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CIP properties
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Flow Rate vs. Flow Velocity
inside diameter
4.Q
v=
2
3600.d .
Where,
v = flow velocity meters per second
Q = flow rate m3 per hour
= pi (3.1415,) dimensionless
d = inside pipe diameter meters
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Velocity vs flow
DN 50 47 2.6 3.5
DN 80 77 6.9 9.3
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Vertical vessel flow requirements - sprayballs
Vertical vessels
For most vessels, the sprayball delivers a uniform
quantity of solution to the upper circumference of the
vessel
Based on soil level, deliver a given quantity of solution
to a unit length of circumference - called liquid loading:
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Sprayball Placement
180 -
Depth of Sprayball = Dome Height + D tan
2
Depth of Sprayball Dome Height
Where,
140 = angle of coverage, degrees
D = diameter of vessel, meters
Dome height meters
Sprayball Dome Weld
NOTE: This is valid for simple
vessels without obstructions.
Additional sprayballs may be
required.
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example
100 gpm
15
6 dia.
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Sprayball pressure
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Vertical vessel flow requirements - sprayballs
Q = D F
R T S
p = pi (3.1415,) dimensionless
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CIP Optimizing
water
effluent
energy
chemical
electrical
heat
CO2
production time
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Optimizing drivers
CIP program
correct CIP program philosophy
CIP preparation sequence - correct conductivity starting point
tidy CIP fluids interface management - always in lines never in
tanks
correct valve sequencing on monitor signals
defined terminators each CIP step
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CIP optimizing - circuit volume
To predict CIP losses and costs we must know the CIP circuit volume.
It is the amount of liquid held up in the CIP headers and the vessel or line being
cleaned.
To calculate the circuit volume for a line clean we need to know the diameters of
the lines and the length of each line size.
To calculate the circuit volume of a vessel clean we need to know the line
information and the dimensions of the vessel being cleaned.
If there is other
JohnsonDiversey processing plant in the CIP circuit, we need to know its volume
too.
Vessel Hold-up Volume
Dome
Assume a completely wetted surface
Cone
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Vessel Hold-up Volume
Area of Dome:
2
Area Dome = r
Area of Cylinder:
Area Cylinder = D h2
D h2 Area of Cone
( )
1
2 2
Area Cone = D D + h1 2
4
h1
1
NOTE : r = D
2
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CIP optimizing - chemical loss management
Liquid loss for an efficient vessel CIP system is about 10% of circuit volume.
Line cleans can be run more efficiently than vessel cleans - as low as 5% loss.
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The CIP flow is best circulated bypassing the CIP tanks with the
heating and chemical dosing in line
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