Date : 22-May-15

Loads Input Calculation for SpaceGass

Revision : A
Project : DED of Grain Bulk Storage Location / Area : Cigading - Banten
Client : PT Pelindo Banten Document No. :

C - 100 & 110

3.1 DEAD LOADS
3.1.1 STRUCTURE SELF WEIGHT DEAD LOAD (Load Case 1)
Feeder Fines Chute
Earthquake loads for the structure and equipment are applied with the aid of a spreadsheet\macro.
Structure self weight entered as self weight load case in Spacegass

3.1.2 STRUCTURAL DEAD LOADS (Load Case 2)

General Flooring
Grating - F325 = 27 kg/m2
Galvinising increase weight by 16%

Handrailing (including kickplate)

Stanchions at 1.5 m crs
at 3.56 kg/m
Top Rail 3.79 kg/m
Bottom Rail 2.93 kg/m
kickplate 1,470 8 mm
92 kg/m

Total handrail 101.9 kg/m

Assume beams at 1.47 m crs

There are 2 cases

1) beams at edge of floor with handrailing
124.9 kg/m
1.23 kN/m

2) beam internal on the floor without handrailing

46.0 kg/m
0.45 kN/m

Floor dead load use 1.23 kN/m typ

1.80 kN - per 1.47 mtr

3.1.3 MECHANICAL DEAD LOADS (Load Case 3)

Items marked '*' are yet to be confirmed with vendor data

Pulleys
Drive pulley * 20.84 kN
Non-drive pulley * 12.31 kN
Take-up
Gravity take-up mass
as shown on drawings 15.30 T (p.3 of Helix calcs-1)
+ site make-up allowance 20% 30.0 kN
+ dynamic allowance 25% 45.0 kN

Design gravity take-up mass 225 kN

Conveyors

Material density 850 kg/m3

Carry idler centres 1,200 mm
Return idler centres 3,000 mm

Conveyor belt width 1,200 mm

Stringers and posts allow (per side) 30 kg/m
Return idler mass 27.6 kg/m
Carry idler mass 43.7 kg/m
Belt mass per strand 21.7 kg/m
Dead load for beam - return belt only 0.446 kN/m
Dead load for beam - carry belt only 0.58 kN/m
Total 1.03 kN/m
Dead load for beam - total 0.73 kN/m

Dead load for beam - total 2.19 kN @ 1.47 mtr

3.0 Loading
Revision 0 1 November 2011 Page 1 of 4
Z:\702 ONGOING PROJECT\40059_DED of Grain Bulk Storage and Conveying Facility Port of Banten\06 Working Space\Struc Report\00. Load Input\01. Conveyor Loads_CV100 & 110 Print Date: 23/05/2015
 Date : 22-May-15
Loads Input Calculation for SpaceGass
Revision : A
Project : DED of Grain Bulk Storage Location / Area : Cigading - Banten
Client : PT Pelindo Banten Document No. :

C - 100 & 110

3.2 FLOORS & SERVICES
3.2.1 FLOOR LIVE LOAD (Load Case 11)

General floor loading 3.0 kPa

Live load for internal beam 4.41 kN/m

Live load for external beam 2.21 kN/m

3.2.2 SERVICES LIVE LOAD (Load Case 16)

Applied as Floor live Load

Floor loading 0.15 kPa

Service load for internal beam 0.22 kN/m

Service load for external beam 0.11 kN/m

Combined LC 11+ LC 16 Live load for internal beam 4.6 kN/m

Live load for external beam 2.3 kN/m

Live load for external beam 3.40 kN @ 1.47 mtr

3.3 BIN & MATERIAL GRAVITY LOADS (BB)

3.3.1 CONVEYOR MATERIAL - NORMAL OPERATING (Load Case 21)

Belt width 1,200 mm

Material load 87 kg/m Dynamic L.F. 1.5

Material load per stringer 0.64 kN/m

Material load per stringer 1.93 kN @ 1.47 mtr

3.3.2 CONVEYOR MATERIAL - FLOODED BELT (Load Case 22)

Belt width 1,200 mm

Material load 185 kg/m Dynamic L.F. 1.5

Flooded belt load per stringer 1.36 kN/m

Material load per stringer 4.08 kN @ 1.47 mtr

3.0 Loading
Revision 0 1 November 2011 Page 2 of 4
Z:\702 ONGOING PROJECT\40059_DED of Grain Bulk Storage and Conveying Facility Port of Banten\06 Working Space\Struc Report\00. Load Input\01. Conveyor Loads_CV100 & 110 Print Date: 23/05/2015
 Date : 22-May-15
Loads Input Calculation for SpaceGass
Revision : A
Project : DED of Grain Bulk Storage Location / Area : Cigading - Banten
Client : PT Pelindo Banten Document No. :

C - 100 & 110

3.4 EQUIPMENT FORCES
3.4.1 BELT TENSION - NORMAL OPERATING CONDITION (Load Case 41)

As per the attached data supplied by mechanical engineer

operating T1 91.66 kN (p.3 of Helix calcs 1)
operating T2 at drive 73.77 kN (p.3 of Helix calcs 1)
operating T2 at take-up 75.02 kN (p.3 of Helix calcs 1)
drive pulley diameter 824 mm (p.30 of Helix calcs 1)

Allowing for site increase to take-up mass (+20%)

T1 (op) 60.8 kN
T2 (op) at drive 51.9 kN
T2 (op) at take-up 75.0 kN
Half of these loads have been applied to each side of the frames.

Torque arm reactions

Distance between torque T1 op

arm and pulley 2,500 mm top
operating torque, top 7 kN.m T2 op

Push/pull reaction at torque arm and pulley 2.9 kN

3.4.2 BELT TENSION START-UP CONDITION (Load Case 42)

As per the attached data supplied by mechanical engineer

start-up T1 105.89 kN (p.3 of Helix calcs 1)
start-up T2 at drive 73.87 kN (p.3 of Helix calcs 1)
start-up T2 at take-up 75.02 kN (p.3 of Helix calcs 1)
drive pulley diameter 824 mm (p.28 of Helix calcs 1)

Allowing for site increase to take-up mass

T1 (st) 68.0 kN
T2 (st) at drive 51.9 kN
T2 (st) at take-up 75.0 kN
Half of these loads have been applied to each side of the frames.

Torque arm reactions

T1 st
Distance between torque tst
arm and pulley 2,500 mm T2 st
start-up torque, tst 13 kN.m

Push/pull reaction at torque arm and pulley 5.3 kN

3.4.3 BELT TENSION NON-RUNNING CONDITION (Load Case 43)

Take up tower mass 15.3 t

Allowing for site increase to take-up mass

T1 (no) & T2 (no) at drive 90.1 kN
T2 (no) at take-up 112.6 kN
Half of these loads have been applied to each side of the frames.

3.0 Loading
Revision 0 1 November 2011 Page 3 of 4
Z:\702 ONGOING PROJECT\40059_DED of Grain Bulk Storage and Conveying Facility Port of Banten\06 Working Space\Struc Report\00. Load Input\01. Conveyor Loads_CV100 & 110 Print Date: 23/05/2015
 Date : 22-May-15
Loads Input Calculation for SpaceGass
Revision : A
Project : DED of Grain Bulk Storage Location / Area : Cigading - Banten
Client : PT Pelindo Banten Document No. :

C - 100 & 110

3.4.4 BELT TENSION MOTOR PEAK TORQUE (MPT) CONDITION (Load Case 44)

As per the design cirteria, Motor Torque at MPT = 3 * Motor Torque at operating
(unless otherwise advised by mechanical engineer)
MPT T1 = 3 * T1(op) - 2 * T2(op)
MPT T1 = 127.44 kN
MPT T2 at drive 73.87 kN
MPT T2 at take-up 75.02 kN
drive pulley diameter 824 mm

Allowing for site increase to take-up mass

T1 (st) 78.7 kN
T2 (st) at drive 51.9 kN
T2 (st) at take-up 75.0 kN
Half of these loads half been applied to each side of the frames.

Torque arm reactions

T1 MPT
Distance between torque tmpt
arm and pulley 2,500 mm T2 MPT
MPT torque, tmpt 22 kNm

Push/pull reaction at torque arm and pulley 8.8 kN

3.5 WIND LOADS (CASE 65)

Region A4
Terrain Category 2
Structure Importance Level 2
Limit State Wind Speed (Vr) 45 m/s
Serviceability Wind Speed (Vs) 37 m/s
Operating Wind Speed (Vo) 28 m/s Project Requirement

Operating Wind Pressure (Wo) = 0.387 ULS Wind Pressure (Wu)

Serviceability Wind Pressure (Ws) = 0.676 ULS Wind Pressure (Wu)

3.0 Loading
Revision 0 1 November 2011 Page 4 of 4
Z:\702 ONGOING PROJECT\40059_DED of Grain Bulk Storage and Conveying Facility Port of Banten\06 Working Space\Struc Report\00. Load Input\01. Conveyor Loads_CV100 & 110 Print Date: 23/05/2015