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Bachelor of Engineering Technology subject content

Subject Content for the:

Bachelor of Engineering Technology


Index
The Professional Engineering Technologist (HE-ETCM100) .................................................................... 4
Engineering Mathematics I (HE-ETCM101) .............................................................................................. 5
Engineering Scientific Principles (HE-ETCM102) ..................................................................................... 7
Engineering Measuring Equipment (HE-ETCM103) ................................................................................. 9
Engineering Design and Practice (HE-ETCM104) .................................................................................. 11
Material Science (HE-ETCM201) ............................................................................................................ 14
Engineering Mathematics II (HE-ETCM202) ........................................................................................... 18
Engineering Statics and Dynamics (HE-ETCM203) ................................................................................ 21
Engineering CAD II (HE-ETCM204) ........................................................................................................ 23
Engineering Practice II (HE-ETCM205) .................................................................................................. 25
Manufacturing Processes (HE-ETCM301) .............................................................................................. 28
Industrial Automation (HE-ETCM302) ..................................................................................................... 31
Strength of Materials (HE-ETCM303) ..................................................................................................... 33
Engineering Mathematics III (HE-ETCM304) .......................................................................................... 36
Engineering Practice III (HE-ETCM305) ................................................................................................. 38
Mechanical & Manufacturing Stream Next 14 subjects ..................................................................... 40
Materials and Process Selection (HE-ETMN401) ................................................................................... 40
Mechanical Drive Systems (HE ETMN402) .......................................................................................... 42
Programmable Logic Controllers (PLC) I (HE-ETMN403; HE-ETMT403) .............................................. 45
CADCAM and Engineering Practice (HE-ETMN404) .............................................................................. 47
Practical Work Placement (HE-ETMN405; HE-ETMT405) ..................................................................... 49
Mechanical Elements (HE-ETMN501) .................................................................................................... 50
Fluid Mechanics (HE-ETMN502; HE-ETMT502) .................................................................................... 53
Advanced Manufacturing Systems (HE-ETMN503) ................................................................................ 55
Project Management (HE-ETMN504; HE-ETMT504) ............................................................................. 58
Estimating and Costing (HE-ETMN505; HE-ETMT 505) ........................................................................ 62
Thermodynamics (HE-ETMN601) ........................................................................................................... 65
Quality Management (HE-ETMN602; HE-ETMT602) ............................................................................. 67
Industrial Project 1 (HE-ETMN603; HE-ETMT603) ................................................................................. 69
Industrial Project II (HE-ETMN604; HE-ETMT604) ................................................................................. 71
Machine Condition Monitoring (HE-ETMN605) ....................................................................................... 72
Mechatronic Stream Next 14 subjects ................................................................................................. 74
Programming Concepts (HE-ETMT400) ................................................................................................. 74
Instrumentation Principles (HE-ETMT401).............................................................................................. 76
Design of Fluid Power Engineering Systems (HE-ETMT402)................................................................. 78
Programmable Logic Controllers (PLC) I (HE-ETMN403; HE-ETMT403) .............................................. 80
Engineering Practice IV (HE-ETMT404) ................................................................................................. 82
Practical Work Placement (HE-ETMN405; HE-ETMT405) ..................................................................... 84
Industrial Networking (HE-ETMT501) ..................................................................................................... 85
Fluid Mechanics (HE-ETMN502; HE-ETMT502) .................................................................................... 87

2
Advanced Programmable Logic Controllers (PLC) (HE-ETMT503) ........................................................ 89
Project Management (HE-ETMN504; HE-ETMT504) ............................................................................. 91
Estimating and Costing (HE-ETMN505 / HE-ETMT 505) ....................................................................... 95
Data Acquisition Systems (HE-ETMT601) .............................................................................................. 98
Quality Management (HE-ETMT602; HE-ETMN602) ........................................................................... 100
Industrial Project 1 (HE-ETMN603; HE-ETMT603) ............................................................................... 102
Industrial Project II (HE-ETMN604; HE-ETMT604) ............................................................................... 104

3
The Professional Engineering Technologist (HE-ETCM100)

The Professional Engineering Technologist (HE-ETCM100)


Co-requisite subject: Engineering Design & Practice

Learning outcome

On successful completion of this subject you will be able to:


(a) Describe the main fields of engineering, typical activities associated with each field, and the
role of the Engineering Technologist in Society.
(b) Analyse scenarios of conflicting obligation in carrying out engineering tasks and form
justified opinions on the actions to be taken.
(c) Develop a Code of Ethics.
(d) Summarize the Safety, Ethical, Legal and Environmental responsibilities of engineering
technologists.
(e) Examine and understand the issues associated with protection of Intellectual Property.

Context and content

The practice of engineering does not exist outside the domain of societal interests. Engineering
has an inherent impact on society. It is part of the daily activities of an Engineering Technologist
to interact with the public, clients, employers and fellow engineers. With an engineering
qualification comes a high degree of professional responsibility. To assist the new Engineering
Technologist navigate through his/her new role there are laws and codes of professional conduct
in place. It is not enough for the Engineering Technologist to be aware of these codes but to
internalise them and realise they have a personal stake in their application.

This subject focuses on the Engineering Technologist as a key player in not only responding to
societal norms but in shaping them. You will gain an understanding of engineering fields, how
they impact on society and the responsibilities and obligations that come with the profession.

The content will focus on:


Fields of engineering
Safety and welfare of the public and clients
Professional ethics
Product liability and professional negligence
Protection of Intellectual Property
Legal responsibilities of the Engineering Technologist
Environmental responsibilities of the Engineering Technologist
Effective Communication

4
Engineering Mathematics I (HE-ETCM101)

Engineering Mathematics I (HE-ETCM101)

Learning outcomes

On successful completion of this subject you will be able to:


a) Apply basic mathematics from first principles to tackle problems in the fields of mechanical
and mechatronics engineering technology.
b) Recall basic mathematical modelling techniques and employ these techniques for analysis
and design mechanical and mechatronics engineering technology.
c) Recognise results, calculations or proposals that may be mathematically ill-founded, identify
the source of error and take corrective action.
d) Detect possible sources of mathematical inaccuracy and quantify their significance to the
conclusions drawn.

Context and content

The prime role of engineering technologists is to bring a highly effective problem-solving


approach to challenges that are presented to them. Their problem solving tools include a
thorough knowledge of mathematical principles combined with a rigorous engineering science
and technology knowledge base. A thorough knowledge of mathematical principles is also
essential to understand the more advanced engineering and technology content.

As technology has become more complex, engineering software has taken over much of the
tedious repetitive mathematical calculations and so computational software skills together with a
clear understanding of the underlying mathematics and the ability to validate (intuitively estimate)
quantitative outcomes of computer based simulations are also becoming increasingly important.

This, the first of a series of three engineering mathematics subjects, will develop the fundamental
engineering mathematics skills essential for all engineering technologists. Each mathematical
topic is developed in conjunction with examples of its technological applications, using a team-
teaching approach.

The subject content will focus on, but not be restricted to:

SI Units, scientific and engineering notation, significant figures and accuracy


encompassing:

Conversion between decimal notation, scientific notation and engineering notation.

Evaluation of expressions using a calculator

Substitution in algebraic formulas

Simplification of algebraic formulas encompassing:

Addition of like terms

Removal of brackets

Multiplying and dividing terms

5
Engineering Mathematics I (HE-ETCM101)

Algebraic fractions

Applying the laws of indices

Simplification of expressions involving square roots

Present and interpret data encompassing:

Building tables of values

Building graphs

Reading graphs

Solving right-angled triangles encompassing:

Pythagoras theorem

Trigonometrical ratios

Radian measure

Transposition encompassing:

Fractional expressions.

Exponential and logarithmic expressions.

Trigonometric expressions

Estimations, errors and approximations encompassing:

Errors in measurement

Maximum probable error

Significant figures

Estimations and approximations

Quadratic functions encompassing:

Graphs of quadratic functions represented by parabolas and the significance of the


leading coefficient.

Zeros represented graphically

Solutions of quadratic equations by factoring and the quadratic formula.

Solution of simultaneous linear and quadratic equations algebraically and


geometrically.

6
Engineering Scientific Principles (HE-ETCM102)

Engineering Scientific Principles (HE-ETCM102)

Learning outcomes

On successful completion of this subject you will be able to:

a) Understand basic science concepts essential to developing expertise in specialist


engineering sciences relevant to mechanical and mechatronic engineering.

b) Apply mathematics and fundamental engineering science to the analysis and solution of
representative problems.

c) Recognise results and calculations that may be ill-founded, identify the source and nature of
the problem and take corrective action.

d) Understand the accuracy and limitations of methods of analysis and the assumptions
inherent in their use.

e) Verify the credibility of results achieved from first principles to a reasonable approximation.

f) Function effectively in a team environment in carrying out group laboratory experiments.

g) Demonstrate proficiency in a limited range of laboratory and testing procedures, and have a
strong grasp of the principles and practices of laboratory safety.

h) Design and conduct experiments, devise appropriate measurements, analyse and interpret
data and form reliable conclusions.

i) Detect sources of error, eliminate or compensate for them where possible and quantify their
significance to the conclusions drawn.

j) Construct and test representative components or sub-systems in a laboratory setting.

k) Prepare simple laboratory reports complete with graphs, analysis of results and appropriate
conclusions

Context and Content

Engineering Technologists use knowledge of the mathematical and engineering sciences to


develop economical and safe solutions to practical problems related to their engineering
discipline. This subject provides the fundamental science background required to develop the
various specialist engineering science skills essential for mechanical and mechatronics
engineering technologists.

The subject content will focus on, but not be restricted to:

The SI system of units

Electrical principles:

DC Circuits

7
Engineering Scientific Principles (HE-ETCM102)

AC Circuits

Electromagnetism

1-ph and 3-ph Systems

Earthing

Protection devices

Electronic Principles:

Diodes & Transistors (basic)

Power Supplies & Voltage Regulators

TTL & CMOS Logic Gates

Op-Amps (basic)

Comparators

Power Amplifiers

Introduction to Fluids:

Static pressure and head

Basic principles of fluid motion:

Continuity equation

Bernoullis equation

Introduction to Mechanics:

Construct and Use Free Body Diagrams

Linear & Circular motion

Dynamics of linear motion

Work, Power & Energy

Simple machines

Momentum

8
Engineering Measuring Equipment (HE-ETCM103)

Engineering Measuring Equipment (HE-ETCM103)

Learning outcomes

On successful completion of this subject you will be able to:

(a) Specify and utilize appropriate measuring and inspection instruments for engineering
applications

(b) Analyse fits and tolerances for linear measurement

(c) Identify and implement basic measuring tasks on the Coordinate Measuring Machine (CMM)

(d) Analyse and calibrate basic measuring equipment.

Context and content

This subject focuses on engineering measuring and inspection equipment and their operating
procedures. Measurement is the language of science that we use to communicate size, quantity,
position, condition, and time. Engineering technologists engaged in any engineering industry
should have hands-on skills in the use of appropriate measuring and inspection instruments.

This subject will provide an overview of and develop skills in the use of engineering measuring
instruments including electrical and electronic instruments. It also expands on the toolmakers
microscope and coordinate measuring machine operating procedures.

The subject content will focus on, but not be restricted to:
Limits & Fits
Overview of measuring
Types of instruments
Gauges
Types
Applications
Calibration
Maintenance
Sine bars and plates
Using sine bars
Calculations
Slip gauges
Maintenance
Micrometers
Outside micrometers
Using the micrometer
Care of micrometers
Variations of micrometer

9
Engineering Measuring Equipment (HE-ETCM103)

Micrometer accessories
Vernier instruments
Vernier calliper
Vernier depth gauge
Vernier height gauge
Three elements of measurement
Toolmakers microscope
Using Toolmakers microscope
Maintenance
Calculations related to various measuring instruments
Electrical measuring instruments
Ammeter and Voltmeter
Multi-meter
Insulation & Resistance Tester
Signal Generator
Frequency Counter
Cathode Ray Oscilloscope
Applications
Introduction to Coordinate Measuring Machine (CMM)
The role of the Coordinate Measuring Machine
Types of Coordinate Measuring Machine
Modes of operation
Metrological features
Instruction for CMM operation

10
Material Science (HE-ETCM201)

Engineering Design and Practice (HE-ETCM104)

Through a project based learning approach using an authentic group engineering project, this
subject illustrates the roles of the engineering technologist. Thus the subject 'The Professional
Engineering Technologist' is a co-requisite. Engineering Measuring Equipment is also a co-
requisite to support the workshop practice component of this subject. As the group engineering
project developed in this subject continues through the second semester subjects Engineering
CAD II and Engineering Practice II both of these subjects should be studied in the following
semester.

Learning outcomes

The subject will contribute to the development your ability to:

(a) Function effectively in a team environment

(b) Understand the role of the engineering technologist

On successful completion of this subject you will be able to:

(c) Identify the major elements of OH&S in a workplace environment

(d) Identify and perform selected skills associated with hand tools, the most common forms of
lathes, milling and grinding machines whilst complying with OH&S requirements.

(e) Create basic CAD drawings using the international principles, standards, construction format
and conventions of engineering drawings including electrical and welding symbols.

(f) Make dimensioned freehand sketches of engineering plant and products.

(g) Analyse and interpret engineering drawings

(h) Analyse the required functional interaction of various assembly parts to enable appropriate
limits and fits to be specified.

(i) Compare alternative designs against design objectives.

(j) Access and use ISO and Australian Standards.

Context and content

A key feature of this subject is the authentic group engineering project which continues through
Engineering CAD II and Engineering Practice II. In addition to supporting the development of
Engineering Design and Practice skills, this feature seeks to illustrate the roles and
responsibilities of professional engineering technologists and the people with whom they interact;
to illustrate how disciplinary knowledge is applied in the solution of engineering problems; and to
target the development of the knowledge skills and attitudes essential in professional
engineering technology.

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Material Science (HE-ETCM201)

Engineering drawing and sketching are crucial skills enabling professional engineers and
engineering technologists to communicate complex technical details of proposed plant and
product designs and modifications between all members of the extended engineering team,
including tradesmen, purchasing managers, contractors and clients. Whilst manual drafting skills
have long been replaced by Computer Aided Design using 2D CAD software, the principles,
standards, construction format, conventions and linear and geometric tolerancing associated
with manual drawings continue.

Now three dimensional CAD packages, such as Solidworks 3D CAD, are rapidly replacing 2D
CAD applications. 3D CAD provides advantages, such as easier visualisation and validation of
the design and easier application of engineering analysis software like finite element and
computational fluid dynamics applications. 3D CAD packages facilitate the rendering of the
drawing in three dimensions from which they can generate the 2D drawings more appropriate for
the unambiguous depiction of the parts dimensions. Thus the need for skill in interpreting 2D
drawings remains.

Engineering plant and products must also comply with appropriate Australian and International
Standards. This unit introduces you to key Australian and International Standards and instructs
you in the investigation and application of relevant standards as necessary.

These skills will be developed through interactive lecture/tutorials in which you will be required to
reinforce your learning through sketching and CAD exercises as well as a library visit to guide
you to the International and Australian Standards collection and classical reference texts. When
available guest industry speakers will provide short presentations not only on the group project
background but also on how CAD is carried out and documented in their company.

The subject content will focus on, but not be restricted to:

Introductory and standards information (Electrical and Welding Symbols & Fits and
tolerances etc.)

Freehand Sketching

Project team skills

Geometrical constructions

Projections

Isometric Views

Detail and assembly drawing

Dimensioning

Sectioning

Engineering solution generation and evaluation.

CAD software (Solidworks)

Geometric construction methods

12
Material Science (HE-ETCM201)

CAD drawings & system use

Specific Procedures

Methodology for creating layers & variables

ISO standards and advanced drawings (Mechanical, Electrical, Civil, Architectural &
Survey)

A workshop skills program will be delivered in parallel with the development of CAD skills and
the group engineering project. After a grounding in occupational health and safety, you will gain
the basic knowledge and skills to carry out basic fitting and machining techniques using hand
tools, drilling machines, mills, lathes and grinders in a safe environment. You will be exposed to
more advanced workshop skills in later Engineering Practice subjects. Practical workshop
experience enables you as the engineering technologist to relate to the information needs of
those converting their drawings into engineering plant or products. It also enhances awareness
of the practical issues in carrying out the work specified by their drawings.

The workshop practice content will focus on, but not be restricted to:

OH&S

Minimum OH&S requirements in a workshop environment

Fitting Operations

Turning Operations:

Centre Lathe Functional Elements

Lathe operations

Milling Machine Functional Elements

Milling Machine Operations:

Selection of correct milling cutter for an application:

Cutting speeds and feeds

Cutting operations

Cutter holding techniques

Milling machine attachments

Work Holding Methods

Grinding Machine Operations:

Functional elements

Work Holding Methods

13
Material Science (HE-ETCM201)

Material Science (HE-ETCM201)

Learning outcomes

This subject will contribute to the development of your ability to:

(a) Function effectively in a team environment in carrying out group laboratory experiments.

On successful completion of this subject you will be able to:

(b) Identify and classify the current materials used in the engineering industry

(c) Identify and discuss the materials used for the current engineering products

(d) Discuss the manufacturing processes and methods for current engineering materials

(e) Identify and discuss the thermal process for the current engineering materials

(f) Demonstrate an awareness of laboratory and testing procedures relevant to materials science
and a strong grasp of principles and practices of laboratory safety.

(g) Prepare laboratory reports to a professional standard complete with well presented, labelled,
accurate graphs, careful analysis of results and appropriate conclusions.

(h) Recognise possible sources of error eliminate or compensate for them where possible, and
quantify their significance to the conclusions drawn.

Context and content

Materials Science is a field of study involving the properties of matter and its applications to various
areas of science and engineering. It is a fundamental enabling science for mechanical and
mechatronics technologists. Studying material properties, their structure and strength,
manufacturing processes, and applications will enable the technologist to select the most
appropriate material for a product, plant, piece of equipment or other application for optimum
performance, cost and manufacture. Technology is a progressing rapidly. Many technological
developments and breakthroughs critically depend on the development of new and tailor-made
materials with improved properties.

The subject will introduce the fundamentals of material science; such as material structure,
classification, and properties. It then expands into various types of materials; such as polymers,
ceramics and composites, their applications, and manufacturing processes.

The systematic classification of processes and methodologies involved in manufacturing systems


and methodologies will underpin the students capacity to assess and evaluate the most appropriate
available or, if required, alternative manufacturing process to fulfil a design specification in the most
efficient and cost effective fashion.

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Material Science (HE-ETCM201)

In reflecting upon the constraints that available manufacturing technologies pose to the design
specification the student will explore the possibility of alternatives for both the design and
manufacturing phases of the process under study.

The subject follows an introduction to engineering practices and provides substantial underpinning
scientific knowledge for the commencement of studies in Material and Process Selection.

The subject content will focus on, but not be restricted to:

Classification of materials

Ferrous and Non-Ferrous metals

Thermosetting plastics

Thermoplastics

Elastomers

Composite materials

Ceramic materials

Biomaterials

Structure and properties of materials

States of matter

Atomic structure

Periodic table

Atomic bonding in solids

Properties of materials

Physical properties;

Electrical conductivity/resistivity

Specific gravity/density

Thermal conductivity/expansion

Specific heat, melting/boiling points

Mechanical properties;

Strength: yield, tensile, compressive, torsion, hardness, impact properties, elasticity,


plasticity, ductility, malleability, fatigue and creep

Testing of materials:

Behaviour of ductile and brittle materials under tensile forces

15
Material Science (HE-ETCM201)

Hardness and impact testing

Chemical properties:

Corrosion and oxidation of metals and ceramics

Degradation of polymers

Ferrous and non ferrous materials

Ferrous; Plain carbon and alloy steels

Cast iron

Non-Ferrous; Aluminium, copper, nickel, zinc, titanium, magnesium and their respective
alloys

Refractory metals

Polymers:

Thermosetting

Thermoplastic

Elastomers

Manufacturing process

Applications

Ceramics & composites

Ceramics and their application

Glass, glass ceramics

Refractories

Composites:

Laminate, particulate and fibre composites

Metal and ceramic matrix composites

Applications

Thermal process

Hardening

Tempering

Normalising

The joining of metals

Metallurgical considerations involving the soldering, brazing and welding of metals.

16
Material Science (HE-ETCM201)

Problems in welding high carbon steel

17
Engineering Mathematics II (HE-ETCM202)

Engineering Mathematics II (HE-ETCM202)

Engineering Mathematics I is a prerequisite for this subject. This subject is a co-requisite for
Statics and Dynamics and a prerequisite for Engineering Mathematics III.

Learning outcomes
On successful completion of this subject you will be able to:

(a) Apply from First Principles a sound intermediate level of mathematical knowledge to tackle
representative problems in the fields of mechanical and mechatronics technology.

(b) Apply mathematical modelling techniques for analysis and design in the fields of mechanical
and mechatronics engineering technology and demonstrate understanding of their applicability
and limitations.

(c) Recognise results, calculations or proposals that may be mathematically ill-founded, identify
the source of error and take corrective action.

Context and content

The prime role of engineering technologists is to bring a highly effective problem-solving


approach to challenges presented to them. Their problem solving tools include a thorough
knowledge of mathematical principles combined with a rigorous engineering science and
technology knowledge base. A thorough knowledge of mathematical principles is also essential
in developing their advanced engineering and technology knowledge base.

As technology has become more complex, engineering software has taken over much of the
tedious repetitive mathematical calculations and so computational software skills together with a
clear understanding of the underlying mathematics and the ability to validate (intuitively estimate)
quantitative outcomes of computer based simulations are also becoming increasingly important.

This, the second of a series of three engineering mathematics subjects, will further develop the
engineering mathematics skills essential for all engineering technologists. Each mathematical
topic is developed in conjunction with examples of its technological applications, using a team-
teaching approach.

The subject content will focus on, but not be restricted to:

Differential calculus encompassing:

Basic concepts

Note: Concepts shall be limited to definition of the derivative of a function as the


st
slope of a tangent line (the gradient of a curve); limits; basic examples from 1
principles; Notation and Results of derivative of k.f(a + b) where f(x)=x to the
power of n, sin x, cos x, tan x, e to the power of x, ln x.

18
Engineering Mathematics II (HE-ETCM202)

Rules
Note: Examples are derivative of sum and difference; product rule; quotient rule;
chain rule (function of a function), limited to two rules for any given function.
nd
The 2 derivative

Applications

Note: Examples are equations of tangents and normals; stationary points; turning
points; and curve sketching; rates of change; rectilinear motion.

Integral calculus encompassing:

Integration as the inverse operation to differentiation

Note: Examples are results of the integral of k.f(ax + b) where f(x) = x to the power
of n, sine x, cos x, sec squared x, e to the power of x

The method of substitution.

The definite integral

Applications

Note: Examples are areas between curves; rectilinear motion including


displacement from acceleration and distance travelled; voltage and current
relationship in capacitors and inductors and the like.

Integration by parts

Exponential functions:

Characteristics

Application in engineering

Logarithmic functions

Characteristics

Application in engineering

Trigonometric functions:

Characteristics

Application in engineering

Methods of solving simultaneous equations encompassing:

Determinants

Cramers Rule

19
Engineering Mathematics II (HE-ETCM202)

Linear algebra encompassing

Matrices and inverse matrices using Matlab software

Linear mapping

Determinants

Solution of linear equations

Complex numbers encompassing:

Polar to rectangular conversion

Rectangular to polar conversion

Vectors encompassing:

Geometrical representation

Addition and scalar multiplication

Dot and cross product

Equations of lines and planes

20
Engineering Statics and Dynamics (HE-ETCM203)

Engineering Statics and Dynamics (HE-ETCM203)

The prerequisites for this subject are Engineering Scientific Principles and Engineering Maths I.
Mathematics II and Material Science are co-requisites.

Learning outcomes

This subject will contribute to the on-going development of your skills in:

(a) Functioning effectively in a team environment.

(b) Preparing laboratory reports to a professional standard complete with well presented,
labelled, accurate graphs, careful analysis of results and error sources and appropriate
conclusions

On successful completion of this subject you will be able to:

(c) Demonstrate sound knowledge of essential engineering statics concepts in applying


mathematics and engineering mechanics to the analysis and solution of engineering statics
problems.

(d) Demonstrate sound knowledge of essential engineering dynamics concepts in applying


mathematics and engineering mechanics to the analysis and solution of engineering
dynamics problems.

(e) Demonstrate an awareness of laboratory and testing procedures relevant to engineering


statics and dynamics and a strong grasp of principles and practices of laboratory safety

Context and content

Statics and Dynamics are branches of Mechanics. Statics is the branch that deals with forces
and with the effects of forces acting on rigid bodies at rest. The study of statics is essentially one
of analysis of forces and force systems. Dynamics is the branch which deals with the effects of
forces acting on rigid bodies in motion. Both branches are critical in understanding engineering
systems and applications.

The subject will focus on, but not be restricted to:

Statics

General Principles

Force Vectors

Equilibrium of a particle

Force System Resultants

Equilibrium of a Rigid Body

21
Engineering Statics and Dynamics (HE-ETCM203)

Structural Analysis

Internal Forces

Centre of Gravity and Centroid

Dynamics

Kinetics of a particle

Newtons laws of motion and of gravitational attraction

Equation of motion

Force and acceleration

Work and energy

Power and efficiency

Conservation of energy

Impulse and momentum

Planar kinetics of a rigid body

Force and acceleration

Work and energy

Conservation of energy

Impulse and momentum

Conservation of momentum

Three-dimensional kinetics of a rigid body

Moments and products of inertia

Angular momentum

Kinetic energy

Gyroscopic motion

22
Industrial Automation (HE-ETCM302)

Engineering CAD II (HE-ETCM204)

Engineering Design and Practice is a prerequisite unit and Engineering Practice II must be
studied immediately after this unit. In addition to providing the basic CAD skills to be further
developed in this unit, Engineering Design and Practice provided an introduction to an authentic
engineering group project which will be continued in this unit (full CAD drawing package) and
continued in Engineering Practice II (build). This is also a prerequisite for CADCAM and
Engineering Practice.

Learning outcomes

On successful completion of this subject you will be able to:

(a) Function effectively in a team environment

(b) Create 2D and 3D CAD drawings: manage data handling, use inbuilt designs, manipulate
shapes and drawing planes, relocate coordinate systems, edit, and convert between 2D and
3D drawings

(c) Create a CAD drawing package including bill of materials.

(d) Display 3D views in various alternative forms such as wireframe, isometric, oblique and
perspective.

(e) Use engineering simulation packages integrated into the Solidworks CAD software.

(f) Analyse the required functional requirements of geometric alignment to enable appropriate
geometric tolerances to be applied and to correctly apply the appropriate geometric
tolerance drawing conventions.

Context and content

CAD is used for detailed engineering of 3D models and/or 2D drawings of physical components.
It is also used throughout the engineering process from conceptual design and layout of plant
and products, through strength and dynamic analysis of assemblies including computational fluid
dynamics and even to the definition of manufacturing methods of components and links to
computer numerical controlled machine tool (CADCAM).

This unit builds on the foundation unit Engineering Design and Practice to develop significant
competency in parametric 3D CAD and integrated simulation software as well as associated
commercial software. It also expands on the tolerancing concepts of the foundation unit to
develop the more complex skills of analysing and applying geometric tolerancing.

In addition this unit progresses the authentic engineering project introduced in the prerequisite
foundation unit to the complete CAD design package stage. This will be followed by the build
stage in the subsequent five-week unit Engineering Practice II.

23
Industrial Automation (HE-ETCM302)

This unit will be delivered primarily through CAD lecture/tutorials in which students will develop
extensive skills in parametric 3D CAD. They will also develop skills in use of the integrated
simulation software and in geometric tolerancing. Through assignment based exercises student
will reinforce these skills through group and personal study.

The subject content will focus on, but not be restricted to:

Designing applications

Using other commercial programs

Manipulation of shapes

Multiple three dimensional views

Movement through space

Creation of views

Editing

Display of three dimensional view

Apply core engineering simulation software integrated into the CAD software.

Geometric Tolerancing

2D to 3D

24
Industrial Automation (HE-ETCM302)

Engineering Practice II (HE-ETCM205)

Pre-requisites for this subject are Engineering CAD II, Engineering Design and Practice and
Engineering Measuring Equipment. This subject is a prerequisite for Engineering Practice III.

Learning outcomes

This subject will contribute to the development of your ability to:

(a) Function effectively in a team environment

(b) Identify key elements of OH&S in a workplace environment

On successful completion of this subject you will be able to:

(c) Select appropriate Oxy-Acetylene welding equipment and perform welding processes

(d) Select appropriate Arc-Welding equipment and perform welding processes

(e) Identify and undertake Brazing and Soldering operations

(f) Identify and undertake T.I.G Welding processes

(g) Identify and undertake M.I.G Welding processes

Context and content

In Engineering Practice II you will gain knowledge and skills in metal joining using various
welding process, brazing and soldering to appropriate OH&S standards. Welding plays a key
role in many industries such as automotive, structural, general engineering, aeronautical,
chemical plants, piping industry, civil, etc. Welding skills are also important in repair and
maintenance of engineering works. Sometimes welding processes provide a faster more
economical and robust way to join metal than fasteners. Engineering technologists must be
knowledgeable in the main welding processes and brazing, to make decisions on metal joining
related tasks. Soldering skills are essential for technologists engaged in electronic industries.

This unit builds on the foundation unit Engineering Design and Practice and CAD II. You will gain
welding, brazing and soldering skills in this unit and build the group project they designed in
Engineering Design and Practice and Engineering CAD II.

This subject will expand the students application of OH&S procedures and practices in the
workshop, oxy-acetylene and arc welding processes special purpose welding processes such as
T.I.G and M.I.G as well as brazing and soldering.

The subject follows significant learning in engineering practices and CAD Skills, and provides
substantial underpinning knowledge for the commencement of studies in Engineering Practice
III.

The subject content will focus on, but not be restricted to:

25
Industrial Automation (HE-ETCM302)

OH&S

Minimum OH&S requirements in a Welding workshop environment:

Associated safety aspects:

Protective clothing

Foot protection

Eye protection

Hair protection requirements

Read and understand Standard Operating Procedures (SOPS)

Oxy Acetylene Welding:

Introduction

Equipment

Associated safety aspects

Oxy Acetylene Practice

Five basic joints

Testing of joints

Arc Welding:

Introduction

Equipment

Electrodes

Associated safety aspects

Welding terminology

Welding practice

Defects due to improper procedures

Testing of weld joints

Brazing:

Associated safety aspects

Preparing the metal

Fluxing the parts

Purpose of flux

Types of flux

Assembly for brazing

26
Industrial Automation (HE-ETCM302)

Heating of metals and application of filler

Cleaning the brazed joint

Soldering:

Associated safety aspects

Soldering tools

Solder and fluxes

Preparation

Hand soldering

Cleaning

De-soldering

T.I.G Welding:

Basic equipment

Welding machines

Electrical characteristics

Shielding gases

Cooling system

Electrodes

Associated safety aspects

Fundamentals of T.I.G welding

Advantages of T.I.G welding

M.I.G Welding:

Basic equipment

Welding machines

Electrodes

Shielding gases

M.I.G welding guns

Fundamentals of M.I.G welding

Advantages of M.I.G welding

27
Industrial Automation (HE-ETCM302)

Manufacturing Processes (HE-ETCM301)

Engineering Design and Practice and Engineering Practice II are prerequisites. This subject is a
prerequisite for Advanced Manufacturing Processes.

Learning outcomes
On successful completion of this subject you will be able to:

(a) Identify and classify current manufacturing processes in engineering practice

(b) Identify, discuss and analyse principal methods of manufacturing in the engineering industry

(c) Specify, using requirement analysis, engineering processes for specified manufacturing
applications based on functional specifications

(d) Analyse the impact of available current manufacturing processes on design

(e) Within the context of a modern manufacturing plant, outline the application of Flexible
Manufacturing Systems( FMS), Just-In-Time (JIT) and Total Quality Management (TQM)

Context and content

The engineering technologist will be routinely called upon to make informed, cost
effective decisions on the design and implementation of efficient mechanical,
mechatronic (robotic) and biomedical manufacturing processes. Current, convergent
and wholly emergent technologies should be a vital part of the engineering technologists
pattern for lifelong learning and will assist in building a reputation of professional
reliability for efficiency, cost effectiveness and innovation in manufacturing process
design and implementation.

The subject will introduce you to current manufacturing processes aligned with the
knowledge and skill expectations of the engineering technologist.

The systematic classification of processes and methodologies involved in manufacturing


systems and methodologies will underpin your preparedness to assess and evaluate the
most appropriate available or, if required, alternative manufacturing process to fulfil a
design specification in the most efficient and cost effective fashion.

In reflecting upon the constraints that available manufacturing technologies pose to the
design specification you will explore the possibility of alternatives for both the design and
manufacturing phases of the process under study.

The subject follows significant learning in engineering practices and provides substantial
underpinning knowledge for the commencement of studies in advanced manufacturing
system design and manufacturing.

The subject content will focus on, but not be restricted to:

28
Industrial Automation (HE-ETCM302)

Process Planning

Engineering process:

Metal Stamping: creating formed metal parts by applying pressure to blank


pieces of metal

Casting: using split metal tool dies to create formed parts from injected
molten metal

Powder metallurgy: producing solid metal objects from powdered metal by


compaction

Hot and cold working: working metals above and below re-crystallisation
temperature:

Hot / cutting, welding, brazing, soldering

Cold/ squeezing, bending, drawing, shearing

Polymer processes: the forming, manufacture or modification of plastics:

Blow and injection moulding

Extrusion

Fundamental principles of manufacturing technologies in mechatronics,


mechanical and biomedical engineering.

Engineering process selection

Manufacturing processes:

Precision CNC machining

Centre grinding

Centreless grinding

Hot stamping

Laser beam machining

Welding processes

Fabrication of ceramics and composites

Plasma arc cutting


Plastics injection moulding
Chemical machining
Electrochemical machining
Electrical discharge machining
Water jet cutting
Ultrasonic machining
OH&S requirements

29
Industrial Automation (HE-ETCM302)

Environmental considerations
Rapid Prototyping
Folding & Bending
Understanding the economics of manufacturing
Material selection and requirement planning

30
Industrial Automation (HE-ETCM302)

Industrial Automation (HE-ETCM302)


Engineering Scientific Principles is a Prerequisite.

Learning outcomes

This subject will contribute to the development of your ability to:

(a) Function effectively in a team environment

On successful completion of this subject you will be able to:

(b) Demonstrate a functional understanding of the key technologies supporting industrial


automation.

(c) Design, build and test a hydraulic or pneumatic system.

(d) Specify a robotic system for a given industrial task and program the robot.

(e) Demonstrate a functional understanding of the changing industrial automation environment


and its interoperation with other functions of an enterprise.

Context and content

Industrial automation is the use of control systems and information technologies to reduce the
need for heavy, repetitive and tedious human intervention. The optimal application of industrial
automation can reduce variation in product quality, enhance occupational health and safety and
is vital for producing manufactured products that can compete on price and quality in a global
marketplace.

The subject content will focus on, but not be restricted to:

Part 1: Introduction to Industrial Automation Technologies:

Basic pneumatic and hydraulic systems

Pumps, compressors, cylinders, motors, accumulators

Control valves

Pneumatic and hydraulic circuits

Pneumatic logic

Fluidics

Electrical and electronic controls

Transfer devices and feeders

Introduction to robotics:

Robot classification by control method

31
Industrial Automation (HE-ETCM302)

Sensors and end effectors

Robot Programming

Robotic applications

Part 2: Industrial Automation Systems:

Discrete, Batch, and Continuous Process Control

Advanced Process Control and Optimisation

Simulation and Modelling

Safety and Security Management Systems

Supervisory Control and Data Acquisition (SCADA) Systems

Quality Management

Asset Management

Manufacturing Execution Systems

Automation System Integration

32
Engineering Practice III (HE-ETCM305)

Strength of Materials (HE-ETCM303)

Statics and Dynamics and Materials Science are prerequisite subjects. Engineering Maths III is
a co-requisite subject.

Learning outcomes

This subject will contribute to the development of your ability to:

(a) Function effectively in a team in carrying out group laboratory experiments.

(b) Prepare laboratory reports to a professional standard complete with well presented, labelled,
accurate graphs, careful analysis of results and error sources and appropriate conclusions

On successful completion of this subject you will be able to:

(c) Demonstrate a sound understanding of the physical behaviour of materials under load

(d) Predict the ability of a structure or solid body to withstand applied stresses without failure.

(e) Recognise results and calculations in strength of materials based on analysis that may be ill-
founded or contain critical mathematical errors, identify the source and nature of the
problem and take corrective action.

(f) Demonstrate an awareness of laboratory and testing procedures relevant to strength of


materials and a strong grasp of principles and practices of laboratory safety.

Context and content

Strength of Materials is a branch of applied mechanics that deals with the behaviour of solid
bodies subjected to various types of loads. Other names for this field include Mechanics of
Materials and Mechanics of Deformable Bodies. It is a critical engineering science within the
disciplines of mechanical engineering, mechatronics, structural engineering, chemical and
process engineering, aeronautics, astronautics and a number of other engineering disciplines.

It refers to methods of calculating stresses in structural members, such as beams, columns,


shafts and pipelines under the action of transverse, torsional and axial loads and combinations
of all three - and is used to predict their ability to withstand applied stresses without failure. It is
essential for the safe design of all types of structure from aeroplanes and spacecraft to
manufacturing plant and pipelines. A sound conceptual understanding of this subject is essential
to avoid major engineering disasters!

The subject content will focus on, but not be restricted to:

Statics review equilibrium of a deformable body

Stress:

Normal and shear stress

33
Engineering Practice III (HE-ETCM305)

Average normal stress in an axially loaded bar

Average shear stress

Allowable stress

Design of simple connections

Strain:

Normal and shear strain

Cartesian strain components

Materials science review:

The tension and compression test

The stress-strain diagram

Stress-strain behaviour of ductile and brittle materials

Hookes law

Mechanical properties of materials

Strain energy

Poissons ratio

The shear stress-strain diagram

The concepts of failure of materials due to creep and fatigue

Axial Load

Saint-Venants principle

Elastic deformation of an axially loaded member

Principle of superposition

Statically indeterminate axially loaded member

Force method of analysis

Thermal stress

Stress concentrations

The concepts of inelastic axial deformation and residual stress.

Torsion

Torsional deformation of a circular shaft

The torsion formula

Power transmission

Angle of twist

34
Engineering Practice III (HE-ETCM305)

Statically indeterminate torque loaded members

Stress concentrations

The concepts of inelastic torsion and residual stress

Bending

Shear and moment diagrams

Graphical method for constructing shear and moment diagrams

Bending deformation of a straight member

The flexure formula

Unsymmetrical bending

The concepts of composite and reinforced concreter beams

Stress concentrations

The concept of inelastic bending

Residual stress

Transverse Shear

Shear in straight members

The shear formula

Shear stresses in beams

Shear flow in built up members

Shear flow in thin-walled members

Combined loadings

Thin-walled pressure vessels

Stress due to combined loadings

Design of beams and shafts

Basis for beam design

Prismatic beam design

Concept of buckling

35
Engineering Practice III (HE-ETCM305)

Engineering Mathematics III (HE-ETCM304)


Engineering Mathematics II is a prerequisite for this subject.

Learning outcomes

On successful completion of this subject you will be able to:

(a) Apply mathematics to the analysis, synthesis and solution of representative problems,
situations and challenges across the major areas of application of mechanical, mechatronics
and related engineering technologies.

(b) Recall and apply mathematical modelling techniques for analysis and design in the fields of
mechanical and mechatronics technology and understand their applicability and limitations.

(c) Identify results, calculations or proposals that may be mathematically ill-founded, identify the
source of error and take corrective action.

Context and content

The problem solving tools of an engineering technologist include a sound knowledge of


mathematical principles combined with a rigorous engineering science and technology
knowledge base. A sound knowledge of mathematical principles is also essential in developing
an advanced engineering and technology knowledge base.

This, the final of a series of three engineering mathematics subjects, will further develop the
engineering mathematics skills essential for all engineering technologists. Each mathematical
topic is developed in conjunction with examples of its technological applications, using a team-
teaching approach.

The subject content will focus on, but not be restricted to:

Differential equations encompassing:

First order differential equations

Partial differential equations

Numerical techniques

Variables encompassing:

Graphs, level curves and surfaces

Partial derivatives; chain rule; directional derivative

Maxima and minima

Sequences and series encompassing:

Algebraic and Fourier series, convergence; Taylors Theorem

36
Engineering Practice III (HE-ETCM305)

Power series manipulation

Number encompassing:

Integer, irrational and complex numbers

Number systems

Arithmetic operations

Accuracy and stability

Statistics encompassing:

Assembly, representation and analysis of data

Fitting distribution to data

Non-parametric statistics

Tests of significance for means, variance and extreme values

Correlation

Probability encompassing:

Empirical and classical probability

Addition and multiplication laws of probability

Discrete probability distribution

General binomial distribution

Mean and standard distribution of a probability distribution

The Poisson probability distribution

Normal distribution curve

Standard normal curve

37
Engineering Practice III (HE-ETCM305)

Engineering Practice III (HE-ETCM305)

Pre-requisite subjects are Engineering Design and Practice, Engineering Practice II and
Engineering CAD II. This subject itself is a prerequisite for the subject CAD/CAM and
Engineering Practice.

Learning outcomes

On successful completion of this subject you will be able to:

(a) Create a drawings and perform Computer Numerical Control programming for milling and
lathe machines

(b) Perform Computer Numerical Control machining

(c) Determine blow moulding requirements and perform blow moulding.

(d) Determine injection moulding requirements and perform injection moulding.

(e) Apply troubleshooting methods in blow moulding and injection moulding processes.

Context and content

Computer Numerical Controlled (CNC) machines are used to perform operations such as milling,
turning, cutting and drilling with precision and at high speeds. It is essential that engineering
technologists understand the operating parameters of these machines and can undertake
programming tasks, tooling set-up, and basic fault finding.

Blow moulding and injection moulding are manufacturing processes used to produce hollow
objects from thermoplastic materials.

This subject introduces the student to these widely used manufacturing processes. It builds on
the subjects of Engineering Design & Practice, Engineering Practice II and Engineering CAD II.
You will undertake design and programming tasks, operate a CNC machine, carry out blow
moulding and injection moulding operations, and apply troubleshooting techniques..

The subject will extend your application of OHS practices as they apply to these manufacturing
processes.

The subject content will focus on, but not be restricted to:

OH&S procedures to operate computerised Numerical Machines and moulding


machines.

Introduction to CNC Machining

Calculate coordinates for all points on the part being produced

Write CNC programs manually using standard ISO codes

38
Engineering Practice III (HE-ETCM305)

Plan machining process required

Edit programs to add additional machining operations

Write CNC programs for different machines/controls

Blow Moulding

Introduction

Blow moulding moulds and structure

Blow moulding machines

Operating procedures

Machine gauges, dials, and control valves

Mould setting and operating procedures

Troubleshooting methods

Blow moulding materials

Injection Moulding

Introduction

Injection moulding moulds and structure

Injection moulding machines

Machine controls and operating procedure

Injection mould setting and operating procedure

Troubleshooting methods

Injection moulding materials

39
Materials and Process Selection (HE-ETMN401)

Mechanical & Manufacturing Stream Next 14 subjects

Materials and Process Selection (HE-ETMN401)

Material Science, Strength of Materials, and Manufacturing Processes are prerequisites.

Learning outcomes

On successful completion of this subject you will be able to:

(a) Examine and specify appropriate materials using material selection charts and computer-
aided software

(b) Apply first principles selection strategies in selecting materials

(c) Examine and specify appropriate processes using process selection charts and computer-
aided software

(d) Select an appropriate polymer for an application

(e) Evaluate the potential of composite systems

Context and content

Understanding materials, their properties and behaviour is fundamental to mechanical


engineering design, and a key application of materials science. Advanced material science deals
with the procedures for material selection in mechanical engineering design in order to ensure
that the most suitable materials for a given application are identified from the full range of
materials and section shapes available.

The subject builds on the foundation unit Material Science to develop significant competency in
understanding the properties of various materials, selection and applications. This unit also
expands on to application of computer-aided software for selecting the materials and process.

The subject content will focus on, but not be restricted to:

Material property charts

Exploring material properties

The material property charts

Material selection the basics

The selection strategy

Attribute limits and material indices

The selection procedure

The structural index

40
Materials and Process Selection (HE-ETMN401)

Materials selection and application case studies

Case studies

Materials for flywheels

Materials for springs

Materials for seals

Materials for elastic hinges and couplings

Materials for solar heating

Selection of plastic/polymeric materials

Methodology of selection

Plastics for mechanical and structural applications

Wear and friction of plastics

Plastics for corrosion control

Plastics for electrical applications

Polymer coatings

Adhesives

Processes and process selection

Process selection case studies

Fan, pressure vessel

Hybrid Materials composites

Hybrid materials case studies

Metal matrix composites

41
Mechanical Drive Systems (HE ETMN402)

Mechanical Drive Systems (HE ETMN402)

Engineering Maths II, Engineering CAD II and Engineering Measuring Equipment are
prerequisite subjects.

Learning outcomes

On successful completion of this subject you will be able to:

(a) Perform mechanical drive system calculations using appropriate formulae

(b) Use appropriate Australian Standards

(c) Design drive components for mechanical drive system using catalogues.

(d) Identify factors critical to mechanical drive system performance, efficiency and reliability.

(e) Evaluate the function of a mechanical drive system.

(f) Analyse and specify a mechanical drive system

(g) Apply lubrication principles for mechanical drive systems

Context and content

In the past mechanical drive systems were a limiting factor for achieving higher production, but
now due to the improvement of drive component materials, manufacturing techniques, design
methodologies, and rating practices, mechanical drive systems are no longer a limiting factor.
This subject introduces you to the characteristics of various components used in mechanical
drive systems. In particular you will be introduced to factors that influence system performance
and reliability. A typical mechanical drive system consisting of a gear box, couplings, and
bearings can be assembled with different combinations to increase power density and, in turn,
increase production. Engineering Technologists are engaged in various production
environments. Being able to identify and analyse mechanical drive system performance,
efficiency and reliability is essential.

This unit first introduces you to various key mechanical drive system calculations and allied
Australian Standards. You will then study the various mechanical drive components such as;
shafts, couplings, brakes and clutches, keys and splines, belt and chain drives, gears, bearings,
and their applications. They will also consider the materials used for these components, and
appropriate mechanical drive system lubricants.

This subject will be delivered primarily through lectures/tutorials in which you will develop
analytical skills in current mechanical drive componentry, their function in the systems, materials
used, and lubrications principles.

The subject content will focus on, but not be restricted to:

Feed & Speed calculations

42
Mechanical Drive Systems (HE ETMN402)

Calculating revolutions per minute

Calculating drill speeds

Feed of lathe tools

Feed of milling cutters

Thread cutting calculations

Parts of a thread

Thread forms

Working formulae for metric threads

Determining the machine screw diameters

Other forms of threads and working formulae

Using tables related to threads

Australian Standards

Shafts and Coupling

Types of shaft

Rigid couplings

Flexible couplings

Fluid couplings

Coupling specification

Applications

Materials

Friction
Dry friction
Wedges
Frictional forces on screws, flat belts, collar, pivot and journal bearings.
Rolling resistance
Brakes and Clutches
Brake and clutch principles
Brake and clutch specifications
Brake types
Clutch types
Applications
Materials

43
Mechanical Drive Systems (HE ETMN402)

Keys, & Splines


Keys and key ways
Splines
Applications
Materials
Belt and Chain Drives
Belt drives
V-belt specification
Chain drives
Chain specification
Chain operation
Drive belt & chain calculations
Gears
Gear terminology
Gear types
Gear construction
Development of gear profiles
Gear systems
Gear system selection
Gear ratio calculations
Cams and followers
Development of Cam profiles
Flywheels
Mechanical Drive System
System design
Components
System function
Costs
Bearings
Types
Bearing specification
Seals
Lubrication
Types of lubricant
Lubricant properties
Specification of a lubricant

44
Practical Work Placement (HE-ETMN405; HE-ETMT405)

Programmable Logic Controllers (PLC) I (HE-ETMN403; HE-ETMT403)

Learning outcomes

On successful completion of this subject you will be able to:

(a) Identify programmable logic circuits and ladder diagrams, their interfaces and
communication protocols

(b) Connect a PLC to an external environment and test its operation

(c) Develop and document PLC programs and alter existing programs.

(d) Apply the PLC to a range of industrial applications

(e) Fault-find and solve PLC hardware and software problems

Context and content

Programmable Logic Controllers (PLCs) are an essential component of automation in industry.


They are used in a wide range of applications from the control and monitoring of single devices
to complex industrial processes. They are ideally suited where changes to the system would be
expected during its operational life. PLCs have substantial computing power but are specifically
designed to withstand industrial environments where noise, dust, temperature etc may be
considerations.

PLCs have extensive Input/Output (I/O) arrangements ranging from a single I/O Module to an
array of I/O racks. As well as responding to a range of digital inputs from sensors and switches
they can respond to analogue process variables such as temperature and pressure. They very
often form part of an industrial communications network operating a Supervisory Control And
Data Acquisition (SCADA) system.

You will familiarise themselves with the operations, programming, interfacing and applications of
PLCs and learn effective fault finding strategies and techniques.

The subject provides a foundation in PLC programming, interfacing and applications and
provides the underpinning knowledge required for studies in advanced PLCs, data acquisition
and the respective industrial projects.

The subject content will focus on:

PLC Usage in Industry

Typical Programming Languages

Ladder Logic, Grafcet, Sequential Function Control (SFC), Text Based

PLC Types (AB 1500 V5000) (OMRON CSX 1) Shoebox, Micro, Rack

PLC CPUs and Input & Output

45
Practical Work Placement (HE-ETMN405; HE-ETMT405)

PLC Wiring

PLC Communication Interfaces

Industrial Protocols for PLCs

Program Editors

Memory Devices

Advanced Logic Concept (Gates)

Ladder Contact Types

Timers & Counters

Control Functions Interlocks & Latches

Hardware Fault Location & Resetting

Software Fault Locations and rectification.

46
Practical Work Placement (HE-ETMN405; HE-ETMT405)

CADCAM and Engineering Practice (HE-ETMN404)

Engineering Practice III and Engineering CAD II are prerequisites.

Learning outcomes

This subject will contribute to the development of your:

(a) Knowledge of OHS issues and procedures in an engineering workshop environment.

(b) Skills in the use of 2D and 3D CAD drawings and computer aided engineering packages

(c) Teamwork functionality

On successful completion of this subject you will be able to:

(d) Use MasterCam software to convert CAD designs to CAM programs.

(e) Perform wire cutting and electro discharge machining operations using computer numerical
control (CNC) software.

(f) Demonstrate metal stamping operations and apply troubleshooting methods in production
practice.

(g) Evaluate a prototype design through the use of rapid prototyping

(h) Develop jigs and fixtures using standardised parts to create automated assembly
operations.

Context and content

CAD is used for detailed engineering of 3D models and/or 2D drawings of physical components,
throughout the engineering process from conceptual design and layout of plant and products,
through strength and dynamic analysis of assemblies including computational fluid dynamics and
even to the definition of manufacturing methods of components. However in the early 1970s
software was first developed that enabled computer aided design (CAD) to be linked directly to
the computer numerical control (CNC) software that controlled manufacturing processes to
create CADCAM. Engineers and Technologists with high levels of expertise in CAD and
associated computer aided engineering packages and particularly those with skills in CADCAM
- are in heavy demand internationally.

This unit builds on the foundation subject Engineering Design and Practice and Engineering
CAD II to further develop competency in parametric 3D CAD using Solidworks software, before
introducing you to the use of MasterCAM software to enable them to convert their CAD designs
into Computer Aided Manufacture and the use of CADCAM software. A group project approach

47
Practical Work Placement (HE-ETMN405; HE-ETMT405)

is used here by students designing multipart products with each student responsible for one part
in the assembly.

You will also gain direct experience in the generation of computer numerical control programs to
drive wire cutting, electro discharge machining and rapid prototyping operations. Electro
discharge machining is a widespread technique used in industry for high precision machining
and is an essential skill for technologists in the manufacturing of intricate shapes.

This subject also examines production practices, automated assemblies and advanced
machining operations such as rapid prototyping - important skills for professional engineers and
technologists involved in current manufacturing industries to manage the production targets
effectively.

The subject content will focus on, but not be restricted to:

CAD

Principle tools used in the creation and manipulation of solid models

Create assemblies from library items

Use top down and bottom up modelling techniques to produce parts.

Edit solid models of components and assembles

Produce 2D manufacturing drawings from the assembly models incorporating


section views with all necessary annotation.

Use of MasterCAM software to generate computer numerical control programs

Further development of skills in applying the engineering simulation software


integrated into the CAD software.

Use 3D solid modelling software to represent engineering components, standard


parts such as bearings, seals, gears, fasteners,

Apply rendering techniques to a 3D model

CAM, Production Processes and Automated Assembly

OH&S procedures to operate Computer Numerical Control Machine Tools

Wire-cut Machining

Introduction

Machine controls

Programming

Wire cutting process

48
Practical Work Placement (HE-ETMN405; HE-ETMT405)

Practical Work Placement (HE-ETMN405; HE-ETMT405)

10 units of study

Learning outcomes

This subject will contribute to:

(a) Your ability to complete a professional report using appropriate formatting and referencing

(b) The development of a range of professional attributes appropriate to the tasks undertaken in
the practicum

(c) Raising your awareness of the professional responsibilities of engineering technologists.

(d) Providing authentic experiences on which to reflect your academic studies.

Context and content

The BEngTech professional accrediting body, Engineers Australia, requires a minimum of eight
weeks suitable work experience/practicum during your enrolment in the engineering technology
degree program. A major requirement of the practicum is that it exposes you to the work of the
professional engineering technologist to provide appropriate context for their studies, enable
them to better recognise their responsibilities as professional engineering technologists and to
further develop their professional attributes.

Chisholm Institute will support your in gaining suitable work placements, but you are also
encouraged to seek suitable work placements for yourself. In addition, mature part time students
may already be undertaking suitable employment. In both of these cases you should confirm the
suitability of this work experience with the subject chair.
th th
The work placement would normally be taken during the summer break between the 4 and 5
semesters. However there are academic advantages in at least some of this taking place earlier
in your studies and this is encouraged. Alternative work experience arrangements should be
discussed with the subject chair and could include a number of shorter periods of work
experience taken throughout the program.

On completion of the eight weeks work placement you are required to submit a full report on your
placement.

The assessment for this subject is pass or fail, subject to the work experience being satisfactory
and the report is of a sufficiently high professional standard.

49
Mechanical Elements (HE-ETMN501)

Mechanical Elements (HE-ETMN501)

CAD/CAM and Engineering Practice and Strength of Materials are prerequisites.

Learning outcomes

This subject will contribute to the development of your ability to:

(a) Understand and apply knowledge of OHS issues and procedures in an engineering
workshop environment.

(b) Manage information and documentation

On successful completion of this subject y you will be able to:

(c) Analyse components and assembly conditions

(d) Identify and specify mechanical machine elements and materials

(e) Analyse and calculate mechanical elements strength and stresses.

(f) Design mechanical systems

Context and content

Mechanical engineering technologists are involved in all phases of the design, development,
production, testing, operation, and maintenance of mechanical equipment, tools, and industrial
machinery. Mechanical elements such as; couplings, bearings, springs, keys and splines form an
integral part of this equipment. Strength and stress analysis of these components and
understanding their application, and limitations, in mechanical systems is critical to effective
mechanical design and production.

In this subject you will undertake strength, stress and failure analysis and calculations and
expand on their understanding of applications of mechanical elements including joints, fasteners
and couplings.

The subject content will focus on, but not be restricted to:

Review of strength analysis

Stress concentration

Stress raisers

Endurance stress

Fatigue

Fracture

Failure theory

50
Mechanical Elements (HE-ETMN501)

Introduction to beam deflection

Springs

Types of springs

Spring terminology

Materials

Helical compression springs (round wire)

Analysis of spring characteristics

Surge in springs

Expression for strain energy stored under gradual load

Symbols used in helical compression springs

Design of helical compression springs

Couplings

Stresses shear, bearing and bending

Flange coupling

Design procedure for rigid flange coupling

Keys and Splines

Stress analysis to determine the dimensions of the key and spline

Shafts and Machine elements

Types of shafts

Shaft design

Forces exerted on shafts by machine elements

Stress concentration in shafts

Bolted connections

Types

Standard bolt sizes

Bolts under tension

Riveted joints

Failure of bolted and riveted joints

Analysis of lap and butt joints

Eccentrically loaded bolted joints

51
Mechanical Elements (HE-ETMN501)

Welded connections

Types of joints

Strength of welded joints

Concentrically and eccentrically loaded fillet welds

Bearings

Types

Bearing Materials

Lubrication

Coefficient of friction

Static capacity of bearings

analysis of basic static load rating and static equivalent load

Dynamic capacity of a bearing

analysis of basic static load rating and static equivalent load

Screws

Types and terminology

Torque requirement

Efficiency

Coefficient of friction

Stress analysis

Buckling

Spur Gears

Geometry

Interference and contact ratio

Gear force analysis

Gear tooth strength

Brakes and Clutches

52
Fluid Mechanics (HE-ETMN502; HE-ETMT502)

Fluid Mechanics (HE-ETMN502; HE-ETMT502)

Engineering Mathematics II, Engineering Scientific Principles and Industrial Automation are
prerequisites. Both subjects contain supportive background knowledge necessary for the study
of this subject.

Learning outcomes

This subject will contribute to the development of your ability to:

(a) Functioning effectively in a team environment.

On successful completion of this subject you will be able to:

(b) Demonstrate sound knowledge of essential fluid mechanics concepts in applying


mathematics, engineering science, and physical modelling principles to the analysis and
solution of fluid mechanics problems.

(c) Recognise results and calculations in fluid mechanics based on analysis that may be ill-
founded or contain critical mathematical errors, identify the source and nature of the problem
and take corrective action.

(d) Demonstrate an awareness of laboratory and testing procedures relevant to fluid mechanics
and a strong grasp of principles and practices of laboratory safety.

(e) Prepare laboratory reports to a professional standard complete with well presented, labelled,
accurate graphs, careful analysis of results and error sources and appropriate conclusions.

Context and content

Fluid mechanics is a key engineering science in the disciplines of mechanical engineering,


mechatronics, chemical engineering, process engineering, aeronautics, astronautics, marine
engineering and a number of other engineering disciplines. It is used in such diverse areas as
aerospace and automobile aerodynamics, ship performance and stability, pressures and forces
on structures, fluidics, pneumatic, hydraulic systems, pipelines, pumps and pumping systems.

The study of fluids and the forces on them, fluid mechanics can be divided into fluid statics (the
study of fluids at rest), and fluid dynamics (the study of fluids in motion). Fluids comprise liquids,
gases and plasmas. However plasma flow dynamics is a very specialised field and so is not
included here.

Fluid mechanics, especially fluid dynamics, is a very active field of research with many unsolved
or partly solved problems. As such, the solution to many fluid problems is through experimentally
derived empirical equations.

The subject content will focus on, but not be restricted to:

53
Fluid Mechanics (HE-ETMN502; HE-ETMT502)

Properties of fluids

Introduction to common components such as tanks, pipes and fittings, channels, valves,
pumps and turbines, pressure, flow and temperature instrumentation, and actuators.

Fluid Statics

Variation of pressure with depth in a static liquid

Pressure measurement

Manometry

Hydrostatic forces on plane and curved surfaces

Buoyancy and Stability of submerged and floating bodies

Fluid Flow including the equations of continuity and the Bernoulli equation.

Fluid power

Fluid Momentum Forces (the momentum equation).

Physical similarity (physical modelling) and Dimensional Analysis: Reynolds and Froude
numbers

Lamina and Turbulent Flow through pipes & fittings

Pipe Networks

Fluid Machinery including positive displacement pumps

Centrifugal Pumps and Systems

Note: Reference will also be made to computational fluid dynamics to which you will become
exposed in Engineering CAD II.

54
Advanced Manufacturing Systems (HE-ETMN503)

Advanced Manufacturing Systems (HE-ETMN503)

Manufacturing Processes and CAD/CAM and Engineering Practice are prerequisites.

Learning outcomes

On successful completion of this subject you will be able to:

(a) Identify, analyse and specify advanced manufacturing system applications

(b) Plan advanced manufacturing systems and automated assemblies using lean principles

(c) Incorporate occupational health and safety procedures and practices in design plans

Context and content

The development and implementation of advanced manufacturing systems to continually


improve product quality and reduce production costs are vital for Australian manufacturing
industries to regain market share against low wage economies. At the same time the impact on
occupational health and safety and the environment must be minimised.

This subject builds on the foundation subject Manufacturing Processes to develop significant
competency in Advanced Manufacturing Systems. It focuses on three main areas: planning,
advanced manufacturing applications, and the implementation using lean principles.

The subject will introduce process planning. It is essential for an engineering technologist to
understand process planning, before using system applications and implementing advanced
manufacturing systems.

Additionally, the subject explores advanced manufacturing system components and design, and
the implementation of advanced manufacturing systems using lean principles.

The subject follows significant learning in engineering practices and manufacturing processes
and provides considerable knowledge to implement manufacturing systems for cost effective
manufacturing.

The subject content will focus on, but not be restricted to:
Process Planning

Analyse the design

Establish goals

Preliminary planning

Planning the sequence of operations

Operations planning

Operation elements planning

Introduction to Computer Aided Process Planning(CAPP)

55
Advanced Manufacturing Systems (HE-ETMN503)

Advanced Manufacturing System(AMS) applications

Computer Numerical Control(CNC)

Computer Aided Design(CAD)

Flexible Manufacturing Systems(FMS)

Robotic inspection system

Coordinate Measuring Machines(CMM)

Computer Integrated Manufacture(CIM)

Automated assembly

Assembly machines and systems

Flexible assembly systems

Robotic assembly systems

Parts feeding, orientation, and positioning

Joining and fastening in automated assembly

Inspection and testing in automated assembly

Advanced Manufacturing System(AMS) Design

Principles involved in the development and design of AMS

Factors relevant to AMS design

Manufacturing System Layout

Lean Manufacturing

Introduction

Lean principles and tools

Kaizen

Kan Ban

JIT

MRP and MRPII

56
Advanced Manufacturing Systems (HE-ETMN503)

OH&S requirements

Statutory safety regulations

Hazards, hazardous substances

Risks

And control measures

Material safety management system

Environmental considerations

Solid waste

Liquid waste

Excessive noise

Excessive energy and water use

Gas, fumes and smoke emissions

57
Estimating and Costing (HE-ETMN505; HE-ETMT 505)

Project Management (HE-ETMN504; HE-ETMT504)

Learning outcome

On successful completion of this subject you will be able to:

(a) Understand core project management concepts

(b) Identify core requirements for successful project management in the engineering discipline

(c) Develop effective project team oriented communication skills and problem-solving skills.
Relate the PM Body of Knowledge (PMBOK) to their understanding of the core requirements
of successful project management.

(d) Apply essential project management skills and techniques to a given problem scenario.

(e) Appreciate the relationship between project scope, project resources, scheduled time and
product quality

(f) Evaluate the appropriateness of available project selection and project reporting techniques

(g) Maintain well managed relationships with contractor and client organisations through a
sound understanding of contract law.

Context and content

Project management would be most commonly applied in the workplace by the engineering
technologist who has responsibility for the supervision of others and may be working in a
management role.

It also applies to engineering technologists who are working with a high level of autonomy and
alongside managers

The subject content will focus on, but not be restricted to:

Introduction to project management

The importance of project management

Characteristics of projects and project management

Defining the project:

Accessing the project scope and documentation

Identifying the project stakeholders

Clarifying project issues and parameters

Identifying responsibilities

Relating the project to the organisations objectives

Determining and accessing resources

58
Estimating and Costing (HE-ETMN505; HE-ETMT 505)

The project management lifecycle: Plan, Execute, Monitor and Control, and Closing

The Role and Responsibilities of the project manager

Planning and decision making

Defining project planning

Critical path network, Gantt chart, and manpower loading diagram construction

Determining project slack, evaluating risk in on-time project completion, fast tracking
and crashing projects

Formulating a risk-management plan

Developing and approving the project budget

Consulting team members

Gaining approval for the project plan

Microsoft Project

Application of an appropriate software tool in an engineering project context

Project planning and control

Planning and monitoring progress

Tracking project progress

Project management professional skills

Specialist knowledge, skills and experience required to reduce the level of risk within
a project and enhance its likelihood of success

Tools used by project managers to improve their chances of success. These include
document templates, registers, planning software, modelling software, audit
checklists and review forms

Management techniques and processes required to control time, cost, quality and
scope on projects. Examples include time management, cost management, quality
management, change management, risk management and issue management.

Cost management

The importance of good project cost management

Basic project cost management principles, concepts, and terms

Relating resource planning directly to project cost management

Cost budgeting and preparing a cost estimate for an engineering project

59
Estimating and Costing (HE-ETMN505; HE-ETMT 505)

Risk management skills

Risk and the importance of good project risk management

Risk management planning

Common sources of risks on engineering projects

Risk identification and tools to help identify project risks

Risk response planning strategies such as risk avoidance, acceptance, transference,


and mitigation

Risk monitoring and control

Quality management skills

The importance of project quality.

Defining project quality management

How quality relates to various aspects of engineering technology projects

Quality planning and its relationship to project scope management

The importance of quality assurance

Tools and techniques for quality control, including Pareto analysis, statistical
sampling, Six Sigma, quality control charts and testing

Procurement management skills

The importance of project procurement management

The procurement planning process, planning tools and techniques, and types of
contract.

Reasons for abnormally low contractor bids and precautions to be taken before
accepting them

Law, contracts and engineering contracts

Project documentation

The elements of a contract, different types of contract and the different types of
contract strategy

Key elements of contract law.

The importance of good contract administration

The contract close-out process

Award and enterprise agreements and relevant industrial instruments

Relevant industry codes of practice

60
Estimating and Costing (HE-ETMN505; HE-ETMT 505)

Cost versus value

The benefits of earned value management and project portfolio management in cost
control

Software to assist project cost management

Ethics

The need for a code of ethics for project management

Ethical issues in project management

PMI Project Code of Ethics

Benefits of having a code of ethics

Environmental Factors

Environmental impact assessment of natural, social and economic aspects

Identifying, understanding, assessing and mitigating where possible, the


environmental effects of a project.

Federal and state requirements and application procedures

Project Closure.
Project closure involves undertaking a series of activities to wind up the project
including;

Assessing whether the project completion criteria have been met

Identifying outstanding items

Producing a hand-over plan to transfer deliverables to the customer environment

Listing activities required to hand over documentation and cancel supplier contracts

Communicating closure to stakeholders

Post Project Review to quantify overall success of the project and list lessons learnt
for future projects.

61
Estimating and Costing (HE-ETMN505; HE-ETMT 505)

Estimating and Costing (HE-ETMN505; HE-ETMT 505)

Engineering Mathematics I, and Manufacturing Processes are prerequisites.

Learning outcomes

On successful completion of this subject you will be able to:

(a) Apply motion and time study methods

(b) Determine machine hours, labour hours, and material requirements for production

(c) Apply costing methods and assess costs for various production applications

(d) Demonstrate understanding of the relationship between cost, volume and profit

Context and content

Accounting and costing are foundation tools for business planning and control. Professional
engineers and technologists need these tools to apply in areas such as; cost efficient operation,
project cost estimation, the maintenance of financial records and decision making.

This subject will introduce students to estimating and costing of various production methods and
materials and labour costing. Additionally, management accounting principles are examined.

The subject content will focus on, but not be restricted to:

Estimating and costing of various production methods

Method study

Process flow charts

Work measurement

Selecting and timing the job

Determining allowances and time standard

Costing

Costing principles

Classification and coding

Materials

Purchasing, receiving, and storage

Stock Recording and Inventory Control

Pricing issues and stocks

62
Estimating and Costing (HE-ETMN505; HE-ETMT 505)

Estimating material allowances

Estimating material requirement for each component

Estimating material costs

Labour

Estimating machine hours

Estimating labour hours

Estimating machining hour costs

Remuneration methods

Documentation of costing and allied procedures

Overheads and on-costs

Cost Accounts

Costing Methods

Costing of:

Job and Batch

Contract

Operation and Service

Process

Joint product and by-product

The cost-Volume-Profit Relationship (Break-Even Analysis)

Fixed and variable costs

Contribution Margin

Break-Even Point

Assumptions of the cost-volume-profit analysis

Measures of the break-even point

Unit sales

Sales revenue

Plant capacity levels

Methods of determining the break-even point

The contribution margin method

The algebraic method

The graphical method

63
Estimating and Costing (HE-ETMN505; HE-ETMT 505)

Profit planning

Changes in variable and fixed costs

Pricing and profit targets

Tax implications

Contingencies

64
Thermodynamics (HE-ETMN601)

Thermodynamics (HE-ETMN601)

Engineering Scientific Principles, Mathematics II and Fluid Mechanics are Prerequisites.

Learning outcomes

This subject will contribute to the development of your ability to:

(a) Function effectively in a team environment in carrying out group laboratory experiments.

On successful completion of this subject you will be able to:

(b) Demonstrate sound knowledge of essential thermodynamic concepts in applying


mathematics, and engineering science, to the analysis and solution of thermodynamic
problems.

(c) Recognise results and calculations in thermodynamics based on analysis that may be ill-
founded or contain critical mathematical errors, identify the source and nature of the problem
and take corrective action.

(d) Demonstrate an awareness of laboratory and testing procedures relevant to thermodynamic


and a strong grasp of principles and practices of laboratory safety.

(e) Prepare laboratory reports to a professional standard complete with well presented, labelled,
accurate graphs, careful analysis of results and error sources and appropriate conclusions.

Context and content

Thermodynamics is a key engineering science in the disciplines of mechanical engineering,


mechatronics, chemical engineering, process engineering, aeronautics, astronautics, marine
engineering and a number of other engineering disciplines.

Thermodynamics deals with the relationship between the properties of a substance, the
quantities of work and heat which cause a change of state, and the transfer of heat and work.
The study of thermodynamics is crucial for the understanding of a wide range of engineering
plant such as steam turbines, reciprocating engines, turbo-jets and rockets, combustion systems,
heat pumps and refrigerators, air-conditioning plant, compressors, boilers, condensers, cooling
towers, and heat exchangers, as well as direct energy conversion devices such as photovoltaic
and fuel cells.

In addition an increasing international focus on low carbon emission energy and a national focus
on fire safety, results in a sound understanding of the major concepts of this engineering science
becoming increasingly important.

The subject content will focus on, but not be restricted to:

Fundamental thermodynamic concepts

65
Thermodynamics (HE-ETMN601)

First law

Conservation of energy

Non-flow energy equation

Steady flow energy equation

The working fluid

Second law

Reversibility and irreversibility

Entropy

Properties of mixtures

Combustion processes

Steam and gas power cycles

Work transfer

Reciprocating and positive displacement rotary compressors and expanders

The internal combustion engine

Heat pump and refrigeration cycles

Psychometry and air conditioning plant

Heat transfer

Conduction

Convection

Radiation

Combined modes

Heat exchanger design

Sources, use and management of energy

66
Quality Management (HE-ETMN602; HE-ETMT602)

Quality Management (HE-ETMN602; HE-ETMT602)

Learning outcome

This subject will further contribute to the development of your ability to:

(a) Carry out a literature search and review using reliable information sources.

(b) Develop a professional report using appropriate formatting and referencing.

(c) Function effectively in a team environment.

On successful completion of this subject you will be able to:

(d) Apply the key tools and techniques of quality management.

(e) Recognise the contribution of the key thinkers in the historical development of quality
management to modern quality management principles.

(f) Understand the tools and contributions of the various quality movements to modern quality
management practices: Quality Circles, Total Quality Management, ISO 9000 and Six
Sigma.

(g) Contribute effectively in a quality management focused manufacturing environment.

Context and content

Recently manufacturing in high wage economies has suffered significantly increased competition
in direct high volume manufacturing from low wage economies and a trend by western (and
Japanese) manufacturers to reduce manufacturing costs through outsourcing part or all of their
manufacturing to low wage countries. Quality as a marketing differentiator, along with automation
and lean manufacturing to reducing manufacturing costs, is increasingly acknowledged by high
wage economies such as Australia as providing the best path to manufacturing survival.

Whilst earlier quality initiatives such as Quality Circles focused on shop floor involvement, more
recent quality initiatives in manufacturing, such as six sigma, are more technologically advanced,
demanding the involvement of more technologically skilled people such as engineers and
engineering technologists.

The subject content will focus on, but not be restricted to:

The Historical Development of Quality Management: Industrial Standardisation,


Taylors Scientific Management, Ford, Shewhart the Shewhart Cycle, Deming, The
Toyota Production System, Crosby

Defining Quality Managing Error.

Customer Focus Voice of the Customer.

Key Quality Concepts

67
Quality Management (HE-ETMN602; HE-ETMT602)

Quality Circles

Total Quality Management

TQM Tools and Techniques

Six Sigma

Six Sigma Tools and Techniques

Introduction to ISO 9000

Practical Quality Management

The Malcolm Baldrige Criteria

Quality Management for Projects

st
Global Quality Management in the 21 Century

68
Industrial Project 1 (HE-ETMN603; HE-ETMT603)

Industrial Project 1 (HE-ETMN603; HE-ETMT603)

Project Management is a prerequisite for this subject. This subject directly links into Industrial
Project 2 which commences in week 6.

Note: This is the first part of the capstone project for the degree program. No advanced standing
is given for the capstone project.

Learning outcomes

On successful completion of this subject you will be able to:

(a) Carry out a literature search and review using reliable information sources

(b) Develop a professional report using appropriate formatting and referencing

(c) Use appropriate project planning tools (critical path analysis, Gantt charts and project
loading diagram)

(d) Investigate the health and safety implications of project implementation and develop health
and safety risk mitigation strategies.

(e) Use modern engineering design methods for innovative, professional and effective outcomes

(f) Develop valid methods for competent experimental research

(g) Develop, assess and competently use equipment and systems for experimental data
acquisition and analysis

(h) Use the most appropriate statistical analysis tools for the analysis of experimental results

(i) Use appropriate techniques and strategies in developing effective oral presentations

Context and content

Industry Project I and II form the capstone of the BEngTech degree program. These two units
enable you to put into practice, through an authentic industry-based engineering technology
project, the knowledge and attributes you have developed in the program enabling you to further
develop the skill sets you need as professional engineering technologists. This unit provides
direction and support to ensure you are well prepared for the project you will complete under the
guidance of an academic supervisor in Industry Project II. As the project will be carried out in
industry an industry liaison person (industry supervisor or client) will also be appointed to
enable access to company facilities necessary for you to complete the project.

Although every subject in the BEngTech program has potential to provide prerequisite
knowledge and skills necessary to support their industry project, the need for you to properly
administer their projects through project management tools makes the subject Project
Management particularly important as a prerequisite unit.

69
Industrial Project 1 (HE-ETMN603; HE-ETMT603)

It is anticipated that the allocation of industrial projects and associated industry and academic
supervisors will be made towards the end of semester 5 to enable you to have time prior to the
commencement of semester 6 to visit the company to fully familiarise yourself with the issues
involved in the project through discussion with the academic and industry supervisor.

The subject content will focus on, but not be restricted to:

A general overview and full open discussion of the requirements of the capstone
industrial project

Productive literature search and review including a tutorial and subsequent individual
support from the BEngTech program liaison librarian on search strategies and
appropriate journal data bases relevant to your project

Developing the final year project report including appropriate formatting and referencing

An overview of the health and safety assessment requirements and the planning and
progress reporting requirements

Review of oral presentation techniques and strategies

The engineering design process for innovative, professional and effective outcomes

Recognise and develop valid methods for competent experimental research

Develop, assess and competently use equipment and systems for experimental data
acquisition and analysis

Review of common statistical analysis tools

70
Machine Condition Monitoring (HE-ETMN605)

Industrial Project II (HE-ETMN604; HE-ETMT604)

Industrial Project 1 is an immediate prerequisite.

Note: This is the final part of the capstone project for the degree program. No advanced standing
is given for the capstone project.

Learning outcomes

On successful completion of this subject you will be able to:

(a) Carry out a literature search and review using reliable information sources

(b) Use project management tools to achieve project goals

(c) Conduct and complete an engineering project to a high standard

(d) Complete a professional report using appropriate formatting and referencing

(e) Use appropriate techniques and strategies in making effective oral presentations

(f) Take charge of their own lifelong learning and professional development through the
development of key enabling skills

Context and content

Industrial Project II is the capstone of the BEngTech degree program in which you will put into
practice, through an authentic industry-based engineering technology project, the knowledge and
attributes you have developed in the program. In Industrial Project 1 the preliminary literature
review and the project planning (including health and safety risk mitigation) was completed. In
this subject the industrial project is implemented with advice and support from the appointed
academic supervisor and progress is monitored using the project planning tools developed in
Industrial Projects I. Associated with this is the completion of the capstone industrial project
report (thesis) and the oral presentation.

This unit is primarily delivered through self study which will significantly enhance your skills in
lifelong learning. There are no lectures associated with this subject. Contact hours consist of
weekly meetings with the academic supervisor (nominal duration 1 hour) and participation in the
final oral presentation seminar including your presentation to an audience of peers, academic
staff associated with the program, and invited industry guests.

71
Machine Condition Monitoring (HE-ETMN605)

Machine Condition Monitoring (HE-ETMN605)

This unit builds on the studies of a very wide range of subjects in the BEngTech program. ,
Industrial Automation, Mechanical Drive Systems, Mechanical Elements and Material and
Process Selection are all prerequisites for this subject.

Learning outcomes

On successful completion of this subject you will be able to:

(a) Proficiently use a broad range of machine conditioning monitoring technologies.

(b) Understand the various technologies behind the main condition monitoring methods; their
suitability, advantages and shortcomings in various applications; and how potential sources
of error can develop.

(c) Analyse and interpret data to form reliable conclusions

(d) Develop a suitable industrial plant condition monitoring program through an understanding of
failure mechanisms and the criticality index of machinery

(e) Use appropriate formatting and referencing in report writing

(f) Function effectively in a team environment.

Context and content

Maintenance can account for up to one half of most processing and manufacturing operations.
Poor plant condition can affect the quality and safety of products whilst unplanned downtime
caused by machine breakdowns can severely affect productivity, occupational health and safety
and the environment. Thus monitoring of plant and equipment condition is becoming increasingly
important. Of all the technologies used in condition monitoring, vibration analysis is the one most
commonly used and the one that provides the most amount of information from the data
acquired. This subject provides an overview of all aspects of the use of condition monitoring
techniques paying special attention to the vibration analysis of rotating machines.

The subject content will focus on, but not be restricted to:

Overview of failure mechanisms

Root cause failure analysis

Fault tree analysis

The Criticality Index

Visual (and audio) Inspection

72
Machine Condition Monitoring (HE-ETMN605)

Vibration Data Collection and Analysis

Detecting various stages of bearing failure

Ultrasound monitoring

Infrared thermography

Common thermographic error sources

Wear Debris Analysis

Scanning Electron Microscopy

Spectrographic oil analysis

Motor current analysis

Corrosion monitoring

Performance Analysis

On-line condition monitoring

73
Programming Concepts (HE-ETMT400)

Mechatronic Stream Next 14 subjects

Programming Concepts (HE-ETMT400)

Learning outcomes

On successful completion of this subject you will be able to:

(a) Identify programming data types

(b) Design and write iterative programming code

(c) Construct structured modularised programs

(d) Apply advanced concepts of programming to engineering problems

(e) Design graphical programming applications for engineering

Context and content

Programmable computers have long taken the place of tedious, time-consuming manual
calculation in engineering practice. The ability to program computers to perform analysis of
advanced engineering simulations, control automated systems and to analyse the flow of data to
and from industrial processes has become an essential skill for contemporary engineering
technologists.

Industry standard software producing digital spread sheets and data files can be interfaced and
utilised with the most finely tuned control of industrial processes.

Engineering technologists, in producing calculations and analysis of data, use a base


programming language such as C++. A common engineering methodology is to break complex
problems into simpler modular elements and use these to solve the main problem. The subject
provides the programming underpinnings for more advanced studies in the area.

The subject content will focus on:


Introduction to C++ programming
Algorithm design

Control structures, logic patterns, pseudo-code, Nassi-Schneiderman diagrams

Boolean logic, minimisation.


Program structure

Program development, top down decomposition, structure diagrams, decision making


Data declarations and data types

Integers, Boolean, floats, accuracy of data types & limits


Program testing & debugging

Desk checking, test data, data selection, program walkthrough

74
Programming Concepts (HE-ETMT400)

Control statements & iterations

Loops definite & indefinite, conditional control


Functions

Modularity, parameter passing, recursive functions


Array processing

Linear, multidimensional arrays, hash & directly addressed arrays

Sorting, bubble, shell, selection sorts.


File input & output

Data access & hierarchy, file organisation, file & record sorting
Data structures

Pointers, queues, stacks, linked lists, tree structures


Graphical programming

Graphic objects, lines, rectangles, areas, animation


Applets

Labels, event driven programming, interactive applets.


Inheritance

Classes, super classes, constructors, arguments

75
Instrumentation Principles (HE-ETMT401)

Instrumentation Principles (HE-ETMT401)

Engineering Scientific Principles and Engineering Measuring Equipment are prerequisites.

Learning outcomes

On successful completion of this subject you will be able to:

(a) Apply engineering principles in the understanding of operation, calibration techniques and
transducers associated with instrumentation.

(b) Calibrate a range of instrumentation devices

(c) Analyse instrumentation signals

(d) Apply process control loops to instrumentation

Context and content

Instrumentation is one of the essential controlling areas of process control in manufacturing.


Process control deals with the regulation of processes by applying feedback controls using
various computing devices and digital computation. Effective process control requires correctly
installed, tested and calibrated instrumentation equipment.

Calibration, signalling, testing, interfacing and fault finding are essential factors in
instrumentation and its application in process control. The engineering technologist must be
aware of all of these factors in the design and implementation of industrial systems.

The subject content will focus on:

Measurement terminology

Calibration:

tolerances, shock, vibration, environmental variations

electrical, frequency, pressure, temperature, dry block

software

Calibration methods

Instrumentation transducers: pneumatic, hydraulic, pressure, force and strain, level


detectors, fluid and gas flow sensors

Process & instrument diagrams (PID)

Smart Instruments

Mechanical & electrical systems

Self monitoring & regulation

76
Instrumentation Principles (HE-ETMT401)

Instrument signals

Analogue & Digital,

Signal quality,

Signal conditions

Process control

Process control signals

Process control for PID

Instrumentation networks

Quality Standards

Fault finding of instrumentation systems.

77
Engineering Practice IV (HE-ETMT404)

Design of Fluid Power Engineering Systems (HE-ETMT402)

Engineering Scientific Principles and Industrial Automation are prerequisite subjects.

Learning outcome

This subject will contribute to the development of your ability to:

(a) Make effective oral and written presentations to technical audiences

On successful completion of this subject you will be able to:

(b) Identify and classify fluid power components

(c) Identify, discuss and analyse hydraulic and pneumatic circuits

(d) Specify the structure of fluid power systems using specification analysis and mechanical
calculation

(e) Design and simulate fluid power circuits

(f) Evaluate and select fluid power components from technical specifications

(g) Analyse and optimize combinations of hydraulic and/or pneumatic power sections with
electrical/electronic sequential control

(h) Analyse and select components of closed-loop proportional fluid power systems with
electronic control and feedback

(i) Develop and implement maintenance procedures for fluid power systems

(j) Troubleshoot fluid power systems

Context and content

Fluid power is an integral part of Manufacturing Processes. It provides multi-function accurate


control, high power low weight ratio, constant force or torque and has numerous safety
applications. The rapid convergence of fluid power, microprocessors and computer technology
has created unlimited applications of fluid power systems. Smart fluid power systems are
becoming the norm rather than the exception.

The aim of this subject is for you to gain an understanding of the concepts and components of
fluid power transmission and control in combination with PLC and microprocessor control
systems. You will design, assemble, operate, test and analyse hydraulic, electro-hydraulic,
pneumatic, and electro-pneumatic circuits and systems, as well as perform mechanical,
hydraulic and pneumatic calculations using MS Excel.

Computer simulation will play an important role at all stages of the learning process. It will assist
your understanding, analysis and design of fluid power circuits for sequential and proportional

78
Engineering Practice IV (HE-ETMT404)

control.

The subject content will focus on, but not be restricted to:

Principles and parameters of fluid power systems

Fluid power actuators

Actuator selection based on specification analysis and mechanical calculations

Sources of fluid power

Fluid power control valves

Fluid power circuit design and analysis. Hydraulic and pneumatic calculations.

Using computer simulation to analyse and optimise fluid power circuits

Fluid properties and conditioning

Electrical/electronic control of fluid power actuators

Special components of fluid power systems

Proportional fluid power systems including determination of dynamic response and


feedback.

Using computer simulation to analyse and optimise closed-loop electro-hydraulic and


electro-pneumatic systems

Installation, maintenance and troubleshooting of fluid power systems

79
Engineering Practice IV (HE-ETMT404)

Programmable Logic Controllers (PLC) I (HE-ETMN403; HE-ETMT403)

Learning outcome

On successful completion of this subject you will be able to:

(a) Demonstrate understanding of programmable logic circuits and ladder diagrams, their
interfaces and communication protocols

(b) Demonstrate the ability to connect PLCs to external environments and run functionality tests

(c) Develop and document PLC programs and alter existing programs.

(d) Apply the PLC to a range of industrial applications

(e) Fault-find and solve PLC hardware and software problems

Context and content

Programmable Logic Controllers (PLCs) are an essential component of automation in industry.


They are used in a wide range of applications from the control and monitoring of single devices
to complex industrial processes. They are ideally suited where changes to the system would be
expected during its operational life. PLCs have substantial computing power but are specifically
designed to withstand industrial environments where noise, dust, temperature etc may be
considerations.

PLCs have extensive Input/Output (I/O) arrangements ranging from a single I/O Module to an
array of I/O racks. As well as responding to a range of digital inputs from sensors and switches
they can respond to analogue process variables such as temperature and pressure. They very
often form part of an industrial communications network operating a Supervisory Control And
Data Acquisition (SCADA) system.

Students will familiarise themselves with the operations, programming, interfacing and
applications of PLCs and learn effective fault finding strategies and techniques.

The subject provides a foundation in PLC programming, interfacing and applications and
provides the underpinning knowledge required for studies in advanced PLCs, data acquisition
and the respective industrial projects.

The subject content will focus on:

PLC Usage in Industry

Typical Programming Languages

Ladder Logic, Grafcet, Sequential Function Control (SFC), Text Based

PLC Types (AB 1500 V5000) (OMRON CSX 1) Shoebox, Micro, Rack

PLC CPUs and Input & Output

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Engineering Practice IV (HE-ETMT404)

PLC Wiring

PLC Communication Interfaces

Industrial Protocols for PLCs

Program Editors

Memory Devices

Advanced Logic Concept (Gates)

Ladder Contact Types

Timers & Counters

Control Functions Interlocks & Latches

Hardware Fault Location & Resetting

Software Fault Locations and rectification.

81
Engineering Practice IV (HE-ETMT404)

Engineering Practice IV (HE-ETMT404)

Engineering Scientific principles, Industrial Automation. Programming Concepts is a co-requisite.

Learning outcomes

On successful completion of this subject you will be able to:

(a) Specify and connect hydraulic and pneumatic systems

(b) Design & test robot programs

(c) Implement control with robot signalling I/O, PLC and touch screen control.

(d) Specify various industrial sensors and their applications and connect and test in simulated
industrial applications.

(e) Implement and fault-find electromechanical systems

Context and content

Engineering technologists often need to perform monitoring and testing to ensure the reliability
and safety of a functional design.

The engineering technologist needs to be fluent with the advanced operations and configuring of
hydraulic and pneumatic systems. Robot interfacing and programming interfacing to other
systems is an ever-present function of current automated systems. Often, the robot is interfaced
with pneumatic and/or hydraulic systems.

The subject creates the essential practical extension for industrial automation and lays the
foundation for the final industrial project. The subject content will focus on:

Electromechanical system (pneumatics)

Select and assemble components for activation of pneumatic cylinders

Reed switches, valves

Connect and test assembly

Electromechanical system (hydraulics)

Select and assemble components for activation of hydraulic presses

Connect and test assembly

Robot programming

PLC control & interfacing to robot I/O

Robot pendant & program testing & saving

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Engineering Practice IV (HE-ETMT404)

Industrial Sensors

Capacitive, inductive, photoelectric, acoustic, TDR, LDR interfacing

Smart sensors smart limit switch (DeviceNet)

Electromechanical system

Includes pressure, temperature and flow devices

Connect test and fault find

83
Practical Work Placement (HE-ETMN405; HE-ETMT405)

Practical Work Placement (HE-ETMN405; HE-ETMT405)


A minimum of 10 units of study (including any subjects of advanced standing is the prerequisite
for this subject.

Learning outcomes

This subject will contribute to:

(a) Your ability to complete a professional report using appropriate formatting and referencing

(b) The development of a range of professional attributes appropriate to the tasks undertaken in
the practicum

(c) Raising your awareness of the professional responsibilities of engineering technologists.

(d) Providing authentic experiences on which to reflect their academic studies.

Context and content

The BEngTech professional accrediting body, Engineers Australia, requires a minimum of eight
weeks suitable work experience/practicum during your enrolment in the engineering technology
degree program. A major requirement of the practicum is that it exposes you to the work of the
professional engineering technologist to provide appropriate context for your studies, enable you
to better recognise your responsibilities as professional engineering technologists and to further
develop your professional attributes.

Chisholm Institute will support you in gaining suitable work placements, but you are also
encouraged to seek a suitable work placement yourself. In addition, mature part time students
may already be undertaking suitable employment. In both of these cases you should confirm the
suitability of this work experience with the subject coordinator.
th th
The work placement would normally be taken during the summer break between the 4 and 5
semesters. However there are academic advantages in at least some of this taking place earlier
in your studies and this is encouraged. Alternative work experience arrangements should be
discussed with the subject chair and could include a number of shorter periods of work
experience taken throughout the program.

On completion of the eight weeks work placement you are be required to submit a full report on
your placement (see assignment 1).

The assessment for this subject is pass or fail, subject to the work experience being satisfactory
and the report is of a sufficiently high professional standard.

84
Industrial Networking (HE-ETMT501)

Industrial Networking (HE-ETMT501)

PLC1 is the prerequisite for this subject.

Learning outcomes

On successful completion of this subject you will be able to:

(a) Design an industrial communications network

(b) Analyse and fault find typical industrial networks and interfaces

(c) Summarise typical protocols and components of an industrial network

(d) Configure and construct industrial communication infrastructure and equipment

Context and content

Industrial Communication is important in industry as data for monitoring and control; functions
critical for effective system operation. Engineering technologists must be proficient with many
industrial communication protocols as well as their respective interfacing. Effective industrial
communication is critical in safety, fault monitoring and breakdown minimisation.

The subject will emphasise the modern aspects of industrial communications such as the
Internet and wireless access. This subject creates the essential background for the capstone
Industrial Project as well as integrated areas of study with Advanced PLC and Data Acquisition
Systems.

The subject content will focus on:

Data Communication systems

International Standards Organisation (ISO)/Open System Organisation (OSI)

Seven layer Model of Communications

Communication Cabling

Copper, coaxial, unshielded twisted pair (UTP), shielded twisted pair (STP), fibre optic

Communication soft wire

Microwave, radio wave, infrared, laser

Network Topology

Star, bus, mesh, ring, tree

Network Infrastructure

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Industrial Networking (HE-ETMT501)

Routers, switches, repeaters, servers,

Industrial Protocols

Common industrial protocol (CIP), Transmission control protocol (TCP)/Internet protocol


(IP)

RS232C, RS422, data highway, Ethernet, DeviceNet, canbus, contronet, asi, flnet

TCP/IP Fundamentals

Carrier Sense Multiple Access (CSMA)/Collision Detection (CD), classes, subnetting,


scoping, DNS, DHCP, BOOTP

DeviceNet Fundamentals

CSMA/Non bitwise arbitration (NBA) ids termination, programming

Supervisory control and data acquisition (SCADA)

Communication programming & configurations

Touch Screens

Communication programming & configurations

Internet access to industrial communication equipment

PLCs, touch screens,

Wireless communication

Interfacing industrial equipment

Alarms & logging

Trouble shooting industrial communication systems

86
Estimating and Costing (HE-ETMN505 / HE-ETMT 505)

Fluid Mechanics (HE-ETMN502; HE-ETMT502)


Engineering Mathematics II, Engineering Scientific Principles and Industrial Automation are Prerequisites.
Both subjects contain supportive background knowledge necessary for the study of this subject.

Learning outcomes

This subject will contribute to the development of your ability to:

(a) Function effectively in a team environment.

(b) Prepare laboratory reports to a professional standard complete with well presented, labelled,
accurate graphs, careful analysis of results and error sources and appropriate conclusions.

On successful completion of this subject you will be able to:

(c) Demonstrate sound knowledge of essential fluid mechanics concepts in applying


mathematics, engineering science, and physical modelling principles to the analysis and
solution of fluid mechanics problems.

(d) Recognise results and calculations in fluid mechanics based on analysis that may be ill-
founded or contain critical mathematical errors, identify the source and nature of the problem
and take corrective action.

(e) Demonstrate a sound knowledge of laboratory and testing procedures relevant to fluid
mechanics and a strong grasp of principles and practices of laboratory safety.

Context and content

Fluid mechanics is a key engineering science in the disciplines of mechanical engineering,


mechatronics, chemical engineering, process engineering, aeronautics, astronautics, marine
engineering and a number of other engineering disciplines. It is used in such diverse areas as
aerospace and automobile aerodynamics, ship performance and stability, pressures and forces
on structures, fluidics, pneumatic, hydraulic systems, pipelines, pumps and pumping systems.

The study of fluids and the forces on them, fluid mechanics can be divided into fluid statics (the
study of fluids at rest), and fluid dynamics (the study of fluids in motion). Fluids comprise liquids,
gases and plasmas. However plasma flow dynamics is a very specialised field and so is not
included here.

Fluid mechanics, especially fluid dynamics, is a very active field of research with many unsolved
or partly solved problems. As such, the solution to many fluid problems is through experimentally
derived empirical equations.

The subject content will focus on, but not be restricted to:

Properties of fluids

Introduction to common components such as tanks, pipes and fittings, channels, valves,

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Estimating and Costing (HE-ETMN505 / HE-ETMT 505)

pumps and turbines, pressure, flow and temperature instrumentation, and actuators.

Fluid Statics

Variation of pressure with depth in a static liquid

Pressure measurement

Manometry

Hydrostatic forces on plane and curved surfaces

Buoyancy and Stability of submerged and floating bodies

Fluid Flow including the equations of continuity and the Bernoulli equation.

Fluid power

Fluid Momentum Forces (the momentum equation).

Physical similarity (physical modelling) and Dimensional Analysis: Reynolds and Froude
numbers

Lamina and Turbulent Flow through pipes & fittings

Pipe Networks

Fluid Machinery including positive displacement pumps

Centrifugal Pumps and Systems

Note: Reference will also be made to computational fluid dynamics to which they will become
exposed in Engineering CAD II.

88
Estimating and Costing (HE-ETMN505 / HE-ETMT 505)

Logic Controllers (PLC) (HE-ETMT503)

PLC1 and Engineering Mathematics III are prerequisites.

Learning outcomes

On successful completion of this subject you will be able to:

(a) Demonstrate the configuration of advanced communication protocols

(b) Design PLC programs using advanced PLC functions

(c) Construct modularised PLC programs.

(d) Program and configure advanced PLC interfaces for systems and control

(e) Detect, isolate and categorise complex problems with PLCs

Context and content

Programmable Logic Controllers (PLCs) are an essential component of automation in industry.


PLCs are capable of controlling a range of intricate industrial processes, handle mathematical
operations and high level commands and function at very high speeds, For the engineering
technologist, fluency in PLC operation, interfacing, programming and high-level operations is
essential.

The subject will extend your knowledge of programmable logic controllers, their high-level
functions, mathematical operations, connectivity to DeviceNet networks, and fault-finding
techniques. It will provide substantial underpinning knowledge for the completion of studies in
Data Acquisition Systems and Industrial Projects I and II.

The subject content will focus on:

PLC interfaces and industrial protocol configuration


RS232C, Data Highway, Ethernet, FLNet, Controlnet, DeviceNet, ASI

Status registers and program stack overflow errors ,and faults

Program control
Jumps, temporary ends, master control resets, subroutines

Bit shifting

Sequencers

Data manipulation and memory management

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Estimating and Costing (HE-ETMN505 / HE-ETMT 505)

Word shifting

Number systems: binary octal, hexadecimal octal, Binary coded decimals (BCD)

Binary coded decimals (BCD) entry and multiplexing data

Mathematical functions

Analogue input & output

Scaling input & scaling output

High speed counters

Proportional integral derivative

Touch screen & SCADA interfacing

Analyse measurement and control terminology

PLC safety applications

Troubleshooting PLC systems

90
Estimating and Costing (HE-ETMN505 / HE-ETMT 505)

Project Management (HE-ETMN504; HE-ETMT504)

This subject is a prerequisite for the capstone Industrial Project

Learning outcomes

On successful completion of this subject you will be able to:

(a) Understand core project management concepts

(b) Identify core requirements for successful project management in the engineering discipline

(c) Develop effective project team oriented communication skills and problem-solving skills.
Relate the PM Body of Knowledge (PMBOK) to their understanding of the core requirements
of successful project management.

(d) Apply essential project management skills and techniques to a given problem scenario.

(e) Appreciate the relationship between project scope, project resources, scheduled time and
product quality

(f) Evaluate the appropriateness of available project selection and project reporting techniques

(g) Maintain well managed relationships with contractor and client organisations through a
sound understanding of contract law.

Context and content


Accessing the project scope and documentation

Identifying the project stakeholders

Clarifying project issues and parameters

Identifying responsibilities

Relating the project to the organisations objectives

Determining and accessing resources

Accessing the project scope and documentation

Identifying the project stakeholders

Clarifying project issues and parameters

Identifying responsibilities

Relating the project to the organisations objectives

Determining and accessing resources

The project management lifecycle: Plan, Execute, Monitor and Control, and Closing
The Role and Responsibilities of the project manager

91
Estimating and Costing (HE-ETMN505 / HE-ETMT 505)

Planning and decision making

Defining project planning

Critical path network, Gantt chart, and manpower loading diagram construction

Determining project slack, evaluating risk in on-time project completion, fast tracking
and crashing projects

Formulating a risk-management plan

Developing and approving the project budget

Consulting team members

Gaining approval for the project plan

Microsoft Project

Application of an appropriate software tool in an engineering project context

Project planning and control

Planning and monitoring progress

Tracking project progress

Project management professional skills

Specialist knowledge, skills and experience required to reduce the level of risk within
a project and enhance its likelihood of success

Tools used by project managers to improve their chances of success. These include
document templates, registers, planning software, modelling software, audit
checklists and review forms

Management techniques and processes required to control time, cost, quality and
scope on projects. Examples include time management, cost management, quality
management, change management, risk management and issue management.

Cost management

The importance of good project cost management

Basic project cost management principles, concepts, and terms

Relating resource planning directly to project cost management

Cost budgeting and preparing a cost estimate for an engineering project

Risk management skills

Risk and the importance of good project risk management

Risk management planning

Common sources of risks on engineering projects

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Estimating and Costing (HE-ETMN505 / HE-ETMT 505)

Risk identification and tools to help identify project risks

Risk response planning strategies such as risk avoidance, acceptance, transference,


and mitigation

Risk monitoring and control

Quality management skills

The importance of project quality.

Defining project quality management

How quality relates to various aspects of engineering technology projects

Quality planning and its relationship to project scope management

The importance of quality assurance

Tools and techniques for quality control, including Pareto analysis, statistical
sampling, Six Sigma, quality control charts and testing

Procurement management skills

The importance of project procurement management

The procurement planning process, planning tools and techniques, and types of
contract.

Reasons for abnormally low contractor bids and precautions to be taken before
accepting them

Law, contracts and engineering contracts

Project documentation

The elements of a contract, different types of contract and the different types of
contract strategy

Key elements of contract law.

The importance of good contract administration

The contract close-out process

Award and enterprise agreements and relevant industrial instruments

Relevant industry codes of practice

Cost versus value

The benefits of earned value management and project portfolio management in cost
control

Software to assist project cost management

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Estimating and Costing (HE-ETMN505 / HE-ETMT 505)

Ethics

The need for a code of ethics for project management

Ethical issues in project management

PMI Project Code of Ethics

Benefits of having a code of ethics

Environmental Factors

Environmental impact assessment of natural, social and economic aspects

Identifying, understanding, assessing and mitigating where possible, the


environmental effects of a project.

Federal and state requirements and application procedures

Project Closure
Project closure involves undertaking a series of activities to wind up the project
including;

Assessing whether the project completion criteria have been met

Identifying outstanding items

Producing a hand-over plan to transfer deliverables to the customer environment

Listing activities required to hand over documentation and cancel supplier contracts

Communicating closure to stakeholders

Post Project Review to quantify overall success of the project and list lessons learnt
for future projects.

94
Estimating and Costing (HE-ETMN505 / HE-ETMT 505)

Estimating and Costing (HE-ETMN505 / HE-ETMT 505)

Engineering Mathematics I and Manufacturing Processes.

Learning outcome

On successful completion of this subject you will be able to:

(a) Apply motion and time study methods

(b) Determine machine hours, labour hours, and material requirements for production

(c) Apply costing methods and assess costs for various production applications

(d) Demonstrate understanding of the relationship between cost, volume and profit

Context and content

Accounting and costing are foundation tools for business planning and control. Professional
engineers and technologists need these tools to apply in areas such as; cost efficient operation,
project cost estimation, the maintenance of financial records and decision making.

This subject will introduce you to estimating and costing of various production methods and
materials and labour costing. Additionally, management accounting principles are examined.

The subject content will focus on, but not be restricted to:

Estimating and costing of various production methods

Method study

Process flow charts

Work measurement

Selecting and timing the job

Determining allowances and time standard

Costing

Costing principles

Classification and coding

Materials

Purchasing, receiving, and storage

Stock Recording and Inventory Control

Pricing issues and stocks

95
Estimating and Costing (HE-ETMN505 / HE-ETMT 505)

Estimating material allowances

Estimating material requirement for each component

Estimating material costs

Labour

Estimating machine hours

Estimating labour hours

Estimating machining hour costs

Remuneration methods

Documentation of costing and allied procedures

Overheads and on-costs

Cost Accounts

Costing Methods

Costing of:

Job and Batch

Contract

Operation and Service

Process

Joint product and by-product

The cost-Volume-Profit Relationship (Break-Even Analysis)

Fixed and variable costs

Contribution Margin

Break-Even Point

Assumptions of the cost-volume-profit analysis

Measures of the break-even point

Unit sales

Sales revenue

Plant capacity levels

Methods of determining the break-even point

The contribution margin method

The algebraic method

The graphical method

96
Estimating and Costing (HE-ETMN505 / HE-ETMT 505)

Profit planning

Changes in variable and fixed costs

Pricing and profit targets

Tax implications

Contingencies

97
Data Acquisition Systems (HE-ETMT601)

Data Acquisition Systems (HE-ETMT601)

PLC1, Advanced PLC and Engineering Mathematics III are prerequisites for this subject.

Learning outcome

On successful completion of this subject you will be able to:

(a) Specify appropriate data acquisition hardware and software

(b) Analyse and compare typical data acquisition systems

(c) Collect and interpret data from a data acquisition system

(d) Design and implement a data acquisition system

(e) Evaluate a data acquisition system

Context and content

Data Acquisition Systems monitor automated operations and provide equipment readings and
status reports as required. Data is compiled and formatted in a way that allows engineering and
process personnel to adjust or override normal controls and/or operations. Data may also be
stored to facilitate trending and other analytical analysis. The engineering technologist
(mechatronics) will need to be fluent with the advanced operations and configuration of data
acquisition systems, their interfacing, interpretation of data and fault finding.

The subject creates the logical extension for Industrial Networking and Advanced PLCs and the
Industrial Project. It will introduce the student to data acquisition software and hardware and their
industrial applications and allow the student to gain practical hands-on experience in the
implementation and fault-finding of a data acquisition system. .

The subject content will focus on:

Typical data acquisition systems

Data acquisition software

Supervisory Control and Data Acquisition (SCADA), LabView, MATLAB, Production


Information System (PIS)

Transducers & Sensors

Analogue & digital I/O

Input Devices
Machine Vision, 3D Scanner, Analogue Digital Converter (ADC), Time to digital
converter, Laser detection
Signal conditioning
Data Acquisition hardware

98
Data Acquisition Systems (HE-ETMT601)

Industrial Ethernet, Industrial Universal Serial Bus (USB), DeviceNet interfaces


Data acquisition software
Drivers, SCADA, Screen Works, LabView, MATLAB, PIS
Data collection storage & strategies
Evaluation techniques, trending, forecasting, data analysis
Interfacing data acquisition systems
Noise & disturbances
Signal ingress & egress, techniques for eliminating noise
Implementation of a data acquisition system
Trouble shooting data acquisition systems
Machine Vision Systems
Interfacing with PLC
Programming

99
Industrial Project II (HE-ETMN604; HE-ETMT604)

Quality Management (HE-ETMT602; HE-ETMN602)

Learning outcome

This subject will further contribute to the development of your abilities to:

(a) Carry out a literature search and review using reliable information sources.

(b) Develop a professional report using appropriate formatting and referencing.

(c) Function effectively in a team environment.

On successful completion of this subject you will be able to:

(d) Apply the key tools and techniques of quality management.

(e) Recognise the contribution of the key thinkers in the historical development of quality
management to modern quality management principles.

(f) Understand the tools and contributions of the various quality movements to modern quality
management practices: Quality Circles, Total Quality Management, ISO 9000 and Six
Sigma.

(g) Contribute effectively in a quality management focused manufacturing environment.

Context and content

Recently manufacturing in high wage economies has suffered significantly increased competition
in direct high volume manufacturing from low wage economies. There has also been a trend in
western (and Japanese) manufacturers to reduce manufacturing costs through outsourcing part
or all of their manufacturing to low wage countries.

Quality as a marketing differentiator, along with automation and lean manufacturing in reducing
manufacturing costs, is increasingly acknowledged by high wage economies such as Australia
as providing the best path to manufacturing survival.

Whilst earlier quality initiatives such as Quality Circles focused on shop floor involvement, more
recent quality initiatives in manufacturing, such as six sigma, are more technologically advanced,
demanding the involvement of more technologically skilled people such as engineers and
engineering technologists.

The subject content will focus on, but not be restricted to:

The Historical Development of Quality Management: Industrial Standardisation,


Taylors Scientific Management, Ford, Shewhart the Shewhart Cycle, Deming, The
Toyota Production System, Crosby

Defining Quality Managing Error.

Customer Focus Voice of the Customer.

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Industrial Project II (HE-ETMN604; HE-ETMT604)

Key Quality Concepts

Quality Circles

Total Quality Management

TQM Tools and Techniques

Six Sigma

Six Sigma Tools and Techniques

Introduction to ISO 9000

Practical Quality Management

The Malcolm Baldrige Criteria

Quality Management for Projects

st
Global Quality Management in the 21 Century

101
Industrial Project II (HE-ETMN604; HE-ETMT604)

Industrial Project 1 (HE-ETMN603; HE-ETMT603)

Project Management is a prerequisite for this subject. This subject directly links into Industrial
Project II. Note that these two subjects form the capstone project for the program. No advanced
standing is given.

Learning outcome

This subject will further contribute to the development of your abilities to:

(a) Carry out a literature search and review using reliable information sources

(b) Develop a professional report using appropriate formatting and referencing

(c) Use appropriate project planning tools (critical path analysis, Gantt charts and project
loading diagram)

(d) Investigate the health and safety implications of project implementation and develop health
and safety risk mitigation strategies.

(e) Use modern engineering design methods for innovative, professional and effective outcomes

(f) Develop valid methods for competent experimental research

(g) Develop, assess and competently use equipment and systems for experimental data
acquisition and analysis

(h) Use the most appropriate statistical analysis tools for the analysis of experimental results

(i) Use appropriate techniques and strategies in developing effective oral presentations

Context and content

Industry Project I and II form the capstone of your BEngTech degree program. These two units
enable you to put into practice, through an authentic industry-based engineering technology
project, the knowledge and attributes you have developed in the program enabling you to further
develop the skill sets you need as professional engineering technologists. This unit provides
direction and support to ensure you are well prepared for the project you will complete under the
guidance of an academic supervisor in Industry Project II. As the project will be carried out in
industry an industry liaison person (industry supervisor or client) will also be appointed to
enable access to company facilities necessary for you to complete the project.

Although every subject in the BEngTech program has potential to provide prerequisite

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Industrial Project II (HE-ETMN604; HE-ETMT604)

knowledge and skills necessary to support your industry project, the need for you to properly
administer your projects through project management tools makes the subject Project
Management particularly important as a prerequisite unit.

It is anticipated that the allocation of industrial projects and associated industry and academic
supervisors will be made towards the end of semester 5 to enable you to have time prior to the
commencement of semester 6 to visit the company to fully familiarise yourself with the issues
involved in the project through discussion with the academic and industry supervisor.

The subject content will focus on, but not be restricted to:

A general overview and full open discussion of the requirements of the capstone
industrial project

Productive literature search and review including a tutorial and subsequent individual
support from the BEngTech program liaison librarian on search strategies and
appropriate journal data bases relevant to your project

Developing the final year project report including appropriate formatting and referencing

An overview of the health and safety assessment requirements and the planning and
progress reporting requirements

Review of oral presentation techniques and strategies

The engineering design process for innovative, professional and effective outcomes

Recognise and develop valid methods for competent experimental research

Develop, assess and competently use equipment and systems for experimental data
acquisition and analysis

Review of common statistical analysis tools

103
Industrial Project II (HE-ETMN604; HE-ETMT604)

Industrial Project II (HE-ETMN604; HE-ETMT604)

Industrial Project 1 is an immediate prerequisite. Note that these two subjects form the capstone
project for the program. No advanced standing is given.

Learning outcomes

This subject will further contribute to the development of your ability to:

(a) Carry out a literature search and review using reliable information sources

(b) Use project management tools to achieve project goals

(c) Conduct and complete an engineering project to a high standard

(d) Complete a professional report using appropriate formatting and referencing

(e) Use appropriate techniques and strategies in making effective oral presentations

(f) Take charge of your own lifelong learning and professional development through the
development of key enabling skills

Context and content

Industrial Project II is the capstone of the BEngTech degree program in which you put into
practice, through an authentic industry-based engineering technology project, the knowledge and
attributes you have developed in the program.

In Industrial Project 1 the preliminary literature review and the project planning (including health
and safety risk mitigation) was completed. In this subject the industrial project is implemented
with advice and support from the appointed academic supervisor and progress is monitored
using the project planning tools developed in Industrial Projects I. Associated with this is the
completion of the capstone industrial project report (thesis) and the oral presentation.

This unit is primarily delivered through self study which will significantly enhance your skills in
lifelong learning.

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