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Wire Description

Component Location Wire Wire Wire Wire RENR3821-03


Description Description
Number Color Number Color
Component
Schematic Machine
Component
Schematic Machine
Power Distribution Circuits Accessory Circuits (continued)
December 2006 Electrical Schematic Symbols And Definitions
Location Location Location Location
101 RD Bat (+) A513 RD Radio to Convertor
A/C Switch Panel D-3 A Sensor - AIH Coolant Temp. C-12 16
103 RD Dome Lamp / Memory A537 PK Seat Heater
Actuator Eng. Governor A-12 1 Sensor - Fuel Level A-5 17 105 RD Key Start Sw. A579 OR Wiper Motor +
Air Heater A-10 2 Sensor - Pump Discharge Press 1 B-7 F 109 RD Alt Output (+) Term. A580 BR Wiper Motor
Alarm - Fault D-1 A Sensor - Pump Discharge Press 2 B-7 F 110 RD Timer Relay A581 GN Wiper Motor Raise
Connector Location Alarm - Travel A-5 3 Sensor - Speed A-15 18 112 PU Main Power Rly Output A582 PU Wiper Motor Stop
Schematic Machine 113 OR Opr Mon Panel B (+) Switched A584 BU Window Limit Sw. To Wiper Cont T
Alternator C-12 4 Sockets - 12V 7A D-6 A
Connector Number 114 RD Warning Horn (Forward) A586 OR Wiper Sw. To Wiper Cont
Location Location Antenna D-5 5 Solenoid - A/C Clutch B-12 19 Pressure Temperature Level Flow
CONN 1 D-12 60 115 RD Cab Lamp A587 YL Power Window Cont To Safety Sol Relay
Battery J-12 6 Solenoid - Fine Swing D-11 A Symbol Symbol Symbol Symbol
CONN 2 ET CONN J-11 E 118 GY Wiper / Washer A588 GN Safety Sol Relay To Sol
Block Terminal G-8 E Solenoid - Flow Limit B-9 F 120 YL 12V 7A Converter 1 C537 GN A/C Photo Sensor (+ Sig)
CONN 3 G-9 E
CONN 4 G-9 E Breaker Alt. G-10 E Solenoid- Hammer H-12 E 123 WH Seat Heater C538 OR A/C Photo Sensor (- Sig)
CONN 5 G-8 E Controller-Valve D-9 22 Solenoid - Hyd. Lock D-12 G 124 GN A/C C560 OR Left Rear Speaker
CONN 6 G-8 E E F 129 BU Cigar Lighter C566 PK Left Rear Speaker Common
Controller-Eng/Pump E-9 Solenoid - Power Shift Cont. B-7
CONN 7 G-8 E 130 RD Atch Valve Control C569 YL Atch 12V 7A Socket
Converter D-5 40 Solenoid - Stem 1 Cont (A) A-7 34
135 BU 12V 7A Converter to Socket E554 PK A/C Clutch Solenoid
CONN 8 E-7 20
Converter - 12V 7A J-6 D Solenoid - Stem 1 Cont (B) A-7 35 Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
CONN 9 G-7 E 143 BR Atch Boom Float Disable Relay Lighting Circuits
Converter - 12V 7A J-6 41 Solenoid - Stem 2 Cont (A) A-7 36 147 PU Att. Fine Swing Control Sw. 607 PK Flood Lamps - Front
CONN 10 H-7 E
CONN 11 J-6 D Diode G-7 E Solenoid - Stem 2 Cont (B) A-7 37 149 RD Boom Lamp 615 YL Cab Flood Lamp/Rops
CONN 12 D-6 A Diode J-8 G Solenoid - Stem 3 Cont (A) A-8 38 150 RD Bat (+) 616 BU Boom Flood Lamp Normally open switch that is closed due to an applied condition, and will open again with a
CONN 13 C-6 61 Diode J-11 G Solenoid - Stem 3 Cont (B) A-8 39 151 GN Hyd. Lock Cancel Sw. 645 RD Boom Lamp Relay specific decrease in that condition.
CONN 14 A-5 59 152 BU Lower Wiper / Washer 646 RD Chassis Lamp Relay
Eng. Speed Dial G-1 B Solenoid - Swing Brake E-12 G
CONN 15 F-5 A 154 RD Neutral Start Limit Sw. to Neutral Start Relay 684 RD Cab Lamp Relay
Fuse Block J-10 E Solenoid - Travel Speed E-12 G
CONN 16 F-5 A 160 PU Chassis Lamp A623 BU Chassis Lamp Relay
CONN 17 H-5 D
Horn C-2, B-2 7 Solenoid - Travel Straight D-12 G 168 RD Refueling Pump Control Circuits Normally closed switch that will open with an increase of a specific condition.

320C Excavator
Joystick G-1 B Speaker E-6 A 169 PK Backup/Monitor Control 763 BU Torque Converter Sw.
CONN 18 F-4 A
Joystick J-2 C Switch - Air Cleaner J-11 24 175 RD A/C Blower 780 PU Atch Quick Coupler
CONN 19 A-3 57
8 D 179 BU 12V 7A Convertor 788 YL Engine Speed (+)
CONN 20 A-3 58 Lamp - Boom C-1 Switch - Aux Hyd. Press. H-1
Normally closed switch that is open due to an applied condition, and will close again
Electrical System
180 GN Aux Ckt A718 PU Start Aid Coolant Sensor Signal
CONN 21 B-3 54 Lamp - Cab F-1 9 Switch - Backup G-2 B
CONN 22 B-3 55
184 RD Eng/Pump Control A755 PK Throttle Sw. #1 with a specific decrease in that condition.
Lamp - Chassis B-2 10 Switch - Backup Gov G-3 B
189 RD Start Aid Ckt. A756 BU Throttle Sw. #2
CONN 23 H-3 D
Lamp - Dome E-6 A Switch - Coolant Level J-12 25 191 WH Power Window A757 GY Throttle Sw.#3
CONN 24 H-3 D
Lighter - Cigar D-1 A Switch - Disconnect G-11 E Ground Circuits A758 BR Throttle Sw. #4
CONN 25 J-2 51
A 26 200 BK Main Chassis A761 PU Electronic Pump Cont Throttle Ground
ANB1-3815 The circle indicates that the component has screw terminals and a wire can be disconnected
CONN 26 H-2 D Meter - Service D-1 Switch - Eng. Oil Level A-12
CONN 27 H-2 21 Monitor F-1 A Switch - Eng. Oil Press. A-12 27 201 BK Operator Monitor Return A762 PU Elec Pump Cont Eng Speed Ground AMC1-3757 from it.
210 BK 12V 7A Convertor Ground A768 BU Pump Control Valve #1 (+)
CONN 28 F-2 A Motor - Lower Washer J-12 11 Switch - Fine Swing Cont. D-4 50
229 BK 12V 7A Convertor Ground A769 GY Pump Control Valve #2 (-)
BDC1-UP
CONN 29 C-2 7 Motor - Lower Wiper J-1 D Switch - Hammer Foot J-3 D
CONN 30 C-2 8
Motor - Starter B-12 12 Switch - Hammer Press H-12 D
235 BK Electronic Pump Ctrl Gnd A770 PK Elec Pump Cont Bypass Sw. CCD1-UP No circle indicates that the wire cannot be disconnected from the component.
Basic Machine Circuits F773 OR Governor Accel
CONN 31
CONN 32
F-1
F-1
A
A
Motor - Washer J-12 13 Switch - Horn J-2 C 304 WH Starter Relay No. 1 Output F774 WH Governor Decel BER1-UP
CONN 33 G-1 B Motor - Wiper E-1 A Switch - Hyd. Oil Filter A-6 F 306 GN Starter Relay Coil To Neut Start Relay K776 GN Start Cont Relay
BPR1-4248
Relay - Boom Lamp J-11 E Switch - Hyd. Oil Level A-6 F 307 OR Key Start Sw. To Neutral Start Relay M734 BR Travel Mode Sw.
CONN 34 J-2 D
The connectors shown in this chart are for harness to harness connectors. Relay - Cab Lamp H-11 E Switch - Joystick Press. J-3 D
308 YL Main Power Relay Coil M736 BU Governor Comand/Backup Sw. BRX1-1006
Connectors that join a harness to a component are generally located at or near the 309 GY Alternator Regulator M737 WH Flow Limit Pressure PRV
Relay - Chassis Lamp H-11 E Switch - Key G-1 B This indicates that the component has a wire connected to it that is connected to ground.
component. See the Component Location Chart. 310 PU Start Aid Sw. To Start Aid Sol M738 OR Primary NFC Pressure PRV
Relay - Heater J-8 E Switch - Lower Washer D-3 A 320 RD Horn Relay Coil To Sw. M739 YL PRV Return (2)
Relay - Horn H-11 E Switch - Lower Wiper D-3 A 321 BR Backup Alarm Lamp Travel Alarm M740 PK Travel Straight Solenoid
Relay - Hyd. Lock Sol. H-11 E Switch - Medium Line Press. J-1 D 322 GY Warning Horn (Forward) M741 GY Travel Alarm Cancel Switch
323 WH Atch Refueling Pump/Relay M742 PU AEC Mode Switch
Relay - Main J-7 E Switch - Neutral Start Limit J-2 D This indicates that the component does not have a wire connected to ground. It is grounded
325 PK Atch Refueling Stop Sw M743 GN Atch Boom Float Disable Switch
Relay - Neutral Start G-11 E Switch - One Touch Low Idle H-1 B by being fastened to the machine.
Related Electrical Service Manuals 326 RD Key Sw. "C" Term 877 YL Air Heater to Air Heater Relay
Relay - Refueling Power A-2 43 Switch - Panel D-2 A
329 YL Atch Refueling Stop Relay/Power Relay 892 BR Cat Data Link (-)
Title Form Number Relay - Refueling Start A-3 44 Switch - Seat Heater D-3 A 330 YL Neutral Start Relay Coil 893 GN Cat Data Link (+)
Engine/Pump Control: RENR3814 Relay - Refueling Stop A-2 45 Switch - Straight Travel Press. H-1 D 365 YL Refueling Relays K843 GN Stem3 Extend Sw.
Valve Control Tool: RENR3823 Relay - Start Cont. J-10 E Switch - Travel Left Press. J-1 D Monitoring Circuits K844 GY Stem4 Extend Sw.
Relay - Starter G-7 E Switch - Travel Right Press. J-1 D 403 GN Alternator (R) Term. K847 PU Stem3 Retract Sw.
E 405 GY Opr Mon Oil Press. (Low Setting) K848 WH Stem4 Retract Sw.
Relay - Timer J-10 Switch - Under Window Limit E-1 A
410 WH Action Alarm K849 YL Atch Stem1 Swing Cancel
Resistor - Backup J-8 E Switch - Window Limit F-1 A
412 BU Operator Monitor Cool Flow K850 BR Atch Stem2 Swing Cancel
Seat With Seat Heater H-1 14 Unit Heater F-5 28
430 BU Operator Monitor Air Filter K851 BU Atch Stem3 Swing Cancel
Sender - Eng. Coolant Temp. C-12 15 Unit Heater Control J-7 E 487 OR Hydraulic Filter Sw. K852 GN Atch Stem4 Swing Cancel
Sender - Hyd. Oil Temp. A-6 F Unit IND G-1 B 491 PK Hydraulic Oil Temp Sensor K853 GY Pump1 F1 Flow Cont PRV
Sensor - A/C Photo E-1 A Wiper Control D-2 A 492 GY Coolant Temp Sensor Signal K854 OR Pump2 F1 Flow Cont PRV
2006 Caterpillar Printed in U.S.A.
495 GN Fuel Level K855 PK Separate Valve PRV
496 WH Hyd Oil Level Switch K856 PU ATT Stem1 Cont PRV (A)
All Rights Reserved
C468 BU Engine Oil Level K857 WH ATT Stem2 Cont PRV (A)
E469 YL Tool Press Sensor K858 YL ATT Stem3 Cont PRV (A)
E470 BR Negative Cont Press Sensor 1 K859 BR ATT Stem4 Cont PRV (A)
E471 BU Negative Cont Press Sensor 2 K860 BU ATT Stem1 Cont PRV (B)
E472 GN 12V Supply K861 GN ATT Stem2 Cont PRV (B)
E473 GY Att Stem1 Modulation K862 GY ATT Stem3 Cont PRV (B)
E474
E475
OR
PK
Left Joystick Thumbwheel
Att Stem3 Modulation
K863
K864
OR
PK
ATT Stem4 Cont PRV (B)
ATT1 Relief PRV
Harness And Wire Electrical Schematic Symbols
E476 PU Att Stem4 Modulation K865 PU ATT2 Relief PRV
H465 GN Travel Alarm Cancel Indicator K866 WH 1Way/2Way Cont Sol
H466 BU AEC Mode Indicator K867 YL PRV Return (1) A AA 1 1
H467 WH Travel Mode Indicator K868 BR Sol Gnd2 1 2 2
Component Identifiers (CID) and H473 BR Travel Straight Pressure Switch K869 BU Sol Gnd3
Module Identifier (MID06A) for (Atch) Valve Control H474 GN Travel Right Pressure Switch K870 GN Sol Gnd4 Typical representation of a Typical representation of a
H475 BU Travel Left Pressure Switch K871 WH Pump Exchange Solenoid Deutsch connector. The Sure-Seal connector. The
CID Component Receptacle
H476 WH Joystick Pressure Switch K872 OR Single/Double Action Exchange Solenoid Plug plug contains all sockets plug and receptacle contain
1522 Variable Relief (1) Solenoid Valve
Accessory Circuits K874 BR Variable Relief 1 Check Solenoid and the receptacle contains both pins and sockets.
1523 Variable Relief (2) Solenoid Valve
501 GN Wiper - Front (Low) K875 BU Variable Relief 2 Check Solenoid 2 all pins.
1524 Flow Control Solenoid Valve
506 PU Washer - Front K879 GN Double Action Solenoid
2004 ATT Stem1 Modulation
508 PU Radio Speaker - Left 954 GN Hammer Sw A
2005 ATT Stem2 Modulation
509 WH Radio Speaker - Left (Common) G976 BU Water Separator Level Sw. Pin or Socket
2006 ATT Stem3 Modulation
511 BR Radio Speaker - Right K904 GN Pump Discharge - Signal Number
2012 1Way/2Way Change Solenoid Valve
512 GN Radio Speaker - Right (Common) K906 GN Swing Brake Sol - Signal
2016 ATT Stem1 Extended Solenoid Valve
530 OR Washer Right K907 BU Swing Brake Sol - +B Wire, Cable, or Harness
2017 ATT Stem1 Extended Solenoid Valve Component
2018 ATT Stem2 Extended Solenoid Valve 535 BU Atch Window Limit Sw. L968 OR Electronic Pump Control Ps Valve (-) Assembly Identification Part Number

RENR3821-03
575 YL Wiper - Aux L969 WH Electronic Pump Control Ps Valve (+)
2019 ATT Stem2 Extended Solenoid Valve Single Wire
576 PK Wiper - Aux L972 BU Low Idle Sw. Connector
2020 ATT Stem3 Extended Solenoid Valve
578 BU Washer - Aux L973 GN Fine Swing Cont Relay To Sol Valve
2021 ATT Stem3 Extended Solenoid Valve A AA 9X-1123
The CID is a diagnostic code that indicates which component is faulty. 586 BR Aux Hydraulic - Close L975 PK Start Aid Cont Lamp 1 Output C A
The MID is a diagnostic code that indicates which electronic control module 590 GY Wiper Sw To Intermittent Module L976 GN Refueling Start Switch 325-PK-14 1 325-PK-14
diagnosed the fault. 592 BU DC/DC Converter Power Output T967 YL Pump Discharge(2) Press Sensor

Pin Socket Wire


Color

20 Page
2 200-BK-14

Off Machine Switch Specification Circuit Number Wire


Part No. Function Actuate Deactuate Contact Position Identification Gauge
Failure Mode Identifiers (FMI) Travel Left Pressure
FMI No. Failure Description 167-3466 Travel Right Pressure 490.00 49.00 kPa 290.00 kPa MIN Normally Open
0 Data valid but above normal operational range. Joystick Pressure (71.07 7.11 psi) (42.06 psi MIN) Electrical Schematic Symbols And Definitions
1 Data valid but below normal operational range. Aux. Hydraulic Pressure
2 Data erratic, intermittent, or incorrect. With increasing pressure the closed condition can be maintained up to 3740 kpa (542.4 psi), with decreasing pressure the closed condition can be
3 Voltage above normal or shorted high. maintained down to 166 kpa (24.1 psi). FUSE - A component in an electrical circuit that will open the circuit if too much current flows
4 Voltage below normal or shorted low. through it.
5 Current below normal or open circuit.
6 Current above normal or grounded circuit. REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the
7 Mechanical system not responding properly. contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
8 Abnormal frequency, pulse width, or period.
9 Abnormal update.
10 Abnormal rate of change.
SENDER - A component that is used with a temperature or pressure gauge. The sender
11 Failure mode not identifiable. Resistor, Sender and Solenoid Specifications measures the temperature or pressure. Its resistance changes to give an indication to the
12 Bad device or component. Part No. Component Description Resistance (Ohms) T gauge of the temperature or pressure.
13 Out of calibration.
20824-25451 @ 0 C (32 F)
14 Parameter failures.
6134-7496 @ 25 C (77 F)
15 Parameter failures.
3989-4875 @ 35 C (95 F) RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
16 Parameter not available.
4I-5394 Sender: Hydraulic Oil Temperature 2224-2718 @ 50 C (122 F)
It has a coil that makes an electromagnet when current flows through it. The electromagnet
17 Module not responding.
can open or close the switch part of the relay.
18 Sensor supply fault. 973-1189 @ 75 C (167 F)
19 Condition not met. 475-522 @ 100 C (212 F)
20 Parameter failures. 221-269 @ 125 C (257 F) CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too
The FMI is a diagnostic code that indicates what type of failure has occurred. 102-8016 Resistor: Backup 47.0 2.35
much current flows through it. This does not destroy the circuit breaker and it can be reset to
become part of the circuit again.
107-7056 Solenoid: Fine Swing 34 .5 @ 20 C (68 F)
At room temperature unless otherwise noted.
SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil
that makes an electromagnet when current flows through it. The electromagnet can open or
close a valve or move a piece of metal that can do work.
12 11 10 9 8 7 6 5 4 3 2 1
OPERATOR STATION OPERATOR STATION
AA BB CC L14 L14 L14 L14
CONSOLE (LH)
L13 L13 L13 L13 GROUND STRAP S D ATCH
RD-00 RD-00 BK-00 RELAY PANEL RELAY PANEL
C C L22 L22 L22 L22 7G-1060 JOYSTICK
330-YL 1 E472-GN-18 576-PK-18 3
L12 L12 L12 L12 177-7712
A 308-YL-18 S WH/BU 330-YL 200-BK-18 169-PK-18 2 E474-OR-18 535-BU 1
POS NEG POSNEG BATTERY START CONT BACKUP HEATER L35 L35 L35 L35 L13
B 235-BK-18 GND BK 200-BK-18 200-BK-18 169-PK-18 3 K844-GY-18 E472-GN-18 1 +12V 575-YL-18 4
3T-5760 RELAY RESISTOR C CONT UNIT ATCH 12V 7A + ATCH LOWER
C L YL K776-GN-18 200-BK 4 K848-WH-18 235-BK-18 2 GND 200-BK-18 2

200-BK-14
200-BK-14
200-BK-18
D 893-GN-18 094-2080 P WH/YL 403-GN-18 200-BK-18 102-8016 A770-PK-18 104-3204 CONVERTER 135-BU 200-BK-18 H476-WH-18 5 235-BK-18 E474-OR-18 3 PWM+ A S +1 WIPER MOTOR

200-BK

200-BK
ET CONN A J J 167-3467 L20 L20 MOTOR 167-7079
E 892-BR-18 R WH/GN 309-GY-18 235-BK-18 210-BK 200-BK-14 235-BK-18 CONN 25 6 235-BK-18 4 COMMON
L14 -

KEY SW.(START)
FF (NOTE C) GG (NOTE C) HH (NOTE C) F 309-GY-18 200-BK-14 DIODE 308-YL-18 120-YL 1 120-YL 1 24V MEMORY C569-YL 200-BK-14 320-RD-18 235-BK-18 K844-GY-18 5 SWITCH 1

CHECK TERM.
RD-00 RD-00 BK-00 CONN 2 G 330-YL 121-1022 200-BK-18 200-BK 2 120-YL 2 24V IN 229-BK 200-BK 154-RD 235-BK-18 K848-WH-18 6 SWITCH 2

KEY SW.(ON)

REGULATOR
(NOTE A) C C D

INDICATOR
H 330-YL 179-BU 3 200-BK 3 GND 200-BK 200-BK 151-GN 235-BK-18
J GND 2 200-BK 308-YL 200-BK 4 4 12V MEMORY 200-BK 200-BK 189-RD HORN SW A
ATCH TIMER RELAY 128-2134 TRAVEL LEFT

RELAY
POSNEG POS NEG OUT 3 189-RD 308-YL-18 135-BU 5 135-BU 5 12V OUT 179-BU 200-BK 200-BK-18 H475-BU-18 1

TEMP.
A CONN 34

GND
BATTERY 163-6703 IN 4 308-YL 169-PK-18 C MAIN RELAY 210-BK 6 210-BK 6 GND 120-YL 607-PK H475-BU-18 A D 235-BK-18 2 PRESS. SW
D
3T-5760 BOOM LAMP RELAY +B 1 110-RD 306-GN 165-4026 C569-YL 7 120-YL 124-GN-14 H474-GN-18 PLATFORM CHASSIS 2 200-BK-18 320-RD-18 167-3466
(NOTE C) 161-3128 EE DD L11 L11
J 645-RD-18 308-YL-18
105-RD
684-RD-18 C C
229-BK 8
9
179-BU
320-RD-18
175-RD-14
320-RD-18
K849-YL-18
K852-GN-18
1 320-RD-18 200-BK-18 J
235-BK-18 200-BK-14 10 A770-PK-18 154-RD K851-BU-18 A
C HEATER C CONN 11 L13 L13 A TRAVEL RIGHT
616-BU 893-GN-18 K776-GN-18 11 645-RD-18 151-GN H473-BR-18 H474-GN-18 1
892-BR-18 403-GN-18 RELAY 12 615-YL 189-RD 235-BK-18 154-RD A RD-18 NEUTRAL START 235-BK-18 2 PRESS. SW

101-RD-4
9X-8124 Z LIMIT SW 167-3466

877-YL-4
645-RD-18 893-GN-18 607-PK 105-RD 235-BK-18 151-GN B WH-18
L35 ATCH 163-6785
149-RD 616-BU 892-BR-18 12V 7A 607-PK A770-PK-18 200-BK-18 308-YL 1 189-RD C BK-18

A718-PU-18
A770-PK-18

L975-PK-18
310-PU-18

310-PU-18
200-BK-18

200-BK-18

169-PK-18
169-PK-18

200-BK-18
200-BK-18
200-BK-18
308-YL-18

308-YL-18
308-YL-18
101-RD-6
101-RD-6
ATCH HAMMER FOOT SW

112-PU-6

306-GN
306-GN
5A 646-RD-18 616-BU 607-PK 103-RD 200-BK-18 954-GN 2

308-YL
308-YL
308-YL
308-YL
FUSE

200-BK-18
200-BK-18

200-BK-14
200-BK-18
235-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
WATER DIODE 10A FUSE BASE 607-PK 607-PK 607-PK 113-OR-18 K906-GN-18 138-4653 200-BK-18 A

200-BK
SEPARATOR 121-1022 183-1000 5A 141-2759 ATCH 12V 7A (NOTE G) ATCH
10A 10A 113-8490 607-PK 130-RD-14 607-PK 129-BU A768-BU-18 H475-BU-18 K851-BU-18 1
LEVEL SENSOR C 15A 684-RD-18 184-RD CONVERTER 189-RD 645-RD-18 A769-GY-18 H474-GN-18 235-BK-18 2 MEDIUM LINE
ATCH COOLANT 158-8662 15A 113-8491 L30 L30 T 167-3467 L11 L11 E PRESS. SW
160-PU-18 15A 30A 124-3548 615-YL 322-GY 169-PK-18 646-RD-18 607-PK K849-YL-18
WASHER LOWER WASHER LEVEL SW AIR CLEANER A623-BU-18 30A 160-PU A588-GN 179-BU 1 24V MEMORY 105-RD 118-GY M736-BU-18 K852-GN-18 E472-GN-18 1 167-3466
7T-8890 7T-8890 096-0744 SW A/C BLOWER 149-RD 309-GY-18 T 179-BU 2 24V IN 646-RD-18 152-BU 105-RD A H473-BR-18 235-BK-18 2
154-0498 15A 175-RD-14 L19 L20 JOYSTICK (NOTE B) A

L35
L13
L22
L12
646-RD-18 115-RD 189-RD 1 200-BK 3 GND 123-WH-18 147-PU A755-PK-18 H476-WH-18 1 K851-BU-18 E475-PK-18 3

GROUND
TIMER RELAY

SIGNAL
B B 10A 110-RD 115-RD 189-RD 112-PU-6 2 4 12V MEMORY 175-RD-14 123-WH-18 A756-BU-18 235-BK-18 2 PRESS. SW 235-BK-18 4 K849-YL-18 1 ATCH
MOTOR C HORN C 167-3466 HAMMER
MOTOR 607-PK 10A 114-RD 149-RD 189-RD 101-RD-6 3 C569-YL 5 12V OUT 103-RD 169-PK-18 A757-GY-18 235-BK-18 5 235-BK-18 2
PRESS. SW

+B
607-PK CAB LAMP 110-RD 189-RD RELAY PANEL 101-RD-6 4 229-BK 6 GND 152-BU 307-OR A758-BR-18 235-BK-18 6
10A 115-RD L22 167-3466 (NOTE J)
DOME LAMP/MEMORY 105-RD 189-RD 5 118-GY 615-YL L972-BU-18 235-BK-18
160-PU 10A 103-RD 130-RD-14 151-GN 6 ATCH 12V 7A 124-GN-14 607-PK K907-BU-18 235-BK-18 E
KEY SW CONN 11 7 CONVERTER L12 L22 A ATCH
10A 105-RD 184-RD 151-GN 129-BU 607-PK 326-RD 235-BK-18 E472-GN-18 1
CHASSIS LAMP RELAY E/P CONT 103-RD 151-GN 200-BK-18 200-BK-18 8 T 167-3467 147-PU 191-WH-14 L969-WH-18 235-BK-18 235-BK-18 2 K852-GN-18 1 AUX HYD
10A 184-RD L10 L10

C
A
B
161-3128 BOOM LAMP 175-RD-14 151-GN 200-BK-18 200-BK-18 9 120-YL 1 24V MEMORY 113-OR-18 A587-YL L968-OR-18 235-BK-18 E476-PU-18 3 (NOTE B) 235-BK-18 2 PRESS. SW
B 10A 149-RD 167-3466
ATCH V CONT 168-RD-10 189-RD 200-BK-18 310-PU-18 10 120-YL 2 24V IN 154-RD 135-BU 308-YL 576-PK-18 4
B B CAB LAMP RELAY 15A 130-RD-14 114-RD 105-RD 200-BK-18 310-PU-18 11 200-BK 3 GND 308-YL 210-BK 308-YL 535-BU 5
161-3128 10A 160-PU 105-RD 308-YL 308-YL 12 4 12V MEMORY 151-GN C569-YL 308-YL 575-YL-18 6
684-RD-18 UU 309-GY-18 105-RD 308-YL-18 308-YL 135-BU 5 12V OUT 307-OR 229-BK 308-YL A ATCH

G976-BU-18
5A
506-PU-18

412-BU-18

430-BU-18
L22
200-BK-18

200-BK-18

235-BK-18

235-BK-18

235-BK-18
REFULING PUMP STRAIGHT TRAVEL

578-BU

147-PU
PP 30A 168-RD-10 152-BU 645-RD-18 169-PK-18 308-YL-18 210-BK 6 GND 191-WH-14 150-OR-18 F774-WH-18 576-PK-18 H473-BR-18 1
C PRESS. SW
615-YL A/C 118-GY 646-RD-18 330-YL 308-YL A587-YL 308-YL F773-OR-18 535-BU 235-BK-18 2
L12 L12 167-3466

L10
15A 124-GN-14 147-PU 615-YL 330-YL 169-PK-18 12V 7A X 2 (NOTE D) 150-OR-18 308-YL A770-PK-18 575-YL-18
SW PANEL/RADIO 169-PK-18 103-RD 306-GN 169-PK-18 CONN 17 E554-PK-18 150-OR-18 615-YL
5A 113-OR-18 CONN 23 CONN 24
115-RD WIPER/WASHER 113-OR-18 175-RD-14 105-RD A770-PK-18 H474-GN-18 1 E554-PK-18 147-PU 780-PU-18 200-BK-14
10A 118-GY L35 L35
LOWER WIPER/WASHER 124-GN-14 152-BU 684-RD-18 A718-PU-18 H475-BU-18 2 H474-GN-18 H475-BU-18 235-BK-18 200-BK-14
10A 152-BU 123-WH-18 118-GY 646-RD-18 L975-PK-18 H476-WH-18 3 H475-BU-18 H474-GN-18 A537-PK-18 607-PK A A A CONN 26 S
BACKUP/MONITOR CONT
HORN RELAY 5A 169-PK-18
H 120-YL 147-PU 308-YL 200-BK-18 K849-YL-18 4 H476-WH-18 H476-WH-18 307-OR 103-RD CONSOLE (RH)
H

3
4
5
6
7
8
9
10

12
2

2
1

11

10

12
11
161-3128 CIGAR LIGHTER

8
9
7
1
2
3
4
5
6

1
2
3
4
10A 129-BU 179-BU 113-OR-18 169-PK-18 306-GN E474-OR-18 K852-GN-18 5 K849-YL-18 K849-YL-18 169-PK-18 113-OR-18 CONN 27
320-RD-18 CHASSIS LAMP 129-BU 124-GN-14 A770-PK-18 306-GN K844-GY-18 L972-BU-18 6 K852-GN-18 K852-GN-18 169-PK-18 893-GN-18 E
10A 160-PU L13 E E E E E
SEAT HEATER 191-WH-14 123-WH-18 308-YL 308-YL K848-WH-18 M736-BU-18 7 L972-BU-18 K906-GN-18 307-OR 129-BU
C 5A 123-WH-18 ATCH SEAT WITH
322-GY 12V 7A CONVERTOR 1 150-OR-18 120-YL A718-PU-18 235-BK-18 K906-GN-18 8 M736-BU-18 A768-BU-18 A537-PK-18 892-BR-18 A537-PK-18 1
ATCH 10A 120-YL SEAT HEATER

M743-GN-18

F774-WH-18
114-RD 179-BU L975-PK-18 E472-GN-18 A768-BU-18 9 F774-WH-18 A769-GY-18 147-PU M734-BR-18 200-BK-18 2

L969-WH-18

M736-BU-18
K906-GN-18

E472-GN-18

K843-GN-18
F773-OR-18
A768-BU-18

K907-BU-18

L968-OR-18

A756-BU-18

A758-BR-18

K847-PU-18
A769-GY-18

A757-GY-18

E473-GY-18
A537-PK-18

A770-PK-18

A755-PK-18

L972-BU-18
150-OR-18
12V 7A CONVERTOR 2

143-BR-18

780-PU-18

169-PK-18
200-BK-18
235-BK-18

235-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
200-BK-18
200-BK-18
200-BK-18
HAMMER PRESS. SW 164-0505

307-OR
105-RD

326-RD
200-BK-18 129-BU E472-GN-18 A769-GY-18 10 F773-OR-18 M736-BU-18 147-PU 645-RD-18

607-PK
10A 179-BU

308-YL
167-3466 114-RD ATT SOL 320-RD-18 320-RD-18 E472-GN-18 308-YL 11 A755-PK-18 A755-PK-18 615-YL M741-GY-18
10A 147-PU
ATCH (NOTE G) QUICK COUPLER 322-GY 154-RD E472-GN-18 F774-WH-18 12 A756-BU-18 A756-BU-18 607-PK H465-GN-18
HAMMER SOL 5A 150-OR-18 E
POWER WINDOW A588-GN 307-OR E472-GN-18 F773-OR-18 13 A757-GY-18 A757-GY-18 103-RD M742-PU-18
121-6303 HYD LOCK SOL RELAY 15A 191-WH-14 L21 L22
ALT REGULATOR A587-YL 191-WH-14 235-BK-18 A755-PK-18 14 A758-BR-18 A758-BR-18 113-OR-18 403-GN-18 M743-GN-18
(NOTE G) 161-3128 5A 309-GY-18 189-RD A587-YL C E475-PK-18 A756-BU-18 15 M741-GY-18 L972-BU-18 893-GN-18 410-WH-18 143-BR-18 (NOTE B)
200-BK-18 5A AUX CKT 151-GN 607-PK 105-RD A 235-BK-18 A757-GY-18 16 M742-PU-18 K907-BU-18 129-BU H466-BU-18
10A 180-GN 200-BK-18 150-OR-18 200-BK-18 B E476-PU-18 A758-BR-18 17 M734-BR-18 326-RD 892-BR-18 H467-WH-18

K776-GN-18

A718-PU-18
A770-PK-18
191-WH-14

123-WH-18

L975-PK-18
150-OR-18

124-GN-14

403-GN-18
893-GN-18
168-RD-10

645-RD-18

175-RD-14

320-RD-18

646-RD-18
646-RD-18
646-RD-18
646-RD-18

130-RD-14
113-OR-18

892-BR-18
C

309-GY-18
169-PK-18

200-BK-14

A588-GN
A587-YL
5A

151-GN
307-OR

151-GN
105-RD
189-RD

103-RD

154-RD

184-RD
322-GY

189-RD
152-BU

147-PU

179-BU
129-BU

616-BU
118-GY
A588-GN 306-GN 168-RD-10 308-YL C E472-GN-18 K907-BU-18 18 147-PU L969-WH-18 M734-BR-18 646-RD-18

607-PK

607-PK
615-YL

120-YL

308-YL

308-YL
10A CONN 20 L12 E ONE TOUCH
A587-YL 307-OR K847-PU-18 L969-WH-18 19 H465-GN-18 L968-OR-18 645-RD-18 506-PU-18
10A L9 L9 L6 LOW IDLE SW
2

2
1

154-RD 684-RD-18 1 684-RD-18 K843-GN-18 L968-OR-18 20 H466-BU-18 F774-WH-18 M741-GY-18 118-GY 235-BK-18
15A L18 128-2134
189-RD 646-RD-18 2 E473-GY-18 410-WH-18 21 H467-WH-18 F773-OR-18 H465-GN-18 169-PK-18 L972-BU-18
Z Z

M743-GN-18
F774-WH-18
151-GN 506-PU-18 22 200-BK-18 893-GN-18 M742-PU-18 169-PK-18

M736-BU-18

L969-WH-18

K906-GN-18

E472-GN-18

K843-GN-18
F773-OR-18
K907-BU-18

L968-OR-18

A768-BU-18

A756-BU-18

A758-BR-18

K847-PU-18
A769-GY-18

A757-GY-18

E473-GY-18
A770-PK-18

A755-PK-18

A537-PK-18
C SS

L972-BU-18
150-OR-18
780-PU-18

143-BR-18
169-PK-18

235-BK-18

235-BK-18

235-BK-18
200-BK-18

235-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
200-BK-18
RR E

307-OR
326-RD

105-RD
578-BU 23 200-BK-14 892-BR-18 403-GN-18 169-PK-18

607-PK
308-YL
306-GN DIODE M741-GY-18 24 200-BK-14 M734-BR-18 410-WH-18 169-PK-18 E472-GN-18 1 +12V
NEUTRAL START RELAY 330-YL H465-GN-18 25 K871-WH-18 M741-GY-18 H466-BU-18 578-BU 235-BK-18 2 GND
121-1022
K849-YL-18
200-BK-18

235-BK-18

161-3128 ATCH JOYSTICK


954-GN

112-PU-6 112-PU-6 112-PU-6 C M742-PU-18 26 K872-OR-18 H465-GN-18 H467-WH-18 152-BU E473-GY-18 3 PWM+
200-BK-18 H466-BU-18 27 K879-GN-18 M742-PU-18 646-RD-18 135-BU 235-BK-18 4 COMMON 177-7711
101-RD-6 101-RD-6 101-RD-6 306-GN 1 M734-BR-18 28 L973-GN-18 403-GN-18 506-PU-18 210-BK K843-GN-18 5 SWITCH 1
C
306-GN 330-YL 2 H467-WH-18 29 780-PU-18 410-WH-18 169-PK-18 C569-YL K847-PU-18 6 SWITCH 2
C 403-GN-18 30 326-RD H466-BU-18 578-BU 229-BK
893-GN-18 31 H473-BR-18 H467-WH-18 152-BU 147-PU
UU LL MM NN
307-OR 101-RD-6 60A 109-RD-6 109-RD-6 109-RD-8 892-BR-18 32 235-BK-18 506-PU-18 135-BU 147-PU
154-RD E554-PK-18 33 K851-BU-18 578-BU 210-BK 147-PU BACKUP E
304-WH-8 147-PU 34 310-PU C569-YL 147-PU GOV SW 607-PK L. CHASSIS IND UNIT
ALT BREAKER (NOTE A) L973-GN-18 35 586-BR-18 229-BK 123-WH-18 163-6711 200-BK-18 GND 163-6702
DISCONNECT SW. 9S-0174 START RELAY 2 1 E
780-PU-18 36 L973-GN-18 123-WH-18 307-OR 169-PK-18 F773-OR-18
7N-0718 125-1302 200-BK-18 37 (NOTE A) 200-BK-18 307-OR 307-OR E F774-WH-18
7N-0719 (NOTE C) 3 E
200-BK-14 38 200-BK-18 310-PU 307-OR

K776-GN-18
A718-PU-18
A770-PK-18

123-WH-18

191-WH-14
G G

L975-PK-18
124-GN-14

150-OR-18

403-GN-18

893-GN-18
320-RD-18

645-RD-18

175-RD-14

646-RD-18

168-RD-10

130-RD-14
113-OR-18

304-WH-8

892-BR-18
309-GY-18
169-PK-18

200-BK-14

A588-GN
101-RD-6
101-RD-4
109-RD-6
109-RD-8
BACKUP

A587-YL
151-GN

307-OR

151-GN
877-YL-4
189-RD

105-RD

154-RD

103-RD

184-RD

322-GY

189-RD
152-BU

129-BU

179-BU

147-PU

616-BU
118-GY
200-BK-14 39 200-BK-18 586-BR-18 307-OR 780-PU-18 235-BK-18 1 COM

607-PK

607-PK
615-YL

308-YL

120-YL

308-YL
235-BK-18 40 892-BR-18 200-BK-18 118-GY 310-PU EPR VALVE SW A755-PK-18 2 S1 THROTTLE
G976-BU-18
K849-YL-18

506-PU-18

412-BU-18

430-BU-18
200-BK-18
235-BK-18

200-BK-18
200-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18

235-BK-18

163-6710 POS SW
954-GN

147-PU

578-BU

H473-BR-18 41 893-GN-18 200-BK-14 200-BK-14 586-BR-18 169-PK-18 A756-BU-18 3 S2


200-BK
200-BK

CC E 106-0107
K851-BU-18 42 K906-GN-18 200-BK-14 200-BK-14 A537-PK-18 169-PK-18 A757-GY-18 4 S3
1 2 E

MM
GROUND STRAP

DD

NN
KK
EE
43 A768-BU-18 780-PU-18 124-GN-14 L973-GN-18 K906-GN-18 150-OR-18 A758-BR-18 5 S4

LL
C
HH (NOTE C) 167-3583 C C C C C C (NOTE A) 3
44 A769-GY-18 K871-WH-18 175-RD-14 191-WH-14 K907-BU-18 6
CONN 3 45 308-YL K872-OR-18 E554-PK-18 A587-YL A770-PK-18

C
A
B

A
B
3
4
5
6
7
8
9
10

12

3
4

3
4
5
6
7
8
9
10

12
2

2
1

1
11

11
10

12
4 5

11
1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
46 K907-BU-18 K879-GN-18 607-PK K871-WH-18 A768-BU-18
A A A B B S 6
CONN 9 Z 47 L969-WH-18 H473-BR-18 200-BK-14 K872-OR-18 L969-WH-18 E G
CONN 4 B B B B B CONN 6 CONN 7 48 L968-OR-18 K851-BU-18 200-BK-14 K879-GN-18 M736-BU-18 308-YL R
CONN 5 7 8 ATCH QUICK KEY SW
49 410-WH-18 235-BK-18 L973-GN-18 235-BK-18 235-BK-18
9 COUPLER SW C OFF 9G-7641

L19

L28

L29

L35

L21
BLOCK 50 506-PU-18 235-BK-18 191-WH-14 200-BK-14 326-RD
CHASSIS 121-1023 (NOTE A) 51 578-BU 235-BK-18 A587-YL 200-BK-14 235-BK-18 1G-8951 307-OR S ON
L29 L29 L29
308-YL 52 403-GN-18 235-BK-18 K871-WH-18 124-GN-14 10 11
A769-GY-18 105-RD B ST
L35 12 E
954-GN 954-GN 954-GN 954-GN 53 310-PU 235-BK-18 K872-OR-18 175-RD-14 L968-OR-18 CONN 33
L21 L21 L21 L21 E
L36

L34

L19

L18
54 586-BR-18 235-BK-18 K879-GN-18 E554-PK-18

L8

L6
B A 235-BK-18 235-BK-18 607-PK

L29
L21

L19

L28

L19

L18
A
L34
L36

L8

L6
R 1 124-GN-14 CAB
K849-YL-18 K849-YL-18 L19 L19 L19 A/C UNIT B 2 200-BK-14
L28 L28 L28 L28 161-3779 WINDOW LIMIT SW
R/L 3 175-RD-14
L18 L18 L18 L18 L18 L18 L8 L8 L8 117-6306
G 4 E554-PK-18
ATCH BR 5 607-PK

PUMP DISCHARGE(1) PRESS SENSOR

PUMP DISCHARGE(2) PRESS SENSOR


HEATER UNIT F F
6

FUEL SECONDARY FILTER PLUGGED


B 200-BK-14 A584-BU-18
164-0490
L7 L7 L7

CREEPER TRAVEL FUNCTION SW

FUEL PRIMARY FILTER PLUGGED


C538-OR-18

HEATER RELAY/STARTER RELAY

OVER LOAD ALARM CANCEL SW


200-BK-18

WATER SEPARATOR LEVEL SW


H476-WH-18

H467-WH-18
C537-GN-18

TRAVEL STRAIGHT PRESS SW


F774-WH-18
H474-GN-18

M736-BU-18
M736-BU-18
M736-BU-18
M736-BU-18
M736-BU-18

L969-WH-18

H465-GN-18
M742-PU-18

M734-BR-18
M741-GY-18
G976-BU-18

K776-GN-18

K852-GN-18

K906-GN-18
H475-BU-18

F773-OR-18

H466-BU-18

H473-BR-18
A718-PU-18

K851-BU-18

A768-BU-18

L973-GN-18
L973-GN-18
L973-GN-18
L973-GN-18

A756-BU-18

A758-BR-18
K907-BU-18

L968-OR-18

POWER SHIFT CONTROL PRV


A769-GY-18

A757-GY-18
A755-PK-18

E554-PK-18
410-WH-18
L972-BU-18

TRAVEL SPEED CHANGE SOL

ATCH STEM2 SWING CANCEL

ATCH STEM1 SWING CANCEL

ATCH STEM3 SWING CANCEL


ATCH STEM4 SWING CANCEL
L975-PK-18

K849-YL-18
403-GN-18

893-GN-18
893-GN-18
893-GN-18
893-GN-18
893-GN-18

893-GN-18

403-GN-18
168-RD-10

304-WH-8
506-PU-18

412-BU-18
430-BU-18

892-BR-18
892-BR-18
892-BR-18
892-BR-18
892-BR-18
892-BR-18

780-PU-18

506-PU-18
L6 L6 L6
309-GY-18
A588-GN
235-BK-18
235-BK-18

200-BK-14

200-BK-18
200-BK-14
200-BK-14

235-BK-18
101-RD-4

109-RD-6

TRAVEL ALARM CANCEL IND


SWING BRAKE CANCEL SOL

TRAVEL ALARM CANCEL SW


877-YL-4

189-RD

184-RD

322-GY
578-BU

147-PU

616-BU

147-PU

578-BU

CAPSULE FILTER PLUGGED


200-BK

607-PK

FAN MOTOR CONTROL PRV


308-YL

ANALOG SENSOR RETURN

AIR HEATER CONTROLLER

SPECIAL FILTER PLUGGED


ONE TOUCH LOW IDLE SW
PRIMARY NFC PRESS PRV

TRAVEL RIGHT PRESS SW


(NOTE A)

COOLANT TEMP SENSOR

O.L.W.D. PRESS SENSOR


OPTION VOLTAGE SW (1)

TRAVEL LEFT PRESS SW

AIR CLEANER PLUGGED


FLOW LIMIT PRESS PRV

GOVERNOR FEEDBACK

HYD OIL TEMP SENSOR

GOVERNOR COMMAND
TRAVEL STRAIGHT SOL

OPTION CONTROL PRV


OPTION CONTROL PRV
A584-BU-18

THROTTLE POSITION 1
THROTTLE POSITION 2

THROTTLE POSITION 3
THROTTLE POSITION 4
CONN 32

ALTERNATOR R TERM.

JOYSTICK PRESS SW
200-BK-18 JJ JJ

COOLANT LEVEL SW
L3 F L L

ENG OIL PRESS SW


AUTO LUB FAILURE
SPEED SENSOR (+)

OPTION PWM IN (1)

ENG OIL LEVEL SW


HYD OIL LEVEL SW
SPEED SENSOR (-)
TRAVEL MODE IND
200-BK 615-YL 615-YL RD-18

TRAVEL MODE SW

CAT DATA LINK (+)

CAT DATA LINK (-)


SWITCH RETURN
FREE SWING SW

H467-WH-18

K871-WH-18
PRV RETURN (1)
PRV RETURN (2)
PRV RETURN (3)
PRV RETURN (4)
200-BK 200-BK 200-BK WH-18

H465-GN-18
M742-PU-18

M734-BR-18

M741-GY-18

K872-OR-18
K879-GN-18
FINE SWING SW

H466-BU-18

L973-GN-18
A537-PK-18
410-WH-18

191-WH-14

123-WH-18
403-GN-18

893-GN-18
TRAVEL ALARM

645-RD-18

646-RD-18
113-OR-18
506-PU-18

892-BR-18

586-BR-18
F F

AEC MODE IND

235-BK-18

169-PK-18

200-BK-14

200-BK-14

576-PK-18
AEC MODE SW

575-YL-18

C569-YL

A587-YL

307-OR
103-RD
578-BU
535-BU
152-BU
129-BU

310-PU

147-PU

135-BU
118-GY
615-YL

229-BK

607-PK

210-BK
FAULT ALARM

615-YL
+12V SUPPLY
SENSOR RET

BACKUP SW
ATCH

FUEL LEVEL

OPTION SW
OPTION SW
200-BK 201-BK-18 615-YL

KEY SW ON
200-BK 169-PK-18 CAB LAMP
200-BK-18 103-RD 167-3441
L27 JJ JJ