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Printed Matter N
2955 1650 00
ATLAS COPCO - PORTABLE AIR DIVISION
www.atlascopco.com 06/2008
PARTS INDEX
-5-
PARTS INDEX
Q
U
QUICK COUPLING ...........................................................................59, 84
UNDERCARRIAGE.................................................................................65
R
V
RAIL ........................................................................................31, 39, 64, 82
VALVE ................................................................................................72, 84
RELAY ....................................................................................38, 66, 80, 81
VALVE ASSEMBLY.................................................................................84
RESISTOR ..........................................................................................80, 81
VIBR .DAMPER.......................................................................................29
ROOF...................................................................................................41, 46
VOLTAGE SWITCH...........................................................................80, 81
ROOF ALTERNATOR........................................................................32, 41
VOLTMETER .....................................................................................80, 81
ROOF ENGINE...................................................................................32, 46
RUBBER BUFFER ...................................................................................23
RUBBER RING.........................................................................................43 W
WARNING LABEL ............................................................................36, 65
WIRE HARNESS..........................................................................38, 39, 66
S
WIRING ..............................................................................................70, 71
SELECTOR SWITCH.........................................................................80, 81
SENSOR LEVEL ................................................................................30, 69
SERVICE LABEL .....................................................................................36
-6-
INSTRUCTION MANUAL
-7-
QAS 100 Pd
Limites de Garantia e Responsabilidade Autorsk prva 2004, Atlas Copco Airpower n.v., Antverpy, Belgicko. Omezen zruky a odpovdnosti
Utilize apenas peas autorizadas. Akkovek neoprvnen pouitie alebo koprovanie obsahu, alebo jeho asti
je zakzan. Pouvejte pouze takov sousti, kter jsou schvlen vrobcem zazen.
Avarias ou defeitos de funcionamento que sejam causados pelo uso de sobresselentes Toto sa vztahuje najm na obchodn znaky, modelov oznaenia, sla Jakkoliv pokozen nebo zvady zpsoben pouitm soust, kter nebyly
ou componentes no autorizados no sero cobertos pela Garantia ou pela Responsa- siastok a nkresy. schvlen vrobcem zazen, nejsou kryty zrukou, nebo odpovdnost za
vrobek.
bilidade de Produto.
Vrobce nepijm dnou odpovdnost za jakkoliv kody, zpsoben
O fabricante no aceita qualquer responsabilidade por quaisquer danos resultantes de Garantii ja piiratud vastutus modifikacemi, doplky nebo pestavbami zazen provedenmi bez
modificaes, adies ou converses efectuadas sem a aprovao escrita do fabri- Kasutage ainult valmistaja poolt aktsepteeritud varuosi. pedchozho psemnho svolen.
cante. Mis tahes vigastus vi rike, mille on phjustanud valmistaja poolt aktsepteerimata
varuosa kasutamine, ei kuulu toote garantii vi tootja vastutuse alla. Copyright 2004, Atlas Copco Airpower n.v., Antverpy, Belgie.
Valmistaja ei aktsepteeri htegi riket, mis on tekkinud toote modifitseerimisest, Jakkoliv neoprvnn pouit nebo koprovn obsahu tohoto dokumentu
Copyright 2004, Atlas Copco Airpower n.v., Anturpia, Blgica. nebo kterkoliv jeho sti je zakzno.
lisandustest vi mberehitamisest, mida valmistaja ei ole kirjalikult heaks kiitnud.
Qualquer uso no autorizado ou cpia do contedo ou de qualquer parte dele proib- Toto plat obzvlt pro obchodn znmky, oznaen model, sla soust a
ida. vkresovou dokumentac.
Copyright 2004, Atlas Copco Airpower n.v., Antwerp, Belgium.
Isto aplica-se em particular a marcas registadas, denominaes de modelos, nmeros Kesoleva juhendi mistahes loata kasutamine vi kopeerimine on keelatud.
de peas e desenhos. See kehtib nii kaubamrkide, mudeli nimetuste, varuosade numbrite kui ka jooniste Garancijski pogoji in omejitve
kohta.
Uporabljajte samo odobrene dele.
Garancija proizvajalca ni veljavna pri pokodbah ali motnjah v delovanju, ki so
posledica uporabe neodobrenih delov.
Proizvajalec ne prevzema nikakrne odgovornosti za pokodbe, ki so nastale
.
zaradi sprememb, dodatkov ali prilagoditev na izdelku, ki so bile izvedene brez
pisne odobritve proizvajalca.
.
Copyright 2004, Atlas Copco Airpower n.v., Antwerp, Belgium.
Brez pisnega dovoljenja ni dovoljeno uporabljati ali razmnoevati nobenega
, ,
dela dokumenta.
2004 Atlas Copco Airpower n.v. , . To velja e posebno za blagovne znamke, oznabe modelov, tevilke izdelkov
in risbe.
Copyright 2004, Atlas Copco Airpower n.v., , .
. Garantijos ir atsakomybs galiojimas
, ,
A garancia s felelssg korltozsa . Naudokite tik originalias dalis.
Garantija nebus taikoma tuo atveju, jeigu ala ar sutrikimas atsiranda naudojant
Csak jvhagyott alkatrszeket hasznljon! neoriginalias dalis.
A nem jvhagyott alkatrszek hasznlatbl add srlsekre s Gwarancja i ograniczenie odpowiedzialnoci Gamintojas neprisiima jokios atsakomybs dl alos, susijusios su modifikacija,
zemzavarra nem terjed ki a garancia s a termkfelelssg. papildymu ar perdirbimu, atliktu be ratiko gamintojo sutikimo.
Stosowa jedynie oryginalne czci zamienne.
A gyrt semminem felelssget nem vllal a gyrt rsos jvhagysa
Jakiekolwiek uszkodzenia lub niesprawnoci spowodowane stosowaniem
nlkl vgzett brmilyen mdostsokbl, kiegsztsekbl vagy Autorysts teis 2004, Atlas Copco Airpower n.v., Antverpenas, Belgija.
niezaaprobowanych czci zamiennych nie s objte gwarancj lub
talaktsokbl add srlsekrt. Neteistas viso teksto ar kurios nors jo dalies panaudojimas ar kopijavimas yra
odpowiedzialnoci za produkt.
Producent nie bdzie ponosi adnej odpowiedzialnoci za jakiekolwiek szkody draudiamas.
Copyright 2004, Atlas Copco Airpower n.v., Antwerp, Belgium. Vis pirma i slyga taikoma prekiniams enklams, modeli pavadinimams, dali
spowodowane modyfikacjami, dodatkami lub zmianami wykonanymi bez
A kziknyv tartalma vagy annak egy rsznek engedly nlkli
felhasznlsa vagy msolsa tilos. pisemnej zgody producenta. numeriams ir briniams.
Ez vonatkozik klnsen a vdjegyekre, a tpusjellsekre, cikkszmokra s
rajzokra. Copyright 2004, Atlas Copco Airpower n.v., Antwerpia, Belgia.
Wszelkie stosowanie lub kopiowanie zawartoci lub jakiejkolwiek czci
publikacji bez zezwolenia jest zabronione.
Zruka a obmedzenia zodpovednosti vrobcu Dotyczy to szczeglnie znakw handlowych, oznacze modeli, numerw
czci oraz rysunkw.
Pouvajte len schvlen siastky.
Akkovek koda alebo porucha spsoben pouitm neschvlench siastok
nie je zahrnut v zruke ani zodpovednosti vrobcu za kodu.
Vrobca nepripta iadnu zodpovednost za akkovek kody vzniknut
pravou, pridanm alebo prerobenm, ktor boli vykonan bez
predchdzajceho psomnho shlasu vrobcu.
-8-
SAFETY PRECAUTIONS FOR PORTABLE GENERATORS
To be read attentively and acted accordingly before towing, lifting, operating, performing maintenance or repairing the generator
0.1 INTRODUCTION eliminate all possible sources of danger at the unit. limits (pressure, temperature, speeds, etc.).
When handling, operating, overhauling and/or performing maintenance or 6 The machinery and equipment shall be kept clean, i.e. as free as
The policy of Atlas Copco is to provide the users of their equipment with repair on Atlas Copco equipment, the mechanics are expected to use safe possible from oil, dust or other deposits.
safe, reliable and efficient products. Factors taken into account are among engineering practices and to observe all relevant local safety requirements
7 To prevent an increase in working temperature, inspect and clean heat
others: and ordinances. The following list is a reminder of special safety directives
transfer surfaces (cooler fins, intercoolers, water jackets, etc.)
- the intended and predictable future use of the products, and the and precautions mainly applicable to Atlas Copco equipment.
regularly. See the maintenance schedule.
environments in which they are expected to operate, Neglecting the safety precautions may endanger people as well as
- applicable rules, codes and regulations, 8 All regulating and safety devices shall be maintained with due care to
environment and machinery:
- the expected useful product life, assuming proper service and ensure that they function properly. They may not be put out of action.
- endanger people due to electrical, mechanical or chemical influences,
maintenance, - endanger the environment due to leakage of oil, solvents or other 9 Pressure and temperature gauges shall be checked regularly with
- providing the manual with up-to-date information. substances, regard to their accuracy. They shall be replaced whenever outside
Before handling any product, take time to read the relevant instruction - endanger the machinery due to function failures. acceptable tolerances.
manual. Besides giving detailed operating instructions, it also gives All responsibility for any damage or injury resulting from neglecting these 10 Safety devices shall be tested as described in the maintenance schedule
specific information about safety, preventive maintenance, etc. precautions or by non-observance of ordinary caution and due care of the instruction manual to determine that they are in good operating
Keep the manual always at the unit location, easy accessible to the required in handling, operating, maintenance or repair, also if not expressly condition.
operating personnel. mentioned in this instruction manual, is disclaimed by Atlas Copco. 11 Mind the markings and information labels on the unit.
See also the safety precautions of the engine and possible other equipment, The manufacturer does not accept any liability for any damage arising from
which are separately sent along or are mentioned on the equipment or parts 12 In the event the safety labels are damaged or destroyed, they must be
the use of non-original parts and for modifications, additions or replaced to ensure operator safety.
of the unit. conversions made without the manufacturers approval in writing.
These safety precautions are general and some statements will therefore not 13 Keep the work area neet. Lack of order will increase the risk of
If any statement in this manual does not comply with local legislation, the accidents.
always apply to a particular unit. stricter of the two shall be applied.
Only people that have the right skills should be allowed to operate, adjust, 14 When working on the unit, wear safety clothing. Depending on the
Statements in these safety precautions should not be interpreted as kind of activities these are: safety glasses, ear protection, safety helmet
perform maintenance or repair on Atlas Copco equipment. It is the suggestions, recommendations or inducements that it should be used in
responsibility of management to appoint operators with the appropriate (including visor), safety gloves, protective clothing, safety shoes. Do
violation of any applicable laws or regulations. not wear the hair long and loose (protect long hair with a hairnet), or
training and skill for each category of job.
wear loose clothing or jewelry.
Skill level 1: Operator
15 Take precautions against fire. Handle fuel, oil and anti-freeze with care
An operator is trained in all aspects of operating the unit with the push- because they are inflammable substances. Do not smoke or approach
buttons, and is trained to know the safety aspects. 0.2 GENERAL SAFETY PRECAUTIONS with naked flame when handling such substances. Keep a fire-
Skill level 2: Mechanical technician extinguisher in the vicinity.
A mechanical technician is trained to operate the unit the same as the 1 The owner is responsible for maintaining the unit in a safe operating 16a Portable generators (with earthing pin):
operator. In addition, the mechanical technician is also trained to perform condition. Unit parts and accessories must be replaced if missing or
Earth the generator as well as the load properly.
maintenance and repair, as described in the instruction manual, and is unsuitable for safe operation.
allowed to change settings of the control and safety system. A mechanical 16b Portable generators IT:
2 The supervisor, or the responsible person, shall at all times make sure
technician does not work on live electrical components. that all instructions regarding machinery and equipment operation and Note: This generator is built to supply a sheer alternating current IT
Skill level 3: Electrical technician maintenance are strictly followed and that the machines with all network.
accessories and safety devices, as well as the consuming devices, are Earth the load properly.
An electrical technician is trained and has the same qualifications as both
the operator and the mechanical technician. In addition, the electrical in good repair, free of abnormal wear or abuse, and are not tampered
technician may carry out electrical repairs within the various enclosures of with.
the unit. This includes work on live electrical components. 3 Whenever there is an indication or any suspicion that an internal part
Skill level 4: Specialist from the manufacturer of a machine is overheated, the machine shall be stopped but no
inspection covers shall be opened before sufficient cooling time has
This is a skilled specialist sent by the manufacturer or its agent to perform
elapsed; this to avoid the risk of spontaneous ignition of oil vapour
complex repairs or modifications to the equipment.
when air is admitted.
In general it is recommended that not more than two people operate the 4 Normal ratings (pressures, temperatures, speeds, etc.) shall be durably
unit, more operators could lead to unsafe operating conditions. Take marked.
necessary steps to keep unauthorized persons away from the unit and
5 Operate the unit only for the intended purpose and within its rated
-9-
0.3 SAFETY DURING TRANSPORT AND required, a lifting beam shall be applied between hoist and load. when fuelling. When fuelling from an automatic pump, an earthing
9 Never leave a load hanging on a hoist. cable should be connected to the unit to discharge static electricity.
INSTALLATION Never spill nor leave oil, fuel, coolant or cleansing agent in or around
10 A hoist has to be installed in such a way that the object will be lifted the unit.
To lift a unit, all loose or pivoting parts, e.g. doors and towbar, shall first be perpendicular. If that is not possible, the necessary precautions must be
6 All doors shall be shut during operation so as not to disturb the cooling
securely fastened. taken to prevent load-swinging, e.g. by using two hoists, each at
air flow inside the bodywork and/or render the silencing less effective.
approximately the same angle not exceeding 30 from the vertical.
Do not attach cables, chains or ropes directly to the lifting eye; apply a A door should be kept open for a short period only e.g. for inspection
crane hook or lifting shackle meeting local safety regulations. Never allow 11 Locate the unit away from walls. Take all precautions to ensure that or adjustment.
sharp bends in lifting cables, chains or ropes. hot air exhausted from the engine and driven machine cooling systems
7 Periodically carry out maintenance works according to the
cannot be recirculated. If such hot air is taken in by the engine or
Helicopter lifting is not allowed. maintenance schedule.
driven machine cooling fan, this may cause overheating of the unit; if
It is strictly forbidden to dwell or stay in the risk zone under a lifted load. taken in for combustion, the engine power will be reduced. 8 Stationary housing guards are provided on all rotating or reciprocating
Never lift the unit over people or residential areas. Lifting acceleration and parts not otherwise protected and which may be hazardous to
retardation shall be kept within safe limits. 12 Generators shall be stalled on an even, solid floor, in a clean location
with sufficient ventilation. If the floor is not level or can vary in personnel. Machinery shall never be put into operation, when such
1 Before towing the unit: inclination, consult Atlas Copco. guards have been removed, before the guards are securely reinstalled.
- check the towbar, the brake system and the towing eye. Also check 9 Noise, even at reasonable levels, can cause irritation and disturbance
the coupling of the towing vehicle, 13 The electrical connections shall correspond to local codes. The
which, over a long period of time, may cause severe injuries to the
- check the towing and brake capability of the towing vehicle, machines shall be earthed and protected against short circuits by fuses
nervous system of human beings.
- check that the towbar, jockey wheel or stand leg is safely locked in or circuit breakers.
When the sound pressure level, at any point where personnel normally
the raised position, 14 Never connect the generator outlets to an installation which is also has to attend, is:
- ascertain that the towing eye can swivel freely on the hook, connected to a public mains. below 70 dB(A): no action needs to be taken,
- check that the wheels are secure and that the tyres are in good above 70 dB(A): noise-protective devices should be provided for
condition and inflated correctly, 15 Before connecting a load, switch off the corresponding circuit breaker,
and check whether frequency, voltage, current and power factor people continuously being present in the room,
- connect the signalisation cable, check all lights and connect the below 85 dB(A): no action needs to be taken for occasional visitors
pneumatic brake couplers, comply with the ratings of the generator.
staying a limited time only,
- attach the safety break-away cable or safety chain to the towing above 85 dB(A): room to be classified as a noise-hazardous area and
vehicle, an obvious warning shall be placed permanently at
- remove wheel chocks, if applied, and disengage the parking brake. each entrance to alert people entering the room, for
2 To tow a unit use a towing vehicle of ample capacity. Refer to the 0.4 SAFETY DURING USE AND OPERATION even relatively short times, about the need to wear
documentation of the towing vehicle. ear protectors,
1 When the unit has to operate in a fire-hazardous environment, each above 95 dB(A): the warning(s) at the entrance(s) shall be
3 If the unit is to be backed up by the towing vehicle, disengage the completed with the recommendation that also
overrun brake mechanism (if it is not an automatic mechanism). engine exhaust has to be provided with a spark arrestor to trap
incendiary sparks. occasional visitors shall wear ear protectors,
4 Never exceed the maximum towing speed of the unit (mind the local above 105 dB(A): special ear protectors that are adequate for this
regulations). 2 The exhaust contains carbon monoxide which is a lethal gas. When the noise level and the spectral composition of the
unit is used in a confined space, conduct the engine exhaust to the noise shall be provided and a special warning to
5 Place the unit on level ground and apply the parking brake before outside atmosphere by a pipe of sufficient diameter; do this in such a that effect shall be placed at each entrance.
disconnecting the unit from the towing vehicle. Unclip the safety way that no extra back pressure is created for the engine. If necessary,
break-away cable or safety chain. If the unit has no parking brake or install an extractor. Observe any existing local regulations. Make sure 10 Insulation or safety guards of parts the temperature of which can be in
jockey wheel, immobilize the unit by placing chocks in front of and/or that the unit has sufficient air intake for operation. If necessary, install excess of 80 C (175 F) and which may be accidentally touched by
behind the wheels. When the towbar can be positioned vertically, the extra air intake ducts. personnel shall not be removed before the parts have cooled to room
locking device must be applied and kept in good order. temperature.
3 When operating in a dust-laden atmosphere, place the unit so that dust
6 To lift heavy parts, a hoist of ample capacity, tested and approved is not carried towards it by the wind. Operation in clean surroundings 11 Never operate the unit in surroundings where there is a possibility of
according to local safety regulations, shall be used. considerably extends the intervals for cleaning the air intake filters and taking in flammable or toxic fumes.
7 Lifting hooks, eyes, shackles, etc., shall never be bent and shall only the cores of the coolers. 12 If the working process produces fumes, dust or vibration hazards, etc.,
have stress in line with their design load axis. The capacity of a lifting 4 Never remove a filler cap of the cooling water system of a hot engine. take the necessary steps to eliminate the risk of personnel injury.
device diminishes when the lifting force is applied at an angle to its Wait until the engine has sufficiently cooled down.
load axis.
5 Never refill fuel while the unit is running, unless otherwise stated in
8 For maximum safety and efficiency of the lifting apparatus all lifting the Atlas Copco Instruction Book (AIB). Keep fuel away from hot
members shall be applied as near to perpendicular as possible. If parts such as air outlet pipes or the engine exhaust. Do not smoke
- 10 -
13 When using compressed air or inert gas to clean down equipment, do cannot be started inadvertently or there is any residual voltage on the agents. If any sound-damping material is damaged, replace it to
so with caution and use the appropriate protection, at least safety power circuit. prevent the sound pressure level from increasing.
glasses, for the operator as well as for any bystander. Do not apply 27 Running the generator at low load for long periods will reduce the 13 Use only lubricating oils and greases recommended or approved by
compressed air or inert gas to your skin or direct an air or gas stream at lifetime of the engine. Atlas Copco or the machine manufacturer. Ascertain that the selected
people. Never use it to clean dirt from your clothes. lubricants comply with all applicable safety regulations, especially
14 When washing parts in or with a cleaning solvent, provide the required with regard to explosion or fire-risk and the possibility of
ventilation and use appropriate protection such as a breathing filter, decomposition or generation of hazardous gases. Never mix synthetic
safety glasses, rubber apron and gloves, etc. with mineral oil.
0.5 SAFETY DURING MAINTENANCE AND REPAIR
15 Safety shoes should be compulsory in any workshop and if there is a 14 Protect the engine, alternator, air intake filter, electrical and regulating
risk, however small, of falling objects, wearing of a safety helmet components, etc., to prevent moisture ingress, e.g. when steam-
should be included. Maintenance, overhaul and repair work shall only be carried out by cleaning.
adequately trained personnel; if required, under supervision of someone
16 If there is a risk of inhaling hazardous gases, fumes or dust, the qualified for the job. 15 When performing any operation involving heat, flames or sparks on a
respiratory organs must be protected and depending on the nature of machine, the surrounding components shall first be screened with non-
the hazard, so must the eyes and skin. 1 Use only the correct tools for maintenance and repair work, and only flammable material.
tools which are in good condition.
17 Remember that where there is visible dust, the finer, invisible particles 16 Never use a light source with open flame for inspecting the interior of
will almost certainly be present too; but the fact that no dust can be 2 Parts shall only be replaced by genuine Atlas Copco replacement parts. a machine.
seen is not a reliable indication that dangerous, invisible dust is not 3 All maintenance work, other than routine attention, shall only be 17 When repair has been completed, the machine shall be barred over at
present in the air. undertaken when the unit is stopped. Steps shall be taken to prevent least one revolution for reciprocating machines, several revolutions for
18 Never operate the generator in excess of its limits as indicated in the inadvertent starting. In addition, a warning sign bearing a legend such rotary ones to ensure that there is no mechanical interference within
technical specifications and avoid long no-load sequences. as work in progress; do not start shall be attached to the starting the machine or driver. Check the direction of rotation of electric
equipment. motors when starting up the machine initially and after any alteration
19 Never operate the generator in a humid atmosphere. Excessive On engine-driven units the battery shall be disconnected and removed to the electrical connection(s) or switch gear, to check that the oil
moisture causes worsening of the generator insulation. or the terminals covered by insulating caps. pump and the fan function properly.
20 Do not open electrical cabinets, cubicles or other equipment while On electrically driven units the main switch shall be locked in open
position and the fuses shall be taken out. A warning sign bearing a 18 Maintenance and repair work should be recorded in an operators
voltage is supplied. If such cannot be avoided, e.g. for measurements,
legend such as work in progress; do not supply voltage shall be logbook for all machinery. Frequency and nature of repairs can reveal
tests or adjustments, have the action carried out by a qualified
attached to the fuse box or main switch. unsafe conditions.
electrician only, with appropriate tools, and ascertain that the required
bodily protection against electrical hazards is applied. 4 Prior to stripping an engine or other machine or undertaking major 19 When hot parts have to be handled, e.g. shrink fitting, special heat-
21 Never touch the power terminals during operation of the machine. overhaul on it, prevent all movable parts from rolling over or moving. resistant gloves shall be used and, if required, other body protection
shall be applied.
22 Whenever an abnormal condition arises, e.g. excessive vibration, 5 Make sure that no tools, loose parts or rags are left in or on the
machine. Never leave rags or loose clothing near the engine air intake. 20 When using cartridge type breathing filter equipment, ascertain that
noise, odour, etc., switch the circuit breakers to OFF and stop the
the correct type of cartridge is used and that its useful service life is not
engine. Currect the faulty condition before restarting. 6 Never use flammable solvents for cleaning (fire-risk). surpassed.
23 Check the electric cables regularly. Damaged cables and insufficient 7 Take safety precautions against toxic vapours of cleaning liquids. 21 Make sure that oil, solvents and other substances likely to pollute the
lightening of connections may cause electric shocks. Whenever
8 Never use machine parts as a climbing aid. environment are properly disposed of.
damaged wires or dangerous conditions are observed, switch the
circuit breakers to OFF and stop the engine. Replace the damaged 9 Observe scrupulous cleanliness during maintenance and repair. Keep 22 Before clearing the generator for use after maintenance or overhaul,
wires or correct the dangerous condition before restarting. Make sure away dirt, cover the parts and exposed openings with a clean cloth, submit it to a testrun, check that the AC power performance is correct
that all electric connections are securely tightened. paper or tape. and that the control and shutdown devices function correctly.
24 Avoid overloading the generator. The generator is provided with 10 Never weld on or perform any operation involving heat near the fuel or
circuit breakers for overload protection. When a breaker has tripped, oil systems. Fuel and oil tanks must be completely purged, e.g. by
reduce the concerned load before restarting. steam-cleaning, before carrying out such operations. Never weld on, or
25 If the generator is used as stand-by for the mains supply, it must not be in any way modify, pressure vessels. Disconnect the alternator cables
operated without control system which automatically disconnects the during arc welding on the unit.
generator from the mains when the mains supply is restored. 11 Support the towbar and the axle(s) securely if working underneath the
26 Never remove the cover of the output terminals during operation. unit or when removing a wheel. Do not rely on jacks.
Before connecting or disconnecting wires, switch off the load and the 12 Do not remove any of, or tamper with, the sound-damping material.
circuit breakers, stop the machine and make sure that the machine Keep the material free of dirt and liquids such as fuel, oil and cleansing
- 11 -
0.6 TOOL APPLICATIONS SAFETY
Apply the proper tool for each job. With the knowledge of correct tool use
and knowing the limitations of tools, along with some common sense,
many accidents can be prevented.
Special service tools are available for specific jobs and should be used
when recommended. The use of these tools will save time and prevent
damage to parts.
- 12 -
ORDERING SPARE PARTS
- 13 -
ORDERING SPARE PARTS
- 14 -
ORDERING SPARE PARTS
- 15 -
ORDERING SPARE PARTS
- 16 -
- 17 -
SERVICE PAK
- 18 -
SERVICE PAK
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
- 19 -
ENGINE OIL - PAROIL 5W40
- 20 -
ENGINE OIL - PAROIL 15W40
- 21 -
ENGINE COOLANT - PARCOOL EG
- 22 -
ENGINE AND ACCESSORIES - STANDARD
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
20 1626 0840 81 CORNER CUBICLE ASSY 1 135 1626 2310 81 DOOR LEFT (PLAIN) 1
(For details see page 40) (For details see page 51)
25 1619 2766 00 HEX. HEAD SCREW 8 140 1626 2317 81 DOOR RH (AIR INLET) 1
30 0216 1324 03 HEX SOCK. SCREW 2 (For details see page 54)
32 1202 6584 00 SEAL AR 145 1604 2206 00 HOLDER (DOCUMENT) 1
33 1604 4318 00 SEAL AR 150 1615 5556 00 RIVET 2
34 1613 3672 00 CAP 2 155 1626 2405 81 DOOR LH (AIR INLET) 1
35 1626 2326 81 BAFFLE ASSY(AIR INLET) 1 (For details see page 56)
(For details see page 55) 160 1626 2316 81 DOOR CUBICLE 1
40 1619 2766 00 HEX. HEAD SCREW 10 (For details see page 53)
45 1626 1728 81 PANEL ASSY. FUEL FUNNEL 1 165 1626 0879 81 ROOF ALTERNATOR 1
(For details see page 43) (For details see page 41)
50 1619 2766 00 HEX. HEAD SCREW 3 170 1619 2766 00 HEX. HEAD SCREW 4
55 0216 1324 03 HEX SOCK. SCREW 2 172 1626 2298 00 COVER 1
57 1604 4318 00 SEAL AR 173 0129 3172 01 BLIND RIVET 4
60 1626 1966 81 BEAM ASSY LEFT (LIFTING) 1 175 1626 1736 81 ROOF ENGINE 1
(For details see page 47) (For details see page 46)
61 1626 3026 00 SUPPORT 1 180 1619 2766 00 HEX. HEAD SCREW 4
62 1619 2766 00 HEX. HEAD SCREW 1 185 1615 7057 00 SEAL AR
63 0216 1324 03 HEX SOCK. SCREW 1 190 0017 9861 53 PLASTIC BAG 1
64 1613 3672 00 CAP 2 195 1615 7271 00 KEY 2
65 0147 1403 03 HEX. HEAD SCREW 3 200 1088 1301 03 CABLE STRIP 1
70 0301 2358 00 PLAIN WASHER 3
75 1626 1966 91 BEAM ASSY RIGHT (LIFTING) 1
(For details see page 48)
80 0147 1403 03 HEX. HEAD SCREW 3
85 0301 2358 00 PLAIN WASHER 3
90 1626 0842 00 BEAM 1
95 0147 1403 03 HEX. HEAD SCREW 8
100 0301 2358 00 PLAIN WASHER 8
105 1626 1729 81 CORNER ASSY. RIGHT 1
(For details see page 44)
110 1619 2766 00 HEX. HEAD SCREW 6
112 1613 3672 00 CAP 2
115 1626 1729 91 CORNER ASSY. LEFT 1
(For details see page 45)
120 1619 2766 00 HEX. HEAD SCREW 6
122 1613 3672 00 CAP 2
125 1626 2314 80 PANEL 1
(For details see page 52)
130 1619 2766 00 HEX. HEAD SCREW 6
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
DIN EYE LT
20 1615 8944 01 EYE 1
NATO EYE LT
20 1615 8946 01 EYE 1
BALL COUPLING LT
20 1615 8945 01 EYE 1
- 62 -
TOWING EYE - AFR EYE LT, ITA EYE LT - OPTIONS
AFR EYE LT
20 1604 7319 00 EYE 1
ITA EYE LT
20 1604 7440 00 EYE 1
- 63 -
BATTERY CHARGER - OPTIONS
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
16A CEE
20 1900 1038 57 SOCKET 16A CEE EARTH 1
A546 1089 0662 11 SOCKET OUTLET 1
- 76 -
TERMINAL BOARD - WITH SOCKETS 63A-32A-16A - OPTIONS