Advanced Brick Factory (Brick Machinery +Small Tunnel Dryer +Tunnel Kiln)

Tentative layout of basic brick factory

1. Description
This brick factory adopts the double setting process that is semi-stiff extrusion, drying by the tunnel dryer with small
section and fired by the flat ceiling tunnel kiln.The dryer adopts brick-concrete structure, pre-cast concrete roof. Dried
bricks are unloaded and set on the kiln car by hand.
Tunnel kiln is equipped with complete smoke exhausting system, cooling system, heat extracting system, under-car pressure
balance system and monitoring system. The firing schedule will be more reasonable through the adjustment of above
mentioned systems.
This brick factory is characterized by:
Advantages: residual heat from tunnel kiln is used, good working conditions, semi automatic production control,
good quality of finished product.
Disadvantages: high investment
2.Basic requirements to set up brick plant
1) Raw materials (Clay, shale, coal gangue, fly ash etc,)
2) Land for brick plant: 15000 ~ 25000 m2 (according to different production capacity)
3) Workshop for machinery: 1500~ 2500 m2
4) Raw material storage house: 600~1000 m2
5) Power: 400~800KW
6) Water source
7) Fuel: Coal,gas,heavy oil etc..
3.Service for setting up brick factory
Before-sale services:
(1) Tell customer how to build a brick plant, the complete plant including three parts, brick shaping machinery,
drying and firing.(Confirm clay,power electricity,water,land area, fund)
(2) Guide customers to choose the best and economic plant, recover the investment within short time.
(3) Site inspection
(4) We are responsible for the offer, flow chart, and detail specification of each machinery.
In-Sale services:
(1)Quality control must be inspected strictly
(2)In accordance with the agreements stipulated in the contract
After-sale services:
(1) We will send the technicians to guide with device installation, debugging and training operators until
customers are fully satisfied.
(2) Guarantee for machinery, materials and equipment supplied under this quotation
are valid for a period of 12 months after commissioning or 16 months after delivery whichever is earlier.
Warranty shall cover manufacturing defect in material and workmanship but exclude:
a. Daily wear and tear b.mishandling or improper operation
c. Incoming power supply fluctuation d. Consumable and spare parts.
(3) Regular visit customer, consult with the customer feedback