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8458U - 30 JSD 0400 01 1 1 / 15
DOCUMENT REVISIONS
Sections changed in last revision are identified by a vertical line in the right margin
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INDEX
1. SCOPE......................................................................................................................................................................3
1.1 APPLICABLE SPECIFICATIONS AND CODES ........................................................................................................3
2. GENERAL DESIGN REQUIREMENTS .............................................................................................................4
3. EQUIPMENT STABILITY....................................................................................................................................5
1. GENERAL .............................................................................................................................................................10
1.1 SCOPE ...............................................................................................................................................................10
1.2 ORDER OF PRECEDENCE ..................................................................................................................................10
2. ALLOWABLE NOZZLE LOADINGS ...............................................................................................................11
1. SCOPE
This specification provides a common basis for the design of pressure and atmospheric equipment and
supplements the Codes and Standards specified in the supply specification attached to the Material
Requisition (MR).
For the purpose of this specification, the following definitions shall apply:
CONTRACTOR: Party which carries out all or parts of the design, engineering, procurement,
construction and commissioning for the project.
SUPPLIER: Party which manufactures or supplies equipment and service to perform the
duties specified by the CONTRACTOR.
Notes:
- ASME VIII Div. 2 may be used for heavy or critical vessel (thickness greater than 50 mm) when
recommended by the vessel Manufacturer or requested by the Licensor or Contractor and
Company approval.
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2.1 The Suppliers drawings shall be submitted to CONTRACTOR for review. CONTRACTORs
approval is restricted to the general characteristics of the design and to the main dimensions. As a
general rule, Suppliers drawings shall incorporate any information or data indicated in
CONTRACTORs data sheet/drawings attached to the MR.
The supplier shall assume full responsibility for design and fabrication of the equipment in accordance
with the relevant code and specifications.
2.2 The Supplier shall clearly indicate on construction drawings, or separate sketches the overall
dimensions, the gross weight (including any device for the transport) and the center of gravity position
of any equipment in his scope of work.
2.3 When required in the MR the Supplier shall provide special procedures for the shipping, lifting,
storage and erection of equipment in order to maintain the mechanical guarantees required in the
Purchase Order.
2.4 The design pressure means the maximum gauge pressure at the top of the equipment in its operating
position. The internal static head and eventual pressure drop due to internals shall be added to the
design pressure.
2.5 The SI metric system of measurement shall be used in all suppliers drawing and calculation notes,
except for pipe and pipe fitting sizes, flange ratings and nozzles dimensions.
2.6 The SUPPLIER shall indicate the component limiting MAWP (maximum allowable working pressure)
for the vessel. Nozzle reinforcement shall not be the limiting factor for the vessel to contain the
MAWP in the fully corroded condition.
2.7 If any, mesh type mist eliminator shall be minimum 150 mm thick and have a density of 144 kg/m3 to
208 kg/m3, bolted or welded in place. Tie wire shall not be used. The mist eliminator should be sized
to fit through manway.
Mesh type mist eliminators are preferred. Vane types should be considered for the following conditions:
a. Velocities greater than 1.5 meters per second,
b. Installed immediately upstream of compressor suction,
c. Low pressure drop requirements
d. To reduce vessel diameter
2.8 Heads thicker than 19 mm that are subject to repeated thermal shock and pressure cycling should be
hemispherical.
2.9 All vessels that require steam out for inspection, repair or cleanout shall be designed for full vacuum
condition at 230C.
Vessels expected to operate at vacuum should be designed for full vacuum service.
Vessels not intended to operate in vacuum service but which could be subjected to vacuum during
upset conditions are to be designed to full vacuum.
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2.10 All process vessels shall be provided with the following nozzle connections: one nozzle connection for
steam out and one nozzle for aspiration. Use of process nozzles to provide aspiration and steam out
requirements is acceptable. Size (typically ANSI 8 or 10 inch for the aspiration nozzle and ANSI 2 or
3 inch for steamout) and location of nozzle to be dependent upon variables involved in the Work.
Vortex breakers shall be installed on all liquid outlets that feed into other process equipment.
Vessels in dirty services should have a washout nozzle (typical 6"NPS). The location shall be based
upon physical geometry of the vessel and to facilitate cleaning.
3. EQUIPMENT STABILITY
3.1 Unless otherwise specified in the Material Requisition, the stability of all vessels (including columns,
reactors, horizontal and vertical drums, air coolers and heat exchangers) and their supports shall be
checked under the following combinations of loads:
3.2 To check all the main induced stresses (general primary membrane stresses) of each part of the
equipment and relevant supports, the Von Mises method or the maximum shear stress (Guest-Tresca)
criterion shall be used.
3.3 For horizontal equipment the stresses induced by the supports on the shell shall be checked in
accordance with the applicable Codes. In case the Codes dont cover this calculation L.P. Zick method
or PD 5500 (Annex G) may be used.
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3.4 The thickness of cladding and weld deposit shall not be considered in any of stability calculation.
The thickness added as Corrosion Allowance shall not be considered in the stability calculation under
the following condition:
Normal Operation
Shut-Down
Hydraulic Test (when made in operating position to allows further H.T during the life of the
vessels).
3.5 Vertical vessels with H/D ratios exceeding 15, where H is the height of the vessel from the point of
support to the top tangent line and D is the average diameter in the top third of the vessels, shall be
checked for vortex shedding vibrations from wind to insure structural stability.
Additionally, vessels with a fundamental natural frequency less than 1 Hz shall also be check regarding
vortex-shedding vibrations from wind vibration.
3.6 For columns having trays the maximum allowable top deflection shall not be greater than 1/200 of the
total height unless otherwise required.
3.7 Under hydrostatic test condition, the main induced stresses shall not be greater than 90% of the
specified minimum yields strength of the materials.
Anchor bolts shall be designed with the following allowable tensile stresses:
Anchor Bolt Diameter (mm)
< M52 M72 > > M52
Steel grade S235 , A36 A193GrB7, 8.8
Maximum allowable Tensile stress 150 Mpa 290 MPa
Maximum allowable Shear stress 100 Mpa 150 MPa
3.9 Compressive stress in concrete shall not exceed the following value : 10 MPa
3.10 Application of ASME section VIII, Division 1, paragraphUG-23 (d) is acceptable for earthquake or
wind loads under normal operation, with an increasing factor of 1.2 maximum.
4.1 Under all conditions, the calculated weight of the equipment shall be based on using the uncorroded
thicknesses and including cladding.
4.2 Which ever is greater, wind and earthquake loadings shall not to be considered to act simultaneously.
4.3 The total moment due to wind and earthquake shall be increased to consider the eccentric loads from
overhead vapor line and heavy equipment attached to the vessel.
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The following components shall be taken into account for wind and earthquake design.
a. Platforms
Solid wall with 1 m height and L width (L is 1700mm, unless otherwise specified) :
Angle < 120 : projected area = (1,00 x L) m2
Angle 120 : projected area = 2 x (1,00 x L) m2
Head platform: projected area = ((2 x 1,00 x L) + vessel diameter) m2 (applied load on last
section) (L is 1400mm, unless otherwise specified)
Estimated weight of platforms shall also be considered, based on 250 kg/m2
b. Ladders
Solid wall with 330mm width, length of 8m, applied at all the 8m from base plan.
Estimated weight of ladders, based on 40 kg/m shall also be considered.
c. Fireproofing
Projected area = (2 x Thickness x Section height)
The fireproofing thickness is 50 mm, unless otherwise specified.
Estimated weight of fireproofing, based on 115 kg/m2 shall also be considered.
d. Insulation and insulation supports
Projected area = (2 x Thickness x Section height) ; insulation thickness is specified on vessel
data sheet.
Estimated weight of insulation supports is 2,42 kg x circumference of vessel (m) at each
2,85 m.
Weight of insulation shall also be considered.
e. Piping
Only the top header pipe is taken into account. The load is supported by a support installed 1 m
below the upper tangent line (it is assumed that the line is connected to the vessel at this point).
- Projected area = piping outside diameter x (vessel height with skirt 10 meter)
- Thickness and weight of insulation (if any) shall be also considered.
- Other nozzles with piping.
- Weight due to piping (insulation included, if any) shall be considered. The load is applied 1
m below the nozzle level, length to be considered is up to the base of vessel plus 1 m.
4.5 The equipment and relevant lifting accessories as tailing lugs, trunnions and lifting lugs shall be
designed to withstand the equipment lifting weight considering an impact factor of 2.
The design shall be performed considering the equipment in horizontal and vertical position.
The lifting weight is defined as shop weight plus insulation, ladders, platforms, main pipelines and
fireproofing. The internal packing or trays are excluded in lifting weight.
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5.1 When the controlling condition is not specified on CONTRACTOR data sheets/drawings the
following operating conditions shall be considered:
Where:
Tsin/Tsout : inlet/outlet shell side operating temperature
Ttin/Ttout: inlet/outlet tubeside operating temperature
Pds: Shell side design pressure
Pdt: Tube side design pressure
Tamb: Ambient temperature
F.V.: Full vacuum (when specified on data sheet or CONTRACTOR
drawing)
6.1 Wind
Code : Uniform Building Code (97 edition)
Basic wind speed : at a height of 10 meters above ground for structure calculations = 133 km/hr
Basic wind pressure qs = 86.2 daN/m2
Shape factor : - Vessels = 0.8
- Piping = 1.5
- Platforms and ladders = 1.3
Wind importance factor:
Iw=1.15 For equipment containing hazardous fluids
Iw=1.00 For equipment containing non-hazardous fluids
6.2 Earthquake
Code : Uniform Building Code (97 edition)
Seismic Zone: 1 according to UBC
Soil profile type : Sc (UBC 97, table 16J)
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Seismic source : N/A (UBC 97, table 16U only applicable for zone 4)
Near source factor Na & Nv: N/A (UBC 97, only applicable for zone 4)
Seismic Importance factor: shall be specified on the equipment engineering drawing or data sheet
as per the following:
I =1.25 and Ip = 1 For vertical equipment containing hazardous fluid at grade
I =1.25 and Ip = 1.5 For vertical equipment containing hazardous fluid supported by
structure
I =1.25 and Ip = 1.5 For horizontal equipment containing hazardous fluid at grade or
supported by structure
I =1.00 and Ip = 1.00 For equipment containing non-hazardous fluids
1. GENERAL
1.1 Scope
This appendix covers the minimum requirements for the external forces and moments from piping
connected to pressure vessel equipments. This specification shall apply to the following equipments.
Pressure vessels, in particular :
Reactors,
Columns,
Drums,
Shell and Tubes Heat Exchangers
Spheres
For other static equipment such as Double pipe exchangers, plate Heat exchangers, etc... allowable
nozzle loading shall be advised by supplier in their quotation.
Such specific allowable nozzle loadings shall then be agreed and indicated on the equipments Data
Sheets/Specification.
In case of conflict between documents listed below, the ones appearing earlier in the list shall take
precedence over those appearing later:
The Code for design and construction
The purchase order requisition, including guide drawings/data sheets
This appendix
Other Contractor' s specifications and standards referred to in the above documents
Any conflict between the above documents must be brought to CONTRACTOR's attention and written
clarification obtained before proceeding with the manufacturing or any work.
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The basic stress intensity limits shall be as per ASME Section VIII, Division 2, Appendix 4.
The maximum allowable stress values, S or Sm shall be based on the applicable division of the Code
used for the pressure vessel design.
SIZE DIAMETER FORCES KN MOMENTS KNm FORCES KN MOMENTS KNm FORCES KN MOMENTS KNm FORCES KN MOMENTS KNm
IN. mm FL FA FC MC MT ML FL FA FC MC MT ML FL FA FC MC MT ML FL FA FC MC MT ML
2 60,33 3,3 3,3 2,5 0,4 0,6 0,5 3,8 3,8 2,9 0,5 0,7 0,6 4,3 4,3 3,2 0,5 0,8 0,7 4,8 4,8 3,6 0,6 0,8 0,7
3 88,90 4,9 4,9 3,7 0,9 1,3 1,1 5,6 5,6 4,2 1,0 1,5 1,3 6,3 6,3 4,7 1,1 1,7 1,4 7,0 7,0 5,3 1,2 1,8 1,6
4 114,30 6,3 6,3 4,7 1,4 2,1 1,8 7,2 7,2 5,4 1,6 2,4 2,1 8,1 8,1 6,1 1,8 2,7 2,4 9,0 9,0 6,8 2,0 3,0 2,6
6 168,28 9,3 9,3 7,0 3,1 4,6 4,0 10,6 10,6 8,0 3,5 5,3 4,6 11,9 11,9 8,9 4,0 5,9 5,1 13,3 13,3 9,9 4,4 6,6 5,7
8 219,08 12,1 12,1 9,1 5,2 7,8 6,8 13,8 13,8 10,4 6,0 8,9 7,7 15,5 15,5 11,6 6,7 10,0 8,7 17,3 17,3 12,9 7,4 11,2 9,7
10 273,05 15,1 15,1 11,3 8,1 12,1 10,5 17,2 17,2 12,9 9,2 13,9 12,0 19,4 19,4 14,5 10,4 15,6 13,5 21,5 21,5 16,1 11,6 17,3 15,0
12 323,85 17,9 17,9 13,4 11,4 17,1 14,8 20,4 20,4 15,3 13,0 19,5 16,9 23,0 23,0 17,2 14,6 21,9 19,0 25,5 25,5 19,1 16,3 24,4 21,1
14 355,60 19,6 19,6 14,7 13,7 20,6 17,8 22,4 22,4 16,8 15,7 23,5 20,4 25,2 25,2 18,9 17,6 26,5 22,9 28,0 28,0 21,0 19,6 29,4 25,5
16 406,40 22,4 22,4 16,8 17,9 26,9 23,3 25,6 25,6 19,2 20,5 30,7 26,6 28,8 28,8 21,6 23,0 34,6 30,0 32,0 32,0 24,0 25,6 38,4 33,3
18 457,20 25,2 25,2 18,9 22,7 34,0 29,5 28,8 28,8 21,6 25,9 38,9 33,7 32,4 32,4 24,3 29,2 43,7 37,9 36,0 36,0 27,0 32,4 48,6 42,1
20 508,00 28,0 28,0 21,0 28,0 42,0 36,4 32,0 32,0 24,0 32,0 48,0 41,6 36,0 36,0 27,0 36,0 54,0 46,8 40,0 40,0 30,0 40,0 60,0 52,0
24 609,60 33,6 33,6 25,2 40,3 60,5 52,4 38,4 38,4 28,8 46,1 69,1 59,9 43,2 43,2 32,4 51,8 77,8 67,4 48,0 48,0 36,0 57,6 86,4 74,9
26 660,40 36,4 36,4 27,3 47,3 71,0 61,5 41,6 41,6 31,2 54,1 81,1 70,3 46,8 46,8 35,1 60,8 91,3 79,1 52,0 52,0 39,0 67,6 101,4 87,9
28 711,20 39,2 39,2 29,4 54,9 82,3 71,3 44,8 44,8 33,6 62,7 94,1 81,5 50,4 50,4 37,8 70,6 105,8 91,7 56,0 56,0 42,0 78,4 117,6 101,9
30 762,00 42,0 42,0 31,5 63,0 94,5 81,9 48,0 48,0 36,0 72,0 108,0 93,6 54,0 54,0 40,5 81,0 121,5 105,3 60,0 60,0 45,0 90,0 135,0 117,0
32 812,80 44,8 44,8 33,6 71,7 107,5 93,2 51,2 51,2 38,4 81,9 122,9 106,5 57,6 57,6 43,2 92,2 138,2 119,8 64,0 64,0 48,0 102,4 153,6 133,1
34 863,60 47,6 47,6 35,7 80,9 121,4 105,2 54,4 54,4 40,8 92,5 138,7 120,2 61,2 61,2 45,9 104,0 156,1 135,3 68,0 68,0 51,0 115,6 173,4 150,3
36 914,40 50,4 50,4 37,8 90,7 136,1 117,9 57,6 57,6 43,2 103,7 155,5 134,8 64,8 64,8 48,6 116,6 175,0 151,6 72,0 72,0 54,0 129,6 194,4 168,5
NOTES
1. All forces and moments in the above table are positive and 6. LOADING NOMENCLATURE
sign notation is as per WRC bulletin 107. Forces: Moments:
The most stringent case caused by axial load 'FA' acting FL=Longitudinal ML=Longitudinal
inward or outward shall be considered. FA=Axial MT=Torsional
2. The supplier shall ensure that all process nozzles shall be FC=Circumferential MC=Circumferential
suitable for the nozzle loads shown in the above table and
provide the necessary local calculations in accordance with 7. For spheres and heads
WRC bulletin 107 and ASME code. Resultant shear force: Resultant bending
3. All forces and moments act on the intersection of the moment:
axis with the mid-thickness of the shell or head plates F= ( FL +FC ) M= ( ML +MC )
4. The supplier shall notify the contractor of cases where calculations
require an increase in thickness of the reinforcing greater than
construction code and/or guide drawing mini.allowable thicknesses.
In such cases,if notified at the time of quotation,the standard
load may be reduced by the contractor upon written request
by the supplier.Such agreed specific load shall be indicated on the
equipment guide drawing.
5. All cost for the above reinforcement must be included in the
suppliers price.
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APPENDIX 1 TABLE 2
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APPENDIX 2:
LIST OF EQUIPMENTS CONTAINING NON HAZARDOUS FLUIDS
Any equipment not listed herein shall be considered as containing hazardous fluids.
ITEM DESIGNATION
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APPENDIX 3:
LIST OF EQUIPMENTS SUPPORTED BY STRUCTURES
Item elev. Structure
Struct.
ITEM DESIGNATION (hx)* elev. (hr)* hx/hr *
N/Level
(m) (m)
35-F-203 A/B/C Quench Water Cyclones N9/ lev.2 12.5 12.5 1
41-E-402 Cracked Gas 1st Chiller N1/ lev.1 8 16 0.5
41-E-403 Cracked Gas 2nd Chiller N1/ lev.1 8 16 0.5
41-E-502 Deethanizer Condenser N2/ lev.1 10 21 0.47
41-E-510 Ethane Vaporizer No. 1 N2/ lev.2 21 21 1
41-E-513 Emergency Ethylene transfer heater N7/ lev.2 10 10 1
41-E-604 C3/C4 Hydro Post Condenser N4/ lev.2 12 12 1
41-E-703 Pygas Hydro Post Condenser N5/ lev.2 12 12 1
41-E-709 Stabilizer Condenser N5/ lev.2 12 12 1
95-D-221 Oil / Water Separator N9/ lev.1 9.5 12.5 0.76
95-D-330 Spent Caustic Flash Drum N8 4.25 4.25 1
95-D-421 Demethanizer Feed 1st Separator N1/ lev.1 8 16 0.5
95-D-422 Demethanizer Feed 2nd Separator N1/ lev.1 8 16 0.5
95-D-423 Demethanizer Feed 3rd Separator N1/ lev.2 16 16 1
95-D-424 Demethanizer Feed 4th Separator N1/ lev.2 16 16 1
95-D-425 Demethanizer Feed 5th Separator N1/ lev.2 16 16 1
95-D-521 Deethanizer Reflux Drum N2/ lev.1 10 21 0.47
95-D-522 C2 Splitter Reflux Drum N2/ lev.1 10 21 0.47
Emergency Ethylene Transfert N7/ lev.1 5 10
95-D-525 0.5
Heater Condensate Drum
95-D-621 C3/C4 Cut Flash Drum N4/ lev.1 6 12 0.5
95-D-622 C3/C4 Hydro Cold Separator Drum N4/ lev.2 12 12 1
95-D-623 C3/C4 Hydro Hot Separator Drum N4/ lev.1 6 12 0.5
95-D-722 PYGAS Hydro First Stage Hot Separator N5/ lev.1 6 12 0.5
95-D-723 PYGAS Hydro First Stage Cold Separator N5/ lev.1 6 12 0.5
95-D-726 Stabilizer Reflux Drum N5/ lev.1 6 12 0.5
95-D-824 Ethylene Refrigerant Seal Drum N1/ lev.1 8 16 0.5
95-D-826 Ethylene Refrigerant 2nd Level Drum N1/ lev.2 16 16 1
95-D-830 Ethylene Refrigerant 1st Level Drum N1/ lev.2 16 16 1