i
Advantages of
Carbofol®
geomembranes
A
“A
%
”
versatile sealing applications possible
excellent chemical resistance due to
selected raw materials
free from leaching plasticizer
extreme high elongation during
uni-axial and multi-axial deformation
high stress cracking resistance
very high UV-resistance
direction independent shear stress transfer
with structured surfaces
high interface friction angles with
embossed structured surface
complete quality control from the resin
to the final product
installation advantages with up to 9.40m
wide liner
high Melt Flow Index allows an excellent
welding performance
smooth edges with removable
plastic tape for clean welding surface
and overlap lines
durable product with more than 40 years
of project experience
also available according to GM-13 and with
BAM and DIBt approval
150 9001 certified
C€ markedCarbofol”
Carbofol® geomembranes are manufactured using high
density polyethylene (HOPE). Carbofol® is produced
in various thicknesses and with smooth or embossed
structured surfaces. Carbofal®
geomembranes provide a seal
against the most toxic substances.
Carbofol® is typically used in
sealing applications for landfill
base seals aswell as caps, in en-
vironmental seating applications
for the protection of ground-
'%g.1 water from contamination and in water conveyance
sndaodct mot structures, canals or ponds.
Advantage: High-Level stress crack resistance
The service life of geosynthetic components, such as
geomembranes, is determined by inadmissible stress
and/or ageing. Polyethylene was therefore subjected to
thorough testing regarding its ageing properties as no
‘other material before. To ensure the long-term durabi-
lity of geomembranes it is important that they are
“asmasio highly resistant against stress cracking. Based on
‘numerous investigations, NAUE
GmbH & Co. KG has stabilised
Carbofol® geomembranes so that
they now feature a high long
term and stress crack resistance.
This was tested with the Natched
Constant Tensile Load Test (ASTM
5397) as well as achieved
according to the concept of
creep curves in internal pressure
tests (150 9080:2003}.
‘Advantage: Embossed structure
Allows shear force transfer independent of direction.
Safety is the top priority forall sealing applications,
especially on slopes. Based on many years of experience
with various geomembrane structures it was clear that
an improved friction surface can only be an embossed
profile ofthe same resin material, creating a homoge
‘neous connection between the liner and the structure.
This process not only ensures the continuity of the
raw material forthe sheet and the friction anchors but
also a long-term service life due to the homogeneity
of MegaFriction. There are 31,500 friction anchors/m?
which contribute to excellent high fiction properties.
These anchors are 900y high and are machine repro
ducible at all times during the manufacturing process.
Delamination of the Many Effective Geomembrane
Anchors does not occur. The improved surface is espe-
cially developed for steeper inclinations and secures the
stability on slopes. For example, a friction angle of
about 33° can be achieved witha combination of Carbo
fol® Megafriction and a Secutex® nonwoven geotextile.
‘Advantage: Weld protection strips and lateral marking
‘The Carbofol® geomembranes are provided with a white [ised cotati
‘edge mark on both sides. These edge marks indicate the Sretas pation
recommended areas of overlapping and are also a visual hmmuso.
aid during the instala-
tion, Furthermore, a thin
protective sheet (~150mm
wide) is attached to both
edges and is peeled off
‘immediately prior to the
welding process to pro-
vide an absolutely clean
welding area
‘Advantage: High melt flow index
Carbofol® geomembranes feature a melt flow index
(MFI) between 1 and 39/10 min tested at
190°C/5kg and thus have the advantage of a large
welding window. This isa factor which makes Carbofol®
geomembranes flexible and easy to handle during
on-site installation. The speed at wi
welding
processes can be cared out on Carbofol® geomen:
branes is distinctly higher than that of other liners
with an MFT less than 1g/10min. This gives Carbofol®
yet another major benefit during on-site installation
and welding.APPLICATION
Orns
ICN LOOMIS
The Saudi Company for Precious Metals (SCPM) is a
ee ce ee es
‘owned by Saudi Arabian Mining. SCPM have made pro-
cE ee eer
Ce ene mee
Co a cee ee ea ED
eee er es
eas
Sento
tainment and to ensure an environmental safe solution
Se er seo
Se a ae era
ee ee aa Cn
en emer ee ey
surrounded by an embankment 7m high. The total area
‘including the slopes ofthe embankments (232.000m*)
Ree ee re ead
Eas
et eRe ec
liner due to the excellent chemical and UV resistance
hich ensures a long service life, Carbofol® was pro-
tected on the base area with Secutex® R 506 nonwoven
geotextile before placement of a 30cm thick protective
en ees eC)
ee
eee ere eae
created at one end ofthe tating facility to slow down
the fiow of tating sand pouring into the tailing pond.
See a ad
this area prior to the positioning of the rockfill and
aso below the drain material and the drainage pipes.
Se ee
ee ere ay
‘Saudi Arabia, The work was completed in 13 weeks.
ce
PIPELINE ENCAPSULATION
Pree d ed
‘An existing pipeline between the harbor in Porto and one ofthe
largest refineries in Portugal began having leaks after decades
De eC
system according to current strict environmental protection
laws, In the immediate vicinity ofthe beach, the existing pipe-
eee ey
ee and
Do eee
(2,800m long) in which 20 individual pipetines were to be run
[After a review of technical and economic aspects, the contrac-
een eee ee eens
the entire pipeline ditch should be continuously sealed with
‘smooth Carbofol® 507 2mm. The engineering arguments for
Ce a eed
SEO Ee
Concrete retaining walls were buitt on both sides of the ditch
and Carbofol® was placed against these walls to a height of 2.5
eect eke ML EC
wide base ofthe ditch is sealed with a double lined system and
Pee eer ee en ee
Sere eee ay
Cena on ors
Ce ee ee)
secure, closed system.
Robust, needle-punched Secutex® nonwovens were installed on
both sides of the Carbofol® as protection against mechanical
ee ccm ed
pe ee
Ce ee ee eee ere
Deere ence
Peon ect
Ce ee ec ey
eRe Co Race ms
One eee Ue eC ange)
Re eee en enero
environmentally correct solution.HANDLING A
NAUE GmbH & Co. KG
N] Gevebestase?
$2339 taanp Fest -Gemary
Phone 703-0
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INSTALLATION
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