08 Havlicek Synerma Abaqus-And-Addons

18.04.
2013
Abaqus and Add-ons

Semin Modelica, 2013-04-12
Frantiek Havledk
Systmes
Synerma, Authorized Simulia Support Center

3DS.COM Dassault
3DS.COM/SIMULIA Systmes
Dassault
have a better way of CAD data transfer,

will we be able to save time and cost?
3DS.COM/SIMULIA Dassault Systmes
CAD model during Designing CAD data before simulation
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18.04.2013
have a robust nonlinear simulation tool,

will we be able stop making assumption and perform realistic simulations?
Jenga
Awesome contact functionality

Advanced joining techniques (adhesives, delamination)
Wipe dispensing
Stent deployment
Large material model database, linear/nonlinear
Large deformation with changing contact conditions
have a tool that provides fast and accurate simulation results,

will we be able to reduce physical testing and cost?
Predictive Crashworthiness Simulation in a Virtual Design Process

without Hardware Testing,
BMW Group; SIMULIA Customer Conference, May 2010
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had one tool to model all the physics in a simulation,

wouldnt that help us make better products?
Courtesy of TAKATA
Front-load washing Side curtain airbag deployment

Tire rolling on a road with water buildup
machine
Overview
Introduction
Abaqus/CAE
Abaqus Analysis Products
Add-Ons
Associative Interfaces
Abaqus Topology Optimization Module (ATOM)
Composites Model for Abaqus (CMA)
CZone for Abaqus (CZA)
Summary
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Introduction
Introduction
Abaqus analysis products
Abaqus/Standard, /Explicit & /CFD
Family of mostly nonlinear engineering capabilities
Designed for production use
Mathematical basis is the finite element method

A short history
Birth: 1978
Explicit: 1992
Abaqus 6.1: 2000
Target users
Design engineers
Methods developers
Researchers
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Introduction
Abaqus/CAE
Abaqus/CAE stands for:
Complete Abaqus Environment
Not a simplified interface
A short history
Birth: 1999
Evolution: 2000-2003
Windows native: 2004
Aggressive development: 2005+
Target users
Dedicated Abaqus analysts
Advanced design engineers
Introduction
How does it all fit together?
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Introduction
Solutions for the entire range of industries
Consumer Packaged High Tech Life Sciences Aerospace & Defense
Goods - Thermal Cycling of Solder - Tissue Modeling - Avionics
- Plastic and Glass Forming Joints - Surgical Equipment - Landing Gear
- Conveyor Systems - Drop Testing - Stents - Aerostructures
- Container Drop - Vibration Analysis - Drug Delivery - Aeroengines
- Pressure Analysis - Semiconductors - Orthopedics - Composites

- Thermal Analysis - Circuit Boards - Medical Packaging - Defense Systems
- Bottle Sealing - Hand-held Devices - Space Systems
- Adhesives - Computers & Peripherals
Automotive & Industrial Equipment Energy Architecture &

Transportation - Nonlinear Stress Analysis - Wave Loading on Rigs and Construction
- Chassis & Body - Thermal Analysis Pipelines - Earthquake loading
- Tires - Cyclic Loading - Piping and Pressure - Structural integrity Due to Fire
- Interiors - Flexible Multibody Vessels - Concrete analysis
- Crashworthiness Dynamics - Thermal Analysis - Soil-pore Interaction
- Brake Systems - Soil-Structure - Blast loading - Failure Limits
- Powertrain Interaction - Drop or Impact
- Electronics
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Abaqus/CAE
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Abaqus/CAE
Market-leading support of Abaqus functionality
Comprehensive support for elements & materials
Fracture and debonding analysis
Composites
Rebar (reinforcement)
Contact modeling
Gaskets and pre-tensioned bolts
Submodeling
Adaptive remeshing
Connectors for mechanism analysis
And much more . . .
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Abaqus/CAE
Modern graphical interface
Modular & well organized
Easy to learn & use
Object-action paradigm
Model Tree
Customizable toolbars
CAD-compatible
view manipulation
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Abaqus/CAE
Geometry & Optimization
Create moderately complex geometry Bone geometry
imported from STL
Associative CAD interfaces preserve analysis attributes when geometry changes file
Support for neutral geometry formats including IGES, STEP, VDA & STL
Complete set of geometry repair tools

Import Nastran .bdf and Ansys .cdb files
ATOM allows topology and shape optimization from withinSolidworks
Abaqus/CAEAI
Also available for CATIA V5 and Pro/Engineer
Geometry repair
Topology optimization toolset
Shape optimization Solidworks Abaqus/CAE
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Abaqus/CAE Mesh-to-geometry
Powerful & flexible meshing

Fast, automatic free meshing
Semi-automatic hex meshing
Abstract away unimportant features using virtual topology
Boundary Layer Meshing for CFD analysis

Tools to create geometry from mesh
Automatic free mesh Automatic virtual topology removes

Semi-automatic hex meshes
step-like feature
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Abaqus/CAE
Preferred tool for visualizing Abaqus results
High performance for large models
Automatic color coding
Transparency
View cuts
Animations (Courtesy of AVL List GmbH)
Probing
XY plotting
Path plots
Much more . . .
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Abaqus/CAE
Powerful extensibility & customization
Automate repetitive tasks with macros
Create vertical applications for deployment of sophisticated workflows
Open-standard Python scripting language

Drag-and-drop GUI builder Vertical application
Custom postprocessing tool Macro-manager and scripting language
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Abaqus/Standard
Based on implicit solution techniques Shaft seal insertion
Intended for static and structural dynamic events Tire noise
Linear or nonlinear behavior
Wide range of multi-physics procedures:

Static stress/displacement
Dynamic stress/displacement
Mode-based linear dynamics
Clip insertion Electrical fuse heating Solder joint fatigue
Heat transfer
Coupled temperature/displacement
Coupled thermal/electrical
Acoustics
Pore fluid flow
More . . .
Earthen dam Bicycle frame stress Gasket sealing
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Abaqus/Explicit
Based on explicit time integration Blast loading
Intended for high-speed transient dynamic events Metal rolling
Also suited for highly nonlinear quasi-static events
Range of solution procedures:

Stress/displacement
Thermal stress
Energy absorption Deep drawing Bottle drop
Acoustic-structural coupling
Coupled Eulerian-Lagrangian (CEL)
Smooth Particle Method (SPH)
Ballistic impact Blow molding Bottle conveying

system
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Easy-to-use general contact
Concise whole-model contact definition
Accounts for large relative motion & friction
Not based on initial proximity

Robust numerical formulations Courtesy of Alcan Mass
Transportation Systems, Zrich
Minimal need for user intervention
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Extensive selection of materials
Metals, rubbers, and composites Cast iron plasticity Human tissue
Linear/nonlinear elasticity and plasticity
Isotropic or anisotropic
Rate and temperature dependence

Additional materials include:
Soils and rocks Bulk failure Viscoelastic rubber Viscous paste
Concrete and ceramics Test Simulation

Pastes and polymers
Damage & failure modeling
Sheet failure Reinforced concrete Soil & rock
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Fracture & crack propagation
Mesh-independent crack modeling with XFEM
Test
Virtual Crack Closure Technique (VCCT)
Cohesive elements
Simulation
Bone fracture in sports injury Pulling tool Modeling debonding in a T-joint w/ VCCT
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Abaqus Analysis Products BEAM TRANSLATOR
Comprehensive connector library WELD HINGE
Model rigid and deformable mechanisms

UJOINT CVJOINT
Accurately idealize complicated connections
Restricts range of motion with locks & stops
CYLINDRICAL BUSHING
Sophisticated behaviors such as friction, damping, elasticity, Sampling of connection

types
plasticity, damage
Building block approach
Landing gear mechanism w/

Flap mechanism Spotwelds w/ failure deformable parts
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Modern large-scale linear dynamics
High-performance Lanczos & AMS eigensolvers
Time & frequency domain procedures Natural frequency of a turbocharger impeller
Random response & response spectrum

Integrated with nonlinear procedures Test Simulation
Mountinag Holes
Response of radio bracket subject

to random vibrations Crack High stress location
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Tightly integrated CFD
Targeted towards structural engineers
Incompressible transient or steady flows Temperature contours
Turbulent or laminar flows

Conjugate heat transfer
Fluid-structure interaction
Electronics cooling
Exhaust Manifold Temperature Isosurfaces
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Tightly integrated EMAG as part of Abaqus/Standard
Induction Heating
Targeted towards structural engineers Time Harmonic Eddy Current analysis
Induction Forming
Electromagnetics Procedures Time Transient Eddy
Current analysis
Time harmonic eddy current analysis
Time transient eddy current analysis Ink Jet

Piezoelectric analysis
Electrostatic Procedures
Piezoelectric analysis
Steady Electrical Conduction Procedures
Coupled Thermal-Electrical Analysis
Fully Coupled Thermal-Electrical-Structural Analysis

Spot Weld
Magnetostatic Procedures Fully CoupledThermal-Electrical-
Solenoid Valve
Structural analysis
Magnetostatic
Magnetostatic analysis analysis
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Industry leading solver performance
Parallel processing on low-cost cluster hardware
Jobs can be run parallel up to 128 cores with attractive licensing models.
9.4M DoF powertrain model
GPU acceleration works with SMP & DMP and using multiple GPUs. (Courtesy Dana Holding Corp.)
Key solver technologies:

Direct sparse solver
Abaqus 6.12 Multi GPU Execution 24
core 2 host, 48 GB memory per host
2
Speed up vs. CPU only

Iterative solver 1.8 1 GPU/Host
AMS eigensolver
2 GPUS/Host
1.6
1.4
Domain decomposition explicit solver 1.2
A benchmark of three different models, ranging from
1 5 to 9 million DOF, shows a decrease in overall cost
1.5 1.5 3.0 3.4 3.8 and runtime as the number of cores increases.
Number of Equations (millions)
Domain decomposition of a car

29 crash model

Upcoming highlight in 6.13: Discrete element method (DEM)
New method for analysis of non-continuous media
Handling of granular materials
Agriculture, pharmaceutical, oil and gas, mining
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Upcoming highlight in 6.13: Multi-level adaptive mesh refinement for CEL
Cylinder dropping into water
Contact criteria Volume fraction criteria
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Abaqus/CFD
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Abaqus/CFD
Abaqus/CFD is the computational fluid dynamics (CFD)
analysis capability offered in the Abaqus product suite to
perform flow analysis
CFD solution in an integrated FEA-CFD multiphysics

framework
Supported in Abaqus/CAE
Enables native FSI capability
Abaqus/CFD couples with Abaqus/Standard and
Abaqus/Explicit through co-simulation engine
Significantly expands the set of FSI applications that
SIMULIA can address independently
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Abaqus/CFD
Incompressible, pressure-based flow solver
Transient (time-accurate) method
Energy equation for thermal analysis
Buoyancy driven flows (natural convection)
Iterative solvers for momentum, pressure and

transport equations
Steady-State solver (6.13)
Turbulence models
Fluid material properties
CFD-specific diagnostics and output quantities
Arbitrary Lagrangian-Eulerian (ALE) capability for
moving deforming mesh problems
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Fluid-Structure Interaction
Coupling with Abaqus/Standard & Abaqus/Explicit is provided through
the Co-Simulation Engine (CSE)
Enables Fluid-Structure Interaction (FSI) and Conjugate Heat Transfer (CHT) applications
Physics-based conservative mapping techniques are applied on the coupling interface
The CSE operates in the background and is largely transparent to the user
Abaqus/CFD
Structural Solver Fluid Solver

M f V f A f (V f )V f K f V f C f p f F f t
M s U s Cs U s K s U s Fs t
K f p f CTf V f
U s ux

uy uz
V f vx vz
T
vy
Abaqus/Standard
Abaqus/Explicit
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Target Applications
Automotive Power/gas Electronics Industrials Medical

Engine, exhaust manifold, Pipelines, risers Cooling of electronic Flow limiters Heart valves
cooling jackets Heat exchangers (nuclear components Seals Blood flow
Hydraulic engine mounts power) Manufacturing of integrated Valves
Disc brake system circuits Heat exchangers
ABS, shock absorbers
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3DS.COM/SIMULIA Dassault Systmes 3DS.COM/SIMULIA Dassault Systmes
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Add - Ons
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Import parts and assemblies into Abaqus/CAE
Automatic: Both CAD and Abaqus/CAE running, one mouse click
Manual: Export with CAD to saved file, import with Abaqus/CAE
Direct transfer instead of .igs or .stp files minimizes loss of CAD data and
resulting repair work
No need to re-do analysis features

Available for:
CATIA V5 (bi-directional)
SolidWorks
Pro/Engineer (bi-directional)
NX (Parasolid translator sold by SIMULIA, associative interface sold by Elysium)
Bi-directional interfaces allow for geometry parameter updates from within
Abaqus/CAE
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Features CATIA SolidWorks Pro/Engineer
Automatic Associative Import (Parts & Assembly)
Manual Associative Import (Parts & Assembly)

Direct Non-Associative Import (Parts & Assembly)
Import Sets or Publications
Import Material definitions
Bi-directional parameter update
Programming interface for parameter update
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SIMULIAs design exploration and optimization tools
Six Sigma
Test Data Match Taguchi RD
ATOM Isight
Topology optimization Optimization

Shape optimization Monte Carlo
DOE
Exploration
ATOM Isight
Tuned for topology and shape optimization General purpose design exploration and optimization
package
Non-parametric Parametric
Can handle a very large number of design Meant for small number of design variables
variables (about 100000 to 1000000) (about 10 to 100)
Single objective optimization Multi-objective, multi-discipline optimizations possible
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Launched with 6.11
Embedded within Abaqus/CAE
Real world design
Parts and Assemblies

Nonlinear (contact, materials, large displacement)
Manufacturing restrictions
Export results to CAD
Shape Optimization
Topology Optimization (morphs surface)
(removes volume)
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Example: Pull lever on a press is redesigned to retain stiffness at reduced mass
Initial volume Validate
FEA model Design

Proposal
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Example: Shape optimization reduces peak stress by 25%
Small variations can lead to large changes in the objective
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Benefits
Provides advanced capabilities for nonlinear structural optimization
Shortens design cycles and enables faster time-to-market
Provides engineers and product designers with:

Manufacturable designs which meet their structural needs
Improved design performance
Reduces costs associated with mass
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Composites Modeler for Abaqus (CMA)

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Runs as a module of Abaqus/CAE
Determines the flat pattern needed
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Simulayt technology for design, analysis and manufacture of composite structures
.Layup
Composites
Advanced Fiber Modeler (CMA)
Modeler (AFM) Composites Link
CATIA Design Abaqus Analysis
Composites Manufacture
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Composite crush refers to disintegration and
loss of material integrity due to impulsive
compression loads.
When a composite material crushes in a

stable fashion, very large amounts of energy
are dissipated.
CZA is an add-on capability to Abaqus/Explicit
that allows modeling of crush behavior in
composite structures subjected to impact.
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Technology developed by Engenuity Ltd. and
integrated into Abaqus
CZA addresses crushing failure at crush front.
Recognizes crush stress as distinctive

mechanical property
Can vary from one type of composite to another
Can be calibrated using material coupon tests
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3DS.COM/SIMULIA Dassault Systmes 3DS.COM/SIMULIA Dassault Systmes
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Summary
Crush
Fracture
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Summary
Realistic simulation for all industries
Linear & nonlinear behavior
Sophisticated contact & material modeling
Advanced composite crush capability available
High-performance solvers
Abaqus/CAE
Modern, easy-to-use interface
Integration with popular CAD packages
Comprehensive support for Abaqus functionality
Optimization module available
Advanced composite modeling capability available
Extensive customization capabilities
Single solution for all analysis needs
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18.04.

Abaqus and Add-ons

Synerma, Authorized Simulia Support Center

have a better way of CAD data transfer,

CAD model during Designing CAD data before simulation

have a robust nonlinear simulation tool,

Awesome contact functionality

have a tool that provides fast and accurate simulation results,

Predictive Crashworthiness Simulation in a Virtual Design Process

had one tool to model all the physics in a simulation,

Front-load washing Side curtain airbag deployment

Mathematical basis is the finite element method

- Pressure Analysis - Semiconductors - Orthopedics - Composites

Automotive & Industrial Equipment Energy Architecture &

Complete set of geometry repair tools

Shape optimization Solidworks Abaqus/CAE

Powerful & flexible meshing

Boundary Layer Meshing for CFD analysis

Automatic free mesh Automatic virtual topology removes

Open-standard Python scripting language

Custom postprocessing tool Macro-manager and scripting language

Abaqus Analysis Products

Abaqus Analysis Products

Wide range of multi-physics procedures:

Abaqus Analysis Products

Range of solution procedures:

Ballistic impact Blow molding Bottle conveying

Abaqus Analysis Products

Not based on initial proximity

Minimal need for user intervention

Abaqus Analysis Products

Rate and temperature dependence

Concrete and ceramics Test Simulation

Sheet failure Reinforced concrete Soil & rock

Abaqus Analysis Products

Abaqus Analysis Products BEAM TRANSLATOR

Comprehensive connector library WELD HINGE

Model rigid and deformable mechanisms

Sophisticated behaviors such as friction, damping, elasticity, Sampling of connection

Landing gear mechanism w/

Abaqus Analysis Products

Random response & response spectrum

Response of radio bracket subject

Abaqus Analysis Products

Turbulent or laminar flows

Exhaust Manifold Temperature Isosurfaces

Abaqus Analysis Products

Time harmonic eddy current analysis

Time transient eddy current analysis Ink Jet

Steady Electrical Conduction Procedures

Coupled Thermal-Electrical Analysis

Fully Coupled Thermal-Electrical-Structural Analysis

Abaqus Analysis Products

Key solver technologies:

Speed up vs. CPU only

Domain decomposition of a car

Abaqus Analysis Products

Abaqus Analysis Products

Contact criteria Volume fraction criteria

CFD solution in an integrated FEA-CFD multiphysics

Iterative solvers for momentum, pressure and

Structural Solver Fluid Solver

Automotive Power/gas Electronics Industrials Medical

No need to re-do analysis features