Академический Документы
Профессиональный Документы
Культура Документы
PALLSCOPE
Fluid Analysis Service...
PALLSCOPE
Fluid Analysis Service
Why Monitor?
Modern industrial equipment is more demanding than Real-time, web-based reporting on a secure, pass-
ever, and requires clean lubricants to maintain proper word protected internet site ensures that you have vir-
operation. Tolerances are tighter, pressures and tempera- tually instantaneous access to data for both new
tures are higher, and continuous operation without failure samples and your full sample history.
is demanded. Reliability centered maintenance programs
require monitoring the condition of critical fluid systems. Our PC-based software program, Compass, helps you
In order to monitor fluid condition, a fluid analysis program to put the data to work for you, rather than just storing
is necessary. it as datasheets in a binder.
3
UNIT ID: ABC Manufacturing What Analyses
06 H John Smith
888-555-1212 Do You Get With
SECOND ID 9109 Blossom Dr
HYDRAULIC TANK Centerville, OH 45458 Your Report?
UNIT TYPE FORKLIFT
System Standard analyses of
Information
APPLICATION HYDRAULIC SYSTEM MFR RELIABLE MFG hydraulic and lube oil sam-
MODEL HEAVY LIFTER LUBE/FLUID MFR GOOD LUBRICANTS
ples include:
LUBE TYPE GOOD OIL SUMP 00750 LUBE DATE 12/13/2004 SEVERITY
3 Particle count by automatic
CAPACITY TIME SAMP.
GRADE ISO 32 HYD SYS 3000 UNIT DATE REC. 12/17/2004 ACCOUNT counter with size calibration
PRESS TIMEObservations and No. per ISO 11171
recommendations based
FILTER RETURN MICRON 010 LUBE DATE and
on analysis of data 12/20/2004 Loc I
TYPE RATING ADD COMP. Lab No. 529810 Photomicrograph taken at
system parameters
DA JJS 100 X magnification for visu-
COMMENTS Filter change suggested if not done at sampling time (as al image of contamination
applicable); Chrome is at a SIGNIFICANT LEVEL; CHROMI-
UM in hydraulic systems could possibly be pistons/rods
(if piston), gears or bearings (if gear pump); Iron is at a Analysis of 24 chemical
MODERATE LEVEL; IRON in hydraulic systems could possi-
bly be pistons/rods (if piston pump), gears or bearings elements by ICP
(if gear pump), or fluid conductors such as piping, tubing
or steel fittings; Copper is at a MINOR LEVEL; Lead is at a
MINOR LEVEL; Viscosity is SLIGHTLY HIGH. Water content either %
saturation, or Karl Fischer if
ISO CODE: 23 22 20 Spectrometric analysis
Volume: 25mL
saturation is above 100%
performed by state-of-the-art
Magnification: 100 X inductively coupled plasma
Photomicrograph Scale: 10 micrometers per division Total acid number
of actual system emission spectrometer
contaminants Viscosity at 40C
VALUES EXPRESSED IN PARTS PER MILLION (PPM) BY WEIGHT
WEAR METALS CONTAMINANT METALS MULTI-SOURCE METALS ADDITIVE METALS
Standard engine sample
Fe Cr Ni Al Cu Pb Sn Cd Ag Ti V Si Na K Mo Sb Mn Li B Mg Ca Ba P Zn
analyses include:
3 2 0 2 4 3 0 0 0 0 0 2 2 88 5 0 0 0 1 27 249 1 430 482
Analysis of 24 chemical
2 1 0 3
5 2
Each 0 sample
0 0 0is 0 3 2 1 4 0 0 0 1 20 268 0 412 466
elements by ICP
^
also analyzed for water
Results
7 4for the
0 8 content,
14 9 0 viscosity,
0 0 0 and0 2 2 0 5 0 0 0 2 24 267 0 442 486
current sample and Fuel dilution %
^ ^ ^^ ^^ ^ acid number
previous 5 analyses
provide14quick
23 access
0 20 51 40 0 0 0 0 0 2 1 0 6 0 0 0 2 26 257 1 409 422 Soot %
to trend
^^^ ^^^data ^^^ ^^^ ^^^
Water determination by
TEST DATA LC W W V T I 4 6 10 14 21 38 70 100
UH A A I A S crackle test
BA T T S N O M M M M M M M M
SAMPLED LUBE E N E E 40C Total I I I I I I I I
RECEIVED UNI T G R R cSt Acid No. C C C C Particle
C counts
C C C C
Total base number
E PPM % O R R and RISO 4406
R cleanliness
R R R R
D SAT D O O Olevel is
O reported
O O O O Viscosity at 40C
E N N N N N N N N
09/03/2004 N 43 36.8 0.52 19 18 15 3224 1295 292 163 82 8 1 0 Oxidation/Nitration
09/07/2004
10/06/2004 N 78 35.8 0.55 18 17 15 2080 907 386 220 63 14 2 0
10/08/2004
Severity of results will
11/04/2004 N be highlighted
68 37.5 using
0.57 20 19 16 6529 3402 1109 543 149 32 9 0
this symbol (^). Symbol can range from no arrows^
11/11/2004 ^ ^ ^ ^
(best scenario)
12/13/2004 to fourNarrows (worst
54 35.7scenario.)
0.73 23 22 20 63130 24845 12605 6605 2231 417 22 2
12/17/2004 ^^^ ^^^ ^^^ ^^^ ^^^ ^^^ ^^^
Pallscope/links.qxd 3/30/05 12:01 PM Page 4
PALLSCOPE
Fluid Analysis Service
Getting Started: system. For a discussion of proper sampling procedures,
visit our website (www.pall.com/pallscope).
To start a PALLSCOPE Fluid Analysis program with your
company, simply contact you Pall representative. We can In order for our experts to properly interpret the condition
provide assistance and training on sampling methods and of your fluid, and make specific comments or recommen-
locations, recommended sampling frequency, and inter- dations, it is important to fill in as much of the sample
pretation of the results. submittal form as possible. A detailed form is required to
register a particular machine or system the first time a
Important: The quality of your oil analysis can only be as sample is taken. Future samples from that system can
good as the quality of your sample. It is critical to take a simply be identified with your company name, the system
sample that is representative of the fluid contained in your number and date.
Copyright 2005, Pall Corporation. Pall, , are trademarks of Pall Corporation. Indicates a Pall trade-
mark registered in the USA. is a service mark of Pall Corporation.