built between 1953 and 1965 up to 1978.

The bridges with the bridging deck of beams and slabs are modular constructions with spans of
14 m, 15 m and 18 m. The bridging deck consists of 4-5-6 prefab reinforced concrete beams,
depending on the width of the carriageway, and reinforced concrete slabs. The joining together
of these components is realized by reinforcing with concrete the joints between slabs. This
solution was applied after 1965 and progressively replaced the bridging decks of cast in
situ reinforced concrete.

The abutments of the bridges have the foundation of concrete and the elevation of concrete or
stonework with cement mortar.

The embankment connection is normally with wings of the same material as for the abutment.
Connection with wall and cone quarter is not used because it is vulnerable to floods. For every
category of structure work (bridges and culverts) the same solutions were adopted for long
periods due to the fact that National Institute of Wood had elaborated designs and projects
which were applied to the whole forest road network realized in respective periods.

For crossing water streams with high flows and for crossing valleys, callows, or pools bridges
with a length of over 18 m were built.

The solutions were agreed upon by the authorized bodies on the basis of techno-economic
studies. The construction solutions adopted were:

reinforced concrete web girders;


pre-stressed concrete girders, cantilevered;
reinforced concrete framework;
prefab pre-stressed concrete beams.

The design size of bridges and culverts is in accordance with existing laws:
3.50 m carriageway for a single traffic lane;
6.00 m for two traffic lanes.

The bridges have two pavements of 0.75 m each.

Remarks

From the information collected and from an analysis of the structure works during a period of
20-40 years of service of forest roads, the following aspects are worth mentioning:

Degradation of the substructure and especially of the foundations occurs where footing depth
is not observed, by scouring of material under the foundation sole, and where the concrete mark
and execution technology are not observed causing breakdown of the concrete cast in the
foundation.

Degradation of bridge metalling which, if not repaired in time. allows water penetration and, by
successive freezing and thawing, weakens the structure of the bridges. Albeit with great delay,
the repairs have improved the situation so that at present there is no bridge out of operation.
Maintenance has a high degree of importance to reduce greatly the cost of repair works for
bridges and culverts damaged by truck drivers and when the load limit of trucks is exceeded.

The bridges and culverts are designed for a truck train A 10 and are checked for a crawler S30
or S40. The train A 10 consists of a string of 10 ton trucks (3 ton front and 7 ton back) at a
distance of 8 m from each other. In this string a 13 ton truck (3.5 ton front and 9.5 ton back) is
introduced at a distance of 4 m from the other vehicles. The calculation is made for a string of
trucks on each traffic lane.

The crawler S30 (S40) has a total weight of 30 ton (and 40 ton, respectively) and a chain
contact length of 4 m. The calculation is made for a single vehicle and for 1-2 traffic lanes.

Starting in 1980, with the increase of road means capacity, the bridges have been tested also to
loads transported by these means (forwarders ATF 25).

In the case of bridges along roads through the forests but used also for other purposes the train
is dimensioned in accordance with the category of the respective road (see Figure 5).

Environmental protection

Aspects regarding environmental protection that are considered when selecting construction
solutions are:

selection of execution technology which shall not disturb the environment in the short term;
selection of solutions which shall not alter the drainage of water.

The main measures adopted in the execution technology are:


prevention from casting of concrete in large amounts since by spreading cement the soil is
degraded and, at the same time, large areas are used for storing aggregates, cement, and
fuels;

prevention from utilization of polluting equipment (power generating sets, bulldozers,


excavators) which with the leakage of fuel in the rivers can be dangerous for the environment;

removal of materials accumulated from the foundations;

use of prefab components for superstructure to avoid execution of scaffolding on the rivers.
Execution must be clean and fast.

Landscaping is carried out by using natural stone on slopes and degrading areas.

Trends

Among the construction solutions studied to overcome the problems, the following can be
mentioned:

introduction of pipe culverts of prefab components of square section because these have
better drainage and lower risk of clogging;

introduction of prefab components for bridges with larger widths to shorten construction time.

Protection and consolidation of embankments

This type of works is currently used along water streams that must be protected against erosion
and consolidated to avoid slippage. The most frequent are (Figure 6):

supporting walls;
gabions;
stonefills;
casings.

The supporting walls are:

Heavy support walls of stone and concrete normally used for supporting slopes of loose
ground and also for the protection of embankments in areas where the waters have a
pronounced erosion effect. If available, stonework is the preferred material.

Lining walls for protection of slope cuts in the case of stable slopes but formed of easily
degradable soils.

Dry stone walls.

The support walls towards riverbeds have a disadvantage in that footing conditions are often not
observed and consequently floods may scour and break the walls.
The gabions consist of wire net baskets containing stones or river boulders. They are used at
the basis of the embankment towards the river where, laid on a layer of fascines, protect the
embankment against erosion. They are elastic and, in case of scouring, take the shape of the
ground with no damage.

Stonefills are the pennings of stone or boulders which, laid at the basis of the embankment
towards the river, are the most efficient way of protection in areas where the water has no
pronounced erosion effect.

Casings are some boxes of cut logs or prefab components of reinforced concrete containing
stone or boulders. The advantages are fast execution, good behaviour and long duration.

Figure 1. CULVERT 100

Figure 2. SLAB CULVERTS WITH PREFAB. BRIDGING DECK L=2,00 m; L=3,00 m

Figure 3. SLAB BRIDGE WITH PREFAB. BRIDGING DECK L= 10.00


m. LONGITUDINAL SECTION

Figure 4. PREFAB BRIDGING DECK

Figure 5.

Figure 6.

CONCRETE ABUTMENT a. SLOPE

CONCRETE ABUTMENT b. EMBANKMENT


WOOD CASING

BRICKWORK ABUTMENT

GABION
ROCKFILL