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contents
PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Introduction.1
introduction
Limitation of Liability
This manual has been compiled by Vinidex Pty
Limited (the Company) to promote better
understanding of the technical aspects of the
Companys products to assist users in obtaining
from them the best possible performance.
The manual is supplied subject to
acknowledgement of the following conditions:
The manual is protected by Copyright and may
not be copied or reproduced in any form or by
any means in whole or in part without prior
consent in writing by the Company.
Product specifications, usage data and advisory
information may change from time to time with
advances in research and field experience. The
Company reserves the right to make such
changes at any time without notice.
Correct usage of the Companys products
involves engineering judgements which cannot
be properly made without full knowledge of all
the conditions pertaining to each specific
installation. The Company expressly disclaims
all and any liability to any person whether
supplied with this publication or not in respect
of anything and of the consequences of anything
done or omitted to be done by any such person
in reliance whether whole or partial upon the
whole or any part of the contents of this
publication.
No offer to trade, nor any conditions of trading,
are expressed or implied by the issue of content
of this manual. Nothing herein shall override the
Companys Conditions of Sale, which may be
obtained from the Registered Office or any Sales
Office of the Company.
This manual is and shall remain the property of
the Company, and shall be surrendered on
demand to the Company.
Information supplied in this manual does not
override a job specification, where such conflict
arises, consult the authority supervising the job.
Introduction.2 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
introduction
Vinidex
the Company
Vinidex Pty Limited is Australias leading
manufacturer of thermoplastic pipe and
fittings systems.
Vinidex manufactures and distributes
plastic piping systems used in the
transportation of fluids, energy and data
for infrastructure development,
agriculture, mining and building.
From its modest beginnings in Sydney in
1960, the company has experienced
dynamic growth. The company now has
factories and distribution centres located
in Sydney, Melbourne, Brisbane,
Townsville, Launceston, Perth, Adelaide,
Darwin and Mildura and a significant
presence in the Asia-Pacific Rim, with
operations in China and Hong Kong.
The first 15 years saw Vinidex establish The 1990s saw a consolidation of
Quality Policy
technical and market leadership in the Vinidexs position as a leading supplier
Vinidex manufactures and
manufacture and supply of PVC piping of pipeline systems. This was largely due
distributes plastic piping systems
systems. Regular evaluations of market to the performance and acceptance of used in the transportation of fluids,
trends, customer requirements and PVC and polyethylene pipes for a wide energy and data for infrastructure
overseas developments provided the variety of uses enabling the company to development, agriculture, mining and
insight into the potential for polyethylene successfully challenge other piping building.
pipe, particularly in the rural and mining materials such as metals, earthenware, Vinidex is committed to ensuring its
industries. Strategic company concrete and fibre cement. products and services always meet
acquisitions from 1988 to 1990 brought Vinidex pipe and fitting systems are used its customers expectations and
technical expertise and the capacity to in a broad cross-section of markets in needs, and when relevant always
manufacture polyethylene pipes to fields which include: conform to Australian and
1 metre diameter. International Standards.
Mining and industrial
Vinidex will maintain strong trading
Water, wastewater and drainage partnerships with its customers and
Irrigation suppliers and help them meet future
needs in order to develop common
Plumbing
business.
Gas
Vinidex is committed to ISO 9000
Communications Quality Management Systems and
Electrical continuous improvement throughout
the company.
Power
PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Introduction.3
introduction
Product
Background
Worldwide Use
potable water and natural gas
Polyethylene (PE) materials were reticulation by gas and water utilities
initially introduced in the UK in 1933 throughout Australia.
and have progressively been used in
Subsequent developments at Standards
the pipeline industry since the late
Australia resulted in the progressive
1930s.
development of Standard Specifications
The physical properties of the PE for PE compounds, PE gas pipes, PE
materials have been continually fittings, irrigation systems, drainage,
upgraded with improvements in sewer and PE pipeline system
crack propagation resistance, installation guidelines.
increased hydrostatic pressure
Recently, significant PE polymer
resistance, ductility and elevated
developments have led to review of
temperature resistance resulting
these specifications, culminating in the
from developments in the methods
publication of the 1997 PE Standards
of polymerisation. These
AS/NZS 4130 PE Pipes and AS/NZS
developments have resulted in
4131 PE Compounds.
increased applications of PE in the
These Standards have introduced the
pipeline industry in such areas as
latest International developments and
gas reticulation, water supply,
terminologies, and also provided
mining slurries, irrigation, sewer
uniform specifications throughout
and general industrial applications.
Australasia.
The engineering application basis
and excellent chemical reagent Polymer developments have resulted in
for the use of PE pipes in Europe was
resistance have resulted in PE pipeline PE80B materials, which have improved
provided by the German Standard DIN
systems being routinely specified and ductility and thermal stability, plus
8074 developed in 1960, and in the UK
used in a wide range of applications in PE100 materials for use in large
by the British Standards Institution BS
pipe sizes up to 1600 mm diameter. diameter and high pressure applications
3284 for cold water service applications
for gas and water distribution.
developed in 1967. Progressive Australian Use
developments have followed European Large diameter PE pipelines have now
PE pipe extrusion commenced in become the preferred solution in many
standards throughout Europe, North
Australia in the mid 1950s where small applications where the unique properties
America and Asia, with the development
diameter pipes were used in irrigation, of PE provides the most cost effective
of International Standards Organisation
rural and industrial applications. solution.
and National Specifications.
The Australian Standards for PE pressure Vinidex provide Australia wide
The well recognised attributes of high
pipes were initially developed as ASK119 manufacturing and supply services for
impact resistance, ease of installation,
in 1962, and progressively improved and PE pipeline systems in a wide range of
flexibility, smooth hydraulic flow
metricated as AS1159 PE Pipes for end use applications for pipes up to
characteristics, high abrasion resistance,
Pressure Applications in 1972 to include 1000 mm diameter.
1000mm diameter. These specifications
provided the engineering basis for the
approval and use of PE as approved
pipeline materials in such applications as
Introduction.4 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
introduction
Pipe Extrusion retention of the physical properties of the with the speed of the extruder output
Vinidex PE pipes are extruded using PE materials. using closed loop process controllers, to
sophisticated, highly controlled Once the molten PE pipe form leaves the minimise built in stress in the pipe.
manufacturing processes and die, it enters the sizing system (5), where The pipe information of size, material,
technologies. it is initially cooled to the required class, and batch data required by
The PE raw materials used in extrusion dimensions. This is performed using an Australian Standards, or by specific
are compounded into pelletised form external vacuum pressure system where client specification, is then marked on
containing precise amounts of polymer, the pipe surfaces are cooled with the pipe by an in-line printer (8) to
lubricants, stabilisers, antioxidants and refrigerated water sprays whilst in provide continuous branding at specified
pigments for the specific end product contact with precision machined sizing intervals.
application. sleeves. The initially cooled pipe is then The completed pipe is then cut to
The PE compound (1) is preheated to progressively passed through a series of standard or required length by an in-line
remove moisture and volatiles and is water spray cooling tanks (6) to reduce saw (9), and then packed into stillages,
conveyed into the extruder by a the PE material to ambient temperature, or for large diameter pipes stored (10).
controlled rate feeder (2). and to finalise the pipe dimensions. Small diameter pipes are either cut to
The extruder (3), consists of a single As the pipe passes along the extrusion standard length, or coiled (11), and the
screw configuration which melts and line, it is pulled along at a constant speed finished coils are strapped in standard
conveys the PE material along the length using a caterpillar track haul off (7). This coil sizes.
of the extruder barrel. The design of the haul off speed is closely co-ordinated
extruder barrel/screw is complex and
takes into account the properties of the
Figure 1.1 Typical Pipe Extrusion Line
various types of PE material grades used
in pipe applications. Various zones exist
along the length of the screw and act to
1 2 3
melt, mix, de-gas and compress the PE
compound. External electrical heater
bands along the barrel, together with the
frictional heat generated as the PE
material passes through the gaps Raw Material Batching Extruder
PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Introduction.5
introduction
Fittings
Fittings used with Vinidex PE pipe
systems depend on the diameter and the
end use application of the pipes. Small
diameter pipes may use compression
jointing systems made from metal or
plastics materials, socket fusion or
electrofusion systems made from PE
materials.
Large diameter fittings are injection
moulded or fabricated from PE pipe and
joined to the pipe by butt welding and
electrofusion.
Details of the specific Vinidex fitting
systems are contained in the Product
Data section.
End Treatments
Vinidex PE pipes are supplied in a
number of alternative end treatment
configurations.
Small diameter pipes are supplied with
plain ends to allow jointing by butt
welding, socket fusion, electrofusion, or
compression fittings.
Large diameter pipes are supplied with
plain ends to allow jointing by
electrofusion, butt welding, or
mechanical couplings. Alternatively,
flanges can be welded on to the ends of
the pipes under factory conditions.
Introduction.6 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
introduction
Relevant Australian
Standards
AS 1460-1989
Fittings for use with polyethylene pipes
Part 1: Mechanical Jointing Fittings
Part 2: Electrofusion Fittings
AS 2033-1980
Installation of Polyethylene Pipe Systems
Product Standards
The raw materials used in Vinidex PE AS/NZS 2566.1-1998
pipeline systems are required to meet Buried Flexible Pipelines
stringent specifications and supplies are AS/NZS 2698-1984
made against the latest Australian and Plastics Pipes and Fittings for Irrigation
International Standards. and Rural Applications
The production of PE pipe within Vinidex Part 1: Polyethylene Micro-Irrigation
factories is subject to detailed process Pipe
control procedures, continuously Part 2: Polyethylene Rural Pipe
monitored by trained staff. Part 3: Mechanical joint fittings for
Finished goods are inspected and tested use with micro-irrigation pipes
to ensure compliance with the relevant AS 3723-1989
Australian or International Standard for Installation and maintenance of plastics
the particular field application. The pipe systems for gas
monitoring and recording system used
AS/NZS 4129(Int)-1997
allows for full tracing of production.
Fittings for polyethylene (PE) pipes for
pressure applications
AS/NZS 4130-1997
Polyethylene pipes for pressure
applications
AS/NZS 4131-1997
Polyethylene compounds for pipes and
fittings applications
PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Introduction.7
m a t e r i a l s
contents
Polyethylene as a Material 3
Low Density PE 3
Linear Low Density PE 3
Medium Density PE 3
High Density PE 3
Properties of PE 4
Stress Regression Curves 5
Material Classification and Stress Regression 5
Hydrostatic Design Stress 5
Chemical Resistance Classification 6
Introduction 6
Important Information 6
Classes of Chemical Resistance 6
Abbreviations 6
Chemical Attack on Thermoplastics & Elastomers 7
Factors Affecting Chemical Resistance 7
Chemical Resistance of Polyethylene 7
General Effect of Chemicals on Polyethylene Pipe 7
Chemical Resistance of Joints 8
General Guide for Chemical Resistance of Various Elastomers (Rubber Rings) 8
Chemical Resistance Tables 9-25
Material Performance Aspects 26
Abrasion Resistance 26
Weathering 27
Permeation 27
Food Contact Applications 27
Biological Resistance 27
PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Materials.1
m a t e r i a l s
Limitation of Liability
This manual has been compiled by Vinidex Pty
Limited (the Company) to promote better
understanding of the technical aspects of the
Companys products to assist users in obtaining
from them the best possible performance.
The manual is supplied subject to
acknowledgement of the following conditions:
The manual is protected by Copyright and may
not be copied or reproduced in any form or by
any means in whole or in part without prior
consent in writing by the Company.
Product specifications, usage data and advisory
information may change from time to time with
advances in research and field experience. The
Company reserves the right to make such
changes at any time without notice.
Correct usage of the Companys products
involves engineering judgements which cannot
be properly made without full knowledge of all
the conditions pertaining to each specific
installation. The Company expressly disclaims
all and any liability to any person whether
supplied with this publication or not in respect
of anything and of the consequences of anything
done or omitted to be done by any such person
in reliance whether whole or partial upon the
whole or any part of the contents of this
publication.
No offer to trade, nor any conditions of trading,
are expressed or implied by the issue of content
of this manual. Nothing herein shall override the
Companys Conditions of Sale, which may be
obtained from the Registered Office or any Sales
Office of the Company.
This manual is and shall remain the property of
the Company, and shall be surrendered on
demand to the Company.
Information supplied in this manual does not
override a job specification, where such conflict
arises, consult the authority supervising the job.
Materials.2 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
m a t e r i a l s
PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Materials.3
m a t e r i a l s
Materials.4 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
m a t e r i a l s
where 5
4
= wall tension, dimension stress 80C
MRS= Minimum Required Strength 3
PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Materials.5
m a t e r i a l s
Materials.6 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
m a t e r i a l s
PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Materials.7
m a t e r i a l s
Note:
The chemical performance of elastomers
is influenced by a number of factors
including:
temperature of service
conditions of service
grade of polymer
the compound specified
Contact the Vinidex technical department
for further information, if required.
Materials.8 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
m a t e r i a l s
Chemical Formula Conc. (%) Temp. (C) uPVC PE PP PVDF PVC/C NBR EPM FPM
ACETALDEHYDE CH3CHO 100 25 3 1 2 3 3 3 1 2
60 3 2 3
100 3
- AQUEOUS SOLUTION 40 25 3 1 1 1 1 3 1 1
60 3 2 2 1 3
100 1 2
ACETIC ACID CH3COOH 25 25 1 1 1 1 1 3 1 1
60 2 1 1 1 1 3 3
100 1 1 1
30 25 1 1 1 1 1 2 1 1
60 2 1 1 1 2 3
100 1 1 2
60 25 1 1 1 1 1 2 1
60 2 1 1 1 3
100 2 2 2 3
80 25 1 2 1 1 1 3 2 1
60 2 3 3 1 3 3
100 3 2 2 3 3 2
- GLACIAL 100 25 2 1 1 1 2 3 3 2
60 3 2 2 2 3 2 1 3
100 3 3 3 3 3
ACETIC ANHYDRIDE (CH3CO)2O 100 25 3 2 1 3 3 2 1
60 3 2 2 3 3
100 3 3 3
ACETONE CH3COCH3 10 25 3 1 1 1 3 3 1 3
60 3 3 1 3 3 3
100 3 1 3 3 3
100 25 3 2 1 2 3 3 1 3
60 3 2 3 3 3 3 3 3
100 3 3 3 3 3
ACETOPHENONE CH3COC6H5 nd 25 1 1 3 1
60 3 1
100
ACRYLONITRILE CH2CHCN technically pure 25 1 1 2 3 2
60 3 1 1 3 2
100 3
ADIPIC ACID (CH2CH2CO2H)2 sat. 25 1 1 1 1 1 1 1
- AQUEOUS SOLUTION 60 2 1 1 1
100
ALLYL ALCOHOL CH2CHCH2OH 96 25 2 1 1 1 1 2
60 3 2 1
100 1 3
ALUM AI2(SO4)3.K2SO4.nH2O dil 25 1 1 1 1 1
- AQUEOUS SOLUTION 60 2 1 1
100
AI2(SO4)3.K2SO4.nH2O sat 25 1 1 1 1
60 2 1 1
100
ALUMINIUM AICI3 all 25 1 1 1 1 1 1 1
- CHLORIDE 60 1 1 1 1 2
100
- FLUORIDE AIF3 100 25 1 1 1 1 1
60 1 1 1
100
- HYDROXIDE AI(OH4)3 all 25 1 1 1 1 1
60 1 1
100
- NITRATE AI(NO2)3 nd 25 1 1 1 1 1
60 1 1
100
- SULPHATE AI(SO4)3 deb 25 1 1 1 1 1 1 1 1
60 1 1 1 1 1
100
sat 25 1 1 1 1 1 1 1 1
60 1 1 1 1 1 1 1
100 2 1 1 1
Class 1: High Resistance Class 2: Limited Resistance Class 3: No Resistance. Refer page 2.5 for explanation of classes
PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Materials.9
m a t e r i a l s
Chemical Formula Conc. (%) Temp. (C) uPVC PE PP PVDF PVC/C NBR EPM FPM
AMMONIA NH3 deb 25 1 1 1 1 1 1 1
- AQUEOUS SOLUTION 60 2 1 1
100
sat 25 1 1 1 1 1
60 2 1
100
- DRY GAS 100 25 1 1 1 1 1 1 1 1
60 1 1 1 1 1 2 2
100
- LIQUID 100 25 2 1 1 1 1 1 3
60 3 1 1 1 3
100
AMMONIUM CH3COONH4 sat 25 1 1 1 1 1 1
- ACETATE 60 2 1 1 1 2 1
100 1 1
- CARBONATE (NH4)2CO3 all 25 1 1 1 1 1 3 1 1
60 2 1 1 1
100
- CHLORIDE NH4CI sat 25 1 1 1 1 1 1 1 1
60 1 1 1 1 1 1 1
100 2 1 1 1
- FLUORIDE NH4F 25 25 1 1 1 1 1 1
60 2 1 1 1 1
100 3 3
- HYDROXIDE NH4OH 28 25 1 1 1 1 1 1
60 2 1 1 1
100
- NITRATE NH4NO3 sat 25 1 1 1 1 1 1 1
60 1 1 1 1 1 2 1
100 1 1 1 1
- PHOSPHATE DIBASIC NH4(HPO4)2 all 25 1 1 1 1 1 1 1
60 1 1 1 1 2
100 1 2
- PHOSPHATE META (NH4)4P4O12 all 25 1 1 1 1 1 1
60 1 1 1
100
- PHOSPHATE TRI (NH4)2HPO4 all 25 1 1 1 1 1 1 1
60 1 1 1 2
100
- PERSULPHATE (NH4)2S2O8 all 25 1 1 1 1 1 1
60 1 1
100
- SULPHIDE (NH4)2S deb 25 1 1 1 1 1 1 1 1
60 2 1 1 1 1
100
sat 25 1 1 1 1 1 1 1
60 1 1 1 1 1
100
- SULPHYDRATE NH4OHSO4 dil 25 1 1 1 1 1 1
60 2 1 1 1 1
100
sat 25 1 1 1 1 1 1
60 1 1 1 1 1
100
AMYLACETATE CH3CO2CH2(CH2)3CH3 100 25 3 1 2 1 3 3 3 3
60 3 2 2 3 3 3
100 2 3 3 3
AMYLALCOHOL CH3(CH2)3CH2OH nd 25 1 1 1 1 1 1 1 1
60 2 1 1 1 1 2 1
100 1 1 1 1
ANILINE C6H5NH2 all 25 3 2 1 1 3 3 1 1
60 3 2 1 2 3 3
100 3 3 1
- CHLORHYDRATE C6H5NH2HCI nd 25 2 2 2 1 3 1
60 3 2 2 3
100 3 2 3 2
Class 1: High Resistance Class 2: Limited Resistance Class 3: No Resistance. Refer page 2.5 for explanation of classes
Materials.10 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
m a t e r i a l s
Chemical Formula Conc. (%) Temp. (C) uPVC PE PP PVDF PVC/C NBR EPM FPM
ANTIMONY SbCI3 100 25 1 1 1 1 1
- TRICHLORIDE 60 1 1 1
100
ANTHRAQUINONE suspension 25 1 1 1 1 1 1 1
SULPHONIC ACID 60 2 1
100
AQUA REGIA HC+HNO3 100 25 2 3 3 2 2 2
60 2 3 3 2
100 3 2
ARSENIC ACID H3AsO4 deb 25 1 1 1 1 1 1 1
60 2 1 1 1 1 1
100 1 2 1 1
80 25 1 1 1 1 1 1 1 1
60 2 1 1 1 2 1 1 1
100 2 1 2 3 1 1
BARIUM all 25 1 1 1 1 1 1 1
- CARBONATE BaCO3 60 1 1 1 1
100
- CHLORIDE BaCl2 10 25 1 1 1 1 1 1 1
60 1 1 1 1 1
100
- HYDROXIDE Ba(OH)2 all 25 1 1 1 1 1 1 1 1
60 1 1 1 2 1
100
- SULPHATE BaSO4 nb 25 1 1 1 1 1 1 1
60 1 1 1 1
100
- SULPHIDE BaS sat 25 1 1 1 1 1
60 1 1
100
BEER comm 25 1 1 1 1 1 1 1
60 1 1 1
100
BENZALDEHYDE C6H5CHO nd 25 3 2 3 1 3 1 3
60 3 2 3 2 3 1 3
100
BENZENE C6H6 100 25 3 3 3 1 3 3 3 1
60 3 3 3 2 3 3 3
100 3 3 3 2
- + LIGROIN 20/80 25 3 3 3 3
60 3 3 3 3
100
- MONOCHLORINE C6H5Cl technically pure 25 3 2 1 1
60
100
BENZOIC ACID C6H5COOH sat 25 1 1 1 1 1 3 1 1
60 2 1 1 1 2 1
100 3 1 3 1
BENZYL ALCOHOL C6H5CH2OH 100 25 1 1 1 1 3 1 2
60 2 2 1
100
BLEACHING LYE NaOCl+NaCl 12.50% 25 1 2 2 1 1 2 1
Cl 60 2 2 1
100
BORIC ACID H3BO3 deb 25 1 1 1 1 1 1 1 1
60 2 1 1 1 1 1
100 1 1 1 1
sat 25 1 1 1 1 1 1 1 1
60 2 1 1 1 1
100 1 1 1
BRINE comm 25 1 1 1 1 1 1
60 1 1 1
100
BROMIC ACID HBrO3 10 25 1 1 1 1
60 1 1 1 1
100 1 1
Class 1: High Resistance Class 2: Limited Resistance Class 3: No Resistance. Refer page 2.5 for explanation of classes
PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Materials.11
m a t e r i a l s
Chemical Formula Conc. (%) Temp. (C) uPVC PE PP PVDF PVC/C NBR EPM FPM
BROMINE Br2 100 25 3 3 3 1 3 3 3 1
- LIQUID 60 3 3 3 1 3 3 1
100 3 1 3 3 1
- VAPOURS low 25 2 3 3 1 2 3 1
60 3 3 1 1
100
BUTADIENE C4H6 100 25 1 1 1 1 3 2 1
60 1 3 3 1 3
100
BUTANEDIOL CH3CH2CHOHCH2OH 10 25 1 1 1 1 1
AQUEOUS 60 3 1 1
100
concentrated 25 2 2 2 1 1
60 3 3 2 1
100
BUTANE C4H10 10 25 1 1 1 1 1 1 1
GAS 60 1 1
100
BUTYL CH3CO2CH2CH2CH2CH3 100 25 3 3 2 1 3 3 3 2
- ACETATE 60 3 3 3 1 3 3
100 3 2 3 3 3
- ALCOHOL C4H9OH 25 1 1 1 1 1 1
60 2 1 1 1 1
100 2 2 1 2
- PHENOL C4H9C6H4OH 100 25 2 3 3 1 1 3 2
60 2 3 3 1
100
BUTYLENE GLYCOL C4H6(OH)2 100 25 1 1 1 1
60 2 1 1
100
BUTYRIC ACID C2H5CH2COOH 20 25 1 1 3 1 1 1 1
60 2 2 3
100 3 3
concentrated 25 3 3 3 1 3 2 2
60 3 3 3 3
100 3 3
CALCIUM Ca(HSO3)2 nd 25 1 1 1 1 1 1 1 1
- BISULPHITE 60 1 1 1 1
100
- CARBONATE CaCO3 all 25 1 1 1 1 1 1 1
60 1 1 1 1 1
100
- CHLORATE CaHCl nd 25 1 1 1 1 1 1
60 1 1 1
100
- CHLORIDE CaCl2 all 25 1 1 1 1 1 1 1 1
60 2 1 1 1 1 1
100 2 1 1
- HYDROXIDE Ca(OH)2 all 25 1 1 1 1 1 1 1
60 1 1 2 2
100 2
- HYPOCHLORITE Ca(OCl)2 sat 25 1 1 1 2 1 1
60 2 1 1 1
100 2
- NITRATE Ca(NO3)2 50 25 1 1 1 1 1 1
60 1 1 1
100
- SULPHATE CaSO4 nd 25 1 1 1 1 1 1 1
60 1 1 1
100
- SULPHIDE CaS sat 25 1 2 1 1 1 1
60 1 2 1
100
CAMPHOR OIL nd 25 1 3 3 1 1
60 3 3 1
100
Class 1: High Resistance Class 2: Limited Resistance Class 3: No Resistance. Refer page 2.5 for explanation of classes
Materials.12 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
m a t e r i a l s
Chemical Formula Conc. (%) Temp. (C) uPVC PE PP PVDF PVC/C NBR EPM FPM
CARBON CO2 25 1 1 1 1 1 1 1 1
- DIOXIDE 60 2 1 1 1 1 1
AQUEOUS SOLUTION 100
- GAS 100 25 1 1 1 1 1 1 1 1
60 1 1 1 1 1
100
- DISULPHIDE CS2 100 25 2 2 1 1 3 3 3 1
60 3 3 1 3 3 3
100 3 1 3 3 3
- MONOXIDE CO 100 25 1 1 1 1 1 1 1
60 1 1 1 1
100
- TETRACHLORIDE CCl4 100 25 2 2 3 1 1 2 3 1
60 3 3 3 1
100
CARBONIC ACID H2CO3 sat 25 1 1 1
- AQUEOUS SOLUTION 60 1 1
100
- DRY 100 25 1 1 1
60 1 1 1
100
- WET all 25 1 1 1
60 2 1
100
CARBON OIL comm 25 1 3 1 1 2 1 1
60 1 1 1
100
CHLORAMINE dil 25 1 1 1 1 1 1 1
60
100
CHLORIC ACID HClO3 20 25 1 1 1 1 1 3 1 1
60 2 3 3 1 1
100 3 1 1 3
CHLORINE Cl2 sat 25 2 1 2 3 1
60 3 1
100
- DRY GAS 10 25 1 3 1 1 3 1
60 2 3 1 1
100
100 25 2 3 1 1 3 1
60 3 3 1 1 1
100
- WET GAS 5g/m3 25 1 3 3
60 3 3
100
10 g/m3 25 2 3 1 3
60 2 3 1
100
66 g/m3 25 2 3 1 3
60 2 3 1
100
- LIQUID 100 25 3 3 3 1 3 3 1
60 3 1
100
CHLOROACETIC ACID ClCH2COH 85 25 1 2 1 1 3 2 1
60 2 3 3 1 3
100 3 1 3 3
100 25 1 3 1 3 3
60 2 3 3 3 3
100 3 3 3 3 3
CHLOROBENZENE C6H5Cl all 25 3 3 1 3 3 3 1
60 3 3 2 3 3 3
100
CHLOROFORM CHCl3 all 25 3 2 2 1 3 3 3 2
60 3 3 1 3 3
100 3 1 3 3
Class 1: High Resistance Class 2: Limited Resistance Class 3: No Resistance. Refer page 2.5 for explanation of classes
PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Materials.13
m a t e r i a l s
Chemical Formula Conc. (%) Temp. (C) uPVC PE PP PVDF PVC/C NBR EPM FPM
CHLOROSULPHONIC ClHSO3 100 25 2 3 3 2 1 3 3 2
ACID 60 3 3 3 3 3
100 3 3 3
CHROME ALUM KCr(SO4)2 nd 25 1 1 1 1 1 1
60 2 1 1 1 1
100 2 1 1
CHROMIC ACID CrO3+H2O 10 25 1 2 1 1 1 1 1
60 2 3 2 1 1
100 3 3 1
30 25 1 2 2 1 1 3 1 1
60 2 3 3 1 1 3 3
100 3 2 1 3 3
50 25 1 2 2 1 1 3 2 1
60 2 3 3 1
100 3 2 2
CHROMIC SOLUTION CrO3+H2O+H2SO4 50/35/15 25 1 3 3 1
60 2 3 3 1
100
CITRIC ACID C3H4(OH)(CO2H)3 50 25 1 1 1 1 1 1 1 1
AQ. SOL. min 60 1 1 1 1
100 1 1 2
COPPER CuCl2 sat 25 1 1 1 1 1 1 1
- CHLORIDE 60 1 1 1 1 1
100 1 1
- CYANIDE CuCN2 all 25 3 1 1 1
60 3 1 1
100
- FLUORIDE CuF2 all 25 1 1 3 1 1 1
60 1 1 3 1
100
- NITRATE Cu(NO3)2 nd 25 1 1 1 1 1 1 1
60 2 1 1 1 1
100
- SULPHATE CuSO4 dil 25 1 1 3 1 1 2 1 1
60 1 1 3 1
100
sat 25 1 1 1 1 1 2 1 1
60 1 1 1 1 1
100
COTTONSEED OIL comm 25 1 1 1 1 1 2 1
60 1 1 1 1
100
CRESOL CH3C6H4OH 90 25 2 1 1 1 2 3 3 1
60 3 1 3 3
100
>90 25 3 2 1 3 3 3 2
60 3 1 3 3
100
CRESYLIC ACID CH3C6H4COOH 50 25 2 1 1 1
60 3 2 3 2 1
100
CYCLOHEXANE C6H12 all 25 3 1 1 1 3 1 3 1
60 3 2 1 3 3
100 2
CYCLOHEXANONE C6H10O all 25 3 1 1 3 2 3
60 3 3 2 3 3
100 3 3 3 3
DECAHYDRONAFTALENE C10H18 nd 25 1 1 3 1 3 1
60 1 2 3 1 3
100
DEMINERALIZED WATER 100 25 1 1 1 1 1 1 1
60 1 1 1 1 1 1 1
100 1 1 1 1 1
DEXTRINE C6H12OCH2O nd 25 1 1 1 1 1 1 1
60 2 1 1 1 1
100
Class 1: High Resistance Class 2: Limited Resistance Class 3: No Resistance. Refer page 2.5 for explanation of classes
Materials.14 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
m a t e r i a l s
Chemical Formula Conc. (%) Temp. (C) uPVC PE PP PVDF PVC/C NBR EPM FPM
DIBUTYLPHTALATE C6H4(CO2C4H9)2 100 25 3 3 3 1 3 3 1 2
60 3 3 3
100
DICHLOROACETIC Cl2CHCOOH 100 25 1 1 1 1 2
ACID 60 2 2 2 3
100
DICHLOROETHANE CH2ClCH2Cl 100 25 3 3 1 1 3 3
60 3 3 1
100
DICHLOROETHYLENE ClCH2Cl 100 25 3 3 2 1 3 1 1
60 3 3 1
100
DIETHYL ETHER C2H5OC2H5 100 25 3 3 1 1 3 2 3
60 3 3 1 3 3 3
100
DIGLYCOLIC ACID (CH2)2O(CO2H)2 18 25 1 1 1 1 1
60 2 1 1 1
100
DIMETHYLAMINE (CH3)2NH 100 25 2 1 2 2 3 2
60 3 2 2 3 3
100
DIOCTYLPHTHALATE all 25 3 1 2 1 3 2 2 3
60 3 2 2 3 3
100
DISTILLED WATER 100 25 1 1 1 1 1 1 1 1
60 1 1 1 1 1 1 1 1
100 1 1 1 1 1 1
DRINKING WATER 100 25 1 1 1 1 1 1 1 1
60 1 1 1 1 1 1 1
100 1 1 1 1 1
ETHERS all 25 3 3 3 2 2
60 3 3 3 3
100
ETHYL CH3CO2C2H5 100 25 3 1 2 2 3 3 1 3
- ACETATE 60 3 3 3 2 3 3 3
100 3 3 3 3 3
- ALCOHOL CH3CH2OH nd 25 1 1 1 1 1 1 1 1
60 2 2 1 1 2 1
100 1 1 1
- CHLORIDE CH3CH2Cl all 25 3 2 3 1 3 2 1 2
60 3 3 1 3
100
- ETHER CH3CH2OCH2CH3 all 25 3 3 1 3 2 2 3
60 3 3 3 3 3
100
ETHYLENE ClCH2CH2OH 100 25 3 1 3 3 3
- CHLOROHYDRIN 60 3 2 3 3
100 3
- GLYCOL HOCH2CH2OH comm 25 1 1 1 1 1 1 1 1
60 2 3 1 1 2 1
100
FATTY ACIDS nd 25 1 1 1 1
60 1 1 1
100
FERRIC FeCl3 10 25 1 1 1 1 1 1 1
- CHLORIDE 60 2 1 1 1
100
sat 25 1 1 1 1 1 1 1 1
60 1 1 1 1 1 1
100 1 1 1 1
- NITRATE Fe(NO3)3 nd 25 1 1 1 1 1
60 1 1 1 1
100
- SULPHATE Fe(SO4)3 nd 25 1 1 1 1 1 1 1 1
60 1 1 1
100
Class 1: High Resistance Class 2: Limited Resistance Class 3: No Resistance. Refer page 2.5 for explanation of classes
PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Materials.15
m a t e r i a l s
Chemical Formula Conc. (%) Temp. (C) uPVC PE PP PVDF PVC/C NBR EPM FPM
FERROUS FeCl2 sat 25 1 1 1 1 1 1 1
- CHLORIDE 60 1 1 1 1
100
- SULPHATE FeSO4 nd 25 1 1 1 1 1 1 1
60 1 1 1
100
FERTILIZER 10 25 1 1 1 1 1 1
60 1 1 1
100
sat 25 1 1 1 1 1 1
60 1 1 1
100
FLUORINE GAS - DRY F2 100 25 2 2 3 1 3
60 3 3 3
100
FLUOROSILICIC ACID H2SiF6 32 25 1 1 1 1 1 2 2 1
60 1 1 1 1 1 3
100 1 1
FORMALDEHYDE HCOH 25 1 1 1 1 1 3 1 1
60 2 1 1 1 3
100 1 2 3
FORMIC ACID HCOOH 50 25 1 1 1 1 1 3 1 1
60 2 1 1 1 3 2
100 1 2 3
100 25 1 1 1 1 1 2 2 3
60 3 1 1 1 2 2 3
100 1 3 3
FRUIT PULP AND JUICE comm 25 1 1 1 1 1 1 1
60 1 1 1
100
FUEL OIL 100 25 1 1 1 1 1 3 1
60 1 2 1 1
100
comm 25 1 1 1 1 1 3 1
60 1 2 2 1 1
100
FURFUROLE ALCOHOL C5H3OCH2OH nd 25 3 2 2 3 1
60 3 2 2
100
GAS EXHAUST all 25 1 1 1 1
- ACID 60 1 1
100
- WITH NITROUS VAPOURS traces 25 1 1 1 1 1 1 1
60 1 1 1 1
100
GAS PHOSGENE ClCOCl 100 25 1 2 2 1 1
60 2 2 2 3
100
GELATINE 100 25 1 1 1 1 1 1 1 1
60 1 1 1
100
GLUCOSE C6H12O6 all 25 1 1 1 1 1 1 1 1
60 2 1 1 1 1 1
100
GLYCERINE HOCH2CHOHCH2OH all 25 1 1 1 1 1 1 1 1
AQ.SOL 60 1 1 1 1 1 1 1
100 1 1 1 1
GLYCOGLUE 10 25 1 1 1 1 1 1 1 1
AQUEOUS 60 1 1 1 1 1 1
100 1 1 1
GLYCOLIC ACID HOCH2COOH 37 25 1 1 1 1 1 1
60 1 1 1
100
HEPTANE C7H16 100 25 1 1 3 1 1 1 1
60 2 3 3 3 1 1
100
Class 1: High Resistance Class 2: Limited Resistance Class 3: No Resistance. Refer page 2.5 for explanation of classes
Materials.16 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
m a t e r i a l s
Chemical Formula Conc. (%) Temp. (C) uPVC PE PP PVDF PVC/C NBR EPM FPM
HEXANE C6H14 100 25 1 1 1 1 1 3
60 2 2 2 1
100
HYDROBROMIC ACID HBr 10 25 1 1 1 1 1 3 1 1
60 2 1 1 1
100 3 1 2 3
48 25 1 1 1 1 1 3 1 1
60 2 1 1 1
100 3 1 2 3 3
HYDROCHLORIC ACID HCl 25 25 1 1 1 1 1 1 1 1
60 2 1 1 1 1 3 1 1
100 1 1 1 3 3 1
37 25 1 1 1 2 2 1 1 1
60 1 2 1 1 1 2 2
100 2 1 1 3 2
HYDROCYANIC ACID HCN deb 25 1 1 1 1 2 1 1
60 1 1 1 1 3 3
100
HYDROFLUORIC ACID HF 10 25 1 1 1 1 1 1 1
60 2 1 1 1
100 3 1 2 2
60 25 2 1 1 1 1 3 2 1
60 3 3 1 3
100 3 1 2 2
HYDROGEN H2 all 25 1
60 1
100
HYDROGEN H2 O2 30 25 1 1 1 1 1 1 1 1
- PEROXIDE 60 1 1 1 1 1
100 1 1
50 25 1 2 1 1 1 1
60 1 2 1
100 1
90 25 1 1 1 1 1 3 2 1
60 1 2 2 1
100 1 3
- SULPHIDE DRY sat 25 1 1 1 1 3 1 1
60 2 1 1 1 3
100
- SULPHIDE WET sat 25 1 1 1 1 3 1 1
60 2 1 1 1 3
100
HYDROSULPHITE 10 25 1 1 1 1 1 1
60 2 1 1
100
HYDROXYLAMINE (H2NOH)2H2SO4 12 25 1 1 1 1 1
SULPHATE 60 1 1 1 2
100
ILLUMINATING GAS 100 25 1 1 1 1 1 1 1
60
100
IODINE I2 3 25 2 1 1
- DRY AND WET 60 3 1
100
- TINCTURE >3 25 2 2 1 1 1 1
60 3 3 3 1
100
ISOCTANE C8H18 100 25 1 2 2 1 1 3
60 3 1 3
100
ISOPROPYL (CH3)2CHOCH(CH3)2 100 25 2 2 2 1 3 3
- ETHER 60 3 3 3 3
100
- ALCOHOL (CH3)2CHOH 100 25 1 1 1
60 2 1 1
100
Class 1: High Resistance Class 2: Limited Resistance Class 3: No Resistance. Refer page 2.5 for explanation of classes
PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Materials.17
m a t e r i a l s
Chemical Formula Conc. (%) Temp. (C) uPVC PE PP PVDF PVC/C NBR EPM FPM
LACTIC ACID CH3CHOHCOOH 28 25 1 1 1 1 1 1 1 1
60 2 1 1 2 1
100 1 2 1
LANOLINE nd 25 1 1 1 1
60 2 1 2 1
100
LEAD ACETATE Pb(CH3COO)2 sat 25 1 1 1 1 1 1 1 1
60 1 2 1 1 1 1
100 2 1 1 1
LINSEED OIL comm 25 1 1 1 1 1 1 1
60 2 2 1 1 1 1
100
LUBRICATING OILS comm 25 1 3 1 1 1 1 3 1
60 1 2 1 1
100
MAGNESIUM MgCO3 all 25 1 1 1 1 1 1
- CARBONATE 60 1 1 1
100
- CHLORIDE MgCl2 sat 25 1 1 1 1 1 1 1
60 1 1 1 1 1
100 2 1 1
- HYDROXIDE Mg(OH)2 all 25 1 1 1 1 1 1 1
60 1 1 1
100
- NITRATE MgNO3 nd 25 1 1 1 1 1 1 1
60 1 1 1 1
100
- SULPHATE MgSO4 dil 25 1 1 1 1 1 1 1 1
60 1 1 1 1 1
100
sat 25 1 1 1 1 1 1 1
60 1 1 1 1 1
100
MALEIC ACID COOHCHCHCOOH nd 25 1 1 1 1 1 2 2 1
60 1 1 1 1 1
100 1 1 2 1
MALIC ACID CH2CHOH(COOH)2 nd 25 1 1 1 1 1 1 3 1
60 1 1
100
MERCURIC HgCl2 sat 25 1 1 1 1 1 1
- CHLORIDE 60 1 1 1 1
100
- CYANIDE HgCN2 all 25 1 1 1 1
60 1 1 1
100
MERCUROUS NITRATE HgNO3 nd 25 1 1 1 1 1
60 1 1 1 1
100
MERCURY Hg 100 25 1 1 1 1 1 1 1 1
60 2 1 1 1
100
METHYL CH3COOCH3 100 25 1 1 3 2
- ACETATE 60 1 3
100
- ALCOHOL CH3OH nd 25 1 1 1 1 1 1 1 2
60 1 1 2 1 2
100 2 1 2
- BROMIDE CH3Br 100 25 3 3 3 1 1
60 3 1
100
- CHLORIDE CH3Cl 100 25 3 1 3 1 2 3 2 2
60 3 3 1
100 3 1 3
- ETHYLKETONE CH3COCH2CH3 all 25 3 1 1 2 3 1 3
60 3 2 2 3 3 3
100
Class 1: High Resistance Class 2: Limited Resistance Class 3: No Resistance. Refer page 2.5 for explanation of classes
Materials.18 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
m a t e r i a l s
Chemical Formula Conc. (%) Temp. (C) uPVC PE PP PVDF PVC/C NBR EPM FPM
METHYLAMINE CH3NH2 32 25 2 1 1 2 1
60 3 2
100
METHYLENE CH2Cl2 100 25 3 3 3 1 3 2
CHLORIDE 60 3 3 2 3
100 3 3 3
METHYL CH3COOSO4 50 25 1 2 2 1 1 1 1
SULPHORIC ACID 60 2 2 2 1
100 3 2 3 3
100 25 1 3 3 1 1 2
60 2 3 3
100 3 3 3
MILK 100 25 1 1 1 1 1 1 1 1
60 1 1 1 1
100 1 1 1
MINERAL ACIDOULOUS nd 25 1 1 1 1 1 1 1 1
WATER 60 1 1 1 1 1 1 1
100 1 1 1 1 1
MOLASSES comm 25 1 1 1 1 1 1 1
60 2 2 1 1
100 2 1 2 2
NAPHTA 100 25 2 2 1 1 1 1 3 1
60 3 3 3 1 1
100
NAPHTALINE 100 25 1 1 3 1 2 3 3 1
60 2 3 1
100 3 1 3
NICKEL NiCl3 all 25 1 1 1 1 1 1 1
- CHLORIDE 60 1 1 1 1 1
100 1 1 1
- NITRATE Ni(NO3)2 nd 25 1 1 1 1 1 1 1
60 1 1 1 1
100 2 1
- SULPHATE NiSO4 dil 25 1 1 1 1 1 1 1 1
60 1 2 1 1
100
sat 25 1 1 1 1 1 1 1
60 1 1 1 1 1
100
NITRIC ACID HNO3 anhydrous 25 3 3 2 3 1
60 3 3 3 3
100 3 3 3 3
20 25 1 1 1 1 1 1 1
60 2 2 2 1 1 1
100 3 1 1 2 1
40 25 1 2 1 1 1 1
60 1 2 3 1 1
100 3 1 1 3 3
60 25 1 3 2 1 1 3 2
60 2 3 3 1 1 3 3
100 3 1 1 3 3
98 25 3 3 3 1 3 3 3
60 3 3 3 1 3 3 3
100 3 2 3 3 3
NITROBENZENE C6H5NO2 all 25 3 1 1 3 2 3 2
60 3 2 2 1 3 3 3
100
OLEIC ACID C8H17CHCH(CH2)7CO2H comm 25 1 1 1 1 1 2 1
60 1 2 2 1
100
Class 1: High Resistance Class 2: Limited Resistance Class 3: No Resistance. Refer page 2.5 for explanation of classes
PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Materials.19
m a t e r i a l s
Chemical Formula Conc. (%) Temp. (C) uPVC PE PP PVDF PVC/C NBR EPM FPM
OLEUM nd 25 3 3 3 3 3 3 3 1
60 3 3 3 3 3 3
100
- VAPOURS low 25 3 3 3 3 3 3 1
60 3 3 3 3 3
100
hight 25 3 3 3 3 3 3 1
60 3 3 3 3 3
100
OLIVE OIL comm 25 1 1 1 2 1
60 2 3 1 1 1
100
OXALIC ACID HO2CCO2H 10 25 1 1 1 1 1 2 1 1
60 2 1 2 1 1 1
100 2 2 1 1
sat 25 1 1 1 1 1 2 1 1
60 1 1 2 1 1 1
100 3 3 1 1
OXYGEN O2 all 25 1 1 3 1 1 1 1 1
60 1 2 3 1 1
100
OZONE O3 nd 25 1 2 3 1 1 3 1 1
60 2 3 3 2 3
100
PALMITIC ACID CH3(CH2)14COOH 10 25 1 1 1 1 2 1
60 1 3 1 1
100
70 25 1 1 1 2
60 1 3 3 1 3 1
100
PARAFFIN nd 25 1 3 1
60 2 2 1 1
100
- EMULSION comm 25 1 2 3 1 1 1
60 1 2 3 1
100
- OIL nd 25 1 1 1
60 1 3 1
100
PERCHLORIC ACID HClO4 100 25 1 1 1 1 1 3 2 1
60 2 1 1 1 3 1
100
70 25 1 1 1 1 3 2 1
60 2 2 1 3 1
100
PETROL 100 25 1 1 1 1 2 3 1
- REFINED 60 1 3 1
100
- UNREFINED 100 25 1 1 1 1 2 3 1
60 1 3 1
100
PHENOL C6H5OH 1 25 1 1 1 1 1 3 1 1
- AQUEOUS SOLUTION 60 1 1 1
100 3 1 1
90 25 2 1 1 1 1 3 1
60 3 3 1 1
100 3 1 1
PHENYL HYDRAZINE C6H5NHNH2 all 25 3 2 2 1 3 3 1
60 3 2 2 1 3 2
100
- CHLORHYDRATE C6H5NHNH3Cl sat 25 1 1 1 1
60 3 3 3 2
100
Class 1: High Resistance Class 2: Limited Resistance Class 3: No Resistance. Refer page 2.5 for explanation of classes
Materials.20 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
m a t e r i a l s
Chemical Formula Conc. (%) Temp. (C) uPVC PE PP PVDF PVC/C NBR EPM FPM
PHOSPHORIC H3PO4 25 25 1 1 1 1 1 2 1 1
- ACID 60 2 1 1 1 3 1 1
100 1 1 2 1 1
50 25 1 1 1 1 1 2 1 1
60 1 1 1 1 3 1 1
100 1 1 2 2 1
85 25 1 1 1 1 1 3 1 1
60 1 2 1 1
100 1 1 2
- ANHYDRIDE P2O5 nd 25 1 1 1 1 2 1 1
60 2 1 1 3
100
PHOSPHORUS PCl3 100 25 3 1 1 1 3 1
TRICHLORIDE 60 3 1 3
100
PHOTOGRAPHIC comm 25 1 1 1 1
- DEVELOPER 60 1 1 1
100
- EMULSION comm 25 1 1 1 1
60 1 1 1
100
PHTHALIC ACID C6H4(CO2H)2 50 25 1 1 1 1 1
60 3 1 1 1 1
100
PICRIC ACID HOC6H2(NO2)3 1 25 1 1 1 1 2 1 1
60 1 1 3 1
100
>1 25 3 1 3 1 1 1 1
60 3 1 3 1 2 2 1
100
POTASSIUM K2CrO7 40 25 1 1 1 1 1 1 1 1
- BICHROMATE 60 1 1 3
100
- BORATE K3BO3 sat 25 1 1 1 1
60 2 1 1
100
- BROMATE KBrO3 nd 25 1 1 1 1 1 1
60 2 1 1 1
100 2 1 1
- BROMIDE KBr sat 25 1 1 1 1 1
60 1 1 1 1
100
- CARBONATE K2CO3 sat 25 1 1 1 1 1 1
60 1 1 2 1
100
- CHLORIDE KCl sat 25 1 1 1 1 1 1 2 1
60 1 1 1 1 1 1
100 2 1 1
- CHROMATE KCrO4 40 25 1 1 1 1 1 1 1
60 1 1 1 1
100
- CYANIDE KCN sat 25 1 1 1 1 1 1
60 1 1 1 2 1
100
- FERROCYANIDE K4Fe(CN)6.3H2O 100 25 1 1 1 1 1 1 1
60 1 1 1 1 1
100 2 1 1
- FLUORIDE KF sat 25 1 1 1
60 1 1 1
100
- HYDROXIDE KOH 60 25 1 1 1 2 1 2 1 1
60 2 1 1 2 1 3
100 1 3 1
- NITRATE KNO3 sat 25 1 1 1 1 1 1 1 1
60 1 1 1 1 1 1
100 1 1
Class 1: High Resistance Class 2: Limited Resistance Class 3: No Resistance. Refer page 2.5 for explanation of classes
PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Materials.21
m a t e r i a l s
Chemical Formula Conc. (%) Temp. (C) uPVC PE PP PVDF PVC/C NBR EPM FPM
- PERBORATE KBO3 all 25 1 1 1 1 1 1
60 1 1
100
- PERMANGANATE KMnO4 10 25 1 1 1 1 1 1 1
60 1 1 2 1
100
- PERSULPHATE K2S2O8 nd 25 1 1 1 1 1 1 1
60 2 1 1 1
100
- SULPHATE K2SO4 sat 25 1 1 1 2 1
60 1 1 1 1 3
100
PROPANE C3H8 100 25 1 1 1 1 1 1 1 1
- GAS 60 1
100
- LIQUID 100 25 1 2 2 1 1 1 3 1
60 1
100
PROPYL ALCOHOL C3H7OH 100 25 1 1 1 1 1 2 1 1
60 2 1 1 1 1
100
PYRIDINE CH(CHCH)2N nd 25 3 1 2 1 3 3 3 3
60 3 2 2 3 3 3 3
100
RAIN WATER 100 25 1 1 1 1 1 1 1 1
60 1 1 1 1 1 1 1 1
100 1 1 1 1 1
SEA WATER 100 25 1 1 1 1 1 2 1 1
60 1 1 1 1 1 1 1
100 1 1 1 1 1
SILICIC ACID H2SiO3 all 25 1 1 1 1 1 1 1
60 1 1 1 1 1
100
SILICONE OIL nd 25 1 1 1 1 1 1
60 3 2 1
100
SILVER AgCN all 25 1 1 1 1 1 1
- CYANIDE 60 1 1 1
100
- NITRATE AgNO9 nd 25 1 1 1 1 1 1 1
60 2 1 1 1 1
100 2 1 1 2
- PLATING SOLUTION comm 25 1 1 1 1
60 1
100
SOAP high 25 1 1 1 1 1 1 1
- AQUEOUS SOLUTION 60 2 1
100
SODIC LYE 60 25 1 1 1 1 1
60 1 1
100
SODIUM CH3COONa 100 25 1 1 1 1 1 1
- ACETATE 60 1 1 1 1 1
100 1 1 1
- BICARBONATE NaHCO3 nd 25 1 1 1 1 1 1 1 1
60 1 1 1 1 1 1
100 1 1 1 1
- BISULPHITE NaHSO3 100 25 1 1 1 1 1 2 1 1
60 1 1 1 1 1 3
100 2 1 1
- BROMIDE NaBr sat 25 1 1 1 1 1 1 1
60 1 1 1 3
100
- CARBONATE Na2CO3 sat 25 1 1 1 1 1 1 1 1
60 1 1 1 2
100 2
Class 1: High Resistance Class 2: Limited Resistance Class 3: No Resistance. Refer page 2.5 for explanation of classes
Materials.22 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
m a t e r i a l s
Chemical Formula Conc. (%) Temp. (C) uPVC PE PP PVDF PVC/C NBR EPM FPM
- CHLORATE NaClO3 nd 25 1 1 1 1 1 1 1 1
60 2 1 1 2 1
100
- CHLORIDE NaCl dil 25 1 1 1 1 1 1 1 1
60 2 1 1 1 1
100
sat 25 1 1 1 1 1 1 1 1
60 1 1 1 1 1 1
100 3 1 1
- CYANIDE NaCN all 25 1 1 1 1 1
60 1 1 1
100
- FERROCYANIDE Na4Fe(CN)6 sat 25 1 1 1 3 3
60 1 1
100
- FLUORIDE NaF all 25 1 1 1 1 1
60 1 1 2 2
100 3
- HYDROXIDE NaOH 60 25 1 1 1 2 1 1 1 1
60 1 1 1 2 1 3
100 1 3 1 3
- HYPOCHLORITE NaOCl deb 25 1 1 1 1 1 2 1 1
60 2 2 1
100
- HYPOSULPHITE Na2S3O3 nd 25 1 1 1 1
60 1 1
100
- NITRATE NaNO3 nd 25 1 1 1 1 1 1 1 1
60 1 1 1 1 1
100
- PERBORATE NaBO3H2O all 25 1 1 1 1 1 1 1
60 1 1
100
- PHOSPHATE di Na2HPO4 all 25 1 1 1 1 1 1 1
60 1 1 1 1
100 1 1 1
- PHOSPHATE tri Na3PO4 all 25 1 1 1 1 1 1 1 1
60 1 1 1 1 1 1
100 1 1 1 1
- SULPHATE Na2SO4 dil 25 1 1 1 1 1 1 1
60 1 1 1
100
sat 25 1 1 1 1 1 1 1 1
60 1 1 1 1
100
- SULPHIDE Na2S dil 25 1 1 1 2 1 1 1
60 2 1 1 2
100
sat 25 1 1 1 2 1 1 1
60 1 1 1 2 1
100
- SULPHITE NaSO3 sat 25 1 1 1 1 1 1 1
60 1 1 1 2 1
100
STANNIC CHLORIDE SnCl4 sat 25 1 1 1 1 1
60 1 1 1 1 1
100
STANNOUS CHLORIDE SnCl2 dil 25 1 1 1 1 1 1 1
60 1 1 1 1
100
STEARIC ACID CH3(CH2)16CO2H 100 25 1 2 1 1 1 1
60 1 2 2 1 1 2 2 1
100
SUGAR SYRUP high 25 1 1 1 1 1 1 1
60 2 1 1
100
Class 1: High Resistance Class 2: Limited Resistance Class 3: No Resistance. Refer page 2.5 for explanation of classes
PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Materials.23
m a t e r i a l s
Chemical Formula Conc. (%) Temp. (C) uPVC PE PP PVDF PVC/C NBR EPM FPM
SULPHUR S 100 25 1 1 1 1 3 1
60 2 1 1
100
- DIOXIDE AQUEOUS SO2 sat 25 1 1 1 1 1 3 1 1
60 2 3
100
- DIOXIDE DRY all 25 1 1 1 1 1 1 1 1
60 1 1 1 1 1
100 3 1 1
- DIOXIDE LIQUID 100 25 2 1 3 1
60 3 2 3
100
- TRIOXIDE SO3 100 25 2 3 3 1 2
60 2 3 3
100
SULPHURIC ACID H2SO4 10 25 1 1 1 1 1 1 1 1
60 1 1 1 1 1 1 1 1
100 1 1 1 2 1 1
75 25 1 1 1 1 1 3 1 1
60 2 2 2 1 3 1
100 2 1 2 3 2 1
90 25 1 2 1 1 1 1 1 1
60 2 2 2 1 1
100 3 1 3 1
96 25 2 2 3 1 1 2 1
60 3 2 3 2 3 3
100 3 3 3 3
- FUMING all 25 2 3 3 3 1
60 3 3 3 3
100 3 3 3
- NITRIC AQUEOUS H2SO4+HNO3+H20 48/49/3 25 1 3 3 1
SOLUTION 60 2 3 3 1
100 3 1
50/50/0 25 2 3 3 1 1
60 3 3 3 1 1
100 3 1
10/20/70 25 1 2 2
60 1 2 2
100
TALLOW EMULSION comm 25 1 1 1 1 1
60 1 2 2
100
TANNIC ACID C14H10O9 10 25 1 1 1 1 1 1 1
60 1 1 1 1
100
TARTARIC ACID HOOC(CHOH)2COOH all 25 1 1 1 1 1 1 1 1
60 2 1 1 1 1 2
100
TETRACHLORO CHCl2CHCl2 nd 25 3 2 2 1 3 2
- ETHANE 60 3 3 3 2
100
- ETHYLENE CCl2CCl2 nd 25 3 2 2 1
60 3 3 3
100
TETRAETHYLLEAD Pb(C2H5)4 100 25 1 1 1 1 1 1
60 2
100
TETRAHYDROFURAN C4H8O all 25 3 2 2 1 3 3 3 2
60 3 3 3 2 3 3
100 3 3 3 3
THIONYL CHLORIDE SOCl3 25 3 3 3 3 3 1
60
100
THIOPHENE C4H4S 100 25 3 2 2 3 3
60 3 2 3 3
100
Class 1: High Resistance Class 2: Limited Resistance Class 3: No Resistance. Refer page 2.5 for explanation of classes
Materials.24 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
m a t e r i a l s
Chemical Formula Conc. (%) Temp. (C) uPVC PE PP PVDF PVC/C NBR EPM FPM
TOLUENE C6H5CH3 100 25 3 2 2 1 3 3 3 2
60 3 3 3 1 3 3 3
100 3 1 3 3 3
TRANSFORMER OIL nd 25 1 1 1 3 1
60 2 2 2
100
TRICHLOROACETIC CCl3COOH 50 25 1 1 1 2 2 2 3
ACID 60 3 2 1 2 3
100
TRICHLOROETHYLENE Cl2CCHCl 100 25 3 2 3 1 3 3 3 1
60 3 2 3 1 3 3
100
TRIETHANOLAMINE N(CH2CH2OH)2 100 25 2 1 1 3 2 2 2 1
60 3 3
100
TURPENTINE 100 25 2 2 3 1 1
60 2 3 3
100
UREA CO(NH2)2 10 25 1 1 1 1 1 1
AQUEOUS SOLUTION 60 2 1 1 1 2
100
33 25 1 1 1 1 1
60 2 1 1 1
100
URINE nd 25 1 1 1 1 1 1 1
60 2 1 1 1
100
URIC ACID C5H4N4O3 10 25 1 1
60 2 2
100
VASELINE OIL 100 25 1 1 1 1 3 1
60 3 2 2 1 3
100
VINYL ACETATE CH3CO2CHCH2 100 25 3 1 3 2 1
60 3 3 3
100 3 3
WHISKY comm 25 1 1 1 1 1 1 1
60 1 1
100
WINES comm 25 1 1 1 1 1 1 1 1
60 1 1 1 1
100 1
WINE VINEGAR comm 25 1 1 1 1 1 1 1 1
60 2 1 1 1 1 1
100 1 1 1
ZINC ZnCl2 dil 25 1 1 1 1 1 1 1 1
- CHLORIDE 60 1 1 1 1
100
sat 25 1 1 1 1 1 1 1
60 1 1 1 1 1
100 2 1 1
- CHROMATE ZnCrO4 nd 25 1 1 1 1 1
60 1 1 1
100
- CYANIDE Zn(CN)2 all 25 1 1 1 1
60 1 1
100
- NITRATE Zn(NO3)2 nd 25 1 1 1 1 1 1
60 1 1 1
100
- SULPHATE ZnSO4 dil 25 1 1 1 1 1 1 1 1
60 1 1 1 1
100
sat 25 1 1 1 1 1 1 1
60 1 1 1 1 1
100
Class 1: High Resistance Class 2: Limited Resistance Class 3: No Resistance. Refer page 2.5 for explanation of classes
PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Materials.25
m a t e r i a l s
Materials.26 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
m a t e r i a l s
PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Materials.27
applications
contents
Summary 3
Typical Applications 4
Water Supply 4
Mine Tailings and Slurry Lines 4
Above Ground Pipelines 4
Gas Distribution 5
Submarine Pipelines 5
Relining & Rehabilitation 5
Industrial and Chemical Pipelines 6
Compressed Air 6
DWV Drainage and Trade Waste 6
Stormwater Drainage 7
Communications 7
Protective Conduits for Cables 7
Rural and Irrigation 8
Driplines 8
Aquaculture Fish Cages 8
PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Applications.1
applications
Limitation of Liability
This manual has been compiled by Vinidex Pty
Limited (the Company) to promote better
understanding of the technical aspects of the
Companys products to assist users in obtaining
from them the best possible performance.
The manual is supplied subject to
acknowledgement of the following conditions:
The manual is protected by Copyright and may
not be copied or reproduced in any form or by
any means in whole or in part without prior
consent in writing by the Company.
Product specifications, usage data and advisory
information may change from time to time with
advances in research and field experience. The
Company reserves the right to make such
changes at any time without notice.
Correct usage of the Companys products
involves engineering judgements which cannot
be properly made without full knowledge of all
the conditions pertaining to each specific
installation. The Company expressly disclaims
all and any liability to any person whether
supplied with this publication or not in respect
of anything and of the consequences of anything
done or omitted to be done by any such person
in reliance whether whole or partial upon the
whole or any part of the contents of this
publication.
No offer to trade, nor any conditions of trading,
are expressed or implied by the issue of content
of this manual. Nothing herein shall override the
Companys Conditions of Sale, which may be
obtained from the Registered Office or any Sales
Office of the Company.
This manual is and shall remain the property of
the Company, and shall be surrendered on
demand to the Company.
Information supplied in this manual does not
override a job specification, where such conflict
arises, consult the authority supervising the job.
Applications.2 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
applications
Summary The flexibility of polyethylene is a key The low friction bores are not subject to
The success and the continued high level property which has greatly enhanced the scale buildup. The material is biologically
of growth in the application of value of the material to the pipeline inert. Polyethylene can be colour coded
polyethylene for piping systems has not engineer. Apart from the value in to suit the end application. Typically blue
come about by chance. Polyethyene allowing substantial cost savings during for water and yellow for gas, or by colour
systems offer significant advantages installation, a polyethylene system has stripes on black pipe.
over traditional iron, steel and cement an inherent resistance to the effects of The polyethylene pipeline system has
systems. ground movement from temperature been developed as an integrated pipe
Primarily, the material is free from fluctuation or instability. Polyethylene and fitting system. It has a track record
corrosion in all ground conditions and its gas and water systems have been the of high reliability over a period now
flexibility allows it to withstand ground only systems to survive major approaching 50 years. There is no cost
movement. Corrosion and joint leakage earthquakes such as those which penalty in obtaining these advantages,
are prevalent in iron and cement occurred in Kobe, Japan in 1995. indeed the PE system is cost effective
systems, usually within desired lifetimes. Polyethylene systems can be fusion with a long maintenance free lifetime and
Polyethylene offers the solution to welded, so unlike rubber ring type joints low wholelife costs, and the installed
avoiding the premature failure of or other mechanical systems, there is no system costs are often less than for
pipelines in such materials. risk of leakage as a result of joint traditional materials.
distortion. Systems are fully end load
Polyethylene is basically chemically inert To summarise, the principal advantages
bearing and costly anchorage is not
and therefore, unlike iron or cement, will of polyethylene piping systems are:
required at junctions and bends. Root
be unaffected by acidic soil conditions or Flexibility
penetration is not a problem.
other corrosion inducing conditions. No
Chemical resistance
protective layers or finishing processes The flexibility of PE pipe allows it to be
coiled and supplied in long lengths, Fusion welded jointing
are required, thus avoiding additional
expense and further potential risk of avoiding frequent joints and fittings. This Resistance to ground movement
failure. flexibility and low weight has also and end load
resulted in the development of cost Cost effective installation techniques
saving installation techniques reducing High impact strength
disturbance to the public and the
Abrasion resistance
environment. Long lengths can be pulled
through holes below the ground bored High flow capacity
by mechanical moles, avoiding the need Weathering resistance
for open cut trenches. The material lends Low whole life costs
itself readily to renovation by insertion as Long lengths
a lining into old, leaking pipelines,
offering further cost saving solutions to
the water and gas engineer.
PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Applications.3
applications
Water Supply
Long life, corrosion resistant
High water quality
10kms of 450mm PE100 pipe delivers
water to Stratford Power Station, New
Zealand.
Above Ground
Pipelines
Ultra-violet (UV) resistance
High impact strength
PE pipe is widely used in above ground
applications, particularly in demanding
conditions typical of mining and rural
regions.
Applications.4 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
applications
Gas Distribution
Long life
Corrosion resistance
A new 250mm gas main installed in
Melbournes CBD did not greatly
interfere with traffic or pedestrians, as
installation time was reduced by 40%.
Submarine Pipelines
Lightweight , corrosion resistance
Superior flow characteristics
A 1000mm seamless effluent PE pipeline
was floated and then sunk into place on
this Gold Coast river bed.
PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Applications.5
applications
Industrial &
Chemical Pipelines
A range of fittings solutions
Excellent chemical resistance
PE pipe systems are installed in difficult
to access industrial situations.
Compressed Air
Easy, clean, quick & safe installation
Corrosion resistance
Vinidexair high strength PE piping
system is a proven performer in
industries requiring compressed air
lines.
DWV Drainage
& Trade Waste
Smooth bore
Excellent chemical and abrasion
resistance
PE pipe is increasingly used for
transporting industrial, laboratory and
trade waste.
Applications.6 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
applications
Stormwater Drainage
Resistance to ground movement
Ease of on-site jointing of large
diameter pipe
1000mm PE pipes were joined above
ground and hands-free lowered into an 8
metre trench in unstable ground with
heavy gases present.
Communications
Flexibility
Long coil lengths
Cablecon conduit is a value-added
ducting solution supplied pre-lubricated
and with a pre-installed draw rope.
Protective Conduits
for Cables
Flexibility
Durability
Nearly 14kms of PE pipe was specified
as Cable Sheathing in the landmark
Anzac Bridge, Sydney.
PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Applications.7
applications
Dripline
Water efficient
Cost effective long term irrigation
Ecodrip regular and pressure
compensated (PC) dripline: available in a
variety of wall thicknesses for crops
including grapes, olives, vegetables,
orchards, flowers, sugar cane, cotton etc.
Applications.8 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
d e s i g n
contents
Pipe Selection 3
Pipe Dimensions 4
Allowable Operating Pressure 5
Temperature Influences 7
Service Lifetimes 7
Pipe Design for Variable Operating Conditions 8
E Modulus 10
Selection of Wall Thickness for Special Applications 10
Hydraulic Design 11
Flow Chart Worked Examples 13
Part Full Flow 15
Resistance Coefficients 16
Flow Charts 17-26
Surge and Fatigue 27
Celerity 28
Slurry Flow 29
Pipe Wear 30
Maintenance and Operation 31
Fittings 31
Pneumatic Flow 32
System Design Guidelines for the Selection of Vinidexair Compressed Air Pipelines 33
Expansion And Contraction 35
External Pressure Resistance 36
Trench Design 37
Allowable Bending Radius 38
Deflection Questionnaire FAX BACK 39
Deflection Questionnaire Vinidex locations 40
Thrust Block Supports 41
Electrical Conductivity 43
Vibration 43
Heat Sources 43
PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Design.1
d e s i g n
Limitation of Liability
This manual has been compiled by Vinidex Pty
Limited (the Company) to promote better
understanding of the technical aspects of the
Companys products to assist users in obtaining
from them the best possible performance.
The manual is supplied subject to
acknowledgement of the following conditions:
The manual is protected by Copyright and may
not be copied or reproduced in any form or by
any means in whole or in part without prior
consent in writing by the Company.
Product specifications, usage data and advisory
information may change from time to time with
advances in research and field experience. The
Company reserves the right to make such
changes at any time without notice.
Correct usage of the Companys products
involves engineering judgements which cannot
be properly made without full knowledge of all
the conditions pertaining to each specific
installation. The Company expressly disclaims
all and any liability to any person whether
supplied with this publication or not in respect
of anything and of the consequences of anything
done or omitted to be done by any such person
in reliance whether whole or partial upon the
whole or any part of the contents of this
publication.
No offer to trade, nor any conditions of trading,
are expressed or implied by the issue of content
of this manual. Nothing herein shall override the
Companys Conditions of Sale, which may be
obtained from the Registered Office or any Sales
Office of the Company.
This manual is and shall remain the property of
the Company, and shall be surrendered on
demand to the Company.
Information supplied in this manual does not
override a job specification, where such conflict
arises, consult the authority supervising the job.
Design.2 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
d e s i g n
Pipe Selection Table 4.1 Comparison of SDR & Pressure Ratings (PN)
Vinidex PE pipes are available in a SDR 41 33 26 21 17 13.6 11 9 7.4
comprehensive range of sizes up to PE80 PN3.2 PN4 - PN6.3 PN8 PN10 PN12.5 PN16 PN20
1000mm diameter, and pressure classes
PE100 PN4 - PN6.3 PN8 PN10 PN12.5 PN16 PN20 PN25
in accordance with the requirements of
Notes:
AS/NZS 4130 - Polyethylene (PE) pipes
for pressure applications. PE Long term rupture stress at 20C (MPa x 10) to which a minimum design factor
is applied to obtain the 20C hydrostatic design hoop stress.
Additional sizes and pressure classes to
AS/NZS 4130 requirements are added PN Pipe pressure rating at 20C (MPa x10).
from time to time and subject to SDR Nominal ratio of outside diameter to wall thickness.
minimum quantity requirements, pipes
made to specific sizes, lengths or
pressure classes are available.
The Standard AS/NZS 4130 includes a
range of PE material designations based
on the Minimum Required Stress (MRS),
and classified as PE63, PE80, and
PE100. When pipes are made to the
same dimensions, but from different
rated PE materials, then the pipes will
have different pressure ratings.
The relationship between the dimensions
of the pipes, the PE material
classification and the working pressure
rating are as shown in Table 4.1.
For simplicity, the dimensions of the pipe
have been referred in terms of the
Standard Dimension Ratio (SDR) where:
Outside Diameter
SDR =
Wall Thickness
PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Design.3
Polyethylene Pipe Dimensions (based on AS/NZS 4130-1997, Polyethylene pipes for pressure applications.)
Nominal SDR 41 SDR 33 SDR 26 SDR 21 SDR 17 SDR 13.6 SDR 11 SDR 9 SDR 7.4
Design.4
Size Min. Wall Mean Min. Wall Mean Min. Wall Mean Min. Wall Mean Min. Wall Mean Min. Wall Mean Min. Wall Mean Min. Wall Mean Min. Wall Mean
DN Thickness I.D. Thickness I.D. Thickness I.D. Thickness I.D. Thickness I.D. Thickness I.D. Thickness I.D. Thickness I.D. Thickness I.D.
d
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm)
16 1.6 13 1.6 13 1.6 13 1.6 13 1.6 13 1.6 13 1.6 13 1.8 12 2.2 11
20 1.6 17 1.6 17 1.6 17 1.6 17 1.6 17 1.6 17 1.9 16 2.3 15 2.8 14
25 1.6 22 1.6 22 1.6 22 1.6 22 1.6 22 1.9 21 2.3 20 2.8 19 3.5 18
e
110 2.7 105 3.4 103 4.3 101 5.3 99 6.6 96 8.1 93 10.0 89 12.3 84 15.1 78
125 3.1 119 3.9 117 4.8 115 6.0 113 7.4 110 9.2 106 11.4 101 14.0 96 17.1 89
140 3.5 133 4.3 131 5.4 129 6.7 126 8.3 123 10.3 118 12.7 114 15.7 108 19.2 99
g
160 4.0 152 4.9 150 6.2 148 7.7 144 9.5 140 11.8 136 14.6 130 17.9 123 21.9 114
Table 4.2 PE Pipe Dimensions AS/NZS 4130
180 4.4 171 5.5 169 6.9 166 8.6 163 10.7 158 13.3 153 16.4 145 20.1 138 24.6 128
200 4.9 190 6.2 188 7.7 184 9.6 180 11.9 175 14.7 170 18.2 162 22.4 154 27.3 143
n
225 5.5 215 6.9 211 8.6 207 10.8 203 13.4 198 16.6 191 20.5 183 25.1 173 30.8 161
250 6.2 238 7.7 235 9.6 230 11.9 225 14.8 219 18.4 212 22.7 203 27.9 192 34.2 179
280 6.9 267 8.6 263 10.7 258 13.4 253 16.6 246 20.6 238 25.4 228 31.3 215 38.3 200
315 7.7 300 9.7 296 12.1 290 15.0 285 18.7 278 23.2 268 28.6 256 35.2 242 43.0 226
355 8.7 338 10.9 333 13.6 328 16.9 320 21.1 311 26.1 301 32.2 289 39.6 273 48.5 255
400 9.8 380 12.3 376 15.3 370 19.1 362 23.7 351 29.4 340 36.3 326 44.7 307 54.6 287
450 11.0 429 13.8 422 17.2 415 21.5 406 26.7 395 33.1 382 40.9 366 50.2 347 61.5 322
500 12.3 476 15.3 470 19.1 462 23.9 452 29.6 440 36.8 424 45.4 407 55.8 384 - -
560 13.7 534 17.2 526 21.4 518 26.7 506 33.2 494 41.2 475 50.8 455 - - - -
630 15.4 600 19.3 592 24.1 582 30.0 570 37.3 554 46.3 535 57.2 512 - - - -
710 17.4 676 21.8 667 27.2 656 33.9 641 42.1 624 52.2 603 - - - - - -
800 19.6 762 24.5 752 30.6 739 38.1 723 47.4 704 58.8 679 - - - - - -
900 22.0 858 27.6 846 34.4 831 42.9 814 53.5 791 - - - - - - - -
1000 24.5 953 30.6 940 38.2 924 47.7 904 59.3 880 - - - - - - - -
PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
d e s i g n
Hydrostatic Design Basis Material Designation Minimum Required Strength Hydrostatic Design Stress
(MRS) MPa (S) MPa
Vinidex pipes manufactured to AS/NZS
4130, Series 1 have wall thickness and PE63 5.0 6.3
pressure ratings determined by the PE80 6.3 8.0
Barlow formula as follows: PE100 8.0 10.0
PD
T= The Hydrostatic Design Stress (S) is These standard values are polymer
2S + P
obtained by application of a Design or dependent and long term properties for
T = minimum wall thickness (mm) Safety Factor (F) to the MRS. each pipe grade material are established
P = normal working pressure See Table 4.3. by long term testing to the requirements
of pipe (MPa) of ISO/DIS 9080 by the polymer
D = minimum mean OD (mm) MRS producers. Individual PE grades may
S=
S = hydrostatic design stress F exhibit different characteristics and PE
at 20C (MPa) materials can be provided with enhanced
See Table 4.2. The specific value selected for the specific properties. In these cases the
Design Factor depends on a number of advice of Vinidex engineers should be
Hydrostatic Design Stress
variables, including the nature of the obtained.
The design of AS/NZS 4130 pipes has
transmitted fluid, the location of the
been based on the static working Maximum Allowable
pipeline, and the risk of third party
pressure operating continuously at the Operating Pressure
damage.
maximum value for the entire lifetime of
The wall thickness values for Series 1
the pipeline. PN x 0.125
pipes to AS/NZS 4130 were derived MAOP =
The value of maximum hoop stress used F
using a value of 1.25 for F, this being the
in the selection of the pipe wall thickness minimum value applicable. where
is known as the Hydrostatic Design
AS/NZS 4131 specifics MRS values of MAOP is the maximum allowable
Stress (S). This value is dependent upon
6.3 MPa, 8.0 MPa and 10.0 MPa for the operating pressure in MPa.
the type of PE material being used and
grades designated as PE63, PE80 and
the pipe material service temperature. In PN is the pipe classification in
PE100 respectively.
AS/NZS 4131, materials are classified for accordance with AS/NZS 4130.
long term strength by the designation The relationship between the S and MRS
F is the Design Factor.
Minimum Required Strength (MRS). standard values in AS/NZS 4131 is as
shown in Table 4.3.
The MRS is the value resulting from For example, if the minimum value of F is
extrapolation of short and long term chosen (F = 1.25), a PN10 pipe will have
tests to a 50 year point at 20C. a MAOP of 1.0 MPa at 20C.
Note: See Figure 2.1 for typical stress
regression curves.
PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Design.5
d e s i g n
Where installation applications are used Table 4.5 PE Pipe Pressure Ratings
to carry fluids other than water, then PN Rating Number Nominal Working Pressure
another value of the Design Factor may MPa Head Metres
need to be selected. The value selected PN 3.2 0.32 32
will depend on both the nature of the PN 4 0.40 40
fluid being carried and the location of the PN 6.3 0.63 63
pipeline installation. For specific PN 8 0.80 80
installations, the advice of Vinidex PN 10 1.00 100
engineers should be obtained.
PN 12.5 1.25 125
In the case of gas pipes in AS/NZS 4130, PN 16 1.60 160
both Series 2 and Series 3, a Design PN 20 2.00 200
Factor ranging between F = 2.0 and PN 25 2.50 250
F = 4.0 applies depending on the specific
installation conditions; see Table 4.6.
Table 4.6 Design Factors Gas Pipes
Table 4.4 Installation Conditions Design Factor Value
Typical Design Factors Fluid type Natural Gas f0 2.0
Pipeline Application Design Factor LPG 2.2
20C F Pipe Form Straight length f1 1.0
Water Supply 1.25 Coils 1.2
Natural Gas 2.0
Compressed Air 2.0 Soil Temperature (Av. C) -10 < t < 0 f2 1.2
LPG 2.2 0 < t < 20 1.0
20 < t < 30 1.1
Where the Design Factor is varied, then 30 < t < 35 1.3
the MAOP for the particular Series 1 pipe Designation Distribution f3 1.0
PN rating can be calculated as follows:
Transport 0.9
Rapid Crack Resistance f4 1.0
PN x 0.125
MAOP = Population density & area loading
F
Open field f5 0.9
In the particular case of gas distribution,
Less trafficed roads in inbuilt areas 1.05
then the type of gas, and the pipeline
installation conditions need to be Heavy trafficed roads in inbuilt areas 1.15
considered. In this case the Design Roads in populated area 1.20
Factor is a combination of a number of Roads in industrial area 1.25
sub factors (fx) which must be factored Private area habitation 1.05
together to give the final value for F such
Private area industry 1.20
that:
Note: Where factor values are not listed, consult with Vinidex engineers for
F = f0 x f1 x f2 x f3 x f4 x f5
recommendations.
Design.6 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
d e s i g n
PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Design.7
d e s i g n
Example
Pumped system normally working at a
maximum head, including surge of 60m.
Pipe Design for At startup, the mean pipe wall
Variable temperature is 55C, dropping to 35C
Operational after 1 hour. Pump operation is for 10
Conditions hours per day, with a system life of 15
The following examples assist in the years.
design and selection of polyethylene
pipes for variable operating conditions 1. Assume PE 80B
Design.8 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
d e s i g n
PE80B
Extrapolation Permissible System Operating Head (m)
Temp Limit PN 3.2 PN 4 PN 6.3 PN 8 PN 10 PN 12.5 PN 16 PN20
C Years
20 200 32 40 63 80 100 125 160 200
25 100 30 38 59 75 94 117 150 188
30 100 28 35 55 70 88 109 140 175
35 100 26 32 50 64 80 100 128 160
40 100 24 30 47 60 75 94 120 150
45 60 22 28 44 56 70 88 112 140
50 36 21 26 41 52 65 81 104 130
55 24 19 24 38 48 60 75 96 120
60 12 18 23 35 45 56 70 90 113
65 8 17 21 33 42 53 66 84 105
70 5 16 20 31 39 49 61 78 98
75 2 14 18 28 36 45 56 72 90
80 2 13 17 26 33 41 52 66 83
PE80C
Extrapolation Permissible System Operating Head (m)
Temp Limit PN 3.2 PN 4 PN 6.3 PN 8 PN 10 PN 12.5 PN 16 PN20
C Years
20 50 32 40 63 80 100 125 160 200
25 50 29 36 57 72 90 113 144 180
30 30 26 33 51 65 81 102 130 163
35 18 23 29 46 58 73 91 116 145
40 12 20 25 39 50 63 78 100 125
45 6 18 23 35 45 56 70 90 113
PE100
Extrapolation Permissible System Operating Head (m)
Temp Limit PN 3.2 PN 4 PN 6.3 PN 8 PN 10 PN 12.5 PN 16 PN20 PN25
C Years
20 200 32 40 63 80 100 125 160 200 250
25 100 30 38 59 75 94 117 150 188 233
30 100 28 35 55 70 88 109 140 175 218
35 100 26 32 50 64 80 100 128 160 200
40 100 24 30 47 60 75 94 120 150 185
45 60 22 28 44 56 70 88 112 140 175
50 36 21 26 41 52 65 81 104 130 163
55 24 19 24 38 48 60 75 96 120 150
60 12 18 23 35 45 56 70 90 113 140
65 8 17 21 33 42 53 66 84 105 130
70 5 16 20 31 39 49 61 78 98 120
75 2 14 18 28 36 45 56 72 90 113
80 2 13 17 26 33 41 52 66 83 105
PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Design.9
d e s i g n
P.DN
t =
2.S + P
where Example
t = minimum wall thickness (mm) P = 900kPa = 0.9MPa
MRS 10
S = S = = 8.0MPa
F 1.25
Design.10 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
d e s i g n
Colebrook - White
The development from first principles of
the Darcy-Weisbach formula results in
Hydraulic Design The variations inherent with diameter
the expression
changes are accounted for by the
Design Basis
introduction of the coefficient C2 so that fLv2
H=
Vinidex Polyethylene (PE) pipes offer D 2g
advantages to the designer due to the C2 = C1 r0.02 where
smooth internal bores which are
Adoption of a Hazen-Williams roughness 64
maintained over the working lifetime of f =
coefficient of 155 results in the following R
the pipelines. The surface energy
characteristics of PE inhibit the build up relationship for discharge in Vinidex PE and
of deposits on the internal pipe surfaces pipes
f = Darcy friction factor
thereby retaining the maximum bore H = head loss due to friction (m)
Q = 4.03 x 10-5 D2.65 H0.54
dimensions and flow capacities.
D = pipe internal diameter (m)
The flow charts presented in this section where
L = pipe length (metres)
relate the combinations of pipe Q = discharge (litres/second)
v = flow velocity (m/s)
diameters, flow velocities and head loss D = internal diameter (mm)
with discharge of water in PE pipelines. g = gravitational acceleration
H = head loss (metres/100 metres
These charts have been developed for (9.81 m/s2)
length of pipe)
the flow of water through the pipes. R = Reynolds Number
Flow charts for pipe systems using the
Where fluids other than water are being This is valid for the laminar flow region
Hazen - Williams formula have been in
considered, the charts may not be (R 2000), however, as most pipe
operation in Australia for over 30 years.
applicable due to the flow properties of applications are likely to operate in the
The charts calculate the volumes of
these different fluids. In these cases the transition zone between smooth and full
water transmitted through pipelines of
advice of Vinidex engineers should be turbulence, the transition function
various materials, and have been proven
obtained. developed by Colebrook-White is
in practical installations.
There are a number of flow formulae in necessary to establish the relationship
common use which have either a between f and R.
theoretical or empirical background.
However, only the Hazen-Williams and 1 k 2.51
= 2 log10 + 1/ 2
Colebrook-White formulae are f 1/ 2
3. 7D Rf
considered in this section.
where
Hazen - Williams
k = Colebrook-White roughness
The original Hazen-Williams formula was coefficient (m)
published in 1920 in the form:
The appropriate value for PE pipes is:
PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Design.11
d e s i g n
Design.12 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
d e s i g n
Flow Chart
Worked Examples
Example 1 - Gravity Main PE80 Material Option
(refer Figure 4.1) PE80 PN6.3 pipe is SDR 21.
A flow of water of 32 litres/second is Use the SDR 21 flow chart, read
required to flow from a storage tank intersection of discharge line at 32 l/s
located on a hill 50 metres above an and head loss line at 1.11m/100m of
outlet. The tank is located 4.5 km away pipe. Select the next largest pipe size.
from the outlet.
This results in a DN200 mm pipe
Hence the information available is : diameter.
Storage
tank
Maximum difference
in water level
50m
4,500m of
Vinidex PE Pipe
Discharge
PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Design.13
d e s i g n
Design.14 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
d e s i g n
Part Full Flow Example 3. Determine From Figure 4.3 Part Full Flow, for a
Non pressure pipes are designed to run flow velocity and proportional depth of 0.44, the
full under anticipated peak flow discharge under part full proportional discharge is 0.4 and the
conditions. However, for a considerable flow conditions proportional velocity if 0.95.
period the pipes run at less than full flow Given gravity conditions: Refer to the Vinidex PE pipe flow chart
conditions and in these circumstances for the SDR 21 pipe.
Pipe DN 200 PE80 PN6.3
they act as open channels with a free
Mean Pipe ID 180 mm ( Refer Table XX For a gradient of 1 in 100 full flow is
fluid to air surface.
PE pipe dimensions, or AS/NZS 4130 ) 39 l/s and the velocity is 1.6 m/s.
In these instances consideration must be
Gradient 1 in 100
given to maintaining a minimum
Depth of flow 80 mm Then, for part full flow
transport velocity to prevent deposition
of solids and blockage of the pipeline. Problem: Discharge = 0.4 x 39
For pipes flowing part full, the most Find flow and velocity = 15.6 l/s
usual self cleansing velocity adopted for Solution:
sewers is 0.6 metres/second. Velocity = 0.95 x 1.6
Depth of flow
Pr oportional Depth = = 1.52 m/s
Pipe ID
80
= = 0.44
180
0.9
0.8
0.7
Proportional Depth
0.6
Discharge
0.5
0.4
0.3
Velocity
0.2
0.1
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.2
Proportional Discharge & Velocity
PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Design.15
d e s i g n
Resistance Coefficients
Table 4.9 Valves, Fittings and Changes in Pipe Cross-Section
(b) Line to branch flow 1.00 Butterfly Valve (fully open) 0.20
Sudden Enlargements
Ratio d/D Angle Valve 5.00
0.9 0.04
0.8 0.13
0.7 0.26
0.6 0.41
0.5 0.56 Foot Valve with strainer
0.4 0.71 hinged disc valve 15.00
0.3 0.83 unhinged (poppet) disc valve 10.00
0.2 0.92
<0.2 1.00
Air Valves zero
Sudden Contractions
Ratio d/D
0.9 0.10
0.8 0.18 Ball Valve 0.10
0.7 0.26
0.6 0.32 Pipe Exit Losses
0.5 0.38 Square Outlet 1.00
0.4 0.42
0.3 0.46
0.2 0.48 Rounded Outlet 1.00
<0.2 0.50
Design.16 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
d e s i g n
NO
M
IN
AL
SI
ZE
AN
/8 D
75 CL
AS
.3 5/10.5 5/1
6 S
6 (D
7 /1 2 7 /8 5/ N/
7
75 63 PN
)
0
.3 /1 .5
3 /6 63 /12 /6
.3
6
2.5
0
/1 5
/ 8 50 12.
/8 50 50/ /16
2.0
40 50
5
1.7
0
/1 5 3
6.
1.5
40/12. /
/8 40
40 0/16
5
32
1.2
4
1.0
0
/1 2.5 3
6.
32 2/1 6 /
3 /1 32
32
/8
25 /10.5
5
2 /12
6
25 5/1
0.5
2
.5
/ 12
) 20 /16
PN 20
/s
/
Ym
DN
5
0.2
5 (
2. SS
CIT
6 /1 16 A
1 6/ CL
LO
1 D
N
VE
A
I ZE
S
AL
IN
M
NO
PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Design.17
d e s i g n
NO
MI
NA
LS
IZE
Flow Chart for Polyethylene Pipe SDR 41 (PE80: PN3.2 & PE100: PN4)
00
10
0
90
0
80
4.0
0
71
3.0
0
63
0
2.0
56
0
45
0
40
1.0
5
35
5
31
0
28
0.5
0
25
5
22
/s
0
5
20
Ym
0.2
0
18
CIT
0
LO
16
VE
0
14
5
12
0
11
90
IZE S
AL N
MI
NO
Design.18 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
d e s i g n
NO
MI
NA
LS
IZE
00
10
0
90
Flow Chart for Polyethylene Pipe SDR 33 (PE80: PN4)
0
80
0
4.0
71
0
63
3.0
0
56
50
0
45
1.5
0
40
5
1.0
35
5
31
0
28
0
0.5
25
5
22
0
20
/s
Ym
0
5
18
0.2
CIT
0
16
LO
VE
0
14
5
12
0
11
90
IZE S
AL N
MI
NO
PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Design.19
d e s i g n
NO
MI
NA
LS
00 IZE
10
0
90
Flow Chart for Polyethylene Pipe SDR 26 (PE100: PN6.3)
0
80
0
4.0
71
0
63
3.0
50
0
45
1.5
0
40
5
1.0
35
5
31
0
28
0
0.5
25
5
22
0
c
20
/se
5
0
Ym
0.2
18
0
CIT
16
LO
0
14
VE
5
12
0
11
90
IZE S
AL N
MI
NO
Design.20 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
d e s i g n
NO
MI
NA
LS
Flow Chart for Polyethylene Pipe SDR 21 (PE80: PN6.3 & PE100: PN8)
IZE
00
10
0
90
0
80
4.0
0
71
0
3.0
63
0
50
0
45
1.5
0
40
1.0
5
35
5
31
0
28
0.5
0
25
5
22
0
20
s
m/
5
0.2
0
18
ITY
0
16
C
LO
0
VE
14
5
12
0
11
IZE 90
S
AL N
MI
NO
PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Design.21
d e s i g n
NO
MI
NA
LS
0 IZE
90
0
4.0
80
0
71
3.0
0
63
56
0
50
1.5
0
45
0
1.0
40
5
35
5
31
0
0.5
28
0
25
5
22
/s
Ym
5
0
20
0.2
CIT
0
18
LO
0
16
VE
0
14
5
12
0
11
90
IZE S
AL N
MI
NO
Design.22 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
d e s i g n
NO
MI
NA
LS
0 IZE
4.0
80
0
71
3.0
0
63
0
56
0
50
1.5
0
45
0
1.0
40
5
35
5
31
0.5
0
28
0
25
5
22
/s
5
0
0.2
Ym
20
0
CIT
18
LO
0
16
VE
0
14
5
12
0
11
90
IZE S
AL N
MI
NO
PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Design.23
d e s i g n
NO
MI
NA
LS
0 IZE
80
4.0
0
71
63
0
56
2.0
0
50
0
45
1.5
0
40
1.0
5
35
5
31
0
28
0.5
0
25
5
22
0
20
/s
5
Ym
0
0.2
18
CIT
0
16
LO
0
VE
14
5
12
0
11
IZE S 90
AL N
MI
NO
Design.24 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
d e s i g n
NO
M
IN
4.0
AL
0 SI
45 ZE
3.0
0
40
2.0
0
28
1.0
0
25
5
22
0
20
0
0.5
18
0
16
0
14
m/s
0.25
5
12
CITY
0
LO
11
VE
ZE 90
SI
AL
IN
OM N
PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Design.25
d e s i g n
NO
Flow Chart for Polyethylene Pipe SDR 7.4 (PE100: PN25)
M
IN
4.0
AL
SI
0 ZE
45
3.0
0
40
35
5
31
1.5
0
28
0
1.0
25
5
22
0
20
0
0.5
18
0
16
0
/s
14
Ym
0.25
5
CIT
12
LO
0
11
VE
ZE 90
SI
AL
IN
M
NO
Design.26 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
d e s i g n
Surge & Fatigue The velocity of the pressure wave, This represents the case of a single
Surge, or water hammer, is a temporary referred to as celerity (C), depends on pipeline with the flow being completely
change in pressure caused by a change the pipe material, pipe dimensions, and closed off. The pressure rises generated
in velocity of flow in the pipeline, the liquid properties in accordance with by flow changes in PE pipelines are the
whereas fatigue is the effect induced in the following relationship: lowest generated in major pipeline
the pipe or fitting by repeated surge materials due to the relatively low
0 .5
events. 1 SDR 3 modulus values.
C = W + x 10 m/ sec
For Vinidex PE pipes to AS/NZS 4130, K E Further, as medium density materials
operating under the following limitations, have lower modulus values than high
where
it is not necessary to make specific density materials, the pressure rise in
allowance for fatigue effects: W = liquid density (1000 kg/m3 PE80B materials will be lower than that
for water) in PE80C and PE100 materials.
(a) The maximum pressure in the pipe
from all sources must be less than the SDR = Standard Dimension Ratio Water hammer (surge) analysis of
pressure equivalent to the Classification of the pipe pipeline networks is complex and beyond
of the pipe (PN). K = liquid bulk modulus (2150 MPa) the scope of this Manual. Where
and E = pipe material short term required, detailed analysis should be
modulus (MPa) refer Table 4.8 undertaken by experts.
(b) The amplitude between minimum and
maximum pressure from all sources The time taken for the pressure wave to
must not exceed the pressure equivalent travel the length of the pipeline and
to the Classification of the pipe (PN). return is
Care must be taken to ensure that the 2L
t=
minimum pressure does not reach a C
level that may result in vacuum collapse where:
(see External Pressure Resistance, page
t = time in seconds
Design.36).
L = length of pipeline
Surge may take the form of positive and/
or negative pressure pulses resulting If the valve closure time tc is less than t,
from change of flow velocity, such as the pressure rise due to the valve closure
arising from valve or pump operation. is given by:
Such changes of flow velocity lead to
P1 = C.V
induced pressure waves in the pipeline.
where:
P1 = pressure rise in kPa
v = liquid velocity in m/sec
If the valve closure time tc is greater than
t, then the pressure rise is approximated
by:
t
P2 = P1
t c
PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Design.27
d e s i g n
Design.28 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
d e s i g n
PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Design.29
d e s i g n
Design.30 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
d e s i g n
PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Design.31
d e s i g n
Design.32 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
d e s i g n
System Design The advantage of using the nomogram is 4 Using point (3) draw a diagonal
Guidelines for the that no further conversion factors are line to the separation line.
Selection of required for pipe sizing. Also, when four 5 Go to top of nomogram and use
Vinidexair of the parameters are known the fifth can the point indicating the Length of
Compressed Air be determined by reading directly from Pipe and draw a line down to
Pipelines the nomogram. meet horizontal line from point
It is customary to find the Inside (4).
Example for the use of
Diameter of the pipe by using formulas the air-line nomogram 6 Move to the Pressure Decrease in
such as shown below. The formulas used (Figure 4.4) to determine the Pipe (p) at the bottom of
are generally for approximation purposes the required pipe size nomogram and draw a vertical
only, surmising that the temperature of line up to meet the diagonal
Working Pressure 7 bar
the compressed air corresponds roughly drawn from point (5).
to the induction temperature. An Volumetric Flowrate 30 L/s
7 The Nominal Diameter of Pipe can
acceptable approximation is obtained Nominal length 200 m
now be found by reading from
through the following equation: Pressure Decrease 0.05 bar point (6) across to the left hand
side of the nomogram. From this
450.L E.Q 1.85 1 Utilising the above operating example DN63 pipe should be
d=5
p.p figures, proceed to mark those selected. If the completed
positions around the perimeter of nomogram falls between two
where
the nomogram. sizes of pipe, always use the
d = Pipe Internal Diameter in mm larger size.
2 Locate the separation line
LE = Pipe Length in m
between (p) & (p). (See base of Correction factors for
Q = Volumetric Flowrate in L/s nomogram.) fittings
Dp = Pressure Decrease in bar 3 Commencing at the lower right Table 4.11 indicates the approximate
p = Working Pressure in bar hand side of the nomogram draw pressure loss for fittings in terms of an
a line up from the Working equivalent length of straight pipe in
Pressure (p) to the line indicating metres. For each pipeline fitting, add the
The use of a nomogram is a quicker and
the Volumetric Flowrate (Q). equivalent length of pipe to the original
easier method to source information (see
Figure 4.4). In this nomogram the length of pipeline. This length is used for
Pressure Decrease (p) is indicated in the calculation of the equation above or
bar, the Working Pressure (p) in bar, the for the nomogram, Figure 4.4.
Volumetric Flowrate (Q) in L/s, the Pipe Table 4.11 Pressure Loss for Fittings
Length (LE) in m, and the Pipe Nominal
Fitting equivalent pipe length in m
Diameter DN.
DN 20 DN 25 DN 32 DN 40 DN 50 DN 63 DN 90
socket welding joint 0.2 0.2 0.3 0.4 0.5 0.6 1.1
45 bend 0.2 0.3 0.4 0.6 0.9 1.2 2.3
90 bend 0.4 0.7 1.0 1.3 1.8 2.3 4.5
tees 0.8 1.4 1.9 2.4 2.8 3.8 7.5
reducer 0.3 0.4 0.5 0.6 0.7 0.9 2.1
PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Design.33
d e s i g n
Sources:
Feldmann, K.H.:
Druckluftverteilung in der Praxis
(Munchen 1985) 1
1.5
Atlas Copco :
information sheets 5 2
20
25
5
nominal diameter DN
40 15
20
4
50
3 30
7
63 50
3
100
90
6
200
300
2
400
500
0.002 0.01 0.05 0.1 0.2 0.5 1 2 4 6 10 15
pressure decrease in the pipe (p) in bar working pressure (p) in bar
Design.34 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
d e s i g n
PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Design.35
d e s i g n
Design.36 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
d e s i g n
PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Design.37
d e s i g n
Figure 4.7
Narrow Trench Condition
Design.38 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
d e s i g n
Deflection
Questionnaire
AS/NZS 2566 Deflection
Please photocopy before completing this form.
Calculation for Buried
Retain this master for future use.
Flexible Pipes
Complete all information and forward to your
The following questionnaire is to assist nearest Vinidex office refer over leaf.
designers in the calculation of deflection
for buried flexible pipe.
Company _______________________________________________________________________________
Name __________________________________________________________________________________
PIPE DETAILS
TRENCH DETAILS
LOADS
SOIL TYPE
PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Design.39
d e s i g n
Vinidex Locations
Sydney
254 Woodpark Rd, Smithfield NSW 2164
Tel (02) 9604 2422, Fax (02) 9604 4435
Melbourne
86 Whiteside Road, Clayton VIC 3168
Tel (03) 9543 2311, Fax (03) 9543 7420
Mildura
5 Corbould Court, Mildura VIC 3500
Tel (03) 5022 2616, Fax (03) 5022 1938
Townsville
49 Enterprise Avenue, Bohle QLD 4816
Tel (07) 4774 5044, Fax (07) 4774 5728
Adelaide
550 Churchill Road, Kilburn SA 5084
Tel (08) 8260 2077, Fax (08) 8349 6931
Perth
Sainsbury Road, OConnor WA 6163
Tel (08) 9337 4344, Fax (08) 9331 3383
Darwin
3846 Marjorie Street, Berrimah NT 0828
Tel (08) 8932 8200, Fax (08) 8932 8211
Launceston
15 Thistle St, Sth Launceston TAS 7249
Tel (03) 6344 2521, Fax (03) 6343 1100
Design.40 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
d e s i g n
Thrust Block Velocity (Kinetic) Thrust The figures in the table below are for
Supports The velocity or kinetic thrust applies only horizontal thrusts, and may be doubled
PE pipes and fittings joined by butt at changes of direction. for downward acting vertical thrusts. For
welding, electrofusion, or other end load upward acting vertical thrusts, the
bearing joint system do not normally weight of the thrust block must
2 w a V 2. sin .10-9
require anchorage to withstand loads R= counteract the developed loads.
2
arising from internal pressure and flow. In shallow (<600mm) cover installations
For joint types which do not resist end where or in unstable conditions of fill, the soil
loads, plus fabricated fittings which w = fluid density (kg/m3) support may be considerably reduced
incorporate welded PE pipe segments, a = inside pipe cross section area from the values tabulated, and a
anchorage support must be provided in (mm2) complete soil analysis may be needed.
order to prevent joint or fitting failure. In V = flow velocity (m/s)
addition, appurtenances such as valves,
The velocity thrust is generally small in
should be independently supported in
comparison to the pressure thrust.
order to prevent excessive shear loads
The pressure used in the calculations
being transferred to the PE pipe.
should be the maximum working, or test
Static Pressure Thrust pressure, applied to the line.
PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Design.41
d e s i g n
Worked Example
What bearing area of thrust block is
required for a 160 mm PN12.5 90 bend
in hard, dry clay?
1. Maximum working pressure of
PN12.5 pipe is 1.25 MPa. Bend in horizontal plane anchorage
Test pressure is 1.25 x WP
= 1.56 MPa.
2 PA .sin . 10-3
2. R =
2
= 3.8 x 10-4 N
Bend in vertical plane anchorage
3. Bearing capacity of hard, dry clay is
15x104 N/m2
4
3.8 x 10
Bearing area of thrust block = 4
15 x 10
= 0.25m 2
Design.42 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
d e s i g n
PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Design.43
installation
contents
PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Installation.1
installation
Limitation of Liability
This manual has been compiled by Vinidex Pty
Limited (the Company) to promote better
understanding of the technical aspects of the
Companys products to assist users in obtaining
from them the best possible performance.
The manual is supplied subject to
acknowledgement of the following conditions:
The manual is protected by Copyright and may
not be copied or reproduced in any form or by
any means in whole or in part without prior
consent in writing by the Company.
Product specifications, usage data and advisory
information may change from time to time with
advances in research and field experience. The
Company reserves the right to make such
changes at any time without notice.
Correct usage of the Companys products
involves engineering judgements which cannot
be properly made without full knowledge of all
the conditions pertaining to each specific
installation. The Company expressly disclaims
all and any liability to any person whether
supplied with this publication or not in respect
of anything and of the consequences of anything
done or omitted to be done by any such person
in reliance whether whole or partial upon the
whole or any part of the contents of this
publication.
No offer to trade, nor any conditions of trading,
are expressed or implied by the issue of content
of this manual. Nothing herein shall override the
Companys Conditions of Sale, which may be
obtained from the Registered Office or any Sales
Office of the Company.
This manual is and shall remain the property of
the Company, and shall be surrendered on
demand to the Company.
Information supplied in this manual does not
override a job specification, where such conflict
arises, consult the authority supervising the job.
Installation.2 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
installation
Handling & Storage Fabric slings are recommended for lifting Transport
Vinidex PE pipes are available in a range and handling PE pipe in order to prevent PE pipes stacked for transport must be
of sizes ranging from 16mm to 1000mm damage. evenly supported in order to prevent
in configurations complying with Where wire ropes or chains are used, distortion. All bearing surfaces must be
AS/NZS4130. Pipes may be supplied to then all of the contact points between the free from contact with sharp objects. Any
customer requirements in either small slings and the pipe must be protected by projecting sections such as stub flanges
diameter pipe in coil lengths up to suitable padding. Where pipes are in must be supported to prevent damage.
9500m, or in straight lengths up to 25m. coils, the slings must be placed evenly For straight lengths of pipe, suitable
Vinidex PE pipes are robust, flexible, and around the entire coil. Similarly, where support beneath the pipes is provided by
offer the installer many cost saving coils or straight lengths are lifted by fork beams of minimum width 75 mm,
advantages. Whilst they are resistant to lift the contact points must be protected. spaced horizontally at 1.5 m centres. For
site damage, normal care and good When lifting coils, the lifting must be rectangular stacks, additional vertical
housekeeping practices are necessary to performed on the entire coil, and the fork supports at 3 metre spacing should be
ensure trouble free operations. lift tynes not inserted into the coil used. For pyramid stacks, the bottom
winding. When lifting packs of pipes, the pipe layers also need to be chocked to
Handling
tynes must be placed under the entire prevent stack collapse.
Handling of Vinidex PE pipes is made pack, and the tynes not pushed into the
For large diameter pipes (DN 630 and
easier due to the light weights of both pack. Pipes must not be lifted by placing
above) it may be necessary to tom, or
coiled and straight length pipe. Care metal hooks into the ends of straight
internally support the ends of the pipe in
must be exercised however, to avoid lengths.
order to prevent distortion.
damage to the pipe walls, pre-assembled
In conditions approaching freezing, the
end fittings, or sub assemblies. Where end treatments such as flanges
impact resistance of PE reduces, and
are applied in the factory, these
Safety aspects need to be addressed, as care must be exercised to prevent
treatments must be protected from
the nature of PE pipes is such that in damage during handling.
damage.
cold and wet weather the pipes become
Pipe lengths greater than 6 metres
slippery and difficult to handle. In these Where coils are stacked vertically the
should be lifted using a spreader bar, and
circumstances, additional care should be stacks may need to be restrained in
wide band slings. PE pipes will flex
exercised when handling coils or bundles order to prevent the bottom section of
during lifting, and care needs to be
of pipe. In hot weather, especially with the coil being flattened or distorted.
exercised to prevent damage to pipes or
black pipes, the pipe surface may reach
end fittings arising from contact with the
70C, when the ambient temperatures
ground. Care needs to be taken to centre
reach 40C. Handling PE pipes at these
the pipe in the slings.
temperatures requires gloves, or other
A reduction in the pipe wall thickness of
protection, to prevent the possibility of
up to 10% may be tolerated. However,
skin burns.
sections with sharp notches should be
rejected, or the damaged area buffed out
to remove the sharp edges.
PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Installation.3
installation
Storage
Straight length pipes must be supported
by timber spacers of minimum width
75mm placed at 1.5 metre centres. The
recommended maximum height of long
term stacks is as listed in Table 5.1.
Where pipes are crated, the crates may
be stacked on timber to timber, in stacks
up to 3 metres high.
PE pipes are capable of supporting
combustion, and need to be isolated
from ignition sources. PE pipes must be
kept away from high temperature
sources, and not be in contact with
objects of temperature higher than 70C.
Storage of PE pipes in field locations
may be subject to fire regulations, and
Table 5.1 Storage Height
the requirements of the local authorities
must be observed. Straight Lengths
Black pipes do not need protection from PE Material Height (m) Height (m)
the effects of UV exposure, but coloured up to SDR 21 above SDR 21
pipes, if potentially exposed for longer MDPE (PE63, PE80B) 2.0 2.25
than 6 months, may need protection.
HDPE (PE80C, PE100) 2.0 2.50
In selecting the method of protection
consideration may need to be given to Coils
temperature effects, as elevated Pipe diameter mm Coil stacks (number)
temperatures may lead to pipe distortion. up to 32 5
50, 63 4
90, 110 2
Note: Coils must be stacked flat, and even.
Installation.4 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
installation
PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Installation.5
installation
Installation.6 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
installation
PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Installation.7
installation
Relining &
Sliplining
Vinidex PE pipes have the chemical
resistance properties and longitudinal
flexibility to provide an ideal solution for
relining existing corroded or damaged
pipelines in water supply, sewers, and
drain applications.
Existing pipelines used to transport
aggressive and dangerous fluids may be
restored by relining techniques, and cost
effective solutions are provided by
eliminating the need for open cut
trenches in urban and heavily built up
areas. Installations can be planned
around off peak traffic periods to
minimise disruption and reduce
installation times.
Existing pipelines can be renovated by
inserting Vinidex PE pipes into the old
pipes. Insertion pipes can be pulled into
position by mechanical winches.
Although insertion of the PE pipes will
reduce the internal diameter of the
pipeline, the effective flow capacity of the
renovated line may in fact be greater
than the existing installation due to the
improved pipe wall friction factors of PE
as compared to the existing pipe with
heavily corroded or damaged internal
surfaces. Inspection of the existing line
should be performed by CCTV to provide
data as to the actual likely flow friction
factors.
Relining with PE pipes provides a
structural element that is capable of
withstanding either internal pressure or
external loading without relying on the
residual strength of the original degraded
pipe elements.
Installation.8 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
installation
Figure 5.3 PE Sliplining Trench Opening The dimensions (Refer to Figure 5.3) of
2 excavations required for slip lining are:
1. Where the PE insert pipe is on the
1
R natural surface level
2H NS
H LG1 = (
H 4R H )
LG 2
LG 1 2. Where the PE insert pipe is at a
2LG 2
height H above the natural surface
level
LG2 = (
H 2R H )
where
H = depth to invert of existing pipeline
R = radius of liner pipe
Grouting
Grouting of the gap between the outside
diameter of the PE liner, and the inside of
the existing pipe is necessary only when
the original pipe has been damaged to
the extent that there is no residual
external load capacity, or where manhole
connections cannot be sealed off to
prevent groundwater infiltration.
Where grouting is applied, the pressure
The PE pipes require short length inlet should not exceed 50 kPa, and
and exit trenches to accommodate the depending on the PN rating of the PE
PE pipe radius to lead into the existing liner pipe, external collapse calculations
pipeline, and the winch assembly used to should be carried out. Where cement
pull the PE liner along the pipeline. The based grouts are used, the temperature
minimum bending radius of the PE liner rise in the PE liner due to the heat of
can be calculated as described under hydration must be taken into account.
Pipeline Curvature in this section of the
The PE liner pipes may be filled with
manual.
water prior to grouting to increase the
external pressure resistance, and to
provide additional line weight to prevent
the PE liner pipe floating during grouting,
and losing the final grade line.
PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Installation.9
installation
Audio Detection
Acoustic, or ultra sonic, noise detection
devices are available which use either the
noise from water flowing in the pipes, or
an introduced noise signal, to detect the
presence of buried PE pipelines.
Installation.10 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
installation
PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Installation.11
installation
Installation.12 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
installation
F = Fixed Point
LP = Loose Point (eg. pipe clips) F = Fixed Point
Ls = Deflection Leg Ls = Deflection Leg
PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Installation.13
installation
Installation.14 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
installation
Testing & It is essential that all air is removed A smaller drop in pressure may be
Commissioning from the line prior to commencing the observed due to thermal expansion.
test procedure. Entrapped air can result However, this does not indicate leakage
Pressure Installations
in erroneous pressure/time recordings. in the pipeline.
Pre Test Precautions
Test sections may be either the complete Where the installation consists of small
Prior to testing, the entire PE pipeline
line, or, in large installations, in sections additions to existing pipelines the test
should be checked to ensure all debris
such that the test section can be filled pressure period may be 15 minutes.
and construction materials are removed
with water within 5 hours to allow The maximum test pressure to be
from contact with the pipes and fittings.
pressure observations. applied must not exceed 1.25WP. Test
Where concrete anchor or thrust blocks
Pressure should be built up evenly in the pressure in excess of this value may
are used no pressure testing should take
line without pressure shock. strain the pipe material and damage
place within 7 days of casting the blocks.
A test pressure of 1.25 times the control appliance s connected to the
All mechanical ring seal joints must be pipeline.
maximum working pressure should be
restrained either by sand bags, or by
applied for pipelines up to 110 mm in High pressure testing using air must not
partial backfilling of the line leaving the
diameter and 100 metres in length and be carried out.
joints open for visual inspection. All
also for testing valve anchorages. The
valves must be placed in the open Note:
test pressure in these instances should
position, and a valve provided at the end Where the time of pressure testing
be held for a minimum period of 15
of the line to allow air to be vented from exceeds 15 minutes, increases in pipe
minutes, and the pressure gauges
the line during filling. temperature above 20C may occur. In
inspected for pressure drop readings.
Where thermal fusion jointing has been these cases the test pressure must be
In addition, all joints must be visually
used, no testing should take place until derated.
inspected for evidence of weeping or
the joints have completely cooled to Refer to Table 4.7 in the Design section
leakage.
ambient temperature. of this manual.
For large diameter pipes, and for pipeline
Local authority regulations may differ
lengths up to 800 metres, the elastic
between each other in the pressure
properties of PE are such that the
testing routines, and individual
introduction of test pressures will cause
requirements must be followed at all
expansion in the line and require make
times.
up pressure to restore gauge readings.
Pressure Testing This volume make up will generally be in
Test water should be slowly introduced the order of 1%, and may be applied at
into the PE pipeline until all air is purged the time of initial pressurisation. The test
from the line and water flows freely at pressure of 1.25 times the maximum
the end of the line. The water should working pressure should be maintained
preferable be introduced into the pipeline for a maximum period of 24 hours, or for
at the lowest point to assist the removal the time necessary to visually inspect all
of air. joints in the line.
PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Installation.15
installation
Non Pressure Installations (b) Air Testing For joints without any protrusions into
Where water is unavailable, or the pipe bore, the proving plug can be
1. Above Ground
undesirable, for testing then air testing sized to the minimum internal dimension
All sections of the installation should be
may be performed. allowed in the design. For butt welded
sealed off and water introduced through
pipes, unless the internal beads are
a stand pipe to provide a static head of 3 All openings must be sealed prior to
removed, the plug needs to be reduced
metres above the top point in the PE testing, and air pumped slowly into the
in size to allow for the weld bead.
pipeline. All openings in the PE pipeline PE pipeline until a test pressure of 50KPa
must be sealed, or plugged, before is reached. In both cases, the plug must be able to
starting testing. Either water or air be pulled completely through the PE
This test pressure should be maintained
testing may be performed on non pipeline.
for a minimum time of 3 minutes, and if
pressure PE pipelines, depending on the no leaks are detected, or pressure loss Flushing and Disinfection
availability of test water, or the ability to observed on the gauge, the air supply Where Vinidex PE pipes are used for
drain the test water away from the control valve should be turned off and potable water applications, standard
pipeline alignment after the testing is the test pressure held for a minimum flushing and disinfection procedures
completed. time of 1 minute. must be followed.
2. Below Ground If the test gauge pressure reading has Some pipe materials require additional
(a) Water Testing not fallen below 35KPa after this time, flushing or disinfection in order to purge
then the test should be discontinued. contamination rising from the pipe
For PE drain lines, a riser pipe should be
fitted at the top point in the pipeline to Should the test pressure drop below material itself. Vinidex PE pipes,
allow a minimum water head of 1 metre 35KPa after 1 minute, then the pressure however, are made from PE grades that
to be applied. For waste water should be returned to 50KPa and comply with water quality requirements
applications, a water test pressure of a maintained until a full inspection of the without additional treatment.
maximum of 1.25 WP ( maximum head PE pipeline has been completed. All For potable water applications, the
at the lowest point ) should be applied joints and connections need to be following procedure may be used:
by either a stand pipe connection, or individually inspected for leakage using a
1. Flush out all construction debris from
using a test pump. solution of water and detergent poured
the pipes by running water through
over any suspect joint. If a leak is
The test water should be introduced the line for 15 minutes.
present, it will cause the detergent
evenly into the pipeline, and brought up 2. Carry out the hydrostatic pressure
solution to bubble, and foam.
to pressure after allowing all entrapped testing.
air to be purged out of the line. Deflection Testing 3. Introduce a chlorine, or chloramine,
All joints and connections should be PE drainage pipelines are designed to solution into the line at a
inspected for leakage, and the test support external loading within the concentration of 50 mg/l, and allow
pressure maintained for a minimum acceptable limits of diameter deflection to stand for 24 hours.
period of 15 minutes after the final joint for structural reasons.
4. Flush out the pipeline for 15 minutes
has been inspected, or for a period of 30 Where this is a critical feature of the to remove all disinfectant and
minutes. installation, then a plug, or proving tool, biological residues from the water.
No leakage or loss of pressure should can be pulled along the PE pipeline
take place in this period. between manholes, or other entry points.
Large diameter installations may require
a period of up to 8 hours to allow for
complete inspection of all joints in the
pipeline network.
Installation.16 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
j o i n t i n g
contents
Jointing Methods 3
Thermal Fusion Process 3
Butt Fusion 3
Electrofusion 5
Socket Fusion 6
Mechanical Joint Fittings 7
Flanged Ends 8
Hugger Bolted Couplings 8
Threads 8
PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Jointing.1
j o i n t i n g
Limitation of Liability
This manual has been compiled by Vinidex Pty
Limited (the Company) to promote better
understanding of the technical aspects of the
Companys products to assist users in obtaining
from them the best possible performance.
The manual is supplied subject to
acknowledgement of the following conditions:
The manual is protected by Copyright and may
not be copied or reproduced in any form or by
any means in whole or in part without prior
consent in writing by the Company.
Product specifications, usage data and advisory
information may change from time to time with
advances in research and field experience. The
Company reserves the right to make such
changes at any time without notice.
Correct usage of the Companys products
involves engineering judgements which cannot
be properly made without full knowledge of all
the conditions pertaining to each specific
installation. The Company expressly disclaims
all and any liability to any person whether
supplied with this publication or not in respect
of anything and of the consequences of anything
done or omitted to be done by any such person
in reliance whether whole or partial upon the
whole or any part of the contents of this
publication.
No offer to trade, nor any conditions of trading,
are expressed or implied by the issue of content
of this manual. Nothing herein shall override the
Companys Conditions of Sale, which may be
obtained from the Registered Office or any Sales
Office of the Company.
This manual is and shall remain the property of
the Company, and shall be surrendered on
demand to the Company.
Information supplied in this manual does not
override a job specification, where such conflict
arises, consult the authority supervising the job.
Jointing.2 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
j o i n t i n g
Jointing Methods All butt fusion should be performed 4. The heated pipe ends are then
Vinidex PE pipes are produced in a range under cover, and the ends of the PE retracted and the heater plate
of sizes between 16 mm to 1000 mm pipes blocked off to assist with removed. The heated PE pipe ends
diameter, and these pipes can be joined temperature control and prevent are then brought together and
by a variety of methods. contamination of the joints. pressurised evenly to the welding
Methods include mechanical joints and a The butt fusion process consists of the pressure value. This pressure is then
range of thermal fusion procedures. The following steps which are shown in maintained for a period to allow the
nature of the PE materials precludes the principle in Figure 6.2. welding process to take place, and
use of adhesive based systems. the fused joint to cool down to
1. The pipes must be installed in the
ambient temperature and hence
welding machine, and the ends
Thermal Fusion Processes develop full joint strength. The
cleaned with non depositing alcohol
Thermal fusion proceeds by melting the pressure adopted in this phase
to remove all dirt, dust, moisture,
PE material at the joint surfaces, should be in the range 0.15MPa to
and greasy films from a zone
bringing the molten surfaces together 0.18MPa on the ends of the pipes.
approximately 75 mm from the end
under closely controlled pressures, and During this cooling period the joints
of each pipe, on both inside and
holding the surfaces together until the must remain undisturbed and under
outside diameter faces.
joint has cooled. compression. Under no
2. The ends of the pipes are trimmed
In all thermal fusion processes, the field circumstances should the joints be
using a rotating cutter to remove all
pipe jointing should only be performed sprayed with cold water.
rough ends and oxidation layers. The
by trained fusion operators using The combinations of times,
trimmed end faces must be square
properly maintained and calibrated temperatures, and pressures to be
and parallel.
fusion machines. adopted depends on the PE material
3. The ends of the PE pipes are heated
The fusion compatibility of PE materials grade, the diameter and wall thickness of
by contact under pressure against a
must be established before welding, and the pipes, and the brand and model of
heater plate. The heater plates must
if doubts exist then the advice of Vinidex fusion machine being used. Vinidex
be clean and free from
engineers should be sought. engineers can provide guidance in these
contamination, and maintained within
parameters.
Butt Fusion a surface temperature range of 190C
The final weld beads should be fully
Butt fusion is generally applied to PE to 225C (depending on the size of
rolled over, free from pitting and voids,
pipes within the size range 90 mm to the pipe). Contact is maintained until
correctly sized, and free from
1000 mm for joints on pipes, fittings, even heating is established around
discolouration.
and end treatments. Butt fusion provides the pipe ends, and the contact
a homogeneous joint with the same pressure then reduced to a lower When correctly performed, the minimum
properties as the pipe and fittings value called the heat soak pressure. long term strength of the butt fusion
materials, and ability to resist Contact is then maintained until the joint should be 90% of the strength of
longitudinal loads. appropriate heat soak time elapses. the parent PE pipe.
PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Jointing.3
j o i n t i n g
Figure 6.1
Butt Welding Parameters
P1 P3
Pressure Pd
P2
Zone 1 Zone 2 Zone 4 DRAG
Time
T1 T2 T3 T4 T5
Zone 3
In field applications full QA records of Zone 3 Change Over Time T3 Seconds (max)
times, temperatures and pressures Zone 4 Weld Pressure Build Up Seconds (min)
achieved for all joints should be Welding Pressure P3 kPa
recorded, and the locations of welds
Welding/Cooling Time T5 Minutes
identified on as-constructed site plans.
Note: The pressure needed to bring the pipe ends together (Drag Pressure) for each
The most reliable methods of weld
joint must be added to the calculated pressure at each stage.
evaluation are the destructive type.
Destructive test methods require tensile Figure 6.2
testing of welds and pipe in order to Schematic Sketch of the Butt Welding Process
establish the strength of the weld as a
percentage of pipe strength.
Flexural testing may also be required in
order to evaluate the effect of any joint
misalignment.
Hydrostatic pressure testing will not
determine the strength of butt welds, due
to the stress across the plane of the butt
weld being only 50% of the hoop stress
in the pipe section.
Weld beads are normally left in place on
the pipe section, unless required to be
removed from the outside diameter to
allow slip lining, or from the inside
diameter to prevent potential material
blockage in sewer rising mains.
Jointing.4 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
j o i n t i n g
PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Jointing.5
j o i n t i n g
Jointing.6 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
j o i n t i n g
PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Jointing.7
j o i n t i n g
backing plates, and rubber sealing The central rubber sealing ring provides Polyethylene Polyethylene
pipe Gasket pipe
gaskets in order to provide a a pressure seal. Stub flange
demountable joint. Sealing gaskets are The ends of the PE pipes must be cut
Steel to polyethylene
made from natural rubber or square, and be free from all dirt and
Back-up plate Gasket
polychloroprene depending on the fluid grease when pushed together, without a MS flange
being carried. gap between the pipe ends.
Polyethelene Steel pipe
Where hot fluids or chemical reagents The seal ring must be clean, and fitted pipe
Stub flange
are carried, the suitability of the sealing evenly over the ends of the pipe. The
gasket material must be determined, and coupling housing must be fitted evenly
the advice of Vinidex engineers obtained. over the rubber ring, and the bolts
The sealing gaskets must be clean and tightened fully.
free from creases when fitted to the Figure 6.6
flange assembly. Threads
Hugger Bolted Couplings
The cutting of threads is not
Flanges are available across the full size Z
recommended.
range of Vinidex PE pipes (up to
1000mm diameter), and to the same Where threaded fittings are used then :
pressure PN rating as the pipes. 1. Only PTFE tape should be used as a
Metal backing plates are available in hot sealant. Hemp, paste, and petroleum
dip galvanised form, and thickness to AS compounds must not be used.
Size 90mm-315mm
2129, and AS 4087 as required. The 2. The joint should be made firm by
thickness of the metal backing plate hand, or by strap wrench to prevent
must be assessed for the operating over straining of the joint. Serrated
pressures in each particular pipeline jaw wrenches must not be used.
using the requirements of AS 2129 and 3. Where possible, the pipeline system
AS 4087. should be designed so as to ensure
The fixing bolts must be tightened evenly that PE/metal thread joints are such
around the flange. Bolts must not be that the male thread is PE, and the
over tightened, and a torque wrench female thread form is metal.
should be used to prevent buckling of
the metal backing plate.
Jointing.8 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
product.data
contents
Pressure Pipe 3
Polyethylene Pipe Reels 11
Gas Pipe 12
Rural Pipe 13
Low Density Irrigation Pipe 13
Syphon Tube 14
Flood Pipe 14
Fittings for Butt Welding 15
Mechanical Couplings 35
Metal Backing Rings 36
Electrofusion Fittings 39
Metric Compression Fittings 61
Tapping Saddles 85
Polypropylene Valves 89
Rural Compression Fittings 92
Threaded Fittings 100
Compressed Air Pipe & Fittings for Socket Fusion 105
Welding Equipment 111
PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Product Data.1
product.data
Limitation of Liability
This manual has been compiled by Vinidex Pty
Limited (the Company) to promote better
understanding of the technical aspects of the
Companys products to assist users in obtaining
from them the best possible performance.
The manual is supplied subject to
acknowledgement of the following conditions:
The manual is protected by Copyright and may
not be copied or reproduced in any form or by
any means in whole or in part without prior
consent in writing by the Company.
Product specifications, usage data and advisory
information may change from time to time with
advances in research and field experience. The
Company reserves the right to make such
changes at any time without notice.
Correct usage of the Companys products
involves engineering judgements which cannot
be properly made without full knowledge of all
the conditions pertaining to each specific
installation. The Company expressly disclaims
all and any liability to any person whether
supplied with this publication or not in respect
of anything and of the consequences of anything
done or omitted to be done by any such person
in reliance whether whole or partial upon the
whole or any part of the contents of this
publication.
No offer to trade, nor any conditions of trading,
are expressed or implied by the issue of content
of this manual. Nothing herein shall override the
Companys Conditions of Sale, which may be
obtained from the Registered Office or any Sales
Office of the Company.
This manual is and shall remain the property of
the Company, and shall be surrendered on
demand to the Company.
Information supplied in this manual does not
override a job specification, where such conflict
arises, consult the authority supervising the job.
Product Data.2 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
product.data
PE Pressure Pipe
AS/NZS 4130 - PE 80B BLACK - Coils
O.D.
SDR 41 SDR 33 SDR 26 SDR 21 SDR 17 SDR 13.6 SDR 11 SDR 9 SDR 7.4
PE80 PN 3.2 PN 4 - PN 6.3 PN 8 PN 10 PN 12.5 PN 16 PN 20
PE100 PN 4 - PN 6.3 PN 8 PN 10 PN 12.5 PN 16 PN 20 PN 25
PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Product Data.3
product.data
PE Pressure Pipe
AS/NZS 4130 - PE 80B BLACK - 12 Metre Pipe Lengths
O.D.
SDR 41 SDR 33 SDR 26 SDR 21 SDR 17 SDR 13.6 SDR 11 SDR 9 SDR 7.4
PE80 PN 3.2 PN 4 - PN 6.3 PN 8 PN 10 PN 12.5 PN 16 PN 20
PE100 PN 4 - PN 6.3 PN 8 PN 10 PN 12.5 PN 16 PN 20 PN 25
Product Data.4 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
product.data
PE Pressure Pipe
AS/NZS 4130 - PE 80B BLACK - 12 Metre Pipe Lengths
O.D.
PE 80B BLACK
PIPE PIPE SDR 13.6 SDR 11 SDR 9
O.D. LENGTH T T T
mm m mm CODE kg/m mm CODE kg/m mm CODE kg/m
20 12 1.8 26052 0.09 2.1 26053 0.11 2.5 26054 0.13
25 12 2.1 26057 0.14 2.5 26058 0.17 3.0 26059 0.20
32 12 2.6 26062 0.23 3.1 26063 0.27 3.9 26064 0.33
40 12 3.2 26067 0.36 4.0 26068 0.43 4.8 26069 0.51
50 12 4.0 26072 0.55 4.9 26073 0.67 6.0 26074 0.79
63 12 5.0 26077 0.88 6.2 26078 1.06 7.6 26079 1.27
75 12 5.9 26084 1.23 7.2 26085 1.42 8.9 26086 1.78
90 12 7.0 26091 1.76 8.7 26092 2.14 10.7 26093 2.58
110 12 8.6 26098 2.64 10.6 26099 3.17 13.0 26100 3.83
125 12 9.8 26106 3.41 12.1 26107 4.13 14.8 26108 4.95
140 12 10.9 26113 4.28 13.4 26114 5.16 16.6 26115 6.22
160 12 12.5 26120 5.59 15.4 26121 6.78 18.9 26122 8.11
180 12 14.1 26127 7.09 17.3 26128 8.57 21.2 26129 10.24
200 12 15.5 26134 8.71 19.2 26135 10.57 23.6 26136 12.68
225 12 17.5 26141 11.06 21.6 26142 13.38 26.5 26143 15.99
250 12 19.4 26148 13.63 23.9 26149 16.48 29.4 26150 19.74
280 12 21.7 26155 17.08 26.8 26156 20.64 33.0 26157 24.81
315 12 24.5 26162 21.64 30.1 26163 26.15 37.1 26164 31.38
355 12 27.5 26169 27.44 33.9 26170 33.18 41.7 26171 39.80
400 12 31.0 26176 34.83 38.2 26177 42.15 47.0 26178 50.00
450 12 34.9 26183 44.12 43.0 26184 53.42 - -
500 12 38.7 26189 54.49 47.8 26190 65.88 - -
560 12 43.4 26195 68.33 - - - -
630 12 48.9 26200 86.40 - - - -
710 12 - - - - - -
800 12 - - - - - - -
1000 12 - - - - - - -
Pipes in sizes 20mm to 63mm, SDR 13.6, SDR 11 and SDR 9 are available subject to minimum order quantities.
For identification purposes PE pipe can be supplied in other colours, or striped, subject to order quantities.
SDR 41 SDR 33 SDR 26 SDR 21 SDR 17 SDR 13.6 SDR 11 SDR 9 SDR 7.4
PE80 PN 3.2 PN 4 - PN 6.3 PN 8 PN 10 PN 12.5 PN 16 PN 20
PE100 PN 4 - PN 6.3 PN 8 PN 10 PN 12.5 PN 16 PN 20 PN 25
PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Product Data.5
product.data
PE Pressure Pipe
AS/NZS 4130 - PE 80C BLACK - Coils
O.D.
SIZES 16mm TO 125mm T = Average wall thickness (mm)
PE 80C BLACK
SIZE COIL SDR 21 SDR 17 SDR 13.6 SDR 11 SDR 9
O.D LENGTH T T T T T
mm m mm CODE kg/m mm CODE kg/m mm CODE kg/m mm CODE kg/m mm CODE kg/m
16 50 - - - - - - 1.8 26740 0.07 2.0 26741 0.08
300 - - - - - - 1.8 26742 0.07 2.0 26743 0.08
20 50 - - - - - - 2.1 26744 0.11 2.5 26745 0.13
200 - - - - - - 2.1 26746 0.11 2.5 26747 0.13
25 25 - - - - - - 2.5 26748 0.17 3.0 26749 0.20
50 - - - - - - 2.5 26750 0.17 3.0 26751 0.20
200 1.7 26870 0.12 1.8 26752 0.12 2.1 26753 0.14 2.5 26754 0.17 3.0 26755 0.20
32 25 - - - - - - 3.1 26756 0.27 3.9 26757 0.33
50 - - - - - - 3.1 26758 0.27 3.9 26759 0.33
200 1.8 26871 0.16 2.1 26760 0.18 2.6 26761 0.23 3.1 26762 0.27 3.9 26763 0.33
40 25 - - - - - - 4.0 26764 0.43 4.8 26765 0.51
50 - - - - - - 4.0 26766 0.43 4.8 26767 0.51
150 2.1 26872 0.23 3 26768 0.29 3.2 26769 0.36 4.0 26770 0.43 4.8 26771 0.51
50 50 - - - - - - 4.9 26772 0.67 6.0 26773 0.79
100 - - - - - - 4.9 26774 0.67 6.0 26775 0.79
150 2.6 26873 0.37 3.2 26776 0.45 4.0 26777 0.55 4.9 26778 0.67 6.0 26779 0.79
63 100 3.2 26874 0.56 4.1 26780 0.72 5.0 26781 0.87 6.2 26782 1.06 7.6 26783 1.27
75 100 3.9 26875 0.82 4.8 26784 1.02 5.9 26785 1.22 7.2 26786 1.48 8.9 26787 1.78
90 75 4.6 26876 1.18 5.8 26788 1.46 7.0 26789 1.76 8.7 26790 2.14 10.7 26791 2.57
100 4.6 26877 1.18 5.8 26792 1.46 7.0 26793 1.76 8.7 26794 2.14 10.7 26795 2.57
110 60 - - 7.0 26796 2.44 8.6 26797 2.51 10.6 26798 3.19 13.0 26799 3.83
100 - - 7.0 26800 2.44 8.6 26801 2.51 10.6 26802 3.19 13.0 26803 3.83
125 75 - - 7.9 26804 2.57 9.8 26805 3.39 12.1 26806 4.10 14.8 26807 4.90
For identification purposes PE pipe can be supplied in other colours, or striped, subject to order quantities.
SDR 41 SDR 33 SDR 26 SDR 21 SDR 17 SDR 13.6 SDR 11 SDR 9 SDR 7.4
PE80 PN 3.2 PN 4 - PN 6.3 PN 8 PN 10 PN 12.5 PN 16 PN 20
PE100 PN 4 - PN 6.3 PN 8 PN 10 PN 12.5 PN 16 PN 20 PN 25
Product Data.6 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
product.data
PE Pressure Pipe
AS/NZS 4130 - PE 80C BLACK - 12 Metre Pipe Lengths
O.D.
PE 80C BLACK
SIZE PIPE SDR 41 SDR 33 SDR 21 SDR 17
O.D. LENGTH T T T T
mm m mm CODE kg/m mm CODE kg/m mm CODE kg/m mm CODE kg/m
20 12 - - 1.8 26339 0.09 1.8 26340 0.09
25 12 - - 1.8 26344 0.12 1.8 26345 0.12
32 12 - - 1.8 26349 0.16 2.1 26350 0.18
40 12 - - 2.1 26354 0.23 2.6 26355 0.29
50 12 - - 2.6 26359 0.37 3.2 26360 0.45
63 12 - - 3.2 26364 0.58 4.1 26365 0.72
75 12 2.1 26369 0.45 2.5 26370 0.54 3.9 26371 0.82 4.8 26372 1.02
90 12 2.4 26376 0.62 3.0 26377 0.78 4.6 26378 1.18 5.8 26379 1.46
110 12 2.9 26383 0.93 3.7 26384 1.17 5.7 26385 1.78 7.0 26386 2.18
125 12 3.3 26391 1.22 4.2 26392 1.52 6.4 26393 2.29 7.9 26394 2.78
140 12 3.8 26398 1.53 4.6 26399 1.88 7.1 26400 2.86 8.8 26401 3.50
160 12 4.3 26405 2.00 5.2 26406 2.44 8.2 26407 3.76 10.1 26408 4.58
180 12 4.7 26412 2.48 5.9 26413 3.13 9.1 26414 4.73 11.3 26415 5.80
200 12 5.2 26419 3.07 6.6 26420 3.86 10.2 26421 5.86 12.6 26422 7.17
225 12 5.9 26426 3.88 7.3 26427 4.83 11.4 26428 7.41 14.2 26429 9.08
250 12 6.6 26433 4.85 8.2 26434 5.98 12.6 26435 9.08 15.6 26436 11.14
280 12 7.3 26440 6.05 9.1 26441 7.48 14.2 26442 11.44 17.5 26443 13.99
315 12 8.2 26447 7.59 10.3 26448 9.50 15.8 26449 14.42 19.7 26450 17.67
355 12 9.2 26454 9.67 11.5 26455 12.03 17.8 26456 18.31 22.3 26457 22.55
400 12 10.4 26461 12.28 13.0 26462 15.30 20.2 26463 23.31 25.0 26464 28.54
450 12 11.6 26468 15.50 14.6 26469 19.31 22.7 26470 29.52 28.1 26471 36.18
500 12 13.0 26474 19.25 16.2 26475 23.79 25.2 26476 36.45 31.2 26477 44.57
560 12 14.5 26480 24.02 18.2 26481 29.95 28.1 26482 45.62 35.0 26483 55.98
630 12 16.3 26485 30.38 20.4 26486 37.81 31.6 26487 57.67 39.3 26488 70.76
710 12 18.3 26490 36.68 23.0 26491 48.13 35.7 26492 73.43 44.3 26493 89.99
800 12 20.7 26494 49.08 25.8 26495 60.94 40.1 26496 92.99 - -
1000 12 25.8 26497 76.70 32.2 26498 95.15 50.2 26499 145.52 - -
Pipes in sizes 20mm to 63mm, SDR 21 and SDR 17 are available subject to minimum order quantities.
For identification purposes PE pipe can be supplied in other colours, or striped, subject to order quantities.
SDR 41 SDR 33 SDR 26 SDR 21 SDR 17 SDR 13.6 SDR 11 SDR 9 SDR 7.4
PE80 PN 3.2 PN 4 - PN 6.3 PN 8 PN 10 PN 12.5 PN 16 PN 20
PE100 PN 4 - PN 6.3 PN 8 PN 10 PN 12.5 PN 16 PN 20 PN 25
PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Product Data.7
product.data
PE Pressure Pipe
AS/NZS 4130 - PE 80C BLACK - 12 Metre Pipe Lengths
O.D.
SDR 41 SDR 33 SDR 26 SDR 21 SDR 17 SDR 13.6 SDR 11 SDR 9 SDR 7.4
PE80 PN 3.2 PN 4 - PN 6.3 PN 8 PN 10 PN 12.5 PN 16 PN 20
PE100 PN 4 - PN 6.3 PN 8 PN 10 PN 12.5 PN 16 PN 20 PN 25
Product Data.8 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
product.data
PE Pressure Pipe
AS/NZS 4130 - PE 100 BLACK - 12 Metre Pipe Lengths
O.D.
SDR 41 SDR 33 SDR 26 SDR 21 SDR 17 SDR 13.6 SDR 11 SDR 9 SDR 7.4
PE80 PN 3.2 PN 4 - PN 6.3 PN 8 PN 10 PN 12.5 PN 16 PN 20
PE100 PN 4 - PN 6.3 PN 8 PN 10 PN 12.5 PN 16 PN 20 PN 25
PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Product Data.9
product.data
PE Pressure Pipe
AS/NZS 4130 - PE 100 BLACK - 12 Metre Pipe Lengths
O.D.
SDR 41 SDR 33 SDR 26 SDR 21 SDR 17 SDR 13.6 SDR 11 SDR 9 SDR 7.4
PE80 PN 3.2 PN 4 - PN 6.3 PN 8 PN 10 PN 12.5 PN 16 PN 20
PE100 PN 4 - PN 6.3 PN 8 PN 10 PN 12.5 PN 16 PN 20 PN 25
Product Data.10 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
product.data
PE Pressure Pipe
Polyethylene Pipe Reels
Applications
The polyethylene pipe reels have been
proven in the field on a range of projects,
including:
Mains relining
Mains replacement by pipe bursting/
cracking techniques Reel Sizes Class A Reels
Pipe Size Quantity
Gas distribution pipelines
125mm 250m
Agricultural and horticultural irrigation 110mm 300m
Golf course watering systems 90mm 400m
Direct lay and directional boring 75mm 600m
Plough-in
Reel Sizes Class B Reels
Customer benefits Pipe Size Quantity
75mm 600m
Longer pipe lengths
63mm 900m
Ease of handling
50mm 1500m
Improved rate of laying 40mm 2400m
Lower installation costs 32mm 3800m
Shorter installation time 25mm 6500m
Minimal joints 20mm 9500m
Ability to control wastage
Protection against damage
Minimal site storage
PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Product Data.11
product.data
PE Gas Pipe
AS/NZS 4130 - Series 2
O.D.
Product Data.12 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
product.data
PE Pressure Pipe
O.D.
PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Product Data.13
product.data
Product Data.14 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
product.data
90 BENDS
SDR 41 SDR 33 SDR 26 SDR 21 SDR 17 SDR 13.6 SDR 11 SDR 9 SDR 7.4
PE80 PN 3.2 PN 4 - PN 6.3 PN 8 PN 10 PN 12.5 PN 16 PN 20
PE100 PN 4 - PN 6.3 PN 8 PN 10 PN 12.5 PN 16 PN 20 PN 25
PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Product Data.15
product.data
90 BENDS - ELONGATED
SDR 11
d R Z L3 CODE kg
20 45 100 5 55 4 62931 0.04
25 52 112 5 60 4 62932 0.06
32 65 135 5 70 4 62933 0.08
40 86 156 6 70 5 62934 0.12
50 85 170 6 85 5 62935 0.19
63 93 183 6 90 5 62936 0.35
75 98 203 6 105 5 62937 0.53
90 105 215 6 110 5 62938 0.83
110 112 242 6 130 6 62939 1.31
125 127 262 6 135 6 62940 1.92
160 166 321 6 155 6 62941 3.69
200 208 378 6 170 6 62943 6.72
225 230 408 6 178 6 62944 9.20
250 255 440 6 195 6 62945 12.56
280 285 460 6 175 6 62946 16.60
315 317 545 6 205 6 62947 24.10
Products above are available in polypropylene, subject to minimum order quantities, special lead times and pricing arrangements.
SDR 41 SDR 33 SDR 26 SDR 21 SDR 17 SDR 13.6 SDR 11 SDR 9 SDR 7.4
PE80 PN 3.2 PN 4 - PN 6.3 PN 8 PN 10 PN 12.5 PN 16 PN 20
PE100 PN 4 - PN 6.3 PN 8 PN 10 PN 12.5 PN 16 PN 20 PN 25
Product Data.16 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
product.data
90 BENDS - SEGMENTED
SDR 41 SDR 33 SDR 17 SDR 11
d R Z CODE kg CODE kg CODE kg CODE kg
450 675 10 875 10 63034 21.60 63026 27.70 63021 47.70 63019 73.20
500 750 10 975 10 63035 29.50 63027 38.00 63022 65.70 63020 101.50
560 840 10 1075 10 63036 40.70 63028 52.50 63023 90.70 -
630 945 15 1200 15 63037 57.50 63029 74.50 63024 128.00 -
710 1065 15 1360 15 63038 91.00 63030 117.00 63025 202.00 -
800 1200 15 1530 15 63039 131.00 63031 170.00 - -
900 1350 20 1720 20 63040 166.00 63032 215.00 - -
1000 1500 20 1920 20 63041 230.00 63033 295.00 - -
A pressure reduction factor of 0.8 should be considered when the permissable operating pressure is calculated.
45 BENDS - SEGMENTED
SDR 41 SDR 33 SDR 17 SDR 11
d R CODE kg CODE kg CODE kg CODE kg
450 675 10 63057 11.00 63049 14.00 63044 25.50 63042 41.00
500 750 10 63058 12.20 63050 15.50 63045 28.30 63043 45.50
560 840 10 63059 13.70 63051 17.40 63046 31.70 -
630 945 15 63060 15.40 63052 19.60 63047 35.70 -
710 1065 15 63061 17.40 63053 22.10 63048 40.20 -
800 1200 15 63062 19.60 63054 24.90 - -
900 1350 20 63063 22.00 63055 28.00 - -
1000 1500 20 63064 24.40 63056 31.10 - -
A pressure reduction factor of 0.8 should be considered when the permissable operating pressure is calculated.
Products above are available in polypropylene, subject to minimum order quantities, special lead times and pricing arrangements.
SDR 41 SDR 33 SDR 26 SDR 21 SDR 17 SDR 13.6 SDR 11 SDR 9 SDR 7.4
PE80 PN 3.2 PN 4 - PN 6.3 PN 8 PN 10 PN 12.5 PN 16 PN 20
PE100 PN 4 - PN 6.3 PN 8 PN 10 PN 12.5 PN 16 PN 20 PN 25
PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Product Data.17
product.data
45 ELBOWS - ELONGATED
SDR 17 SDR 11 SDR 9
d L3 Z CODE kg CODE kg CODE kg
20 39 1.5 44 1.5 - 62990 0.02 -
25 42 1.5 48 1.5 - 62991 -
32 49 1.5 57 1.5 - 62992 0.04 -
40 53 1.5 63 1.5 - 62993 0.06 -
50 57 1.5 70 1.5 - 62994 0.10 -
63 64 1.5 80 1.5 63007 0.11 62995 0.17 -
75 70 1.5 95 1.5 63008 0.22 62996 0.26 -
90 82 1.5 104 1.5 63009 0.30 62997 0.44 62983 0.70
110 82 1.5 108 1.5 63010 0.46 62998 0.68 62984 1.08
125 100 2 133 2 63011 0.70 62999 1.03 62985 1.65
160 177 2 157 2 63012 1.32 63000 2.05 62986 3.28
180 132 2 177 2 63013 2.04 63001 2.86 -
200 121 2 171 2 63014 2.26 63002 3.57 62987 5.70
225 126 2.5 183 2.5 63015 3.10 63003 4.76 62988 7.62
250 157 4 219 4 63016 63004 62989
280 174 4 244 4 63017 63005 -
315 177 4 256 4 63018 63006 -
Products above are available in polypropylene, subject to minimum order quantities, special lead times and pricing arrangements.
SDR 41 SDR 33 SDR 26 SDR 21 SDR 17 SDR 13.6 SDR 11 SDR 9 SDR 7.4
PE80 PN 3.2 PN 4 - PN 6.3 PN 8 PN 10 PN 12.5 PN 16 PN 20
PE100 PN 4 - PN 6.3 PN 8 PN 10 PN 12.5 PN 16 PN 20 PN 25
Product Data.18 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
product.data
90 ELBOWS - ELONGATED
SDR 17 SDR 11 SDR 7.4
d L Z CODE kg CODE kg CODE kg
20 60 1.5 70 1.5 - 62954 0.02 -
25 67 1.5 80 1.5 - 62955 0.03 -
32 55 1.5 73 1.5 - 62956 0.05 -
40 69 1.5 83 1.5 - 62957 0.09 -
50 68 1.5 93 1.5 - 62958 0.16 -
63 78 1.5 109 1.5 62971 0.19 62959 0.29 -
75 90 1.5 135 1.5 62972 0.21 62960 0.33 -
90 84 1.5 129 1.5 62973 0.38 62961 0.53 62948 0.85
110 91 1.5 149 1.5 62974 0.60 62962 0.89 62949 1.42
125 98 2 165 2 62975 0.88 62963 1.29 62950 2.06
160 108 2 190 2 62976 1.62 62964 2.46 62951 3.94
180 133 2 228 2 62977 2.41 62965 3.52 -
200 118 2 220 2 62978 2.98 62966 4.56 62952 7.30
225 122 2.5 239 2.5 62979 3.92 62967 5.85 62953 9.36
250 182 4 307 4 62980 62968 62969
280 196 4 336 4 62981 62855
315 212 4 372 4 62982 62970
Products above are available in polypropylene, subject to minimum order quantities, special lead times and pricing arrangements.
SDR 41 SDR 33 SDR 26 SDR 21 SDR 17 SDR 13.6 SDR 11 SDR 9 SDR 7.4
PE80 PN 3.2 PN 4 - PN 6.3 PN 8 PN 10 PN 12.5 PN 16 PN 20
PE100 PN 4 - PN 6.3 PN 8 PN 10 PN 12.5 PN 16 PN 20 PN 25
PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Product Data.19
product.data
TEES - MOULDED
d L I1 Z SDR 33 SDR 21 SDR 11
SDR SDR SDR SDR SDR SDR
33 17 & 11 33 17 & 11 33 17 & 11 CODE kg CODE kg CODE kg
20 - 80 1 - 10 1.0 - 40 1.0 - - 63065 0.02
25 - 84 1 - 10 1.0 - 42 1.0 - - 63066 0.03
32 - 87 1 - 10 1.0 - 44 1.0 - - 63067 0.04
40 - 93 1 - 9 1.0 - 46 1.0 - - 63068 0.07
50 - 100 1 - 10 1.0 - 49 1.0 - 63085 0.09 63069 0.11
63 - 124 1 - 12 1.0 - 66 1.0 - 63086 0.17 63070 0.23
75 - 149 1 - 11 1.0 - 77 1.0 - 63087 0.27 63071 0.35
90 - 203 2 - 38 1.5 - 104 2.0 - 63088 0.52 63072 0.63
110 215 3 240 2.5 30 2.0 47 1.5 105 3.0 121 2.0 63101 0.38 63089 0.88 63073 1.18
125 218 4 270 3 35 2.0 50 2.0 107 3.0 137 2.0 63102 0.54 63090 1.20 63074 1.70
140 253 4 293 4 20 2.0 48 2.0 125 4.0 145 2.0 63103 0.79 63091 1.67 63075 2.48
160 270 4 318 4 40 2.0 55 2.0 140 4.0 160 2.0 63104 0.93 63092 2.25 63076 2.91
180 310 4 352 4 45 2.0 55 2.0 150 4.0 172 2.5 63105 1.23 63093 2.76 63077 3.83
200 340 4 385 4 45 2.0 55 2.0 170 4.0 190 2.5 63106 1.72 63094 3.78 63078 5.37
225 440 4 442 4 48 2.0 55 2.0 220 4.0 220 2.5 63107 2.47 63095 5.48 63079 7.73
250 438 5 438 6 52 3.0 55 3.0 215 5.0 212 3.0 63108 2.75 63096 5.99 63080 8.59
280 500 5 494 6 65 3.0 70 3.0 243 5.0 240 3.0 63109 3.99 63097 8.69 63081 12.47
315 535 5 530 6 77 3.0 75 3.0 270 5.0 263 3.0 63110 5.63 63098 12.24 63082 17.60
355 674 5 658 6 96 3.0 95 3.0 347 5.0 330 3.0 63111 8.61 63099 19.70 63083 26.90
400 680 5 682 6 90 3.0 95 3.0 340 5.0 338 3.0 63112 12.48 63100 25.20 63084 39.00
450 900 10 900 10 130 4.0 130 4.0 450 4.0 450 4.0
500 900 10 900 10 130 4.0 130 4.0 450 4.0 450 4.0
Products above are available in polypropylene, subject to minimum order quantities, special lead times and pricing arrangements.
SDR 41 SDR 33 SDR 26 SDR 21 SDR 17 SDR 13.6 SDR 11 SDR 9 SDR 7.4
PE80 PN 3.2 PN 4 - PN 6.3 PN 8 PN 10 PN 12.5 PN 16 PN 20
PE100 PN 4 - PN 6.3 PN 8 PN 10 PN 12.5 PN 16 PN 20 PN 25
Product Data.20 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
product.data
TEES - SEGMENTED
SDR 41 SDR 33 SDR 17 SDR 11
d L H CODE kg CODE kg CODE kg CODE kg
450 960 10 480 10 63306 18.61 63298 23.19 63293 35.43 63291 64.08
500 1000 10 500 10 63307 23.84 63299 29.43 63294 36.45 63292 81.35
560 1080 10 540 10 63308 31.83 63300 39.70 63295 60.34 -
630 1230 15 615 15 63309 45.98 63301 57.19 63296 87.04 -
710 1310 15 655 15 63310 61.39 63302 76.48 63297 116.61 -
800 1400 15 700 15 63311 82.42 63303 102.31 - -
900 1600 20 800 20 63312 119.24 63304 148.63 - -
1000 1700 20 850 20 63313 155.23 63305 192.45 - -
A pressure reduction factor of 0.5 should be considered when the permissable operating pressure is calculated.
Products above are available in polypropylene, subject to minimum order quantities, special lead times and pricing arrangements.
SDR 41 SDR 33 SDR 26 SDR 21 SDR 17 SDR 13.6 SDR 11 SDR 9 SDR 7.4
PE80 PN 3.2 PN 4 - PN 6.3 PN 8 PN 10 PN 12.5 PN 16 PN 20
PE100 PN 4 - PN 6.3 PN 8 PN 10 PN 12.5 PN 16 PN 20 PN 25
PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Product Data.21
product.data
TEES - ELONGATED
SDR 17 SDR 11 SDR 7.4
d L2 L Z CODE kg CODE kg CODE kg
20 37 1.5 109 2.5 57 1.5 - 63146 0.03 -
25 40 1.5 117 2.5 59 1.5 - 63147 0.04 -
32 45 1.5 144 2.5 71 1.5 - 63148 0.07 -
40 51 1.5 168 2.5 84 1.5 - 63149 0.12 -
50 57 1.5 189 2.5 95 1.5 - 63150 0.19 -
63 63 1.5 220 2.5 110 1.5 63163 0.30 63151 0.37 -
75 71 1.5 260 2.5 131 1.5 63164 0.52 63152 0.63 -
90 79 1.5 279 2.5 141 1.5 63165 0.68 63153 0.94 63139 1.50
110 86 1.5 317 2.5 158 1.5 63166 1.14 63154 1.53 63140 2.45
125 93 2.0 353 4.0 175 2.0 63167 1.69 63155 2.18 63141 3.49
140
160 101 2.0 408 4.0 203 2.0 63168 2.44 63156 4.09 63142 6.54
180 134 2.0 521 4.0 257 2.0 63169 4.86 63157 6.54 -
200 118 2.0 493 4.0 247 2.0 63170 5.50 63158 7.42 63143 11.87
225 126 2.5 548 5.0 272 2.5 63171 6.73 63159 10.34 63144 16.55
250 148 2.5 622 6.0 310 2.5 63172 63160 63145 20.10
280 160 2.5 694 6.0 347 2.5 63173 63161 -
315 170 2.5 744 6.0 372 2.5 63174 63162 -
Products above are available in polypropylene, subject to minimum order quantities, special lead times and pricing arrangements.
SDR 41 SDR 33 SDR 26 SDR 21 SDR 17 SDR 13.6 SDR 11 SDR 9 SDR 7.4
PE80 PN 3.2 PN 4 - PN 6.3 PN 8 PN 10 PN 12.5 PN 16 PN 20
PE100 PN 4 - PN 6.3 PN 8 PN 10 PN 12.5 PN 16 PN 20 PN 25
Product Data.22 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
product.data
SDR 41 SDR 33 SDR 26 SDR 21 SDR 17 SDR 13.6 SDR 11 SDR 9 SDR 7.4
PE80 PN 3.2 PN 4 - PN 6.3 PN 8 PN 10 PN 12.5 PN 16 PN 20
PE100 PN 4 - PN 6.3 PN 8 PN 10 PN 12.5 PN 16 PN 20 PN 25
PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Product Data.23
product.data
SDR 41 SDR 33 SDR 26 SDR 21 SDR 17 SDR 13.6 SDR 11 SDR 9 SDR 7.4
PE80 PN 3.2 PN 4 - PN 6.3 PN 8 PN 10 PN 12.5 PN 16 PN 20
PE100 PN 4 - PN 6.3 PN 8 PN 10 PN 12.5 PN 16 PN 20 PN 25
Product Data.24 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
product.data
SDR 41 SDR 33 SDR 26 SDR 21 SDR 17 SDR 13.6 SDR 11 SDR 9 SDR 7.4
PE80 PN 3.2 PN 4 - PN 6.3 PN 8 PN 10 PN 12.5 PN 16 PN 20
PE100 PN 4 - PN 6.3 PN 8 PN 10 PN 12.5 PN 16 PN 20 PN 25
PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Product Data.25
product.data
REDUCERS - CONCENTRIC
SDR 33 SDR 17 SDR 11
d1 d2 L l1 l2 CODE kg CODE kg CODE kg
63 16 54 2 7 4 - - 63422 0.02 63414 0.03
75 32 71 2 11 11 - - 63423 0.05 63415 0.06
110 63 63 2 11 8 63431 0.06 63424 0.10 63416 0.14
125 75 72 2 14 7 63432 0.09 63425 0.15 63417 0.20
160 110 84 2 14 9 63433 0.16 63426 0.28 63418 0.40
225 160 94 3 19 13 63434 0.39 63427 0.62 63419 0.93
315 225 132 3 25 13 63435 1.04 63428 1.65 63420 2.39
450 315 162 4 21 19 63436 2.63 63429 4.30 63421 6.88
630 450 189 4 61 18 63437 6.61 63430 9.95 -
These reducers can be cut.
* L, I1 & I2 refer to SDR33 & SDR17 Reducers
REDUCERS - ECCENTRIC
SDR 33 SDR 17 SDR 11
d1 d2 L L1 L2 L3 L4 CODE kg CODE kg CODE kg
50 16 57 4 16 13 13 15 - - 63438 0.02
110 50 100 2.5 35 25 20 22 - 63443 0.12 63439 0.18
160 110 90 4 40 25 25 - 63447 0.16 63444 0.28 63440 0.40
250 160 155 5 50 45 30 32 63448 0.65 63445 1.16 63441 1.82
355 250 200 5 70 60 60 - 63449 1.98 63446 3.35 63442 4.38
These reducers can be cut.
Products above are available in polypropylene, subject to minimum order quantities, special lead times and pricing arrangements.
SDR 41 SDR 33 SDR 26 SDR 21 SDR 17 SDR 13.6 SDR 11 SDR 9 SDR 7.4
PE80 PN 3.2 PN 4 - PN 6.3 PN 8 PN 10 PN 12.5 PN 16 PN 20
PE100 PN 4 - PN 6.3 PN 8 PN 10 PN 12.5 PN 16 PN 20 PN 25
Product Data.26 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
product.data
SDR 41 SDR 33 SDR 26 SDR 21 SDR 17 SDR 13.6 SDR 11 SDR 9 SDR 7.4
PE80 PN 3.2 PN 4 - PN 6.3 PN 8 PN 10 PN 12.5 PN 16 PN 20
PE100 PN 4 - PN 6.3 PN 8 PN 10 PN 12.5 PN 16 PN 20 PN 25
PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Product Data.27
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DE2 DE1
REDUCERS - CONCENTRIC
SDR 17 SDR 13.6 SDR 11 SDR 17 SDR 13.6 SDR 11
DE1 DE2 L kg kg kg DE1 DE2 L kg kg kg
75 63 90 0.10 0.12 0.15 280 200 90 1.40 1.70 2.10
90 63 90 0.14 0.16 0.20 280 225 90 1.40 1.70 2.10
90 75 90 0.14 0.16 0.20 280 250 90 1.40 1.70 2.10
110 63 90 0.20 0.25 0.30 315 200 95 1.85 2.30 2.70
110 75 90 0.20 0.25 0.30 315 225 95 1.80 2.20 2.60
110 90 90 0.21 0.25 0.30 315 250 95 1.75 2.20 2.60
125 63 90 0.30 0.34 0.41 315 280 95 1.75 2.20 2.60
125 75 90 0.25 0.32 0.40 355 225 95 2.40 2.70 3.50
125 90 90 0.25 0.32 0.39 355 250 95 2.20 2.70 3.30
125 110 90 0.30 0.35 0.41 355 280 95 2.20 2.70 3.30
140 75 90 0.35 0.43 0.51 355 315 95 2.30 2.70 3.30
140 90 90 0.35 0.40 0.49 400 250 95 2.70 3.30 4.00
140 110 90 0.35 0.42 0.51 400 280 95 2.60 3.20 3.90
140 125 90 0.35 0.43 0.52 400 315 95 2.60 3.20 3.40
160 90 90 0.46 0.55 0.70 450 315 95 3.60 4.70 5.30
160 110 90 0.45 0.55 0.67 450 355 95 3.50 4.30 5.20
160 125 90 0.45 0.55 0.66 450 400 95 3.60 4.40 5.30
160 140 90 0.45 0.55 0.66 500 355 95 4.30 5.40 6.60
200 110 90 0.73 0.90 1.20 500 400 95 4.30 5.40 6.50
200 125 90 0.68 0.82 1.00 500 450 95 4.30 5.40 6.60
200 140 90 0.67 0.80 0.97 630 400 95 7.40 9.00 11.00
200 160 90 0.66 0.81 0.98 630 450 95 7.00 8.30 9.75
225 140 90 0.86 1.04 1.26 630 500 95 6.50 7.80 9.60
225 160 90 0.85 1.03 1.25 630 560 95
225 200 90 0.90 1.10 1.33 710 500 95
250 160 90 1.06 1.22 1.60 710 560 95
250 200 90 1.10 1.40 1.60 710 630 95
250 225 90 1.12 1.40 1.70 800 560 95
800 630 95
800 710 95
1000 610 95
1000 710 95
1000 800 95
SDR 41 SDR 33 SDR 26 SDR 21 SDR 17 SDR 13.6 SDR 11 SDR 9 SDR 7.4
PE80 PN 3.2 PN 4 - PN 6.3 PN 8 PN 10 PN 12.5 PN 16 PN 20
PE100 PN 4 - PN 6.3 PN 8 PN 10 PN 12.5 PN 16 PN 20 PN 25
Product Data.28 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
product.data
UNIONS
SDR 11
d s I I1 dm b CODE kg
20 2.5 103 2.5 18 1.5 51 1.5 34.5 1.5 63523 0.07
25 2.7 111 2.5 18 1.5 57 1.5 36 1.5 63524 0.10
32 3.0 117.5 2.5 22 1.5 63 1.5 37 1.5 63525 0.12
40 3.7 124 2.5 22 1.5 73.5 1.5 41.5 1.5 63526 0.17
50 4.6 132 2.5 22 1.5 86.5 1.5 46.5 1.5 63527 0.30
63 5.8 137 2.5 23 1.5 105 1.5 49 1.5 63528 0.38
Note: PE Unions have a maximum working pressure of 1200 kPa
SDR 41 SDR 33 SDR 26 SDR 21 SDR 17 SDR 13.6 SDR 11 SDR 9 SDR 7.4
PE80 PN 3.2 PN 4 - PN 6.3 PN 8 PN 10 PN 12.5 PN 16 PN 20
PE100 PN 4 - PN 6.3 PN 8 PN 10 PN 12.5 PN 16 PN 20 PN 25
PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Product Data.29
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SDR 41 SDR 33 SDR 26 SDR 21 SDR 17 SDR 13.6 SDR 11 SDR 9 SDR 7.4
PE80 PN 3.2 PN 4 - PN 6.3 PN 8 PN 10 PN 12.5 PN 16 PN 20
PE100 PN 4 - PN 6.3 PN 8 PN 10 PN 12.5 PN 16 PN 20 PN 25
Product Data.30 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
product.data
PIPE HOLDERS
d H H1 A B C D E F CODE kg
16 25 8 25 14 8 4.3 11 3.5 63517 0.01
20 27 8 29 14 8 4.3 11 3.5 63518 0.01
25 30 8 34 16 8 4.3 11 3.5 63519 0.01
32 30 8 39 16 8 4.3 11 3.5 63520 0.01
40 37 8 50 18 8 4.3 11 3.5 63521 0.02
50 40 10 56 20 8 4.3 11 3.5 63522 0.02
For fastening with screws.
PIPE CLIPS
d Z1 H A B X CODE kg
63 52 94 78 30 84 63507 0.08
75 61 112 94 40 90 63508 0.15
90 67 128 108 40 90 63509 0.20
110 80 153 132 40 90 63510 0.24
125 94 175 150 60 110 63511 0.40
140 109 199 164 60 110 63512 0.50
160 119 220 184 60 110 63513 0.60
180 136 252 214 60 110 63514 0.70
200 147 270 236 60 110 63515 0.80
225 157 293 260 60 110 63516 1.00
With stainless steel clamp for fastening with screws, welding and nail guns.
SDR 41 SDR 33 SDR 26 SDR 21 SDR 17 SDR 13.6 SDR 11 SDR 9 SDR 7.4
PE80 PN 3.2 PN 4 - PN 6.3 PN 8 PN 10 PN 12.5 PN 16 PN 20
PE100 PN 4 - PN 6.3 PN 8 PN 10 PN 12.5 PN 16 PN 20 PN 25
PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Product Data.31
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STUB FLANGES
SDR 21 SDR 17 SDR 13.6 SDR 11 SDR 9
d D1 Z H CODE kg CODE kg CODE kg CODE kg CODE kg
63 96 50 14 71661 0.10 71663 0.10 71665 0.10 71667 0.15 71669 0.15
75 108 50 14 71679 0.15 71681 0.15 71683 0.20 71685 0.20 71687 0.25
90 128 60 14 71697 0.20 71699 0.25 71701 0.25 71703 0.25 71705 0.30
110 160 60 14 71715 0.30 71717 0.32 71719 0.40 71721 0.45 71723 0.50
125 192 65 25 71733 0.65 71736 0.65 71737 0.75 71739 0.75 71741 0.85
140 192 65 25 71751 0.55 71753 0.60 71755 0.65 71757 0.85 71759 0.95
160 217 65 25 71769 0.65 71771 0.70 71773 0.80 71776 0.85 71777 1.00
200 274 75 25 71805 1.15 71807 1.25 71809 1.35 71811 1.50 71813 1.65
225 274 75 25 71823 1.05 71825 1.35 71827 1.30 71829 1.50 71831 1.75
250 334 80 30 71841 2.95 71843 2.10 71845 2.45 71847 2.50 71849 2.75
280 334 80 30 71859 2.80 71861 2.40 71863 2.15 71865 3.00 71867 3.10
315 384 80 30 71877 2.35 71870 2.65 71881 2.90 71883 3.20 71885 3.70
355 444 90 40 71895 3.85 71897 3.90 71899 4.10 71901 5.30 71903 5.75
400 495 90 40 71913 4.85 71915 5.20 71917 5.60 71919 6.40 71921 7.05
450 558 90 40 71931 6.15 71933 6.70 71935 7.20 71937 8.20 71939
500 615 105 50 71949 8.40 71951 9.10 71953 10.10 - -
560 669 105 55 71967 9.95 - - - -
630 726 105 55 71985 14.80 - - - -
710 815 110 60 72003 - - - -
800 952 110 60 72021 - - - -
1000 1143 110 60 72057 - - - -
SDR 41 SDR 33 SDR 26 SDR 21 SDR 17 SDR 13.6 SDR 11 SDR 9 SDR 7.4
PE80 PN 3.2 PN 4 - PN 6.3 PN 8 PN 10 PN 12.5 PN 16 PN 20
PE100 PN 4 - PN 6.3 PN 8 PN 10 PN 12.5 PN 16 PN 20 PN 25
Product Data.32 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
product.data
SDR 41 SDR 33 SDR 26 SDR 21 SDR 17 SDR 13.6 SDR 11 SDR 9 SDR 7.4
PE80 PN 3.2 PN 4 - PN 6.3 PN 8 PN 10 PN 12.5 PN 16 PN 20
PE100 PN 4 - PN 6.3 PN 8 PN 10 PN 12.5 PN 16 PN 20 PN 25
PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Product Data.33
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SDR 41 SDR 33 SDR 26 SDR 21 SDR 17 SDR 13.6 SDR 11 SDR 9 SDR 7.4
PE80 PN 3.2 PN 4 - PN 6.3 PN 8 PN 10 PN 12.5 PN 16 PN 20
PE100 PN 4 - PN 6.3 PN 8 PN 10 PN 12.5 PN 16 PN 20 PN 25
Product Data.34 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
product.data
Mechanical Couplings
HUGGER COUPLINGS
PIPE SIZE X Y Z CODE kg
90 118 166 116 82120 3.8
110 145 193 146 82130 5.5
140 176 240 149 82150 6.8
160 195 259 149 82160 7.8
200 240 313 152 82180 9.7
225 265 336 152 82190 10.9
250 293 370 165 82200 17.0
280 321 397 165 82210 17.6
315 356 432 178 82220 20.7
355 413 478 195 82230 36.7
400 465 564 229 82240 45.5
450 516 614 241 82250 57.7
500 566 665 254 82260 64.5
Couplings for mechanically joining plain ended polyethylene pipe.
Suits pipe to AS1159 and AS 4130
SPECIFICATIONS
HOUSINGS: Ductile Iron conforming to ASTM A- 536, painted with orange enamel.
SEALING RING: Natural Rubber
BOLTS & NUTS: Heat treated carbon steel, plated , track - head conforming to physical properties of
ASTM A - A-183 minimum tensile 750,000 kPa.
PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Product Data.35
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T1
PCD OD ID
Product Data.36 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
product.data
T1
PCD OD ID
PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Product Data.37
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T1
PCD OD ID
Product Data.38 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
product.data
PE Electrofusion Fittings
Plasson Specifications
RAW MATERIALS MDPE - Medium Density Polyethylene black UV stabilised
Density greater than 0.93g/cm 3 (DIN 53479, procedure A)
Melt Index (MFI 190/5) : 0.7 - 1.3g/10min ( DIN 53735)
PE 80 or PE 100 in accordance with AS/NZS 4131
MELT COMPATIBILITY The PE used for the Plasson EF program is compatible with most of the raw materials HDPE and MDPE
and can be fused with pipes of the fusion index groups 005 and 010 (MFI 190/5 0.4 - 1.3g/10min)
accordingto DIN 16776 Part 1 (April 1978)
Suits PE pipe made from PE 63, PE 80, and PE 100 - AS/NZS 4130
AUTOMATIC WELDING The Plasson - Fusamatic fittings incorporate a resistor in one of the fittings terminals (a red pin) which is
specific to that fitting. The Plasson - Fusamatic Automatic control box reads the fitting resistor and
automatically sets and welds for the correct weld time and avoids operator error. Fittings are also labelled
for barcode reading, manual set times and have rising melt indicators. Terminal pin diameter is 4.9mm.
QUALITY Plasson has incorporated a quality assurance system in accordance with ISO 9002.
Standardsmark licence No. 2018 - AS 4129 (INT).
MANUAL WELDING Plasson - Fusamatic fittings are labelled with weld and cool times and can be welded with other
manufacturers 40 V (non - automatic) control boxes.
PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Product Data.39
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PE Electrofusion Fittings
Pipe Thickness/SDR Specifications
Product Data.40 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
product.data
PE Electrofusion Fittings
Plasson
JOINERS 9010
HEATING COOLING PN 16
SIZE L L1 D F A C Z TIME (secs) TIME (min) CODE kg
20 71 35 36 21 38 7 2 30 3 71300 0.048
25 71 35 36 17 38 7 2 35 3 71302 0.038
32 80 39 42 22 44 7 2 50 3 71304 0.056
40 90 44 55 23 47 8 3 60 5 71306 0.098
50 100 49 68 23 52 12 3 120 10 71308 0.148
63 118 58 82 31 58 13 3 80 5 71310 0.224
75 126 62 98 33 64 13 3 120 10 71312 0.344
90 146 72 117 39 77 16 3 120 10 71314 0.558
110 163 80 140 35 83 19 3 200 10 71316 0.792
125 173 85 156 43 95 23 3 220 15 71318 1.000
140 182 90 176 51 104 17 3 280 15 71319 1.450
160 194 96 200 50 113 29 3 360 20 71320 1.760
180 211 104 223 47 128 30 3 400 20 71321 2.550
200 223 109 245 57 147 22 4 500 30 71324 3.250
225 223 109 280 50 140 24 3 750 30 71323 4.100
250 223 109 310 55 180 26 4 600 30 71326 5.500
280 260 127 346 65 200 36 5 900 30 71327 6.000
315 260 127 386 62 220 36 5 900 30 71328 6.500
355 260 127 436 62 245 36 5 900 30 71329 7.500
PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Product Data.41
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PE Electrofusion Fittings
Plasson
90 TEES 9040
SIZE HEATING COOLING PN 16
d/d1 L L1 F C H A TIME (secs) TIME (min) CODE kg
20 x 32 x 20 98 35 20 7 78 38 30 3 62090 0.137
25 x 32 x 25 98 35 17 7 78 38 30 3 62091 0.117
32 x 32 x 32 104 39 22 8 74 43 50 3 71092 0.97
40 x 40 x 40 121 44 23 9 90 47 60 5 71093 0.376
50 x 50 x 50 139 49 23 10 102 52 120 10 71094 0.281
63 x 63 x 63 166 58 31 11 119 58 80 5 71095 0.400
75 x 75 x 75 187 61 33 12 126 64 120 10 71096 0.597
90 x 90 x 90 206 67 39 16 145 76 120 10 71097 1.100
110 x 110 x 110 268 82 42 16 168 95 200 10 71098 1.950
125 x 125 x 125 268 82 51 15 168 95 200 10 71099 2.200
160 x 160 x 160 372 80 - - 231 128 200 10 71101 7.400
180 x 180 x 180 372 80 40 17 231 128 360 10 71102 5.300
Product Data.42 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
product.data
PE Electrofusion Fittings
Plasson
90 ELBOWS 9050
HEATING COOLING PN 16
SIZE L L1 F C A Z TIME (secs) TIME (min) CODE kg
20 84 40 - - 43 22 30 3 70520 0.141
25 84 40 - - 43 22 35 3 70522 0.128
32 79 39 22 8 43 22 50 3 70523 0.080
40 93 43 23 9 47 34 80 5 70524 0.140
50 109 48 23 10 52 34 120 10 70526 0.210
63 132 57 31 11 58 41 80 5 70527 0.320
75 150 61 33 12 64 40 120 10 62044 0.530
90 194 78 38 19 91 58 120 10 70528 0.800
110 242 86 46 15 98 78 200 10 70529 1.150
125 242 86 51 16 98 78 200 10 70515 2.060
160 318 105 48 17 127 107 200 10 70531 5.000
180 318 105 67 18 127 107 360 20 70517 4.310
PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Product Data.43
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PE Electrofusion Fittings
Plasson
45 ELBOWS 9060
HEATING COOLING PN 16
SIZE L L1 F A C TIME (secs) TIME (min) CODE kg
32 108 39 22 45 9 50 3 69999 0.160
40 108 43 23 45 8 60 5 69995 0.125
50 124 48 23 45 12 120 10 70003 0.196
63 149 57 31 58 11 80 5 70005 0.260
75 165 61 33 64 12 120 10 70007 0.420
90 190 67 38 74 13 120 10 70013 0.663
110 236 82 46 96 16 200 10 69996 0.980
125 236 82 51 96 16 220 10 70017 1.490
160 320 105 48 127 17 200 10 69997 4.310
180 320 105 67 127 18 360 20 70019 3.190
Product Data.44 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
product.data
PE Electrofusion Fittings
Plasson
L1 L2
SIZE L L1 L2 CODE kg
32 x 25 48 20 12 62266
40 x 32 51 22 13 62267
50 x 40 53 22 13 62268
65 x 50 62 26 18 62269
PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Product Data.45
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PE Electrofusion Fittings
Plasson
Product Data.46 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
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PE Electrofusion Fittings
Plasson
PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Product Data.47
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PE Electrofusion Fittings
Plasson
Product Data.48 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
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PE Electrofusion Fittings
Plasson
PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Product Data.49
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PE Electrofusion Fittings
Plasson
Product Data.50 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
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PE Electrofusion Fittings
Plasson
PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Product Data.51
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PE Electrofusion Fittings
Plasson
Product Data.52 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
product.data
PE Electrofusion Fittings
Plasson
PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Product Data.53
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PE Electrofusion Fittings
Plasson
Product Data.54 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
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PE Electrofusion Fittings
Plasson
PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Product Data.55
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PE Electrofusion Fittings
Plasson
Product Data.56 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
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PE Electrofusion Fittings
Plasson
PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Product Data.57
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PE Electrofusion Fittings
Plasson
Product Data.58 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
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PE Electrofusion Fittings
Plasson
PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Product Data.59
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Product Data.60 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
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PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Product Data.61
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COUPLINGS 7010
PN16 PN12.5 PACK
d E H I CODE kg CODE kg QTY
16 39 105 50 69060 0.052 - 10
20 48 121 58 69062 0.093 - 10
25 54 125 60 69064 0.120 - 10
32 64 145 70 69066 0.190 - 5
40 82 177 86 69068 0.328 - -
50 96 201 98 69070 0.475 - -
63 113 230 112 69072 0.724 - -
75 134 272 133 - 69074 1.224 -
90 154 330 162 - 69076 1.980 -
110 179 394 194 - 69078 3.206 1
125 212 460 225 - 69080 5.266 1
d H I CODE kg
16 65 30 84011 .
20 77 36 84005 .
25 79 37 84006 .
32 91 44 84007 .
40 110 52 84008 .
50 115 55 84009 .
COUPLING 17010
PN 10 PACK
d E H I CODE kg QTY
160 280 418 204 69081 7.775 1
Supplied with 4 X 165mm X M 16 mild steel hex head galvanised bolts.
Product Data.62 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
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PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Product Data.63
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90 TEES 7040
PN16 PN12.5 PACK
d E H I A CODE kg CODE kg QTY
16 39 126 50 63 69140 0.083 - 10
20 48 145 57 74 69142 0.151 - 10
25 54 152 57 77 69144 0.191 - 5
32 64 175 65 88 69146 0.301 - 5
40 82 221 84 111 69148 0.517 - -
50 96 251 93 126 69150 0.748 - -
63 113 292 109 146 69152 1.145 - -
75 134 347 130 174 - 69154 1.976 -
90 154 440 165 220 - 69156 3.235 -
110 179 586 195 293 - 69158 5.710 -
Product Data.64 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
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PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Product Data.65
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90 ELBOWS 7050
PN16 PN12.5 PACK
d E I A CODE kg CODE kg QTY
16 39 51 64 69280 0.057 - 10
20 48 52 73 69282 0.102 - 10
25 54 53 76 69284 0.126 - 10
32 64 61 88 69286 0.202 - 5
40 82 83 109 69288 0.356 - -
50 96 93 123 69290 0.514 - -
63 113 110 147 69292 0.796 - -
75 134 129 173 - 69294 1.341 -
90 154 165 220 - 69296 2.256 -
110 179 195 293 - 69298 3.909 -
90 ELBOW 17050
PN10 PACK
d E I A CODE kg QTY
160 280 204 301 62816 8.823 -
Product Data.66 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
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Product Data.68 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
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PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Product Data.69
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45 ELBOWS 7460
PN16 PN12.5 PACK
d E I A CODE kg CODE kg QTY
40 82 83 65 69519 0.330 - -
50 96 93 66 69520 0.486 - -
63 113 110 80 69521 0.755 - -
90 154 165 122 - 69522 1.910 -
110 179 195 153 - 69523 3.254 -
Product Data.70 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
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Product Data.72 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
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PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Product Data.73
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Product Data.74 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
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PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Product Data.75
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Product Data.76 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
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Y FITTING 7550
PN 16 PACK
dxdxG E E1 I I1 I2 A A1 CODE kg QTY
16 x 16 x 20 39 39 50 50 18 98 98 62801 0.075 10
20 x 16 x 20 48 39 58 51 18 104 100 62802 0.103 10
20 x 20 x 20 48 48 58 58 18 115 115 62803 0.130 10
25 x 25 x 20 54 54 58 58 18 125 125 69495 0.154 5
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Product Data.78 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
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Product Data.80 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
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NUT - PP 7004
d E H I2 CODE kg PACK QTY
16 39 40 23 71590 0.012 -
20 48 45 26 71591 0.022 -
25 54 46 26 71592 0.029 -
32 64 51 30 71593 0.043 -
40 82 63 34 71594 0.070 -
50 96 71 33 71595 0.105 -
63 113 84 38 71596 0.159 -
75 134 104 53 71597 0.284 -
90 154 129 73 71598 0.464 -
110 179 165 92 71599 0.814 -
125 71589
WRENCH 7990
SIZE CODE kg PACK QTY For closing and tightening the PP nuts of Plasson fittings.
d40 - d75 69500 0.276 1 It is important when closing the nut on Plasson fittings that the
d63 - d125 69502 0.980 1 nut is NOT OVER - TIGHTENED as the nut can be deformed - this
may result in a pipe blowing or pulling out of a fitting.
PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Product Data.81
product.data
Product Data.82 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
product.data
INSERTS - PP 7005
d D H CODE kg PACK QTY
75 94 23.0 62832 31 -
90 116 32.0 62833 56 -
110 138 36.0 62834 81 -
125 upper 164 48.0 62835 154 -
125 lower 142 17.6 62836 43 -
PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Product Data.83
product.data
Product Data.84 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
product.data
Tapping Saddles
Plasson
PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Product Data.85
product.data
Tapping Saddles
Plasson
TAPPING SADDLES WITH S/STEEL REINFORCING RING NUTS & BOLTS 16077
PN 16 PN 12.5 PN 10
d G B L H A Bolt Dim. CODE kg CODE kg CODE kg
20 15 10.0 70 45 32.7 6 X 30 - 64052 65 -
25 15 14.5 75 50 35.5 6 X 30 - 68501 72 -
25 20 14.5 75 50 36.5 6 X 30 - 68505 75 - 2
32 15 16.0 92 60 40.0 8 X 45 - 68507 132 -
32 20 19.0 92 60 41.0 8 X 45 - 68509 134 -
32 25 19.0 92 60 42.0 8 X 45 - 68511 140 -
B
40 15 16.0 92 60 44.5 8 X 45 - 68513 140 - O
40 20 19.0 92 60 45.5 8 X 45 - 68515 142 -
40 25 25.0 92 60 49.0 8 X 45 - 68517 150 -
L
50 15 16.0 106 73 50.8 8 X 45 - 68519 179 - T
50 20 21.0 106 73 51.8 8 X 45 - 68521 180 - S
50 25 25.0 106 73 54.3 8 X 45 - 68523 188 -
50 32 25.0 106 73 58.3 8 X 45 - 68525 210 -
63 15 16.0 116 84 57.8 8 X 45 - 68527 278 -
63 20 20.0 116 84 58.8 8 X 45 68529 280 -
63 25 25.0 116 84 61.3 8 X 45 - 68531 288 -
63 32 32.0 116 84 66.0 8 X 45 - 68533 308 -
63 40 39.0 116 84 66.5 8 X 45 - 68535 322 -
75 15 16.0 122 98 63.8 8 X 60 - 68537 370 -
75 20 20.0 122 98 64.8 8 X 60 - 68539 372 -
75 25 25.0 122 98 67.3 8 X 60 - - 68541 376 4
75 32 32.0 122 98 72.0 8 X 60 - - 68543 399
75 40 40.0 122 98 72.5 8 X 60 - - 68545 409
75 50 40.0 122 98 77.5 8 X 60 - - 68547 433 B
90 15 16.0 141 105 71.5 8 X 60 - 68549 454 - O
90 20 20.0 141 105 72.5 8 X 60 - 68551 453 -
90 25 25.0 141 105 75.0 8 X 60 - - 68553 461 L
90 32 32.0 141 105 80.0 8 X 60 - - 68555 481 T
90 40 40.0 141 105 81.0 8 X 60 - - 68557 494
90 50 50.0 141 105 86.0 8 X 60 - - 68559 511 S
110 15 16.0 165 116 83.0 8 X 60 - 68561 563 -
110 20 20.0 165 116 84.0 8 X 60 - 68563 563 -
110 25 25.0 165 116 86.5 8 X 60 - - 68565 568
110 32 32.0 165 116 91.0 8 X 60 - - 68567 587
110 40 40.0 165 116 92.0 8 X 60 - - 68569 599
110 50 50.0 165 116 97.0 8 X 60 - - 68571 615
125 20 20.0 184 124 91.0 8 X 70 - 68573 749 -
125 25 25.0 184 124 93.5 8 X 70 - 68575 755 -
125 32 32.0 184 124 98.0 8 X 70 - - 68577 775
125 40 40.0 184 124 99.0 8 X 70 - - 68579 781
125 50 50.0 184 124 104.0 8 X 70 - - 68581 797 6
140 25 25.0 201 136 101.0 8 X 70 - - 68583 893
140 32 32.0 201 136 106.0 8 X 70 - - 68585 911
140 40 40.0 201 136 106.6 8 X 70 - - 68587 923 B
140 50 50.0 201 136 111.6 8 X 70 - - 68589 938
160 25 25.0 223 145 111.5 8 X 70 - - 68595 1089 O
160 32 32.0 223 145 116.5 8 X 70 - - 68597 1061 L
160 40 40.0 223 145 117.5 8 X 70 - - 68599 1071
160 50 50.0 223 145 122.5 8 X 70 - - 68601 1080 T
180 25 64007
180 32 68605
180 40 64008
180 50 64009
The nuts and bolts are made of 306 stainless steel. The O-rings of NBR rubber. Stainless steel nuts and bolts can be supplied as can FPM and EPDM O-rings but are
subject to special pricing and delivery arrangements.
Product Data.86 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
product.data
Tapping Saddles
Plasson
PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Product Data.87
product.data
Tapping Saddles
Plasson
Product Data.88 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
product.data
Polypropylene Valves
Plasson
ANGLE SEAT VALVE (NBR O Ring, Threaded Inlet/Outlet BSP Male) 3047
PN10
dxd E I2 A CODE kg PACK QTY
15 x 15 134 16 113 64000 0.136 1
20 x 20 151 18 121 86200 0.191 1
25 x 25 170 20 140 86202 0.280 1
32 x 32 200 22 180 86204 0.733 1
40 x 40 225 22 207 86206 0.474 1
50 x 50 254 26 246 86208 1.186 1
PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Product Data.89
product.data
Polypropylene Valves
Plasson
Product Data.90 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
product.data
Polypropylene Valves
Plasson
PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Product Data.91
product.data
COUPLINGS 7012
SIZE CODE kg PACK QTY
15 69060 0.052 10
20 68004 0.102 10
25 68008 0.132 10
32 68012 0.218 5
40 68016 0.393 5
50 68020 0.543 2
Product Data.92 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
product.data
90 ELBOWS 7052
SIZE CODE kg PACK QTY
15 69280 10
20 68114 0.108 10
25 68116 0.141 10
32 68118 0.162 5
40 68120 0.297 5
50 68122 0.405 2
45 ELBOWS 7462
SIZE CODE kg PACK QTY
40 69524 5
50 69525 2
90 TEES 7042
SIZE CODE kg PACK QTY
15 69140 10
20 68070 0.161 10
25 68074 0.213 10
32 68078 0.342 5
40 68080 0.623 5
50 68082 0.835 2
PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Product Data.93
product.data
Product Data.94 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
product.data
PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Product Data.95
product.data
Product Data.96 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
product.data
PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Product Data.97
product.data
Product Data.98 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
product.data
PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Product Data.99
product.data
Product Data.100 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
product.data
PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Product Data.101
product.data
Product Data.102 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
product.data
PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Product Data.103
product.data
Product Data.104 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
product.data
O.D.
PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Product Data.105
product.data
90 ELBOWS
PN16
d dsp k t CODE kg
20 30.0 1 14.0 1 14.5 63811 0.022
25 35.0 1 17.0 1 16.0 63812 0.027
32 40.0 1 20.5 1 18.1 63813 0.046
40 53.0 1 20.5 1 20.5 63814 0.075
50 64.5 1 25.5 1 23.5 63815 0.138
63 81.0 1 31.0 1 27.4 63816 0.230
90 113.0 1 51.0 1 35.5 63817 0.601
110 133.0 1 59.0 1 41.5 63818 0.800
45 ELBOWS
PN16
d dsp k t CODE kg
20 30.0 1 11 1 14.5 63819 0.017
25 35.0 1 14 1 16.0 63820 0.023
32 43.5 1 17 1 18.1 63821 0.039
40 52.5 1 21 1 20.5 63822 0.062
50 64.5 1 26 1 23.5 63823 0.099
63 81.0 1 33 1 27.4 63824 0.179
90 113.0 1 46 1 35.5 63825 0.434
110 135.0 1 56 1 41.5 63826 0.590
Product Data.106 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
product.data
Vinidexair
PE100 Compressed
COMPRESSEDAir
AIRPipe and Fittings
FITTINGS FOR SOCKET FUSION
agru
TEES
PN 16
d dsp I k t CODE kg
20 29 1 54.0 11.0 0.5 14.5 63828 0.026
25 35 1 63.0 13.5 0.8 16.0 63829 0.037
32 43 1 75.0 17.0 0.8 18.1 63830 0.065
40 53 1 86.5 21.0 0.8 20.5 63831 0.101
50 65 1 101.5 26.0 0.8 23.5 63832 0.202
63 81 1 126.0 31.0 0.8 27.4 63833 0.322
90 113 1 186.0 50.5 1.0 35.5 63834 0.858
110 133 1 210.0 58.0 1.0 41.5 63835 1.073
REDUCING TEES
PN 16
d1/d2 dsp1 dsp2 t1 t2 I1 Z1 CODE kg
25/20 35 1 29 1 16.0 14.5 68 1 32.0 1 63836 0.040
32/20 43 1 29 1 18.1 14.5 80 1 40.0 1 63837 0.057
32/25 43 1 35 1 18.1 16.0 80 1 40.0 1 63838 0.058
40/20 53 1 29 1 20.5 14.5 90 1 45.0 1 63839 0.080
40/25 53 1 35 1 20.5 16.0 90 1 45.0 1 63840 0.106
50/20 65 1 29 1 23.5 14.5 110 1 52.5 1 63841 0.168
50/25 65 1 35 1 23.5 16.0 110 1 52.5 1 63842 0.170
PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Product Data.107
product.data
Vinidexair
PE100Compressed AirAIR
COMPRESSED Pipe and Fittings
FITTINGS FOR SOCKET FUSION
agru
SOCKETS
PN 16
d dsp k t I CODE kg
20 29.0 1 3 1.0 14.5 35 1.5 63843 0.014
25 35.0 1 3 1.0 16.0 39 1.5 63844 0.018
32 43.0 1 3 1.0 18.1 43 1.5 63845 0.027
40 51.0 1 3 1.0 20.5 47 1.5 63846 0.038
50 64.0 1 3 1.0 23.5 52 1.5 63847 0.069
63 81.0 1 3 1.0 27.4 60 1.5 63848 0.125
90 112.5 1 5 1.5 35.5 78 1.5 63849 0.322
110 129.0 1 5 1.5 41.5 92 1.5 63850 0.415
END CAPS
PN 16
d dsp d2 I t CODE kg
20 29.8 1.0 32.8 1 25.0 1.5 14.5 63851 0.011
25 34.7 1.0 37.5 1 28.0 1.5 16.0 63852 0.015
32 43.2 1.0 46.2 1 35.5 1.5 18.1 63853 0.023
40 53.0 1.0 57.7 1 40.0 1.5 20.5 63854 0.035
50 65.0 1.0 68.4 1 48.5 1.5 23.5 63855 0.069
63 80.1 1.0 85.8 1 54.5 1.5 27.4 63856 0.133
90 112.5 1.5 120.0 1 79.0 1.5 35.5 63857 0.260
110 132.5 1.5 139.6 1 93.0 1.5 41.5 63858 0.430
Product Data.108 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
product.data
Vinidexair
PE100 Compressed
COMPRESSEDAir
AIRPipe and Fittings
FITTINGS FOR SOCKET FUSION
agru
REDUCERS
PN 16
d1/d2 dsp k t I CODE kg
25/20 29 1 23 1 14.5 38 2 63868 0.012
32/20 29 1 29 1 14.5 44 2 63869 0.023
32/25 35 1 27 1 16.0 44 2 63870 0.019
40/20 29 1 34 1 14.5 48 2 63871 0.023
40/25 35 1 32 1 16.0 48 2 63872 0.026
40/32 43 1 30 1 18.1 48 2 63873 0.030
50/20 29 1 39 1 14.5 55 2 63874 0.035
50/25 35 1 37 1 16.0 55 2 63875 0.036
50/32 43 1 35 1 18.1 55 2 63876 0.039
50/40 53 1 33 1 20.5 55 2 63877 0.048
63/25 35 1 47 1 16.0 65 2 63878 0.059
63/32 43 1 45 1 18.1 65 2 63879 0.062
63/40 53 1 43 1 20.5 65 2 63880 0.070
63/50 65 1 40 1.5 23.5 65 2 63881 0.079
90/63 81 1 59 1.5 27.4 87 2 63882 0.191
110/63 81 1 61 1.5 27.4 89 2 63883 0.250
FLANGE ADAPTORS
PN16
d d3 d4 h I t CODE GRAMS
20 27 1 45 10 21 1.5 14.5 63859 0.014
25 33 1 58 10 23 1.5 16.0 63860 0.024
32 41 1 68 10 24 1.5 18.1 63861 0.038
40 50 1 78 11 27 1.5 20.5 63862 0.049
50 61 1 88 12 30 1.5 23.5 63863 0.067
63 75 1 102 14 34 1.5 27.4 63864 0.089
90 105 1 138 17 42 1.5 35.5 63866 0.208
110 131 1 158 18 48 1.5 41.5 63867 0.289
PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Product Data.109
product.data
90 BEND- With bracket and female thread, short design with metal insert.
PN 16
d dG dsp d1 ls lg l1 Z1 Z2 CODE kg
20 15 30 1 38 0.5 25 14 0.5 60 1 35 0.5 45 1 63827 0.126
Product Data.110 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
product.data
Welding Equipment
Plasson
PIPE SCRAPERS
PLASSON PART NO. CODE
MINISCRAPER - 20 mm 29110020 63557
MINISCRAPER - 25 mm 29110025 63558
MINISCRAPER - 32 mm 29110032 63559
MAXISCRAPER - 40 mm 29110040 63560
MAXISCRAPER - 50 mm 29110050 63561
MAXISCRAPER - 63 mm 29110063 63562
HARRIS HAND SCRAPER - SMALL 29110001 63563
HARRIS HAND SCRAPER - LARGE 29110002 63564
CALDER SCRAPER 90-250mm 2912000 99274
CALDER SCRAPER 90-250mm
PIPE WIPES
PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Product Data.111
product.data
Welding Equipment
Plasson
TOPLOAD G CLAMP
Product Data.112 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
product.data
Welding Equipment
Plasson
SERVICE CLAMPS
PLASSON PART NO. CODE
UNIVERSAL MINICLAMP 16/20/25/32 29300032 63579
MAXICLAMP 40mm 29300040 63580
MAXICLAMP 50mm 29300050 63581
MAXICLAMP 63mm 29300063 63582
SERVICE CLAMPS
ALIGNMENT CLAMPS
PLASSON PART NO. CODE
MULTICLAMP KIT - 250mm (Comprising 2 - 250mm Rings mounted on base) 29300250 63584
MULTICLAMP KIT - 315mm (Comprising 2 - 315mm Rings mounted on base) 29300315 63585
MULTICLAMP KIT - 355mm (Comprising 2 - 355mm Rings mounted on base) 29300355 63548
Reductions. Reductions to sizes 200, 225 and 280mm can be made using Liners from Butt Fusion
Machines (only 4 x 180 segments required).
PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Product Data.113
product.data
Welding Equipment
Plasson
DRILLS
PLASSON PART NO. CODE
UNDER PRESSURE DRILL - 63mm (use with Multiclamps) BF63DRILL 63624
UNDER PRESSURE DRILL - 90/125mm (use with Multiclamps) UPLDDRILL 63625
UNDER PRESSURE DRILL - 90/125mm - Squeeze off extension kit
(use with Multiclamps) UPLDDRSQKIT 63626
NON PRESSURE DRILL - For outlets 63, 90, 125mm
(For use on unpressured lines ) NPLDDRILL 63627
Product Data.114 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
product.data
Welding Equipment
Plasson
SQUEEZE TOOLS
PLASSON PART NO. CODE
SQUEEZE TOOL 16 - 32 mm For SDR 11 Pipe SQT32 63628
SQUEEZE TOOL 16 - 63 mm For 3/4", 1", 2" SQT63 63629
SQUEEZE TOOL 63 - 180 mm For SDR 17.6 & SDR 11 SQT180 63630
SQUEEZE TOOL 180 - 250 mm All SDR Ratings SQT250 99172
SQUEEZE TOOL 250 - 400 mm All SDR Ratings SQT355 99173
DEBEADING
PLASSON PART NO. CODE
EXTERNAL DEBEADER. Debead 90-400 mm 29110400 63565
PIPE CUTTING HEAD ASSEMBLY
Fits into External Debeader tool to cut pipe sizes 90-315mm
for all SDR Ratings 11, 17 & 26. 21858
INTERNAL BEAD REMOVAL KIT. Up to 12m insertion
For pipe sizes 110 - 400mm O.D. For S.D.R. 44 to 7.3
(Available as Kit or as single units for specific sizes) 29110412 63566
PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Product Data.115
product.data
Welding Equipment
Plasson
SQUEEZE OFF
PLASSON PART NO. CODE
POST SQUEEZE OFF REROUNDING CLAMPS - 63 mm 29600063 63631
POST SQUEEZE OFF REROUNDING CLAMPS - 75 mm 29600075 63632
POST SQUEEZE OFF REROUNDING CLAMPS - 90 mm 29600090 63633
POST SQUEEZE OFF REROUNDING CLAMPS - 110 mm 29600110 63634
POST SQUEEZE OFF REROUNDING CLAMPS - 125 mm 29600125 63635
POST SQUEEZE OFF REROUNDING CLAMPS - 140 mm 29600140
POST SQUEEZE OFF REROUNDING CLAMPS - 160 mm 29600160 63636
POST SQUEEZE OFF REROUNDING CLAMPS - 180 mm 29600180 63637
POST SQUEEZE OFF REROUNDING CLAMPS - 200 mm 29600200 63638
POST SQUEEZE OFF REROUNDING CLAMPS - 225 mm 29600225 63639
SQUEEZE OFF
REROUNDING TOOLS
To reround oval pipes for Electrofusion PLASSON PART NO. CODE
TYPE 1 16 mm 29500016 63640
TYPE 1 20 mm 29500020 63641
TYPE 1 25 mm 29500025 63642
TYPE 1 32 mm 29500032 63643
TYPE 2 40 mm 29500040 63644
TYPE 2 50 mm 29500050 63645
TYPE 2 63 mm 29500063 63646
REROUNDING TOOLS TYPE 2 75 mm 29500075 63647
TYPE 2 90 mm 29500090 63648
TYPE 2 110 mm 29500110-2
TYPE 2 125 mm 29500125 63649
TYPE 3 110 mm 29500110 63650
TYPE 3 160 mm 29500160 63651
TYPE 3 180 mm 29500180 63652
TYPE 3 200 mm 29500200 63653
TYPE 3 225 mm 29500225 63654
TYPE 3 250 mm 29500250 63655
Note: Rerounding tools also available for imperial pipe 1/2"-4"
110mm made with a 125 x 110mm aluminium liner (Code No. 22211) inside a 125mm tool - suits both 110
and 125 diameter polyethylene pipe
Product Data.116 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
product.data
Welding Equipment
Plasson
PIPE CUTTERS
PLASSON PART NO. CODE
SECATEUR PIPE CUTTERS Up to 32mm PCS2032 99104
SECATEUR PIPE CUTTERS Up to 63mm PCS2063 99174
GUILLOTINE CUTTERS Up to 225mm PCG200 99105
GUILLOTINE CUTTERS Up to 315mm PCG315 99106
GUILLOTINE CUTTERS
PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Product Data.117
product.data
Welding Equipment
Butt Fusion Equipment
Product Data.118 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
product.data
Welding Equipment
Butt Fusion Equipment
PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Product Data.119
product.data
Welding Equipment
Butt Fusion Equipment
Product Data.120 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
product.data
Welding Equipment
Butt Fusion Equipment
PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Product Data.121
product.data
Welding Equipment
Butt Fusion Equipment
Product Data.122 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems