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Supported model
REPAIR MANUAL
RB2T Chassis
Segment: HX
XBR-65X950B
9-888-600-01
TABLE OF CONTENTS
XBR-65X950B i
CAUTIONS AND WARNINGS
CAUTION!! ATTENTION!!
These servicing instructions are for use by qualified service personnel only. Ces instructions de service sont lusage du personnel de service qualifi
To reduce the risk of electric shock, do not perform any servicing other than seulement. Pour prvenir le risque de choc lectrique, ne pas faire lentretien
that contained in the operating instructions unless you are qualified to do so. autre que celui contenu dans le Mode demploi moins que vous soyez
qualifi faire ainsi.
WARNING!!
ALERTE!!
An isolation transformer should be used during any service to avoid possible
shock hazard, in case of live chassis. Afin deviter tout risque delectrocution provenant dun chssis sous tension,
un transformateur disolement doit etre utilis lors de tout dpannage.
For safety reasons, component level repair of the Power Supply Boards ATTENTION!!
and/or the Inverter Boards is prohibited.
Pour des raisons de scurit, Interdire de rparer ou remplacer les
composantes dans les blocs dalimentation et/ou sur les modules dinverseur.
CAUTION ABOUT THE LITHIUM BATTERY!!
Replace only with the same or equivalent type. Danger of explosion may AVERTISSEMENT AU SUJET
occur if battery is replaced incorrectly. Exposed battery should not be in
contact with water. DE LA PILE AU LITHIUM!!
Ne remplacez quavec une pile de type identique ou quivalent. Danger
dexplosion si la pile est remplace incorrectement. La pile expose ne
devrait pas tre mise en contact avec de leau.
XBR-65X950B ii
CAUTIONS AND WARNINGS
SAFETY CHECK-OUT 3. Measuring the voltage drop across a resistor by means of a VOM
or battery-operated AC voltmeter. The limit indication is 0.75 V, so
After correcting the original service problem, perform the following safety analog meters must have an accurate low voltage scale. Nearly all
checks before releasing the set to the customer: battery-operated digital multimeters that have a 2 VAC range are
suitable. (see Figure A)
1. Check the area of your repair for unsoldered or poorly soldered
connections. Check the entire board surface for solder splashes To Exposed Metal
and bridges. Parts on Set
The AC leakage from any exposed metal part to earth ground and from all Trouble Light
exposed metal parts to any exposed metal part having a return to chassis,
AC Outlet Box
must not exceed 0.5 mA (500 microamperes). Leakage current can be
measured by any one of three methods.
1. A commercial leakage tester.
Follow the manufacturers instructions provided with the tester.
2. A battery-operated AC milliammeter.
Figure B. Checking for earth ground.
XBR-65X950B iii
SECTION 1 - SPECIFICATIONS AND LAYOUTS
SPECIFICATIONS
System Model name XBR-65X950B
Television system NTSC: American TV standard Power and others
ATSC (8VSB terrestrial): ATSC compliant 8VSB
QAM on cable: ANSI/SCTE 07 2000 (Does not include CableCARD functionality) Power requirement 110 V - 240 V AC, 50/60 Hz (U.S.A./Canada 120 V AC, 60 Hz)
Channel coverage Analog terrestrial: 2 - 69 / Digital terrestrial: 2 - 69 Power in use 369 W
Analog Cable: 1 - 135 / Digital Cable: 1 - 135 consumption in standby Less than 0.2 W with 120 V AC and less than 0.3 W with 240 V AC
Panel system LCD (Liquid Crystal Display) Panel, LED Backlight
Screen size* (cm) 64,5 inches
Speaker output 10 W +10 W +10 W (inches measured diagonally) (65 class)
Wireless technology Protocol IEEE802.11a/b/g/n Display resolution 3,840 dots (horizontal) 2,160 lines (vertical)
Input/Output jacks
Output Rating
CABLE/ANTENNA 75-ohm external terminal for RF inputs USB 1/3 5 V, 500 mA MAX
XBR-65X950B 1
SECTION 1 - SPECIFICATIONS AND LAYOUTS
BOARD LAYOUT
CAMERA
MODULE
MAIN BOARD
(BAXF BOARD)
LD BOARD
WIRELESS
LAN CARD
POWER POWER
SUPPLY SUPPLY
(G4B BOARD) (G3 BOARD) TUNER BOARD
BT MODULE
(TUS BOARD)
K0 BOARD
HSC2 BOARD
SWITCH
UNIT
SMART CORE
XBR-65X950B 2
SECTION 1 - SPECIFICATIONS AND LAYOUTS
WIRE DRESSING
XBR-65X950B 3
SECTION 2 - TROUBLESHOOTING Self Diagnosis
Supported model
Item
1. Verify the TV has the symptom the customer indicated.
2. Check to see if the latest Software is installed.
SELF CHECK
a. If not, install the latest version.
000 RESERVED --------------------- --------------------- --------------------- 00
3. Determine the replacement part required. 000 RESERVED --------------------- --------------------- --------------------- 00
002 MAIN_POWE --------------------- --------------------- --------------------- 00
003 DC_ALERT --------------------- --------------------- --------------------- 00
VIEWING THE SELF CHECK DIAGNOSIS HISTORY 003 AUD_PROT --------------------- --------------------- --------------------- 00
003 HDMI_EQ --------------------- --------------------- --------------------- 00
When an error is detected, the Self Check screen records the number of
003 TU_DEMOD --------------------- --------------------- --------------------- 00
times the error occurred. This is helpful in confirming past occurrences of 004 VLED --------------------- --------------------- --------------------- 00
an error and for determining if an error is intermittent when the customer is 004 LD_ERR --------------------- --------------------- --------------------- 00
not sure what is causing the television to shut down. If the screen displays 005 HFR_ERR --------------------- --------------------- --------------------- 00
Error Count
a 0, no error has occurred. 005 TCON_ERR 120123132522 120123113645 --------------------- 02
(00-99)
005 P_ID-ERR --------------------- --------------------- --------------------- 00
1. Press POWER to turn on the TV and then turn it off again. 006 BACKLITE --------------------- --------------------- --------------------- 00
007 TEMP_ERR --------------------- --------------------- --------------------- 00
2. Press the following buttons on the Remote Commander within 1 007 FAN_ERR --------------------- --------------------- --------------------- 00
second of each other: 010 EMITTER --------------------- --------------------- --------------------- 00
101 VPC_WDT --------------------- --------------------- --------------------- 00
DISPLAY Channel 5 Volume - POWER 102 MEPS_WDT --------------------- --------------------- --------------------- 00
103 HOST_WDT --------------------- --------------------- --------------------- 00
104 STBY_WDT --------------------- --------------------- --------------------- 00
NOTE: This differs from accessing Service Adjustments Mode (Volume +).
00345 000333 06789
*Format of Error History = YYMMDDhhmmss example 120123132522= Jan 23, 2012 13:25:22 (1:25:22PM)
NOTE: date and time must be set for this to work
XBR-65X950B 4
SECTION 2 - TROUBLESHOOTING
TRIAGE CHART
Use this general Triage Chart to determine what may possibly be causing the error before going out to the customers location.
1. Confirm the symptom from the customer. Red Dot: (Primary) Most likely defective part.
2. Select that symptom from the chart. Blue Triangle: (Secondary) Possible defective part.
3. Bring the primary component listed for that symptom.
4. Follow the associated flowcharts in the Training Manual to isolate the board.
5. Chart Color Code.
MAIN BOARD
TUNER BOARD
K BOARD
POWER SUPPLY
H BOARD
SPEAKER
CAMERA MODULE
MIC MODULE
WIFI
BT MODULE
LD BOARD
LVDS FFC
TCON
LCD PANEL
BACK- SOFT-
POWER POWER LD TCON TEMP
LIGHT WARE
AUDIO
LOCAL I2C
Problem
4K
UNIQUE
(ROGUE/
SCORPIO
4K FRC)
To access the most recent version of the Triage documents for the models listed in this manual, login into the Sony Authorized Service Portal
at http://www.sony.com/asp.
XBR-65X950B 5
SECTION 2 - TROUBLESHOOTING
K BOARD
L
AUDIO
AMP
1 R
HDMI 1 / ARC L
HDMI AUDIO
HDMI 2 / MHL SWITCH A/V AMP
2
HDMI 3 EQ DECODER R
HDMI 4 / MHL 2 VIDEO
PROCESS
ETHER
ETHERNET
PHY
LCD PANEL
USB
USB USB
HUB HFR
TCON
USB
CAMERA LED BACKLIGHTS
HUB
HEADPHONES
AUDIO
TUNER OUT
SWITCH AMP
TUNER BOARD DEMODULATOR
UNIT
ADC / DACAMP
VIDEO 1 CVBS
OPTICAL
VIDEO 2 CVBS/COMP AUDIO OUT
LOCAL DIMMING
LD
TUNER
RF
BAXF
SMART CORE
IR RX
MIC WIFI LEDs BT SWITCH
HIR UNIT
HSC2
G3 G4
XBR-65X950B 6
SECTION 2 - TROUBLESHOOTING
CN6401 CN9700
NC 1 NC 28 1 POWER_ON
DIGITAL_STBY 2 18 27 2 AC_OFF_DET
BL_ERR 3 20 26 3 TCON_ON
NC 4 NC 25 4 STBY+3.3V
BL_ON 5 19 20 5 T_CON_VCC12V
GND 6 4 17 6 REG+12V
GND 7 5 16 7 REG+12V
GND 8 6 15 8 REG+12V
GND 9 14 NC 9 LDOSLAT
GND 10 13 NC 10 LDOGEMIT
GND 11 12 NC 11 LD_STBY
REG12V 12 1 11 12 GND
REG12V 13 2 10 13 GND
REG12V 14 3 9 14 GND
REG12V 15 8 NC 15 LDOSCLK
REG12V 16 7 NC 16 LDOSWDATA
REG12V 17 6 NC 17 GND_LD
T-CON_VCC12V 18 4 2 18 DIGITAL_STBY
T-CON_VCC12V 19 5 5 19 BL_ON
T-CON_VCC12V 20 5 3 20 BL_ERR
T-CON_VCC12V 21 NC
T-CON_GND 23 2 TCON
T-CON_GND 24 NC 22 1 GND
STBY_3.3V 25 4 23 2 GND
T-CON_ON 26 3 NC 3 NC
AC_OFF_DET 27 2 18 4 PWR Power V 12 IN
POWER_ON 28 1 19 5 PWR Power V 12 IN
CN6102
AC-N 1 1
AC-L 3 3
CN6101
AC-N 1 1
AC-L 3 3
CN6603
BL_ERR 1 1
LD_ERR 2 2
DIGITAL_STBY 3 3
BL_ON 4 4
GND 5 5
REG12V 6 6
LD BOARD
CN6601 CN2003
VLED_VCC 1 14 14 1 SET_12V
VLED_VCC 2 13 NC 2 SA_REF_L
VLED_VCC 3 12 12 3 GL_CTRL
VLED_VCC 4 11 11 4 LD_ERR
NC 5 NC 10 5 VLED_GND
VLED_GND 6 9 9 6 VLED_GND
VLED_GND 7 8 8 7 VLED_GND
VLED_GND 8 7 7 8 VLED_GND
VLED_GND 9 6 6 9 VLED_GND
SENSE_GND 10 5 NC 10 SA_REF_H
LD_ERR 11 4 4 11 VLED_VCC
GL_CTRL 12 3 3 12 VLED_VCC
NC 13 NC 2 13 VLED_VCC
REG12V 14 1 1 14 VLED_VCC
CN6602 CN2004
VLED_VCC 1 1 1 1 VLED_VCC
VLED_VCC 2 2 2 2 VLED_VCC
VLED_VCC 3 3 3 3 VLED_VCC
VLED_VCC 4 4 4 4 VLED_VCC
NC 5 NC NC 5 NC
VLED_GND 6 6 6 6 VLED_GND
VLED_GND 7 7 7 7 VLED_GND
VLED_GND 8 8 8 8 VLED_GND
VLED_GND 9 9 9 9 VLED_GND
NC 10 VLED_GND
XBR-65X950B 7
SECTION 2 - TROUBLESHOOTING
NO POWER FLOWCHART
No Power
No No
No
No
Power Supply
Main Board*
Board*
*For Part Number information, refer to Section 4 - Exploded View/Part Number Information on page 21.
XBR-65X950B 8
SECTION 2 - TROUBLESHOOTING
Protect
Shutdown.
Standby LED
Blinking
10X
9X HEM3Board*
Tuner Board
Yes
2X Power Supply
Board*
No
10X
8X HEM3
See Board
Triage Chart
Yes
3X Main Board*
No
No No No After a while
4X 5X 6X 7X Check ventilation
*For Part Number information, refer to Section 4 - Exploded View/Part Number Information on page 21.
XBR-65X950B 9
SECTION 2 - TROUBLESHOOTING
NO VIDEO FLOWCHART
No Video
Locate
Backlights No CN6401 on No No
Zero volts at Zero volts at LCD Panel*
turned on? Power Supply Pin 5? Pin 3?
Board.
No
Unplug LVDS
connector with Test patterns No TCON*
unit off. Turn unit display on (LCD Panel)
back on. screen?
Yes
Main Board*
*For Part Number information, refer to Section 4 - Exploded View/Part Number Information on page 21.
XBR-65X950B 10
SECTION 2 - TROUBLESHOOTING
Video Distortion
Lines
Is distortion Yes Improper or No
Vertical lines Yes move when Yes
across entire missing colors? wide-mode Main Board*
or bars?
screen? changed?
No Yes No No
TCON*
Main Board*
(LCD Panel)
Yes
Any horizontal LCD Panel*
lines?
No
No
Yes
More than 1 TCON*
vertical band? (LCD Panel)
*For Part Number information, refer to Section 4 - Exploded View/Part Number Information on page 21.
XBR-65X950B 11
SECTION 2 - TROUBLESHOOTING
NO 3D VIEWING
3D Not Working
Press 3D button on
Remote Commander
and select
Simulated 3D.
Double images No
displayed on Main Board*
screen?
Yes
Yes No
Bluetooth
3D OK
Board*
*For Part Number information, refer to Section 4 - Exploded View/Part Number Information on page 21.
XBR-65X950B 12
SECTION 3 - REPAIR INFORMATION
4. Release all clips from the Rear Cover and lift as shown to detach.
XBR-65X950B 13
SECTION 3 - REPAIR INFORMATION
CAUTION: Do not hit or press the clips located on the Back Chassis REPLACING THE MAIN BOARD AND TUNER BOARD
while installing and/or replacing new parts. Pressure on the clips may
detach them from the Back Chassis. The Main Board and Tuner Board used in this model are available for
Please refer to the illustration below for clip location. repair. For Part Number information refer to Section 4 - Exploded View/Part
Number Information on page 21.
1. Slide the Side Bracket as shown to detach from the Main Board.
Clip Side
Bracket
2. Locate and disconnect all connectors. Then remove all screws from
Covered Clip
the Main Board Plate to detach.
5. Remove 1 screw from the Bracket, AC Inlet to detach as shown.
3. Locate the K0 Board and remove 4 screws, then lift as shown to detach.
AC Inlet 4. Locate and remove 4 screws from the Tuner Board, release the clip and
lift as shown to detach.
Tuner Board
XBR-65X950B 14
SECTION 3 - REPAIR INFORMATION
5. Locate and remove all screws from the Main Board, then lift as shown 11. Select the correct destination of the TV, press 3 to increase or 6
to detach. to decrease the data value (Use the table below for reference).
Model Name Destination Data Value
XBR-65X950B US/CND ATSC_UC_BASE
Main Board
12. Press MUTING then 0 to save the changes.
6. Install the new Main Board, K0 Board and/or Tuner Board, screws and DIGITAL SERVICE
all connectors. 002 MODEL
001 DEST ATSC_UC_BASE
7. Update the Software.
WRITE
After ALL repairs UPDATE the SOFTWARE to the latest version.
Instructions are included with the Software package on the Sony
Authorized Service Portal website.
13. Press 1 until 002 MODELNAME displays.
a. Insert the USB device with the latest Software into the TV.
DIGITAL SERVICE
b. Press POWER to turn on the TV. 002 MODEL
c. Wait until the Software update is complete and the TV turns OFF. 002 MODELNAME _________
XBR-65X950B 15
SECTION 3 - REPAIR INFORMATION
16. Locate the Serial Number for the TV on the side of the Rear Cover. 20. Enter the Serial Number of the TV.
MODEL NO NOTE: If the incorrect Serial Number is entered, press RETURN
XBR-65X950B to go back to the Serial Number input screen and re-enter
SERIAL NO the correct number.
5000001 21. Press to save the Serial Number.
18. Press 0 to display the Serial Number Edit option. DIGITAL SERVICE
002 MODEL
005 VAR_TYPE
DIGITAL (MODEL) SERVICE
SerialNumberEdit
19. Press to display the Serial Number input screen. DIGITAL SERVICE
002 MODEL
DIGITAL (MODEL) SERVICE 005 VAR_TYPE STD
SerialNumberEdit
*1 SerialNumber
Please Input serial number
(0000000-99999999) 24. Press MUTE then 0 to save the changes.
_______
CAUTION: The Serial Number can only be selected once. Be sure
to verify the information is correct before saving the changes. DIGITAL SERVICE
002 MODEL
005 VAR_TYPE STD
WRITE
XBR-65X950B 16
SECTION 3 - REPAIR INFORMATION
12. Clear the Self Check screen. REPLACING THE POWER SUPPLY BOARDS
a. Press POWER to exit Service Mode. 1. Locate both Power Supply Boards, disconnect all connectors, then
b. Press the following buttons on the Remote Commander within remove 5 screws from G3 Board and lift as shown to detach.
1 second of each other:
DISPLAY Channel 5 Volume - POWER
SELF CHECK
8 0 . 4. Install the new Power Supply Board, Sheet Insulation, screws and
c. To clear the error history and error count press
connectors.
d. Press POWER to exit the Self Check screen.
5. Update the Software.
After ALL repairs UPDATE the SOFTWARE to the latest version.
13. Cycle AC Power (Unplug and plug AC Cord from the outlet).
Instructions are included with the Software package on the Sony
Authorized Service Portal website.
a. Insert the USB device with the latest Software into the TV.
XBR-65X950B 17
SECTION 3 - REPAIR INFORMATION
USB Assembly
Cable with
Connector
(USB)
XBR-65X950B 18
SECTION 3 - REPAIR INFORMATION
2. Remove 1 screw from the Bracket, SC Right and slide it right to detach.
6. Lift the Back Cover to detach it from the Smart Core.
Back Cover
3. Twist the Smart Core downwards to release the clips and detach.
7. Locate the Mic Unit and lift as shown to detach.
Mic Unit
4. Locate the Light Case Assembly, press down to release the clips
and detach from the Smart Core. 8. Release the BT Module and lift to detach from Front Cover.
BT Module
Light Case
Assembly
XBR-65X950B 19
SECTION 3 - REPAIR INFORMATION
9. Release the Wireless LAN Card and lift as shown to detach it from
the Front Cover.
Wireless
Lan Card
10. Release the Top Cover clips and lift to detach from Bottom Case.
Top Cover
11. Release the HSC2-M Board clip and lift to remove from Bottom Case.
Bottom Case
HSC2-M Board
XBR-65X950B 20
SECTION 4 - EXPLODED VIEW/PART NUMBER INFORMATION
XBR-65X950B 21
SECTION 4 - EXPLODED VIEW/PART NUMBER INFORMATION
NOTE: The components identified by shading and ! NOTE: The components identified by a red outline and a mark contain confidential
XBR-65X950B mark are critical for safety.
Replace only with part number specified.
information. Specific instructions must be adhered to whenever these components are
repaired and/or replaced. (See Appendix A)
52 53
REF. NO. PART NO. DESCRIPTION
51
51 4-489-267-01 BRACKET, TOP
52 4-486-061-01 USB HOLDER
! 61 1-843-998-12 AC INLET
57
58
59
60
XBR-65X950B 22
SECTION 4 - EXPLODED VIEW/PART NUMBER INFORMATION
NOTE: The components identified by shading and ! NOTE: The components identified by a red outline and a mark contain confidential
mark are critical for safety. information. Specific instructions must be adhered to whenever these components are
Replace only with part number specified. repaired and/or replaced. (See Appendix A)
103
107
104
Smart Core
105
107
*Bracket SWF
103
106
103
108
XBR-65X950B 23
SECTION 4 - EXPLODED VIEW/PART NUMBER INFORMATION
NOTE: The components identified by shading and ! NOTE: The components identified by a red outline and a mark contain confidential
mark are critical for safety. information. Specific instructions must be adhered to whenever these components are
152 Replace only with part number specified. repaired and/or replaced. (See Appendix A)
153
152 REF. NO. PART NO. DESCRIPTION
151
152 4-486-590-01 BRACKET, VESA
153 4-480-396-51 BRACKET, SIDE
152
Bracket, RL*
154
156
155
XBR-65X950B 24
SECTION 4 - EXPLODED VIEW/PART NUMBER INFORMATION
NOTE: The components identified by shading and ! NOTE: The components identified by a red outline and a mark contain confidential
mark are critical for safety. information. Specific instructions must be adhered to whenever these components are
Replace only with part number specified. repaired and/or replaced. (See Appendix A)
201
203 A-2039-748-A BAXF BOARD, COMPLETE
202
AFTER REPLACING THE MAIN BOARD, YOU MUST UPDATE
201 202
THE SOFTWARE TO THE LATEST VERSION.
203
201
204 4-487-105-01 SHEET, THERMAL (AYU2, A)
201
ORDER THIS PART WHEN REPLACING THE MAIN BOARD.
201
205 4-487-101-01 HOLDER, HS WS
204
201
205
205
205 208 4-256-454-02 SPACER (G A)
206
XBR-65X950B 25
SECTION 4 - EXPLODED VIEW/PART NUMBER INFORMATION
SMART CORE BLOCK NOTE: The components identified by shading and ! NOTE: The components identified by a red outline and a mark contain confidential
mark are critical for safety. information. Specific instructions must be adhered to whenever these components are
Replace only with part number specified. repaired and/or replaced. (See Appendix A)
251
251 4-480-410-01 TOP COVER
252 A-1969-163-A HSC2, BOARD MOUNTED
254
256
258
257
255
XBR-65X950B 26
SECTION 4 - EXPLODED VIEW/PART NUMBER INFORMATION
301
305
304
306
303 307
309 308
302
XBR-65X950B 27
SECTION 4 - EXPLODED VIEW/PART NUMBER INFORMATION
SCREWS NOTE: The components identified by shading and ! NOTE: The components identified by a red outline and a mark contain confidential
mark are critical for safety. information. Specific instructions must be adhered to whenever these components are
Replace only with part number specified. repaired and/or replaced. (See Appendix A)
2-580-639-01 SCREW, +BVTP 4X12 TYPE2 IT-3 Rear Cover (3), Smart Core (1)
2-990-421-41 SCREW (+PSW) (M3X6) AC Inlet (2), Bracket SC (2), Holder Side SW (1), K0 Board (4),
Main Board (7)
Tuner Board (4), G3 Board (5), G4B Board (5), Main Plate (8),
4-256-393-11 SCREW, +PSW M3X6 W12
Bracket AC Inlet (1), Bracket SWF (6)
XBR-65X950B 28
SECTION 5 - ACCESSORIES/PART NUMBER INFORMATION
ACCESSORIES AND PACKAGING MISCELLANEOUS
PART NO. DESCRIPTION PART NO. DESCRIPTION
OPTIONAL ACCESSORIES
PART NO. DESCRIPTION
REMOTE COMMANDER
PART NO. DESCRIPTION
XBR-65X900B 29
APPENDIX A: ENCRYPTION KEY COMPONENTS
Encryption key components developed by Sony Corporation contain confidential information and shall be handled under the non-disclosure obligations provided
in the applicable agreement with Sony Corporation (and/or its subsidiary).
As part of this agreement specific instructions must be adhered to whenever a Circuit Board containing encryption key components is repaired and/or replaced
pursuant to the following:
1. In the service manual the Circuit Board(s) containing encryption key components shall be identified with a red outline and a .
2. Only repair boards or components listed in the service manual shall be utilized for replacement and/or repair.
3. Disassembly, decryption or reverse-engineering component(s) is strictly prohibited.
4. Any board in which the Servicer replaces an encryption key component must be placed back into the set it orignally came from and the replaced
defective component MUST BE DESTROYED. Boards cannot be swapped.
5. If a Circuit Board identified with a red outline and a in the service manual is deemed to be defective:
a. and if a core charge is imposed and is covered under the product warranty, the defective un-repaired or modified board MUST BE RETURNED to
Sony.
b. and if the core charge is NOT covered under the product warranty, the defective un-repaired or modified board MUST BE DESTROYED.
6. If a unit is destroyed (such as field scrap), the Circuit Board identified with a red outline and a in the service manual MUST BE DESTROYED.
XBR-65X950B A-1