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1 Modeling of Gas Turbine Components mathematical model for each component was created using physi-
cal laws or emphrical data when available. The thermodynamic
Aero-derivative and industrial gas turbine engines are used for
properties of combustion gases and air at various stages through-
a variety of applications, such as electrical power generation, driv- out the gas turbine are calculated by considering variation of tem-
ing pumps, compressors on gas and liquid fuels, etc. The engine perature or instead universal gas constant R can be used since
configuration may vary to suit the application. The common con-
R is temperature independent.
figurations are a single-, twin-, or triple-spool construction or a
Tables containing the values of the specific heats against tem-
single-stage or multistage construction. In this study only the gas
perature variation have been published in many references, such
turbines used for electrical power generation are considered. as Chappel and Cockshutt 1. In the present work, to compute the
A gas turbine engine essentially consists of the following com- values of specific heats at constant pressure and various tempera-
ponent parts: i intake, ii compressors, iii combustion cham- tures for air and combustion gases, data from the tables were fitted
bers, iv turbines, and v engine auxiliaries, such as fuel with polynomial curves to obtain Eqs. 15. These equations
pump, lubrication pump, electrical power supply, starting gear, provide details of the polynomials. Here, Ta and Tg refer to the
and control system. A block diagram of the gas turbine engine average temperatures during the compression and expansion pro-
showing these components is given in Fig. 1. cesses in the compressor and turbine, respectively.
Overall performance of the complete gas turbine engine is For air at the low-temperature range of 200 800 K,
mainly determind by the main components i, ii, iii, and iv. The
CPa = 1.0189 103 0.13784Ta + 1.9843 104T2a + 4.2399
Contributed by the Gas Turbines Electric Power of the International Gas Turbine
Institute of ASME for publication in the JOURNAL OF ENGINEERING FOR GAS TURBINES 107T3a 3.7632 1010T4a 1
AND POWER. Manuscript received February 22, 2004; final manuscript received April
27, 2005. Review conducted by S. van der Linden. For air at the high-temperature range of 800 2200 K,
302 / Vol. 128, APRIL 2006 Copyright 2006 by ASME Transactions of the ASME
BT = 1.0888 103 0.1416Tg + 1.916 103T2g 1.2401 In order to solve Eqs. 69 the needed input data can be ob-
tained from the compressor performance map. This may require
106T3g + 3.0669 1010T4g 2.6117 1014T5g 5 interpolation and will be dealt with in the section dealing with
computer simulation.
1.1 Compressor Modeling and Analysis. The performance
of a compressor is fully described by a number of dimensionless 1.2 Combustion Chamber Modeling and Analysis. The
parameters. The dimensionless parameters would be the same for combustion chamber performance is normally given in terms of
every system of units. The dimensionless parameters are shown in combustion efficiency cc and the factor for the loss of stagnation
Table 1. pressure cc. Using these parameters the fuel/air ratio F and the
Compressor performance, sometimes called compressor map, is stagnation pressure at the exit of the combustion chamber Po3 can
usually represented by overall performance characteristics as be determined from Eq. 10 and 11. However, there are many
shown in Fig. 2. These maps are in general, obtained experimen- good programs that provide a more accurate determination of F,
tally but sometimes they can be predicted with reasonable accu- such as the NASA chemical equilibrium program of Gordon and
racy using geometric properties of the components, i.e., intake, McBride 5.
impeller, diffuser, and casing 24. 1
Mathematically, the compressor performance is described using F= 10
the dimensionless parameters as given below ccLCV
1
C PgTo3 To2
c
=
1 1
d22 Po1 2 c
d 2N
CPaTo1
1
aCPaTo1
m
d22 Po1
Po2
Po1
a1/a
1
c
N m
= f c, ,
a Po2
Po1
, 7
Wc = d22 Po1CPaTo1
aCPaTo1 1
m
d22 Po1 c
Po2
Po1
a1/a
1 8
Journal of Engineering for Gas Turbines and Power APRIL 2006, Vol. 128 / 303
12
t
N m
= f t, ,
g Po3
, Po4 13
2 Component Matching
Considering a simple gas turbine used for electrical power gen-
eration application schematically shown in Fig. 1. The perfor-
mance of the compressor and the turbine are known by their char-
acteristics maps as shown in Figs. 2 and 3. In this gas turbine
engine, the components matching should meet the following con-
Po3 = 1 ccPo2 11 ditions:
1.3 Turbine Modeling and Analysis. The performance char- i. The compressor shaft speed equals the turbine shaft speed,
acteristics of a turbine, such as those of a compressor, are fully Nc = Nt = N
described by a number of dimensionless parameters. These param-
eters and their corresponding meanings are tabulated in Table 2 ii. The gas mass flow through turbine is of the sum the air
611. mass flow through compressor and the fuel mass flow,
The turbine performance is represented by overall performance g=m
m a+m
f
characteristics, also known as turbine map as shown in Fig. 3.
This map is in general obtained experimentally but it can also be iii. Assuming that the pressure loss in the combustion cham-
predicted with reasonable accuracy by using geometric properties ber is a constant small percentage cc of the combustion
and on the basis of previous experience 24. chamber inlet pressure,
In the current work, turbine cooling has not been accounted for Po3 = 1 ccPo2
and will be taken into consideration in future work. Using the
turbine characteristics, if any two dimensionless parameters are iv. Assuming that the pressure loss in the compressor Inlet is
known then the rest of the parameters can be determined easily. a constant small percentage c of the atmospheric pres-
Mathematically, the turbine performance is described using the sure.
dimensionless parameters as follows:
Po4 = 1 cPo2 Po1
v. Power flows, also, in balance.
aCpaTo1
m
d22c Po1
d2cN
CpaTo1
=
mN
d2c Po1
16
Fig. 5 a Centrifugal pump in fluid-flow diagram, and b Pos-
sible information-flow blocks representing pump
The ordinate, i.e., the pressure ratio parameter Po2 / Po1, remains
unchanged. Once these transformations had been made, the com-
pressor characteristics map was plotted again where Po2 / Po1 as
This study concentrates on the second purpose. The perfor-
the ordinate and m N / d2c Po1 as the abscissa.
mance of the gas turbine plant at off-design conditions would
2.2 The Turbine. The abscissa of the turbine characteristics, always be of interest where the gas turbine simulation program for
i.e., the mass flow parameter is m gC pgTo3 / d22 Po3. The matching this purpose. This simulation may pin-point the cause of operating
parameter m gN / d2c Po4 was obtained by multiplying this param- problems or shows how the effectiveness of the gas turbine plant
eter with the dimensionless speed parameter, turbine pressure ra- may be improved.
tio, and the ratio of the turbine rotor diameter to compressor im- Essentially, transient operation of a gas turbine plant is more
peller diameter as follows: difficult than the steady-state operation of a gas turbine plant. That
field of study was considered to be outside the scope of present
gC pgTo3
m d2tN Po3 d2t gN
m paper.
2 =
d2t Po3 C pgTo3 Po4 d2c d2c Po4 3.1 Information-Flow Diagrams. For system simulation,
17 fluid-flow and energy-flow diagrams are standard engineering
tools. An equally useful tool is the information-flow diagram, for
To satisfy the compressor-turbine matching conditions specified example, a block diagram of a control system is an information-
g=m
previously, i.e., m and Po4 Po1. Then the matching pa-
a=m flow diagram wherein a block signifies that an output can be cal-
rameter of the turbine is equal to the matching parameter of the culated when the input is known. A centrifugal pump might ap-
compressor, i.e., pear in a fluid-flow diagram, such as shown in Fig. 5a, while in
the information-flow diagram the blocks shown in Fig. 5b. These
gN
m aN
m
= figures represent functions or expressions that permit calculation
d2c Po4 d2c Po1 of the outlet pressure for one block and the flow rate for the other.
For the turbine pressure ratio parameter, the ordinate axis of the A block, as in Fig. 5b, is called a transition function and may be
turbine characteristics map P03 / P04 for matching is developed an equation or may be tabular data to which interpolation would
into be applicable.
Figure 5 shows only one component. To illustrate how these
Po3 1 Po4 Po2 individual blocks can build the information-flow diagram for a gas
= 13 turbine plant, consider the simple gas turbine cycle in Fig. 1
Po4 1 cc Po1 Po1
shown earlier. The components in this cycle are the compressor,
Note that Po3 = 1 ccPo2 and Po4 Po1. the combustion chamber and the turbine.
Once these transformations had been made, the turbine charac- The information-flow diagram is arranged in Fig. 6 in a manner
teristics map was plotted again in terms of these new parameters that might be used if the net power output Wnet was to be calcu-
using Eqs. 17 and 18. lated for the system with a given rate of fuel mass flow rate, i.e.,
heat input at the combustion chamber. Further input information
includes the ambient conditions To1, Po1 and rotational speed N.
3 Gas Turbine Computer Simulation The compressor block diagram signifies that when the rota-
tional speed Nc, inlet pressure Po1, inlet temperature To1, and air-
A computer program for simulating a gas turbine engine would flow rate m a are specified, the outlet pressure Po2 and the com-
basically satisfy matching conditions analytically between the pressor efficiency c can be determined from the compressor
various components to produce the equilibrium running line. Rep- characteristics map as shown previously in Fig. 2 furthermore,
resenting this line either in the form of lookup tables or an equa- power Wc required by the compressor and outlet temperature To2
tion is known as modeling and solving that equation with the help can be calculated from Eqs. 8 and 9, respectively.
of a computer is computer simulation such that all energy and The combustion chamber block diagram signifies that when the
mass balances, all equations of state of working substances, and fuel flow rate m f , inlet temperature To2, and inlet pressure Po2 are
the performance characteristics of all components are satisfied. specified, the outlet pressure Po3 and the outlet temperature To3
Testing of the gas turbine engine is expensive and time consum- can be calculated from Eqs. 10 and 11, respectively.
ing. Therefore, simulation can be an economic and fast tool for The turbine block diagram signifies that when the rotational
predicting its performance. The simulation of the gas turbine en- speed Nt, inlet pressure Po3, inlet temperature To3, and gas flow
gine can be one of the following:
rate m g are specified, the outlet pressure Po4 and the turbine effi-
1. simulation at the design stage where no real gas turbine ciency t can be determined from the turbine characteristics map
engine to meet the design specifications yet exists as shown previously in Fig. 3. Furthermore, power Wt delivered
2. simulation at the application stage where engine is already by the turbine and outlet temperature To4 can be calculated from
constructed Eqs. 14 and 15, respectively.
3. simulation at the application stage where the generation of Sometimes the arrangement of the system permits a direct nu-
design data for additional or auxiliary equipment, such as merical calculation for the first component of the system using
Lube oil requirements, blow off valve requirements, and input information. The output information for this first component
limitations for transformers, etc., are needed is all that is needed to calculate the output information of the next
4. simulation for performance extrapolation of existing plant to component and so on to the final component of the system whose
meet higher output requirements output is the output information of the system. Such a system
Journal of Engineering for Gas Turbines and Power APRIL 2006, Vol. 128 / 305
maps into tabulated data. This can be seen clear in Fig. 3, where at
from these look-up tables. The other problem with the numerical the chocking condition and same speed parameter, more than one
representation of the compressor map is the surge line. One or pressure ratio results from the same dimensionless mass flow
both of the following can achieve the solution to this problem: parameter.
Three-dimensional look-up tables, as in the compressor case,
i. deriving an equation to describe surge line and solving this have been developed and used to represent the turbine character-
equation to check if the points are beyond the surge line istics. These tables have the same forms as those of the compres-
ii. storing the surge line in look-up table and then use an sor characteristics shown in Table 6. In these tables, linear inter-
interpolation or extrapolation technique to check if the polation technique was also used to compute the values lying at
points are beyond the surge line intermediate points.
Either one of the two solutions can be efficient. In this program 3.5 Computer Simulation Program. The computer simula-
the second method was used for maintaining the consistency of tion program uses the components models based on either math-
the whole program Table 6 shows the pressure ratio Po2 / Po1 ematical equations or performance characteristics to achieve
versus mass flow parameter m Dim of the surge line. matching between the various components in the gas turbine
plant. This matching produces the engine equilibrium running
A linear interpolation technique was used to estimate the pa- line. The equilibrium running line can be used to calculate the
rameters values lying at intermediate points. This method of in- different gas turbine performance parameters.
terpolation is followed in most books of numerical analysis. The principal advantages of gas turbine simulation program
would be as follows
3.4 Representation of Turbine Maps in the Computer
Program. As in the compressor case, the lines must be intro- 1. The computer simulation program can help in investigating
duced to the turbine maps to solve the problem of converting the the effects of the components performance characteristics on
the performance of the complete engine. This investigation
can be carried out at the design stage without bearing the
cost of manufacturing and testing an expensive prototype.
Table 4 Pressure ratio versus rotational speed parameter
2. The conceptual designs of the engine can be studied and the
choice of particular concept can be made to suit the specified
operational requirements.
3. The matching of the components can be explored for the
design, off-design, and transient conditions.
4. The simulation program can serve as a valuable tool for
investigating the performance of the gas turbine at off-
design conditions. This investigation can help in designing
an efficient control system for the gas turbine engine for a
particular application, such as being a part of the combined
power and power CPP plant.
The information flow diagram for the simple gas turbine cycle
shown in Fig. 6 was used to create a computer simulation pro-
Table 5 Compressor efficiency versus rotational speed gram. The flow chart for the program logic is shown in Fig. 8. The
parameter program is also suitable for dealing with the simulation of other
configurations. But for the sake of brevity the flow charts for each
configuration have been omitted.
Journal of Engineering for Gas Turbines and Power APRIL 2006, Vol. 128 / 307
Fig. 9 Complete performance characteristics of a centrifugal Fig. 12 Transformed performance characteristics of radial
compressor 3 turbine
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Journal of Engineering for Gas Turbines and Power APRIL 2006, Vol. 128 / 311