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Atlas Copco Exploration Products

Christensen core drilling rig

CS 14 Crawler
Safety and Operating instructions - Appendix

2010 Atlas Copco Craelius AB | No.3705 0901 84 | 2010-06-29


Contents CS 14 Crawler

Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Safety signal words. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Personal precautions and qualifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Hoisting and transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Storage, repair, maintenance and disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Personal protective equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Drugs, alcohol or medication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Safety area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Hoisting and transport. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Operation, precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Maintenance, precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Signs and stickers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9


Prohibition signs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Warning signs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Regulatory signs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Information signs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Other signs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Design and function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Main parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Drill rig . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Additional parts CS 14 Crawler. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Safety devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Emergency stop button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Fire extinguisher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Hoisting and transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17


Hoisting the drill unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Crawler pre-start assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Crawler option hydraulic scematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Towing the drill unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Transport the drill unit with folded mast. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Inclination. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Delivery check crawler. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

2 2010 Atlas Copco Craelius AB | No.3705 0901 84 | 2010-06-29


CS 14 Crawler Contents

Daily safety check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21


Daily safety check crawler. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Diesel engine Cummins 6.7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Diesel engine control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Pre-start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Control panel - upper part . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Selector valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Remote control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Remote control main parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Remote control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Tramming mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Switching from Drilling to Tramming mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Switching from Tramming to Drilling mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Remote control battery charger. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Fuses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Service schedule for the crawler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Crawler undercarriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Disposal and environmental instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29


Oil and Grease . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Electrical components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Chemicals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Dust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Metals (steel, aluminum, etc.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Plastics and rubber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Material Safety Data Sheets (MSDS/SDS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Technical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Dimensions - Drill unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Drilling 45 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Drilling 90 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Transport - Dump mast extended . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Transport - Container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

2010 Atlas Copco Craelius AB | No.3705 0901 84 | 2010-06-29 3


Safety and operating instructions

Introduction
CS 14 Crawler Safety and Operating instructions - Appendix is a supplement to the regular
documentation for the CS CHRISTENSEN 14 drill rig and shall be added to the Safety and
Operating instructions for the CS CHRISTENSEN 14 drill rig
These instructions are intended for operators of the Atlas Copco equipment. The aim of the
instructions is to provide you with knowledge of how to use the equipment in an efficient
and safe way. These instructions also give you advice and tell you how to perform regular
maintenance on the equipment. It does not replace thorough training of operator, it is a
complement. For further information concerning service measures, please contact your
nearest Atlas Copco representative.
Always read these instructions carefully and make sure that you understand all of them
before starting for the first time.

The owner of the equipment is granted the permission to take copies of this publication
solely for internal use. It is recommended, however, to order additional copies from Atlas
Copco representative in order to benefit from the latest revision. Atlas Copco Craelius AB
reserves the right to make changes in its products in order to improve design or performance
characteristics without notice. The information in this publication is assumed to be accurate at
the time of publication, but is subject to changes in order to remedy detected deficiencies or
to follow changes in the product.
Any user of this publication is requested to inform Atlas Copco Craelius AB about deficiencies
found, particularly in matters concerning product safety.

2010 Atlas Copco Craelius AB | 2010-06-18


Introduction
Safety and operating instructions

Safety instructions zzare aware of all the relevant national safety


instructions and accident prevention instructions
To reduce risk of serious injury or death to yourself or
others, read these safety instructions before operating zzand have read and understood the Safety and
the machine. Post these safety instructions at work operating instructions.
locations, provide copies to employees, and make
sure that everyone reads the safety instructions before Operation
operating or servicing the machine. Comply with all
safety regulations. Operation of the equipment may only be undertaken
by qualified drill rig operators. Operators are qualified
All possible hazards cannot be covered here, but we if they:
highlight some of the most important. For additional
safety information consult: zzhave undergone theoretical and practical training
on the equipment in conformity with the national
zzOther documents and information packed with this directives,
machine.
zzare aware of all the relevant national safety
zzAppropriate standards as refered to in the EC instructions and accident prevention instructions
Declaration of Conformity, if provided.
zzand have read and understood the Safety and
operating instructions.
Safety signal words
Personal protective equipment
The safety signal words Danger, Warning and Caution WARNING Entanglement hazard
have the following meanings:
Loose fitting clothing and jewelry can get caught in
the moving parts of the machinery and cause serious
DANGER Indicates a hazardous situation injury or death.
which, if not avoided, will result Do
not wear jewelry and loose fitting clothes.
in death or serious injury.
Always use approved protective equipment. Operators
and all other persons in the working area must wear
WARNING Indicates a hazardous situation protective equipment, including at a minimum:
which, if not avoided, could
result in death or serious injury. zzProtective helmet
zzHearing protection in accordance with occupational
CAUTION Indicates a hazardous situation health and safety regulation
which, if not avoided, could zzImpact resistant eye protection with side protection
result in minor or moderate
injury. zzRespiratory protection when appropriate

Personal precautions and zzProtective gloves

qualifications zzProper protective boots

Only qualified and trained persons may operate or Drugs, alcohol or medication
maintain the equipment. Always use your common WARNING Drugs, alcohol or medication
sense and good judgement.
Drugs, alcohol or medication may impair your
judgment and powers of concentration. Poor reactions
Hoisting and transport and incorrect assessments can lead to severe
Hoisting and transport of the equipment may only be accidents or death.
undertaken by persons who:
Never
use the machine when you are tired or under
zzare authorized to operate a crane or fork-lift truck in the influence of drugs, alcohol or medication.
conformity with the applicable national directives,
Prevent
other people from using the machine if
zzare aware of all the relevant national safety they are under the influence of drugs, alcohol or
instructions and accident prevention instructions medication.
zzand have read and understood the safety and
hoisting and transport chapters of this manual.

Storage, repair, maintenance and disposal


Storage, repair, maintenance and disposal of the
equipment may only be undertaken by persons who:

2010 Atlas Copco Craelius AB | 2010-06-18 5


02 Safety Instructions CS14C Ed.0
Safety and operating instructions

Safety area Operation, precautions


WARNING Falling objects can cause serious WARNING Hydraulic oil at high pressure
injury or death
Thin jets of hydraulic oil under high pressure can
During operation, falling objects from great heights can penetrate the skin and cause permanent damage.
cause bodily injury and extensive damage.
Immediately
consult a doctor if hydraulic oil has
Close
off the working area. penetrated the skin.
Before
starting always make sure no unauthorized Never
use your fingers to check for hydraulic fluid
persons are within the working area of the drill rig in leaks.
use.
Keep
your face away from any possible leaks.
Immediately
stop operation when persons are
WARNING Dust hazard
present in the danger area.
When drilling with compressed air, the rock cuttings
Make
sure that no loose pieces of equipment or
are carried out of the bore in the form of small cuttings,
other objects are lying on the feed.
and dust, which can cause serious injury.
Some dusts, fumes or other airborne material created
Hoisting and transport during use of the machine may contain chemicals
known to the state of California to cause cancer
WARNING Heavy equipment can cause serious and birth defects or other reproductive harm. Some
injury examples of such chemicals are:

Use
a sling dimensioned for the load it is to carry. zzCrystalline silica, cement and other masonry
products.
Use
only straps that are whole and intended for the
load in question. zzArsenic and chromium from chemically-treated
rubber.
Never
use a damaged rope/sling.
zzLead from lead-based paints.
Fasten
straps in lifting eyes when present.
To
reduce your exposure to these chemicals, work in
Always
lift at the centre of gravity. a well ventilated area and work with approved safety
Always
make sure that nobody is under or anywhere equipment, such as dust masks that are specially
near a suspended load or within the swing radius of designed to filter out microscopic particles.
the rope/sling. Use
a dust collector, or spray water with a water/
Observe
great care when strapping and lifting heavy foam pump.
objects. WARNING Heavy equipment can cause serious
WARNING Unexpected movement can cause injury
serious injury Make
sure that the drill is anchored to withstand the
If the rig is left unattended or disconnected from the set forces.
transport unit an unexpected movement of the drill unit Make
sure that the rig is stable before starting to
can cause serious injury or death drill.
Lock
the articulated steering before hoisting WARNING Unexpected movement can cause
Make
sure that the hydraulic jacks are grounded or serious injury
wedge the wheels of the carrier If control levers and switches are not set to neutral
NOTICE Sling can damage components position, start of the machine can lead to unexpected
movements and can therefore cause injury.
When
lifting, make sure that the sling will not
damage the hydraulic hoses, mechanical Set
control levers and switches to the neutral
components etc. positions prior to starting up.
Use
a spreader bar to lift the drill unit. WARNING Noise hazard
High sound levels may cause permanent hearing loss.
Use
hearing protection in accordance with
occupational health and safety regulations.
WARNING Compressed air
When drilIing with compressed air, the rock cuttings
are carried out of the bore in the form of small cuttings,

6 2010 Atlas Copco Craelius AB | 2010-06-18


02 Safety Instructions CS14C Ed.0
Safety and operating instructions

and harmful dust. In order to reduce the injurious circuits or other electrical power sources, there is a
effect. risk of severe injury or death.
Wear
a breathing mask, use a dust collector, or Always
look up to check for overhead electrical
spray water with a waterlfoam pump, use hearing power lines when raising the mast.
protection in accordance with occupational health
Never
work in the proximity of electric circuits or
and safety regulations other electrical power sources.
WARNING Rotating parts Make
sure there are no hidden electric circuits in
Rotating drillpipes, tools and particularly soil augers your working area.
are extremely dangerous to handle. Augers turn with Do
not step off grid mat if such are used. If you
high torque and can cause severe injury if personel is stand on ground, stay put and do not touch any
caught by extruding parts. equipment.
Never
touch a rotating auger or any part of an auger Alert
people in the area; order them to stay out of
string. the immediate area and not to touch any of your
Never
reach behind, or around an auger. equipment, including the support container.

Don't
try to remove cuttings from a rotating auger. Ask
the supervisor to contact utility company in
Augers may be cleaned only when brought to full order to switch off the system.
stop. If
the strike occurred during drilling, retract
WARNING Emergency situation down-hole tool. Do not attempt to break any rod
connection.
An emergency situation can occur due to material
failure or incorrect handling. Do
not add or remove any drill pipes.

Stop
the operation by pushing the emergency stop
button or if available pull the trip wire.
Check
proper function of the safety equipment at
least once beginning of each shift.
WARNING Gas line pressurized, Explosion
hazard
If the equipment comes in contact with gas lines and
explosives, an explosion could occur. Explosions will
lead to severe injuries or death.

71000005 A
Never
operate the machine in any explosive
environment.
Never
use the machine near flammable materials, Maintenance, precautions
fumes or dust.
Make
sure that there are no undetected sources of WARNING Hydraulic oil
gas or explosives. Spilled hydraulic oil can cause burns, accidents by
When
working in areas where gas lines are buried, slippery conditions and will also harm the environment.
make sure that your equipment is placed on the Take
care of all spilled oil and handle it according to
windward side. your safety and environment regulations.
Shut
down all combustion engines, like hydraulic Never
dismount the hydraulic components when the
power pack, generators etc. hydraulic oil is hot.
Leave
the machine immediately. WARNING Hydraulic system under high
Warn
people to evacuate the area. pressure

Contact
emergency personnel. Maintenance and repair on the machine and the
hydraulic equipment under pressure can lead to
Contact
the gas company to shut the gas off. severe injuries. Connections can loosen suddenly,
Stay
out of the area until the gas company declares parts can suddenly move and hydraulic oil can be
the area to be safe. ejected.

WARNING Electric Shock


When overhead electrical power lines exist at, or
near a drilling site, consider all wires to be alive and
dangerous. If the rig comes in contact with electric

2010 Atlas Copco Craelius AB | 2010-06-18 7


02 Safety Instructions CS14C Ed.0
Safety and operating instructions

Depressurize
the hydraulic system before Only
authorized electricians may carry out work on
performing maintenance on the hydraulic equipment. the electrical system.
Never
replace high pressure hoses with hoses of Only
qualified electricians should perform any
lower quality than the original or with hoses that electrical troubleshooting or maintenance. Remove
have removable couplings all watches and rings that could contact live electric
circuits.
Pressure settings are always performed on a
pressurized system. Make
sure all power to the system has been cut
before carrying out any maintenance work.
Always
exercise the greatest caution.
All
electric cabinets should remain locked when not
Pressure
settings must only be performed by trained
under direct control of qualified electrician.
personnel.
Do
not use the cabinets as a toolbox or spare
WARNING Machine modification
parts storage container. The inherent vibration and
Any machine modification may result in bodily injuries magnetism associated with transformer and motor
to yourself or others. starters can cause inadvertent contact of foreign
objects with live circuits.
Always
contact your Atlas Copco Customer Center
before you modify the machine. Some
electrical components may have power when
the main circuit breaker is open, verify that power is
Always
use original parts and accessories approved
disconnected before servicing.
by Atlas Copco.
Do
not tamper with safety interlock circuits, safety
WARNING Heavy machine can cause serious
guards or other safety devices, except as required
injury
during normal maintenance and troubleshooting.
During
service and maintenance work, all
Confirm
that all safety devices and circuits are
components that may be brought into motion or fall
replaced and functioning before operation is
must be supported or tied secure.
resumed.
WARNING Thermal cracks may arise when
Shut
of electrical power while making or breaking
welding
electrical cables.
Do
not do any welding on the equipment without
CAUTION Skin eczema
consulting Atlas Copco.
Hydraulic oil can cause eczema when it comes in
WARNING The paint contain substances
contact with the skin.
hazardous to health
Avoid
getting hydraulic oil on your hands.
Substances are formed when the paint is heated which
are hazardous to health. Always
use protective gloves when working with
hydraulic oil.
Welding,
grinding and other hot work involving
paint being heated must only be carried out where
sufficient ventilation can be used.
Always
use compressed air powered breathing
protection, eye protection and gloves.
WARNING Hot engine parts can cause burn
Make
sure the engine is turned off before all
maintenance work and before refueling
Be
careful when draining hot oil and fluids
Do
not handle flammable fluids in the vicinity of hot
surfaces, sparks or naked flames.
WARNING Pressure vessel can cause serious
injury
Discarded
accumulators must be rendered
harmless.
A
discarded pressure vessel that has not been
punctured must be treated like a pressure vessel.
Take
care when evacuating the accumulator.
WARNING Electric shock

8 2010 Atlas Copco Craelius AB | 2010-06-18


02 Safety Instructions CS14C Ed.0
Safety and operating instructions

Signs and stickers


The machine is fitted with signs and stickers containing
important information about personal safety and
machine maintenance. The signs and stickers shall
always be easy to read.

GDE00004 A

Prohibition signs
There is a risk of scalding and pressure which can
cause severe injuries or death.
The pressure must be released before the cap can
be removed

GDE00000 A

No admittance
No admittance for unauthorized personnel. GDE00005 A

Violation can cause personal injury.


The air pressure can cause severe injuries or
death.
The pressure must be released before the cap is
removed.

GDE00001 A

Don't step here

GDE00006 A

Warning signs
Moving and rotating parts can cause severe
injuries.
General warning signs
Keep out of the machine's working area when it is in
operation

GDE00002 A

High noise level can cause permanent hearing


GDE00007 A

impairment.
Swinging and crushing parts can cause severe
Use approved ear protectors. injuries.

Slip risk Keep out of the hazardous area during operation.

GDE00034 A
GDE00003 A

Preprogrammed cycle can cause severe injuries.

12 2010 Atlas Copco Craelius AB | 2010-06-28


03 Signs and stickers Ed.0
Safety and operating instructions

Service work Regulatory signs


General regulatory signs

GDE00008 A

In the event of breakdown or during service work


the boom falls diagonally, which can cause GDE00011 A

injuries and damage to machinery.


Read the instructions.
During service work the boom must be secured in
place with straps or supports. Incorrect use of the machine can cause personal
injury and damage to machinery.
Stability Observe the indications given by the warning signs
and follow given instructions in order to avoid
serious injuries.

Max.

Max.

GDE00009 A

Electrical system

GDE00012 A

GDE00010 A
Read the instructions.

Be aware of high voltage, incorrect handling can The rig is equipped with a battery switch.
be fatal.
All work on the electrical system must be carried out
by electricians accredited for the purpose.

GDE00013 A

Read the instructions.


The carrier's battery supplies the hydraulic oil level
switch with current.
The battery switch must be turned on when drilling is
in progress.
Switch off the battery switch when rig is not in
operation. If this is not done the battery will be
discharged.

2010 Atlas Copco Craelius AB | 2010-06-28 13


03 Signs and stickers Ed.0
Safety and operating instructions

GDE00014 A GDE00017 A

Read the instructions. Read the instructions.


The hydraulic system must be filled with hydraulic Fill with lubricant.
oil.

GDE00018 A

GDE00015 A

Read the instructions.


Read the instructions.
Emergency stop.
Fill with engine oil

GDE00019 A

Use safety belt.

GDE00016 A

Read the instructions.


Fill with brake fluid.

14 2010 Atlas Copco Craelius AB | 2010-06-28


03 Signs and stickers Ed.0
Safety and operating instructions

Alternating current generator


A B

C D

A. The foot protection symbol means that you have GDE00020 A

to wear boots.

B. The eye, ear and head protections symbol Read the instructions.
means that you have to wear a hard hat, eye and This rig is equipped with an alternating current
ear protection. generator (alternator).

C. The hand protection symbol means that you Disconnect the battery cables before removing the
have to wear hand protection. generator or regulator and when giving the battery
a booster charge.
D. The instruction book symbol means that When performing electrical welding of the rig or
you have to read the Safety and Operating fitted equipment, detach the charging regulator
instrictuins before the equipment is used for the cable as well.
first time.
Rig with PLC cabinet

PLC

GDE00021 A

Read the instructions.


This rig is equipped with data boxes.
Isolate or remove data boxes when giving the
battery a booster charge or carrying out welding on
the rig.

2010 Atlas Copco Craelius AB | 2010-06-28 15


03 Signs and stickers Ed.0
Safety and operating instructions

Information signs Fuel cock

Fire extinguisher

GDE00028 A

Battery switch
GDE00022 A

Actuator for the fire fighting system

GDE00029 A

Draining
GDE00023 A

Lifting eye

GDE00030 A

Washer fluid
GDE00024 A

Water inlet

GDE00031 A

Emergency reverse button


GDE00025 A

Air intake

GDE00032 A

GDE00026 A

Fuel

GDE00027 A

16 2010 Atlas Copco Craelius AB | 2010-06-28


03 Signs and stickers Ed.0
Safety and operating instructions

Other signs
Rig data plate
See the Technical specifications section for further
information.
Atlas Copco Craelius AB
MRSTA - SWEDEN

Name
Type
A Serial No. C
B Max. pull up kN
Rotation speed r/m D
Power installed kW
Gross weight kg

xxxx xxxx xx Made in Sweden


GDE00033 A

A. Machine type
B. Serial number
C. The warning symbol together with the book symbol means
that the user must read the safte and operating instructions
before the machine is used for the first time.
D. The CE symbol means that the machine is CE-approved.
See the CE Declaration of Conformity which is delivered
with the machine for more information.
E.

Identity plates
All elecrical components have their own sign with an
identifying name.

2010 Atlas Copco Craelius AB | 2010-06-28 17


03 Signs and stickers Ed.0
CS 14 Crawler Safety and operating instructions

Overview E. Crawler
To reduce the risk of serious injury or death to yourself
F. Backstay legs
or others, read the Safety instructions section found on
the previous pages of this manual before operating the G. Main winch
machine.
H. Wire line winch

Design and function I. Crown block

The CHRISTENSEN CS 14 Crawler uses well proven J. Remote control


technology for diamond core drills combined with new
improvements in order to get easy drill operation. K. Water pump
Hydraulic jacks, mast dump, hinged upper mast and
all controls available at the new control panel provide
the driller an easy set-up. Other features such as the Additional parts CS 14 Crawler
remote controlled crawler, the strong main winch,
powerful direct feed cylinder, modern diesel engine, In addition to the remote control displayed in the Main
long mast, new rod holder and more gives the CS14 parts chapter the CS 14 Crawler is also equipped with
Crawler capacity to drill deeper than previous models. further parts in addition to those on an ordinary CS 14
rig.
Intended use A B C
The CHRISTENSEN CS 14 Crawler is a complete,
all hydraulic diamond core drill for surface exploration
and investigation drilling. The CS 14 is mounted on a
remote controlled crawler. All other use is prohibited.
The manufacturer is then not liable for damage D
incurred as a result.

E
Main parts
I

A. Warning lamp
Warning lamp flashes when the rig is set in tramming mode.
F
G
H B. Battery charger cabinet
D Remote control battery charger

B
C. Radio reciever
C
K
Radio reciever for the remote control.
E

D. Connections box

Drill rig E. Connections box crawler


A. Feed frame

B. Rotation unit

C. Rod holder

D. Control panel

2010 Atlas Copco Craelius AB | No.3705 0901 84 | 2010-06-29 15


04 Overview CS14C Ed.0
Safety and operating instructions CS 14 Crawler

Safety devices

Emergency stop button

There are three emergency stop buttons on the drill


rig. One is placed on the control panel, the second is
placed on the rig and the third is placed on the remote
control.
WARNING Remote control emergency stop
inactive during drilling
The emergency stop located on the remote control is
only active during tramming.
It
is recomended to not have the remote control
visible or available during drilling.

Fire extinguisher

A. Fire extinguisher
The drill rig is equipped with a portable fire
extinguisher on the lefthand side of the control panel.
This fire extinguisher is suitable for fire in electrical
cables, fuel and engines and lasts for approximately
one minute when operated continuously.

For use:
1. Remove the safety pin and press handle.
2. Direct the jet towards the base of the fire.
16 2010 Atlas Copco Craelius AB | No.3705 0901 84 | 2010-06-29
04 Overview CS14C Ed.0
Safety and operating instructions

Hoisting and transport


WARNING Load overhead
A
Falling machine, or parts of it, might cause serious
personal injury or death. C

It
is strictly forbidden to work or stay under hanging
equipment. A
Use
tools designed for lifting purpose and with
appropriate capacity.
WARNING Unexpected movement of the drill
unit
If the rig is left unattended or disconnected from the
transport unit an unexpected movement of the drill unit
can cause serious injury or death
Secure
the load. B B
NOTICE Sling can damage components
When
lifting, make sure that the sling will not
damage the hydraulic hoses, mechanical
components etc.
Use
a spreader bar to lift the drill unit.
B B

Hoisting the drill unit


1. Make sure that the mast dump and the rotation A
unit are in correct position during hoisting, close to
the rod holder.
2. Lock mast dump with two pins in the fifth hole on B B
each side (counting from the rod holder). See also
the arrows marked on the drill unit. A. Spreader bar
3. Lock the two pins with hairclips. B. Lifting points
4. Position the mast on the mast support. There are four lifting points, two on each side of the drill unit.

5. Tie mast and frame together. C. Mast dump transport position


6. Attach the sling to the four lifting points on the
carrier using a spreader bar.
Crawler pre-start assembly
1. Lift the rig up with the hydraulic jacks.
2. Remove the two wheels used only for transport.
3. Mount the crawler sides and torque all M20 bolts
on each side to 400Nm.
4. Mount the crawler guards.
5. Connect the hydraulic hoses according to the
Crawler option hydraulic schematic on the next
page.

2010 Atlas Copco Craelius AB | 2010-06-28 17


05 Hoisting and Transport CS14C Ed.0
Safety and operating instructions

Crawler option hydraulic schematic

18 2010 Atlas Copco Craelius AB | 2010-06-28


05 Hoisting and Transport CS14C Ed.0
Safety and operating instructions

Towing the drill unit A. Sun gear

Under extraordinary conditions, such as engine failiure, B. Distans


the rig can be towed by another vehicle, at low speed,
C. Screw
and over short distances.
WARNING Parking brake disengaged D. O-ring
When
the sun gear is removed the track parking
E. Drain plug
gear is disengaged.
WARNING No towing unless draw-bar F. Cover
The
CS 14 Crawler should not be towed unless G. Seal washer
when absolutely necessary.
Prepare
the rig as per instruction before towing. H. Drain plug

Contact
Atlas Copco service organisation for
assistance with the towing preparation if you are
uncertain with the procedure.
Transport the drill unit with
Towing
speed should never exceed 2-3 km/h. folded mast
Before towing: WARNING Moving mast can crush
1. Follow steps 1-5 from the section Hoisting the Stand
clear of under mast area until mast is raised
drill unit. to the desired angle and stiffening legs are locked in
2. Attach tow bar into frame receivers using two place.
pins. Make
sure mast is horizontal before attempting to
3. Lock the two pins with hairclips. fold

4. Drain reduction gear oil by removing plug (H). 1. Lift up the rig the from the wooden block with the
hydraulic jacks.
5. Remove cover (F).
2. Remove the backstay legs completely.
6. Remove sun gear (A) to disengage drive motor
from planetary gears and make the sprocket idle. 3. Position the mast on the mast support.

7. Mount cover (F), replace the drain plug and fill 4. Tie mast and frame together.
the gear box with oil. 5. Remove two of the five M36 bolts (A) and all six
M16 bolts holding the upper mast.
Top view

A B C
A

D E F G H

A. Two M36 bolts holding the upper mast


B. Bolts on top of the left rear hydraulic jack
6. Loosen the other three bolts, 1/2 of a turn.
7. Remove two of the four bolts (B) on top of the left
rear hydraulic jack.

2010 Atlas Copco Craelius AB | 2010-06-28 19


05 Hoisting and Transport CS14C Ed.0
Safety and operating instructions

8. Fold the mast and position upper mast section


on top of the jack.
9. Tie the mast to the plastic support on the jack
with the two bolts.
10. Lift the jacks all the way up.

Inclination
Passing over an edge, the slope angle in connection
with a sudden movement can turn the rig over.
There are always risks involved when working on
a slope. Atlas Copco tests all designs with respect
to tilting hazards. CS 14 Crawler can be driven on
inclinations up to 15 forwards and 10 sideways,
(including a mandatory safety factor).

15

10

20 2010 Atlas Copco Craelius AB | 2010-06-28


05 Hoisting and Transport CS14C Ed.0
CS 14 Crawler Safety and operating instructions

Operation E. Rod holder

F. Crown block
Delivery check crawler G. Wire line winch, wire rope

On delivery, an extra and thorough safety check shall H. Main winch, main hoist wire
be carried out on the following checkpoints.
I. Water pump

J. Mast extension
C A B
K. Hydraulic oil tank

L. Fire extinguisher
Checkpoints Safety check
L (left side of the Check pressure gauge on
control panel) the fire extinguisher
A. Track frame B (On the control Emergency stop failure
B. Tension cylinder panel, on the drill rig
and on the remote
C. Traction gear control)
Checkpoints Safety check All points shall be Cracks or fractures in
checked materials or at welded
A Damage, cracks, fractures points
and attachements.
B Track chain tension All points shall be Damage, which could
C Oil level (3.5 l) checked cause structural weakness
or fracture
D,E,F,H,I,J,K Wear, which could cause
Daily safety check structural weakness or
fracture
Before each shift commences, an extra and thorough All points shall be Loose junctions, loose
safety check shall be carried out on the following checked threaded unions
checkpoints.
F

Daily safety check crawler


B Before each shift commences, an extra and thorough
safety check shall be carried out on the following
checkpoints.
A
B J
A
L

K
H
G

D
E
I
A. Track frame

C Checkpoints Safety check


A Damage, cracks, fractures
A. Mast and attachements.

B. Emergency stops

C. Crawler

D. Rotation unit, cradle and slides

2010 Atlas Copco Craelius AB | No.3705 0901 84| 2010-06-29 21


06 Operation CS14C Ed.0
Safety and operating instructions CS 14 Crawler

Always perform oil refills into the hydraulic oil tank


Diesel engine Cummins 6.7 by using the hand pump.
Pre-start inspection
See the Cummins Operation and Maintenance Manual
for further information. 1. Before starting motor, carry out instructions given
in the Daily safety check section.
Diesel engine control panel 2. Check that all controls are in neutral position.
I B C D E A
3. Check that the emergency stop button on the
control panel is not depressed.
4. Check oil level in hydraulic oil tank.

B
F H G
F
C

A
A. Main winch and emergency stop override button:
Push and hold the button to set the wire in neutral position
with main winch lever until the safety stop indicator (D) stops
glowing. Push and hold this button for 5 sec. when switching
between drilling and tramming.

B. Emergency stop indicator:


A. Hydraulic oil tank
Lamp is activated when one of the emergency stops are
pressed. B. Hydraulic oil level indicator and temperature
gauge
C. Hydraulic temperature and level indicator: 5. Check the oil level in the diesel engine.
Lamp is activated if the oil level is too low or if the
temperature is too high. 6. Maintain level at full mark on the dip stick.
7. Check oil viscosity and quality. See the Cummins
D. Safety stop indicator:
Operation and Maintenance manual.
Lamp is activated if main winch wire is close to one of its end
positions. 8. Check cooler fluid level.

E. Engine cold start indicator: 9. Check the engine air intake filter.
The engine is ready to start when the indicator stops glowing. 10. Check fuel level.

F. Light switch: 11. Top up fuel before beginning of each shift.


Lights on top mast or lights on crawler. The lamp switch will
control the tramming lamps when switch I is in tramming Start
mode and lights on the top mast when switch I is in drilling
mode. Before operating with load, idle the engine 3 to 5
minutes.
G. Ignition and start switch After starting a cold engine, Increase the engine
0: Ignition off. speed (rpm) slowly to provide adequate lubrication
I: Ignition on. to the bearings and to the bearings and to allow the
II: Motor starter. oil pressure to stabilize.

H. Cummins display Start procedure

I. Switch between drilling and tramming:


Press and hold override button A when switching between A
drilling and tramming. The selector valve needs to be in
drilling/tramming mode, if not the emergency stop will trip and
the rig will stop.

Pre-start
Before starting the diesel engine, certain checks and A. Battery main switch
measures must be carried out to prevent accidents,
unnecessary stops or breakdown.

22 2010 Atlas Copco Craelius AB | No.3705 0901 84 | 2010-06-29


06 Operation CS14C Ed.0
CS 14 Crawler Safety and operating instructions

1. Turn the battery main switch (A) to the ON Selector valve


position.
2. Make sure that the accelerator lever is in idle
position.
A B
3. Turn the ignition and start switch on the diesel
engine control panel to ignition on position (I).
A. Drilling/tramming controls
4. Wait until the engine cold start indicator stops
glowing. B. Positioning controls
The selector valve is used when choosing the drill
5. Turn the ignition and start switch on the diesel
positioning controls or the drilling/tramming controls.
engine control panel to motor starter position (II)
When one of the two controls is chosen, the other one
to start the engine.
is disabled.
6. Check the Cummins display, if there are any
active alarms shut off the engine immediately.
Remote control
Stop
Only use the emergency stop button in case of an
Remote control main parts
emergency.
1. Let the engine idle 3 to 5 minutes after operating
with load. B
2. Turn the ignition switch to the OFF position (0).
3. Turn the battery main switch to the OFF position.

Controls

Control panel - upper part A


A B C

A. Remote control
B. Remote control shoulder support
The remote control is also delivered with a neck strap.

H G E D F

A. Flow meter (l/min):


Indicates water flow.

B. Gauge for feed force (kN).

C. Gauge for main pump circuit pressure (Bar).

D. Gauge for water circuit pressure (Bar).

E. Gauge for hold back force (kN).

F. Gauge for service pump circuit pressure (Bar):


Is activated when rod holder is open.

G. Rotation speed:
Digital tachometer indicates rotation spindle speed (rpm).

H. Diesel engine control panel.

2010 Atlas Copco Craelius AB | No.3705 0901 84| 2010-06-29 23


06 Operation CS14C Ed.0
Safety and operating instructions CS 14 Crawler

Remote control Tramming mode


A B C D E F
The warning light flashes when the rig is set on
tramming mode.
N
O Switching from Drilling to Tramming mode
M WARNING Make sure that mast and jacks are
in transport position before switching to Tramming
mode.
1. Turn on the radio transmittter by pulling out the
G H I J K L emergency stop and pressing the start button
2. Check that hydraulic selector valve is in drilling
A. Hydraulic jacks control position.
Remote jacks function is not available on this rig.
3. Press and hold emergency stop override button
B. Hydraulic jacks control (A) on the Diesel engine control panel.
Remote jacks function is not available on this rig. 4. Switch from Drilling to tramming mode with
switch (I) on the Diesel engine control panel.
C. Hydraulic jacks control The engine RPM will increase.
Remote jacks function is not available on this rig.
Note: The throttle can just be controlled from the
D. Hydraulic jacks control remote control in crawler mode. The standard
Remote jacks function is not available on this rig. emergency stops work as well as the emergency
stop on the remote control.
E. Crawler (left) / Mast raise 5. Release the emergency stop override button (A)
Remote mast raise function is not available on this rig. after 5 sec.
F. Crawler (right) / Mast raise 6. Activate the transmitter by pushing the Remote
Remote mast raise function is not available on this rig. control activation button (J). If the transmitter
has not been operated for 30 sec the transmitter
G. Engine RPM decrease will be disabled and needs to be activated again.
Press and hold to reduce diesel engine RPM. (Step 6)
7. Use the to crawler levers to run the crawler
H. Positioning / Crawler mode forward and reverse.
Switch between remote positioning and crawler.
8. Speed can be changed with the Rotary switch
Note: Remote positioning mode is not available on this rig.
for preselected speed.
I. Engine RPM increase
Press and hold to increase diesel engine RPM. Switching from Tramming to Drilling mode
WARNING Remote control emergency stop
J. Remote control activation button inactive during drilling
K. Rotary switch for preselected speed The emergency stop located on the remote control is
Limit the maximum speed of the crawler.
not active during drilling.
Note: Maximum speed 100% and Maximum speed limited to
It
is recomended to not have the remote control
75% are the two active preselected speed options on this rig. visible or available during drilling.
1. Press and hold Emergency stop override button
L. Horn (signal) (A)
M. Radio indication LED 2. Switch from Drilling to Tramming mode with
Flashes green when the transmitter is on. switch (I)

N. Coding plug Note: The standard throttle on the drilling control


panel is activated at this time.
O. Cabel control 3. Release the Emergency stop override button (A)
Connect a cable between the remote control and the radio after 5 sec.
reciever for external powering of remote control.
Note: Only use the external power supply cable when the 4. Turn off the remote control by pressing the
remote control is working i normal mode. emergency stop.

24 2010 Atlas Copco Craelius AB | No.3705 0901 84 | 2010-06-29


06 Operation CS14C Ed.0
CS 14 Crawler Safety and operating instructions

Remote control battery charger Fuses


A A B

A. Battery charger on/off switch

B. Remove battery indicator


Green LED.
A. Fuses 1
Located on the connections box.
C. Battery is charging indicator
Orange LED
B. Fuses 2
D. Battery is completely discharged or defective Located on the connections box crawler.

Red LED Fuses 1


It is recomended to always keep one battery F1 PRE HEAT FUEL 5A
charged.
F2 START KEY 10A
The remote control is delivered with two batteries.
Charging time is between 1 and 2 hours.
F3 AS1 LIGHT CONTROL 10A

F4 CRAWLER LIGHTS 15A

F5 24VDC S1 ON 5A

F6 TACHO & FLOW MTR. 5A

F7 24VDC ES 5A

F8 24VDC RRC CRAWLER 10A

F9 LS90 MAIN VALVE RRC 10A

F10 MAST LIGHTS 10A

F11 ECM POWER 15A

F12 ECM POWER 15A

F13 -X112 DATA DIAGNOS. 5A

Fuses 2
F1 LEFT FRONT LIGHT 5A

F2 RIGHT FRONT LIGHT 5A

F3 LEFT REAR LIGHT 5A

F4 RIGHT REAR LIGHT 5A

2010 Atlas Copco Craelius AB | No.3705 0901 84| 2010-06-29 25


06 Operation CS14C Ed.0
Safety and operating instructions CS 14 Crawler

Maintenance
The performance and reliability of the product is largely dependent on the amount of care and attention shown to
it. Regular checks and inspection of wear prone components prevent breakdowns and costly downtime. Dirt is a
primary cause for most malfunctions in a hydraulic system. Follow the operating instructions carefully.
Always try and keep the core drill clean and free from dirt and other pollutants. It is much easier to detect faults or
oil leakage on clean equipment.
Never leave any part of the hydraulic system open or exposed to external influence.
Always attach tight-fitting plugs to disconnected hose ends and couplings.
Always perform oil refills into the hydraulic oil tank by using the hand pump supplied.
Always store fresh oil stocks in sealed containers.
Always use TREDO-type seals for sealing threads. Use of Teflon tape, oakum or similar, could damage sensitive
components in the system if fragments dislodge and enter the system.
The maintenance sections gives instructions to lubrication, inspection procedures and measures to take, following
a specific number of operating hours. Use this section to get the most out of your equipment and always follow the
instructions given.

Service schedule for the crawler


See the regular documentation for the CS CHRISTENSEN 14 drill rig and Cummins Operation and Maintenance
Manual for complete service information.
All maintenance is based on diesel engine hours.

Check Service intervals in hours of operation


points 8 40 First 100 125 500 1500 2000 Notes
Track, frame Look for
damage and
cracks
Track Look for Replace worn
wear track plates
Front wheel Look for
attachement
and leakage
Track roller Look for
attachement
and leakage
Tension Check
cylinder track chain
tension
Drive wheel Look for
attachement
Traction Check oil
gear level

Traction Oil change.


gear First time after
250h
Remote Always keep
control one battery
charged
battery

26 2010 Atlas Copco Craelius AB | No. 3705 0901 84 | 2010-06-29


07 Maintenance CS14C Ed.0
CS 14 Crawler Safety and operating instructions

Crawler undercarriage A. Track,frame


WARNING High pressure grease.
B. Track
Grease under high pressure can cause injury to
personnel C. Front wheel
The
procedure involves working with grease
contained at ,high pressure and must only be D. Track roller
carried out by qualified fitters.
E. Tension cylinder
Checking track tensioning
F. Drive wheel
Stop your machine on solid and level ground and drive
2 metres (minimum) in a forward direction. Measure G. Traction gear
the sag on the top part of the track on the longest
section of unsupported track as shown below. H. Traction gear

71000151 A
71000150 A

Access the nipple by loosening the plate E.

The sag of the track must be between 5mm and Tightening the track
15mm.
1. Loosen the two screws and swing access cover
The above conditions must be fulfilled on a new away from access aperture on the side of the
machine. This must also be periodically checked and track frame.
corrected if necessary by adjusting the valve fitted to
the end of the grease tensioner. 2. Ensure the grease fitting and grease gun
adaptor are clean, ingress of dirt into the grease
Whilst checking the track for tension, the track should fitting can result in failure. Connect a grease gun
also be checked for seized joints. to the grease fitting and add grease until the
track tension is correct.
Adjustment of track tension
3. Drive 50 metres forwards and 50 metres
Crawler track systems use a grease cylinder to keep backwards and repeat the above procedure in
each track chain in tension. Screwed into the end of the track slackens.
the grease cylinder is a grease fitting, enabling grease
to be pumped into the grease chamber and release Slackening the tracks
from it, tightening and slackening the track.
1. Loosen the two screws and swing access cover
The grease contained in the track tensioner is away from access aperture on the side of the
pressurised so care must be taken when loosening track frame.
the grease fitting.
2. Loosen the grease fitting, by turning in an anti-
clockwise direction, using gradual increments
until the grease begins to be expelled. Care
must be taken not to loosen the grease fitting too
B C D E F quickly.
G,H 3. When the correct track tension has been
obtained, tighten the grease fitting by turning in
a clockwise direction and clean away all trace of
extruded grease. Be sure not to over tighten the
A grease fitting.
If the track fails to slacken after grease fitting has been
loosened: DO NOT attempt to remove the tracks or
71000119 A

disassemble the track tensioner, and DO NOT remove


the grease fitting from the tensioner. It is possible that
running the tracks a short distance in both directions
with the grease fitting loosened may help to expel the
grease.

2010 Atlas Copco Craelius AB | No.3705 0901 84 | 2010-06-29 27


07 Maintenance CS14C Ed.0
Safety and operating instructions CS 14 Crawler

Front wheel and track rollers


Normally there is no need for change of the oil in the
front wheel. When checking the oil level every 500
h. The filling plug should be positioned horizontally
relative to the axle centre. When necessary fill up to
plug hole level.1

Drive wheel
Position the crawler with one filling plug upwards, (12
hours) and the other horizontally (3, or 9 hours). The
oil should be level with the latter. Fill when necessary.
First change after 250 hours.

A. Fill oil

B. Check level
Drive wheel oil level check
71000227 A

An adapter for this nipple to connect with the grease


gun can be used.

28 2010 Atlas Copco Craelius AB | No. 3705 0901 84 | 2010-06-29


07 Maintenance CS14C Ed.0
Safety and operating instructions

Disposal and environmental Chemicals


Chemicals such as flushing additives, other additives
instructions and coolants can be environmentally hazardous.
Always follow the local regulations in force for the
Dispose of chemicals such as drilling additives, other
handling and disposal of waste.
additives, glycol etc. according to the manufacturers
instructions.
Oil and Grease
Treat in accordance with local regulations for both
Leaking hydraulic connections and lubrication grease
handling and waste disposal.
are environmentally hazardous. Changing oils,
replacing hydraulic hoses and different types of filter Avoid the use of leaning agents containing solvents
can be environmentally hazardous. like carbon tetrachloride. There are environmentally
better alternatives now available on the market.
Always collect oil residue, oil spillage, waste with oil
content, and lubrication grease residue and spillage.
Treat in accordance with local regulations. Dust
Rock dust can pose a health danger.
Use biodegradable hydraulic fluids and lubrication
oils for Atlas Copco products wherever possible. Use dust binding oil.
Contact your local Atlas Copco office for further
information. Metals (steel, aluminum, etc.)
These products are recyclable and should be taken
Engine care of according to national regulations.
Engine exhausts are poisonous and environmentally
hazardous. Plastics and rubber
Good ventilation is essential when the diesel engine These products are often labeled according to
is running. different classes. In those cases they are recyclable
and should be taken care of according to national
Well-maintained air filters help to keep down
regulations.
emission levels.

Material Safety Data Sheets (MSDS/SDS)


Fuel
Fuel spillage is environmentally hazardous and a fire
risk. Material Safety Data Sheets (MSDS/SDS) for the
chemical products included in the delivery are
Always collect fuel residue and spillage. Treat in
available at the:
accordance with local regulations.
Atlas Copco Safety Data Sheets Repository
Batteries
Batteries contain acids and heavy metals. For this
Full link
reason, expended batteries can be hazardous to the
environment and to health. http://www-1.atlascopco.com/__C125712A0045C780.
nsf/CustViewProd20?OpenView
Expended batteries must be sent for destruction in
accordance with local regulations.
Please download the specifications from this link.
Electrical components
Some electronic components contain batteries and
other components which could be hazardous to the
environment and personal health. Certain types of
work lighting contain mercury and could therefore
constitute environmental and health hazards.
Treat according to local regulations in force for
destruction and waste disposal.

2010 Atlas Copco Craelius AB | 2010-06-29 29


09 Disposal Ed.0
Safety and operating instructions CS 14 Crawler

Technical specifications
Dimensions - Drill unit

Drilling 45

7371
1048

30
66

7517

Drilling 90
810
790
4075
7880
10081

5216

50

30 2010 Atlas Copco Craelius AB | No.3705 0901 84 | 2010-06-29


11 Technical Specifications CS14C Ed.0
CS 14 Crawler Safety and operating instructions

Transport - Dump mast extended


10122

1760
2147

1586 5130
2594

Transport - Container
5301
2391

2143

4905

2010 Atlas Copco Craelius AB | No.3705 0901 84 | 2010-06-29 31


11 Technical Specifications CS14C Ed.0
Safety and operating instructions CS 14 Crawler

Transport
5301
2391

2143
4905

2797

32 2010 Atlas Copco Craelius AB | No.3705 0901 84 | 2010-06-29


11 Technical Specifications CS14C Ed.0
Copyright 20XX, Atlas Copco Craelius AB, Mrsta, Sweden. Any unauthorized use or copying of the contents or any part thereof is prohibited. This applies in
particular to trademarks, model denominations, part numbers and drawings. Illustrations and photos in this document may show equipment with optional extras.
3705 0901 84 Mrsta, Sweden, 29 June 2010 Specifications and equipment subjects to change without notice. Consult your Atlas Copco Customer Center for specific information.

www.atlascopco.com