DOCUMENT COVER PAGE

Total Pages
Customer Spacelabs 5
(Include Cover Page)

Project No. Wave Soldering Machine Project Name N/A

Document No. PFMEA/MP/015 Document Title Process FMEA of Wave Soldering Machine

Revision History
S/N Reason for change Date Revision Originator
1 Initial Release 22-Aug-16 A Edy Siswo

Review & Approved by: (Name & Signature & Date) This is an electronics approval document, no signatory required.

Engineering Wahyudi Material NA

Production Budiawan Wawan Program NA

Quality Assurance Sandra Veri

Process Name : Wave Soldering Process

Part Name : Techical Devices WSM450 Wave Soldering Machine

Customer : Spacelabs

Step / Opr. # Process Function Requirements

Power input three phase and 380 VAC 10%

Compressed air supply, minimum 15 PSI (0.5

cfm)

Facilities Requirement / Installation

Machine Installation
Requirement
 Compressed air supply, minimum 15 PSI (0.5
cfm)

Facilities Requirement / Installation

Machine Installation
Requirement

Exhaust blower 1000 cfm

Determines air flow and flux to meet the

requirement
 Determines Conveyor speed

Determines width conveyor following size of

board

Determines Preheater temperature Zone 1

Machine Parameter setting

Determines Preheater temperature Zone 2

Preparation run production

 Determines Preheater temperature Zone 2

Preparation run production

Determines IR temperature

Determines Solder Pot Temperature

The graphic of profile should be showing the

surface temperature on preheat zone follow the
specification

Profilling
 Profilling
The graphic of profile should be showing the
temperature on solder pot zone follow the
specification

The graphic of profile should be showing the

dwell time follow the specification

The graphic of profile should be showing the

conveyor speed follow the specification

No Pinholes / No Blowholes

No Spattering / No Nolderballs

Operation Solderability

No Dewetting / Good wetting

Operation Solderability

No Dewetting / Good wetting

No Bridging and No Webbing

Cleaning spray flux nozzle Should be performed daily maintenance

Cleaning solder dross Should be performed daily maintenance

Cleaning dip filter mesh upper spray

Should be performed daily maintenance
flux system

Checking and ensure the exhaust

Should be performed daily maintenance
working well

Preventive Maintenance Cleaning oxide on the spray nozzle Should be performed weekly maintenance

Cleaning spray fluxer area Should be performed weekly maintenance

General cleaning Should be performed weekly maintenance

Cleaning of preheater module and

Should be performed monthly maintenance
checking connection of cable heater

Checking, cleaning and lubricate the

Should be performed monthly maintenance
conveyor.
 The Electric shock protector should be function
Electric shock protector
at the all time

The emergency stop switch should be function

Emergency stop protector
at the all time

Safety

Machine should be grounded (the body

Resistance of Earth / Grounding
machine connect to earth / grounding) with
1
resistance 1

During conversion buy off all part number of

components and RWO number shall be
scanned correctly by using PDA

MES SYSTEM Aegis Scanning Process

During component replenishment part number

of components shall be scanned by using PDA

Aegis shall implement interlock system

Smoke and odor absorber Exhaust blower

Environment controll
Environment controll

Wave Solder operating room temperature

15C to 35 C

Temperature and Humidity range

Humidity max 5% -80 %

Should be establish the Work Instruction for

Operating wave solder machine

Should be establish Manual book / Instruction

Manual

Documentation Document control

Should be establish PM schedule

Should be establish PM record

Should be establish Table of Parameter matrix

Should be establish the Profiling

Ground machine specification shall be < 1 ohm

ESD Requirement Machine grounding
impedance

Programmer technicians shall be certified to

Machine Programming
programmed Wave Solder Machine

Line Technicians shall be certified to operate

Wave Solder Machine

Training Machine Operation

Operators shall be certified to operate Wave

Solder Machine
 Technicians shall be certified to carry out
Machine Maintenance
preventive maintenance Wave Solder Machine
 PROCESS F

ering Machine

Severity
Potential Failure Mode Potential Effects of Failure

Incoming Power supply lower than specification

Machine can not Power up 6
(380 VAC 10%)

Incoming Power supply higher than specification

Machine malfunction 5
(380 VAC 10%)

Power failure Machine no function 5

Power surge Electrical card overload or burnt 7

Air Compresser machine down Spray fluxer not work 5

Spray fluxer will not working properly / unstable 5

The air pressure higher than 15 PSI (0.5 cfm)

Excess flux 5

Spray fluxer will not working properly / unstable 5

 Spray fluxer will not working properly / unstable 5

The air pressure lower than 15 PSI (0.5 cfm)

Insufficiency flux 5

Can not suck up the smoke and vapors that

Causing a bad odor in the workplace 5
generated by spray fluxer

The exhaust blower motor burn Causing a bad odor in the workplace 5

Pinholes / Blowholes 4

Dewetting / Poor Wetting 4

Insufficiency flux

Bridging and Webbing 4

excess flux Residue on the board 4

Pinholes / Blowholes 4

Conveyor speed too high

Spattering / Solderballs 4

Conveyor speed too low Will increase dwell time over the wave 4

Too wide Can cause PCB dropped 10

Too nerrow Can cause PCB crack 10

Spattering / Solderballs 4

Temperature too low Dewetting / Poor Wetting 4

Bridging and Webbing 4

Cause burn PCB 8

Temperature too high

Cause damage components 8

Spattering / Solderballs 4

Temperature too low Dewetting / Poor Wetting 4

Bridging and Webbing 4

 Cause burn PCB 8

Temperature too high

Cause damage components 8

Spattering / Solderballs 4

Temperature too low Dewetting / Poor Wetting 4

Bridging and Webbing 4

Cause burn PCB 8

Temperature too high

Cause damage components 8

Pinholes / Blowholes 4

Temperature too low

Bridging and Webbing 4

Cause damage components 8

Temperature too high

Cause melting components 8

The graphic showing temperature too low Does not meet the specification 4

The graphic showing temperature too high Does not meet the specification 7

Does not showing data/ no read data Do not know the actual temperature 7
The graphic showing temperature too low Does not meet the specification 4

The graphic showing temperature too high Does not meet the specification 7

Does not showing data/ no read data Do not know the actual temperature 7

The graphic showing dwell time too short Dwell time does not meet specification 4

The graphic showing dwell time too long Dwell time does not meet specification 4

The graphic showing speed too low Dwell time will be longer 4

The graphic showing speed too fast Dwell time will be shorter 4

Pinholes / Blowholes Gas evolution from volatiles on the pad or in the hole 4

Spattering / solderballs Component lead parameter or laminate 4

Dewetting / Poor wetting Contamination of component lead or hole or inadequacy 4

Dewetting / Poor wetting Contamination of component lead or hole or inadequacy 4

Solder mask failure or lead clinched across trace with small trace to trace
Bridging and webbing (shorts) 4
and to pad clearance

Preventive maintenance is not following PM The nozzle will not clean and will not keep the spray fluxer unit in good
3
schedule (exit from schedule planned) working condition all the time

Preventive maintenance is not following PM May possibly result in defects such as icycling, bridging, pin-holes,
4
schedule (exit from schedule planned) webbing and non-wetting.

Preventive maintenance is not following PM Dirt will accumulate and may be clogged, causing the smell of air
3
schedule (exit from schedule planned) pollution in the work environment

Preventive maintenance is not following PM

Causing a bad odor in the workplace 3
schedule (exit from schedule planned)

Preventive maintenance is not following PM

Will lead to hardening of the nozzle and then clogging up the flow of flux 4
schedule (exit from schedule planned)

Preventive maintenance is not following PM If the dirt pile up will interfere the working environment, causing the smell
3
schedule (exit from schedule planned) of air pollution in the work environment

Preventive maintenance is not following PM

The machine will look dirty and will look not maintained 3
schedule (exit from schedule planned)

Preventive maintenance is not following PM Powdered dirt will interfere the spread hot air from the heating element to
4
schedule (exit from schedule planned) the surrounding area

Preventive maintenance is not following PM

The conveyor will not moving smooth 3
schedule (exit from schedule planned)
Earth leak protector malfunction Can cause electric shock if there is leakage of electricity 10

In case an emergency can cause accidents if the machine is not

Emergency stop swicth malfunction 10
immediately stopped

Machine body can be electrified if cable is peeled off and touching a

Machine does not grounded machine body, and can cause electrical shock for the person who 10
touches the body of the machine

Will cause residual currents which destroy components or will affect to

4
the performance of the machine

Machine grounding 1

It can cause different electrical potential between Neutral - Phase to

Ground - Phase which triggering electrostatic charge causing PCBA to 4
fail.

Scanning part number of components and RWO

Traceability error
number failed
8

Part number is not scanned No traceability of component replenishment

8
Aegis system interlock is not performed un complete process due to non traceability recorder 7

Can not suck up the smoke and vapors that

Causing a bad odor in the workplace 5
generated by spray fluxer

The exhaust blower motor burn Causing a bad odor in the workplace 5
The exhaust blower motor burn Causing a bad odor in the workplace 5

Out of range Effect to machine performance

Out of range Effect to machine performance

Can causing do not know how to operate the machine 7

Not establish the work instruction

If operate the machine can causing the machine malfunction 7

Can causing do not know how to operate the machine 7

There is not available the Manual book /
Instruction Manual
No guidelines to solve problem 7

Not establish the PM schedule Can causing unproper to maintain the machine 4

Will do not know what has been done to the machine 4

Not establish the PM record
Will do not know the histories of the machine 4

Can not determine to key in the value of parameter setting each model of
Not establish parameter matrix 4
the board

Will do not know the actual temperature on top surface or bottom surface
Not establish the profile for the board will be run 4
during process soldering on the machine

The impedance of machine grounding > 1 ohm Electrical shock will cause the fuses/components of the machine damage

10

Technicians can't created machine program correctly and causing

Technicians not certified
machine broken, accident, products failure

Technicians will not operate the machine correctly and causing machine
Technicians not certified
broken, accident, products failure

Operators will not operate the machine correctly and causing machine
Operators not certified
broken, accident, products failure

8
Technicians not certified Technician will not carry out machine preventive maintenance

8
PROCESS FAILURE MODE EFFECTS ANALYSIS

Process Responsibility : Bambang K

Bambang K, Sandra Veri, Momon, Satoni, Riek
MDT Team : Wawan
Key Date : 22 August 2016

Occurrence
Class

Potential Cause(s) / Current Process Controls

Mechanisms of Failure Prevention.

Incoming power supply lower than specification (380 Capacitor bank has been installed in the main power
Moderate 2
VAC 10%) source.Use UPS (uninterruptible power supply).

Incoming power supply higher than specification (380 Capacitor bank has been installed in the main power
Moderate 2
VAC 10%) source.Use UPS (uninterruptible power supply).

Moderate ELCB Trip 4 Schedule power interruption

Capacitor bank has been installed in the main power

source. Use UPS (Uninterruptible Power Supply) and
High Power surge due to external factor 2
the power generator connected to ground to
neutralize high voltage due to lightning.

Perform daily preventive maintenance F-GE-04-15

Moderate The air compressor machine overheat 3

Switching or alternating between air compressor one
and other follow schedule

Perform instalation qualification for the machine

before use for production run (VAL-IQ-E0170-R)
Air pressure regulator damaged then can not set to
Moderate 3
meet 15 PSI
Perform weekly preventive maintenance F-GE-04-15

Perform instalation qualification for the machine

before use for production run (VAL-IQ-E0170-R)
Air pressure regulator damaged then can not set to
Moderate 3
meet 15 PSI
Perform weekly preventive maintenance F-GE-04-15

Perform instalation qualification for the machine

before use for production run (VAL-IQ-E0170-R)
The air hose leaked 3

Perform weekly preventive maintenance F-GE-04-15

Moderate
Moderate
Perform instalation qualification for the machine
before use for production run (VAL-IQ-E0170-R)
Air pressure regulator damaged then can not set to
3
meet 15 PSI
Perform weekly preventive maintenance F-GE-04-15

Perform instalation qualification for the machine

before use for production run (VAL-IQ-E0170-R)
The air hose leaked 3

Perform weekly preventive maintenance F-GE-04-15

Moderate
Perform instalation qualification for the machine
before use for production run (VAL-IQ-E0170-R)
Air pressure regulator damaged then can not set to
3
meet 15 PSI
Perform weekly preventive maintenance F-GE-04-15

Perform instalation qualification for the machine

Blower down 3
before use for production run (VAL-IQ-E0170-R)

Perform instalation qualification for the machine

The flow rate lower than the spec 1
before use for production run (VAL-IQ-E0170-R)
Moderate

Clogged on the ducting 2 Perform weekly preventive maintenance F-GE-04-15

Perform instalation qualification for the machine

The motor out of spect 1
before use for production run (VAL-IQ-E0170-R)

The bearing jammed 3 Perform weekly preventive maintenance F-GE-04-15

Perform instalation qualification for the machine

Motor No over current protection 1
High before use for production run (VAL-IQ-E0170-R)

Perform instalation qualification for the machine

The voltage does not meet requirement 1
before use for production run (VAL-IQ-E0170-R)

To key in correct value parameter setting follow

Moderate Low flux specific grafity 3
Wave Solder Parameter Matrix (F-MP-04-32 Rev-A)

To key in correct value parameter setting follow

Improper fluxing 3
Wave Solder Parameter Matrix (F-MP-04-32 Rev-A)

Moderate

To key in correct value parameter setting follow

Air pressure flow rate too low 3
Wave Solder Parameter Matrix (F-MP-04-32 Rev-A)

To key in correct value parameter setting follow

Air pressure flow rate too low 3
Wave Solder Parameter Matrix (F-MP-04-32 Rev-A)

Moderate

To key in correct value parameter setting follow

Improper fluxing 3
Wave Solder Parameter Matrix (F-MP-04-32 Rev-A)
 To key in correct value parameter setting follow
Air pressure flow rate too high 3
Wave Solder Parameter Matrix (F-MP-04-32 Rev-A)

Moderate

To key in correct value parameter setting follow

Improper fluxing 3
Wave Solder Parameter Matrix (F-MP-04-32 Rev-A)

To key in correct value parameter setting follow

Moderate Improper setting speed 3
Wave Solder Parameter Matrix (F-MP-04-32 Rev-A)

To key in correct value parameter setting follow

Moderate Improper setting speed 3
Wave Solder Parameter Matrix (F-MP-04-32 Rev-A)

To key in correct value parameter setting follow

Moderate Improper setting speed 3
Wave Solder Parameter Matrix (F-MP-04-32 Rev-A)

To key in correct value parameter setting follow

High Improper setting of conveyor wide 2
Wave Solder Parameter Matrix (F-MP-04-32 Rev-A)

To key in correct value parameter setting follow

High Improper setting of conveyor wide 2
Wave Solder Parameter Matrix (F-MP-04-32 Rev-A)

To key in correct value parameter setting follow

Moderate Improper setting temperture 3
Wave Solder Parameter Matrix (F-MP-04-32 Rev-A)

To key in correct value parameter setting follow

Moderate Improper setting temperture 3
Wave Solder Parameter Matrix (F-MP-04-32 Rev-A)

To key in correct value parameter setting follow

Moderate Improper setting temperture 3
Wave Solder Parameter Matrix (F-MP-04-32 Rev-A)

To key in correct value parameter setting follow

High Improper setting temperture 3
Wave Solder Parameter Matrix (F-MP-04-32 Rev-A)

To key in correct value parameter setting follow

High Improper setting temperture 3
Wave Solder Parameter Matrix (F-MP-04-32 Rev-A)

To key in correct value parameter setting follow

Moderate Improper setting temperture 3
Wave Solder Parameter Matrix (F-MP-04-32 Rev-A)

To key in correct value parameter setting follow

Moderate Improper setting temperture 3
Wave Solder Parameter Matrix (F-MP-04-32 Rev-A)

To key in correct value parameter setting follow

Moderate Improper setting temperture 3
Wave Solder Parameter Matrix (F-MP-04-32 Rev-A)
 To key in correct value parameter setting follow
High Improper setting temperture 3
Wave Solder Parameter Matrix (F-MP-04-32 Rev-A)

To key in correct value parameter setting follow

High Improper setting temperture 3
Wave Solder Parameter Matrix (F-MP-04-32 Rev-A)

To key in correct value parameter setting follow

Moderate Improper setting temperture 3
Wave Solder Parameter Matrix (F-MP-04-32 Rev-A)

To key in correct value parameter setting follow

Moderate Improper setting temperture 3
Wave Solder Parameter Matrix (F-MP-04-32 Rev-A)

To key in correct value parameter setting follow

Moderate Improper setting temperture 3
Wave Solder Parameter Matrix (F-MP-04-32 Rev-A)

To key in correct value parameter setting follow

Moderate Improper setting temperture 3
Wave Solder Parameter Matrix (F-MP-04-32 Rev-A)

To key in correct value parameter setting follow

Moderate Improper setting temperture 3
Wave Solder Parameter Matrix (F-MP-04-32 Rev-A)

To key in correct value parameter setting follow

Moderate Improper setting temperture 3
Wave Solder Parameter Matrix (F-MP-04-32 Rev-A)

To key in correct value parameter setting follow

Moderate Improper setting temperture 3
Wave Solder Parameter Matrix (F-MP-04-32 Rev-A)

To key in correct value parameter setting follow

High Improper setting temperture 3
Wave Solder Parameter Matrix (F-MP-04-32 Rev-A)

To key in correct value parameter setting follow

High Improper setting temperture 3
Wave Solder Parameter Matrix (F-MP-04-32 Rev-A)

Follow Wave Solder Parameter Matrix (F-MP-04-32

Improper setting temperture 3
Rev-A)
Moderate
Follow Wave Solder Parameter Matrix (F-MP-04-32
Improper placing the sensor
Rev-A)

Follow Wave Solder Parameter Matrix (F-MP-04-32

High Improper setting temperture 3
Rev-A)

Thermocable is broken 3 Initial check before using profiler

High

Wrong orientaion of the thermocable 3 Initial check before using profiler

 Follow Wave Solder Parameter Matrix (F-MP-04-32
Improper setting temperture 3
Rev-A)
Moderate
Follow Wave Solder Parameter Matrix (F-MP-04-32
Improper placing the sensor 3
Rev-A)

Follow Wave Solder Parameter Matrix (F-MP-04-32

High Improper setting temperture 3
Rev-A)

Thermocable is broken 3 Initial check before using profiler

High

Wrong orientaion of the thermocable 3 Initial check before using profiler

Follow Wave Solder Parameter Matrix (F-MP-04-32

Moderate Improper setting conveyor speed 3
Rev-A)

Follow Wave Solder Parameter Matrix (F-MP-04-32

Moderate Improper setting conveyor speed 3
Rev-A)

Follow Wave Solder Parameter Matrix (F-MP-04-32

Moderate Improper setting conveyor speed 3
Rev-A)

Follow Wave Solder Parameter Matrix (F-MP-04-32

Moderate Improper setting conveyor speed 3
Rev-A)

Insuffient preaheating to drive off flux solvent. Adjust

Gas evolution 4
conveyor speed follow parameter matrix

Low flux specific gravity 4 Replace flux periodically

Conveyor speed too high 4 Adjust conveyor speed follow parameter matrix
Moderate

Preheater temperature too low 4 Set temperature follow parameter matrix

Solder temperature too low 4 Set temperature follow parameter matrix

Contamination flux 4 Replace flux periodically

Insuffient preaheating to drive off flux solvent. Adjust

Gas evolution 4
conveyor speed follow parameter matrix

High flux specific gravity 4 Replace flux periodically

Moderate Perform monthly preventive maintenance related

Erratic solder wave 4
with solder pot F-GE-04-15

Preheater temperature too low 4 Set temperature follow parameter matrix

Conveyor speed too high 4 Adjust conveyor speed follow parameter matrix

Perform weekly preventive maintenance related

Improper fluxing / contaminated flux 4
fluxer system F-GE-04-15

Improper solder / preheat temperature 4 Set temperature follow parameter matrix

Moderate

Improper conveyor speed 4 Adjust conveyor speed follow parameter matrix

Moderate

Perform daily preventive maintenance related with

Extremely contaminated solder 4
solder pot F-GE-04-15

Perform weekly preventive maintenance related

Improper or incomplete fluxing 4
fluxer system F-GE-04-15

Perform weekly preventive maintenance related

Flux system 4
fluxer system F-GE-04-15

Perform monthly preventive maintenance related

Solder temperature too low 4
with solder pot F-GE-04-15

Moderate Perform monthly preventive maintenance related

Conveyor speed 4
with the conveyor F-GE-04-15

Perform monthly preventive maintenance related

Rough solder wave 4
with solder pot F-GE-04-15

Perform daily preventive maintenance related with

Solder contamination 4
solder pot F-GE-04-15

Incorrect adjusdment of solder wave 4 Adjust the solder high follow parameter matrix

Created Preventive Maintenance schedule and

Low Missed to follow Preventive Maintenance Schedule 3 checklist to control the PM was performed as per
planning generated.

Created Preventive Maintenance schedule and

Moderate Missed to follow Preventive Maintenance Schedule 3 checklist to control the PM was performed as per
planning generated.

Created Preventive Maintenance schedule and

Low Missed to follow Preventive Maintenance Schedule 3 checklist to control the PM was performed as per
planning generated.

Created Preventive Maintenance schedule and

Low Missed to follow Preventive Maintenance Schedule 3 checklist to control the PM was performed as per
planning generated.

Created Preventive Maintenance schedule and

Moderate Missed to follow Preventive Maintenance Schedule 3 checklist to control the PM was performed as per
planning generated.

Created Preventive Maintenance schedule and

Low Missed to follow Preventive Maintenance Schedule 3 checklist to control the PM was performed as per
planning generated.

Created Preventive Maintenance schedule and

Low Missed to follow Preventive Maintenance Schedule 3 checklist to control the PM was performed as per
planning generated.

Created Preventive Maintenance schedule and

Moderate Missed to follow Preventive Maintenance Schedule 3 checklist to control the PM was performed as per
planning generated.

Created Preventive Maintenance schedule and

Low Missed to follow Preventive Maintenance Schedule 3 checklist to control the PM was performed as per
planning generated.
 Perform instalation qualification for the machine
Extreme Electric shock protector damaged 2
before use for production run (VAL-IQ-E0170-R)

Perform instalation qualification for the machine

Extreme Emergency stop switch damaged 2
before use for production run (VAL-IQ-E0170-R)

Overall electricall installation in PT OSIE have been

connected to Ground with specification < 1ohm as
Extreme Broken grounding wire or lose connection 3
required by ESD S.20.20 standard. PT OSIE has
certified S.20.20 standard in ESD implementation.

Overall electricall installation in PT OSIE have been

connected to Ground with specification < 1ohm as
Moderate The ground cable does not connect properly 7
required by ESD S.20.20 standard. PT OSIE has
certified S.20.20 standard in ESD implementation.

Overall electricall installation in PT OSIE have been

connected to Ground with specification < 1ohm as
Moderate The ground cable does not connect properly 7
required by ESD S.20.20 standard. PT OSIE has
certified S.20.20 standard in ESD implementation.

High The Scanner is broken or no power 4 Initial set up of PDA before use by production

SMT Engineering upload loading list in to AEGIS

High Loading List is not upload in to the AEGIS 4

High RWO number is not upload in to the AEGIS 4 MES /SMT Engineering Team upload RWO number

Every components replenishment, operator record

High Operator not perform PDA scanning 4
and IPQC buy off by using form no: F-GE-04-14

Server down causing aegis scanning process can not Initial set up before production run using Pick and
High 4
performed place machine

Perform instalation qualification for the machine

Blower down 3
before use for production run (VAL-IQ-E0170-R)

Perform instalation qualification for the machine

The flow rate lower than the spec 1
before use for production run (VAL-IQ-E0170-R)
Moderate

Clogged on the ducting 2 Item check in weekly maintenance

Perform instalation qualification for the machine

The motor out of spect 1
before use for production run (VAL-IQ-E0170-R)

The bearing jammed 3 Item check in weekly maintenance

Perform instalation qualification for the machine

Motor No over current protection 1
Moderate before use for production run (VAL-IQ-E0170-R)
Moderate

Perform instalation qualification for the machine

The voltage does not meet requirement 1
before use for production run (VAL-IQ-E0170-R)

1.OSIE control and setting room temperature 20C to

26 C
High Air Conditioner not working 3
2.Perform monthly maintenance as stated at WI-MP-
05-87

1.OSIE control humidity at maximum o 50%

10%RH (40 % to 60 % RH) (WI-MP-05-87)
High Air Conditioner not working 3 2.Perform monthly maintenance as stated at WI-MP-
05-87

High No reference or does not have user manual 3 Establish the work instruction WI-MP-05-10

High No reference or does not have user manual 3 Establish the work instruction WI-MP-05-10

Machine vendor does not provide manual book for

High 3 Keep the manual book properly
guiden

Machine vendor does not provide manual book for

High 3 Keep the manual book properly
guiden
Establish the PM schedule PM Schedule Form (F-04-
Moderate No reference or does not have user manual 6
69)

Moderate No reference or does not have user manual 6 Establish the PM record

Moderate No reference or does not have user manual 6 Establish the PM record

Establish parameter matrix table (form F-MP-04-32

Moderate Does not provide a board to take profile 6
Rev.A)

Moderate Does not provide a board to take profile 6 Establish the profile for the each board

Overall electrical installation in PT OSIE have been

Electrical leakage in the electrical installation of connected to Ground with specification < 1ohm as
High 3
power source logger in the machine/equipment area required by ESD S.20.20 standard. PT OSIE has
certified S.20.20 standard in ESD implementation.

Engineering does not conduct application training on All New Programmer technician shall be conduct
High 5
Wave Solder Machine to Programmer Technician machine operation training

Engineering does not conduct training for Line All New Line technician shall be conduct machine
High 5
Technicians operation training

All New operator shall be conduct machine operation

High Engineering does not conduct training for Operators 5
training
 Engineering does not conduct training on All New Technician shall be conduct machine
High 5
maintenance for Technicians preventive maintenance training
YSIS

Prepared By :
, Momon, Satoni, Rieke, Tiarma, Budiawan
Approved By :

Doc. No. :

Recommended
Detection.

action.
Current Process Controls

RPN
Detection

Perform installation qualification for all machine

5 60
before use for production run. (VAL-IQ-E0170-R)

Perform installation qualification for all machine

3 30
before use for production run. (VAL-IQ-E0170-R)

Pre-inform by Power supplier for schedule power

3 60
supply interruption

The capacitor bank will automatically stabilized the

3 42
higher voltage

Perform preventive maintenance based PM Schedule

2 30
Form (F-04-69)

Perform daily checking. Using PM Record Form

2 30
(Daily and Weekly) / F-GE-04-15

Test healthing the machine (WI-06-11 Machine

4 60
commisioning)

Daily checking using form F-04-120 (Wave Solder 4 60

Daily Conversion Check Sheet)

Test healthing the machine (WI-06-11 Machine

4 60
commisioning)

Daily checking using form F-04-120 (Wave Solder 4 60

Daily Conversion Check Sheet)

Test healthing the machine (WI-06-11 Machine

3 45
commisioning)

Daily checking using form F-04-120 (Wave Solder 3 45

Daily Conversion Check Sheet)
Test healthing the machine (WI-06-11 Machine
4 60
commisioning)

Daily checking using form F-04-120 (Wave Solder 4 60

Daily Conversion Check Sheet)

Test healthing the machine (WI-06-11 Machine

3 45
commisioning)

Daily checking using form F-04-120 (Wave Solder 3 45

Daily Conversion Check Sheet)

Test healthing the machine (WI-06-11 Machine

4 60
commisioning)

Daily checking using form F-04-120 (Wave Solder 4 60

Daily Conversion Check Sheet)

Test healthing the machine (WI-06-11 Machine

4 45
commisioning)

Test healthing the machine (WI-06-11 Machine

4 20
commisioning)

Perform preventive maintenance based PM Schedule

3 30
Form (F-04-69)

Test healthing the machine (WI-06-11 Machine

4 20
commisioning)

Perform preventive maintenance based PM Schedule

3 30
Form (F-04-69)

Test healthing the machine (WI-06-11 Machine

4 10
commisioning)

Test healthing the machine (WI-06-11 Machine

4 10
commisioning)

Daily checking using form F-04-120 (Wave Solder

3 36
Daily Conversion Check Sheet)

Daily checking using form F-04-120 (Wave Solder

3 36
Daily Conversion Check Sheet)

Daily checking using form F-04-120 (Wave Solder

3 36
Daily Conversion Check Sheet)

Daily checking using form F-04-120 (Wave Solder

3 36
Daily Conversion Check Sheet)

Daily checking using form F-04-120 (Wave Solder

3 36
Daily Conversion Check Sheet)
Daily checking using form F-04-120 (Wave Solder
3 36
Daily Conversion Check Sheet)

Daily checking using form F-04-120 (Wave Solder

3 36
Daily Conversion Check Sheet)

Daily checking using form F-04-120 (Wave Solder

3 36
Daily Conversion Check Sheet)

Daily checking using form F-04-120 (Wave Solder

3 36
Daily Conversion Check Sheet)

Daily checking using form F-04-120 (Wave Solder

3 36
Daily Conversion Check Sheet)

Daily checking using form F-04-120 (Wave Solder Implementation of conduct training
2 40
Daily Conversion Check Sheet) how to operate machine

Daily checking using form F-04-120 (Wave Solder Implementation of conduct training
2 40
Daily Conversion Check Sheet) how to operate machine

Daily checking using form F-04-120 (Wave Solder

3 36
Daily Conversion Check Sheet)

Daily checking using form F-04-120 (Wave Solder

3 36
Daily Conversion Check Sheet)

Daily checking using form F-04-120 (Wave Solder

3 36
Daily Conversion Check Sheet)

Daily checking using form F-04-120 (Wave Solder Ensure system alarm work and then
3 72
Daily Conversion Check Sheet) will cut off the power to the heater

Daily checking using form F-04-120 (Wave Solder Ensure system alarm work and then
3 72
Daily Conversion Check Sheet) will cut off the power to the heater

Daily checking using form F-04-120 (Wave Solder

3 36
Daily Conversion Check Sheet)

Daily checking using form F-04-120 (Wave Solder

3 36
Daily Conversion Check Sheet)

Daily checking using form F-04-120 (Wave Solder

3 36
Daily Conversion Check Sheet)
Daily checking using form F-04-120 (Wave Solder Ensure system alarm work and then
3 72
Daily Conversion Check Sheet) will cut off the power to the heater

Daily checking using form F-04-120 (Wave Solder Ensure system alarm work and then
3 72
Daily Conversion Check Sheet) will cut off the power to the heater

Daily checking using form F-04-120 (Wave Solder

3 36
Daily Conversion Check Sheet)

Daily checking using form F-04-120 (Wave Solder

3 36
Daily Conversion Check Sheet)

Daily checking using form F-04-120 (Wave Solder

3 36
Daily Conversion Check Sheet)

Daily checking using form F-04-120 (Wave Solder Ensure system alarm work and then
3 72
Daily Conversion Check Sheet) will cut off the power to the heater

Daily checking using form F-04-120 (Wave Solder Ensure system alarm work and then
3 72
Daily Conversion Check Sheet) will cut off the power to the heater

Daily checking using form F-04-120 (Wave Solder

3 36
Daily Conversion Check Sheet)

Daily checking using form F-04-120 (Wave Solder

3 36
Daily Conversion Check Sheet)

Daily checking using form F-04-120 (Wave Solder Ensure system alarm work and then
3 72
Daily Conversion Check Sheet) will cut off the power to the heater

Daily checking using form F-04-120 (Wave Solder Ensure system alarm work and then
3 72
Daily Conversion Check Sheet) will cut off the power to the heater

Daily checking using form F-04-120 (Wave Solder

3 36
Daily Conversion Check Sheet)

Daily checking using form F-04-120 (Wave Solder

3 36
Daily Conversion Check Sheet)

Daily checking using form F-04-120 (Wave Solder

3 63
Daily Conversion Check Sheet)

Daily checking using form F-04-120 (Wave Solder

3 63
Daily Conversion Check Sheet)

Daily checking using form F-04-120 (Wave Solder

3 36
Daily Conversion Check Sheet)
Daily checking using form F-04-120 (Wave Solder
3 36
Daily Conversion Check Sheet)

Daily checking using form F-04-120 (Wave Solder

3 36
Daily Conversion Check Sheet)

Daily checking using form F-04-120 (Wave Solder

3 63
Daily Conversion Check Sheet)

Daily checking using form F-04-120 (Wave Solder

3 63
Daily Conversion Check Sheet)

Daily checking using form F-04-120 (Wave Solder

3 63
Daily Conversion Check Sheet)

Daily checking using form F-04-120 (Wave Solder

3 36
Daily Conversion Check Sheet)

Daily checking using form F-04-120 (Wave Solder

3 36
Daily Conversion Check Sheet)

Daily checking using form F-04-120 (Wave Solder

3 36
Daily Conversion Check Sheet)

Daily checking using form F-04-120 (Wave Solder

3 36
Daily Conversion Check Sheet)

Visual checking on post after wave station. Record to

4 64
form F-04-55

Visual checking on post after wave station. Record to

4 64
form F-04-55
Visual checking on post after wave station. Record to
4 64
form F-04-55
Visual checking on post after wave station. Record to
4 64
form F-04-55
Visual checking on post after wave station. Record to
4 64
form F-04-55
Visual checking on post after wave station. Record to
4 64
form F-04-55

Visual checking on post after wave station. Record to

4 64
form F-04-55

Visual checking on post after wave station. Record to

4 64
form F-04-55

Visual checking on post after wave station. Record to

4 64
form F-04-55

Visual checking on post after wave station. Record to

4 64
form F-04-55
Visual checking on post after wave station. Record to
4 64
form F-04-55

Visual checking on post after wave station. Record to

4 64
form F-04-55

Visual checking on post after wave station. Record to

4 64
form F-04-55
Visual checking on post after wave station. Record to
4 64
form F-04-55
Visual checking on post after wave station. Record to
4 64
form F-04-55

Visual checking on post after wave station. Record to

4 64
form F-04-55

Visual checking on post after wave station. Record to

4 64
form F-04-55

Visual checking on post after wave station. Record to

4 64
form F-04-55

Visual checking on post after wave station. Record to

4 64
form F-04-55

Visual checking on post after wave station. Record to

4 64
form F-04-55

Visual checking on post after wave station. Record to

4 64
form F-04-55

Visual checking on post after wave station. Record to

4 64
form F-04-55

To control the preventive maintenance by using form

3 27
F-GE-04-15

To control the preventive maintenance by using form

3 36
F-GE-04-15

To control the preventive maintenance by using form

3 27
F-GE-04-15

To control the preventive maintenance by using form

3 27
F-GE-04-15

To control the preventive maintenance by using form

3 36
F-GE-04-15

To control the preventive maintenance by using form

3 27
F-GE-04-15

To control the preventive maintenance by using form

3 27
F-GE-04-15

To control the preventive maintenance by using form

3 36
F-GE-04-15

To control the preventive maintenance by using form

3 27
F-GE-04-15
Visual check and mechanical test during electrical Provide Preventive Maintenance and
3 60
panel installation Periodic Checks on electrical panel

Visual check and mechanical test during electrical Provide Preventive Maintenance and
4 80
panel installation Periodic Checks on electrical panel

Regularly check the value and connection of Continuously to ensure the grounding
3 90
grounding recorded in the form F-ESD-05-07 is always connected

Regularly check the value and connection of Continuously to ensure the grounding
3 84
grounding recorded in the form F-ESD-05-07 is always connected

Regularly check the value and connection of Continuously to ensure the grounding
3 84
grounding recorded in the form F-ESD-05-07 is always connected

Daily verification on Aegis scanner

PDA screen monitor blank 3 96 before production used and during
monthly maintenance

Provide notification by email to

Message error appears on the PDA during scan the Engineering and Production
3 96
travel log and PDA interlock department to upload loading list in to
AEGIS

Provide notification by email to

Message error appears on the PDA during scan the Engineering and Production
3 96
travel log PDA interlock department to upload RWO number in
to AEGIS

Provide Auto alert from Aegis for

Manual check during component replenishment 3 96
attrition control

Message error appears on the next process station 2 56

Test healthing the machine (WI-06-11 Machine

4 60
commisioning)

Test healthing the machine (WI-06-11 Machine

4 20
commisioning)

Perform preventive maintenance based PM Schedule

3 30
Form (F-04-69)

Test healthing the machine (WI-06-11 Machine

4 20
commisioning)

Perform preventive maintenance based PM Schedule

3 45
Form (F-04-69)

Test healthing the machine (WI-06-11 Machine

4 20
commisioning)
Test healthing the machine (WI-06-11 Machine
4 20
commisioning)

Check and update the humidity and temperature

using Temperature Alert system or using form F-MP- Provide auto electronic message
04-39 (Humidity and temperature control) in WI-MP- 4 96 ( report) to department in-charge if
05-87 temperature is out of range

Check and update the humidity and temperature

using Temperature Alert system or using form F-MP- Provide auto electronic message
04-39 (Humidity and temperature control) in WI-MP- 4 96 ( report) to department in-charge if
05-87 temperature is out of range

Perform internal audit / machine validation 2 42

Perform internal audit / machine validation 2 42

Perform internal audit / machine validation 2 42

Perform internal audit / machine validation 2 42

Perform internal audit / machine validation 2 48

Perform internal audit / machine validation 2 48

Perform internal audit / machine validation 2 48

Perform internal audit / machine validation 2 48

Perform internal audit / machine validation 2 48

ESD Personnel measures the Electrical and Provide the schedule for Machine
machine/equipment grounding regularly every 6 3 90 Grounding / Equipment Audit
month and recorded in the form F-ESD-05-07 Rev.B Verification every 6 months

Technician who is responsible to

Identify the certify operator at ID Badge 3 120 Operation Wave Solder Machine shall
be dedicated and trained by Engineer.

Technician who is responsible to

Identify the certify operator at ID Badge 3 120 Operation Wave Solder Machine shall
be dedicated and trained by Engineer.

Operator who is responsible to operate

Wave Solder machine shall be
Identify the certify operator at ID Badge 3 120
dedicated and trained by Engineering.
 Technician who is responsible to
log in training record on the training centre 3 120 handle preventive maintenance shall
be dedicated and trained by Engineer.
 Edy Siswo Susilo

Wahyudi

PFMEA/MP/015
Responsibility /

Action Results
Target Date

Occ.

Det.
Action

RPN
Sev.
Implemented
Edy Siswo/ Starting on WW01-
2017

Edy Siswo/ Starting on WW01-

2017

Indra Nata / Facility / Ensure the

machine connected to ground at
the all time

Indra Nata / Facility / Ensure the

machine connected to ground at
the all time

Indra Nata / Facility / Ensure the

machine connected to ground at
the all time

Zulfadly/
on Sept-2016

MES team/
Jul 2016

MES team/
Jul 2016

MES team / WK-45 2016

 Hasan Feri / IT
WW-36 2016

Hasan Feri / IT
WW-36 2016

Indra Nata / on Sept 2016

Fathur
WW25-2016

Fathur / WK-35 2016

Fathur / WK-35 2016

Fathur / WK-35 2016
1 SEVERITY

2 OCCURANCE

3 DETECTION