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The coolant that is use for rolling purpose is known as roll coolant.
1)lubrication
2)reduce heat from roll bite zone.
Emulsion-
e.g Milk is an example of natural emulsion where casein(already present in milk) acts as
an emulsifier.
Emulsifier also known as surfactant because it activates both the surface of two
immiscible liquids.
EMULSIFIER:
Is a chemical compound which mixed two immiscible liquid to form to form emulsion.
(e.g Sodium oleiate).
Emulsifier has two parts:
a)Head Part
b)Tail Part
If in preparation of emulsion head part of the emulsifier contains
a)Positive Charge-Emulsion is known as cationic.
b)Negative Charge-Emulsion is known as anionic.
c)Neutral-Emulsion is known as non ionic.
Emulsifier decreases surface tension between two immiscible phases(oil and water) and
make them soluble.
Emulsifier are two type:
a) Monomeric
b)Polymeric
Since raw water contains huge amount of magnesium, calcium, iron, sodium, potassium
etc ions, when water got evaporated during application of emulsion in mills concentration
of these ions build up in emulsion. So formation
of patch, black spot, rust on the strip.
Since DM water does not contains these ions probability of the formation of rust, black
spot, patch is less.
4)FILM FORMER:
a)FATTY ACID.
b)SOME POLYMERIC MATERIAL
7)ANNEALING AIDS
EMULSION MAINTENANCE:
Action:
a)Lack of lubrication.
b)No floatation of tramp oil with iron fines.
c)No sedimentation of iron fines.
d)Carry over of iron salts from pickling lines.
e)Bad pickling.
f)Bad hot band
g)Little emulsion flow
Action:
Check magnetic seperator action.
5)CHLORIDE(50ppm Max):
Effect when above the range:
Action:
a)Unstable emulsion(ESI:0.1-0.3)
b)Stable emulsion(ESI:0.85-1.0)
c)Meta Stable emulsion(ESI greater than unstable emulsion
but less than stable emulsion).
a)Lubricity reduces.
b)More iron on the strip.
Action:
a)Check Rinse water chloride.
b)Check iron content of the running tank.
Action:
2)Roughness of the tempered material is reduced by reduction of work roll due to less
pick up of dirt.
1)Lubrication
2)Detergency
3)Rust Protection
1)Alkaloamines.
2)Soap
3)Water
4)Special additives
APPLICATION:
2)Conductivity(Micro S/cm)
3)Concentration(%)