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2. CONSTRUCTION & FUNCTION

2.8.13 ENGINE HARNESS ASSY (SK200-8)

ENGINE HARNESS ASSY LQ16E00010F1

ITEM

PART NAME

PART No.

(03)

Q'TY

REMARKS

E-11 :

AIR COMPRESSOR ENGINE ACCESORY CLUTCH

HARNESS (ECU)

1

HARNESS

LQ16E01015P1

1

ENGINE SUB

M-1 :

 

STARTER CABLE

STARTER MOTOR

SEMS BOLT FIX THE PLATE TO ENGINE BRACKET TIGHTENING TORQUE 25.5N . m (18.8 lbf . ft)

ENGINE SUB HARNESS

VIEW

FIX A HARNESS WITH CLIP ON BRACKET OF ENGINE ACCESSORY

CLIP

SW-7 :

ENGINE OIL PRESS SW

UPPER HARNESS

CONNECT UPP HARNESS

B TERMINAL

TIGHTENING TORQUE 23.5N . m (17.3 lbf . ft) SEMS BOLT

M-1 :

STARTER MOTOR REMOVE AND CANCEL THE HARNESS OF ATTACHMENT FOR SC TERMINAL

TIGHTENING TORQUE 23.5N . m (17.3 lbf . ft) SEMS BOLT

STARTER CABLE

HARNESS (UPP)

ENGINE GROUND CABLE

COOLANT THERMO SENSOR (ECU)

ALTERNATOR (L, R)

TIGHTENING TORQUE 3.3~4.4N . m (2.4~3.3 lbf . ft) ALTERNATOR (B)

HARNESS (ENGINE SUB)

HARNESS (UPP)

E-2 :

ALTERNATOR

DETAIL A

DETAIL OF ALTERNATOR

HARNESS (UPPER)

COOLANT THERMO SENSOR (ECU)

TIGHTENING TORQUE 9.6N . m (7.1 lbf . ft) CLIP SEMS BOLT

FIX A WHITE TAPING TIGHTENING TORQUE 3.3~4.4N . m (2.4~3.3 lbf . ft) CLIP SEMS BOLT

ALTERNATOR

2. CONSTRUCTION & FUNCTION

2.9 ELECTRICAL EQUIPMENT AND HARNESS LAYOUT (SK330-8)

2.9.1 UPPER HARNESS ASSY (1/6) (SK330-8)

UPPER HARNESS ASSY

ITEM

PART NAME

LC13E00031F1

PART No.

(07)

Q'TY

REMARKS

1

HARNESS

LC13E01184P2

1

1

UPPER

2

CABLE

LC13E01145P2

1

1

BATTERY ~ BATTERY

3

CABLE

LC13E01176P2

1

1

BATTERY ~ RELAY

4

CABLE

LC13E01245P1

1

1

BATTERY~ GROUND

5

CABLE

LC13E01175P2

1

1

STARTER

6

HARNESS

LC13E01185P2

1

1

ECU HARNESS

48

CABLE

LE13E01006P1

1

1

FLOOR GROUND

51

CABLE

LC13E01177P1

1

1

ENGINE GROUND

54

CABLE

LC13E01180P2

1

1

GROWRELAY~STARTERRELAY

L-2 :

DECK WORKING

LIGHT RIGHT

SE-15 :

FUEL SENSOR

M-8 :

GREASE PUMP

UPPER HARNESS

E-6 : HORN LOW E-5 : HORN HIGH

CLIP

TO ATT HARNESS

SE-28 :

PRESS. SENSOR :

EXTRA PRESS

NOTE 5

SE-5 :

PRESS. SENSOR :

SWING

SV-11 :

EXTRA PRESS.RELEASING SOL

C

CLIP

A

FIX WHITE TAPING POSITION

SW-28 :

WATER SEPARATOR SW. TO TRAVEL ALARM

PSV-P2 : PUMP 2 PROPORTIONAL SOL.

SE-23 : PRESS. SENSOR : PUMP P2

SE-22 : PRESS. SENSOR : PUMP P1

PSV-P1 : PUMP 1 PROPORTIONAL SOL.

SE-13 :

ENGINE SPEED

SENSOR

TO HARNESS

OF ENGINE

GROUND

BATTERY

SEMS BOLT

CONNECT SEMS BOLT AFTER CHECKING NO PAINT IS HERE NOTE 2

GROUND CABLE

BATTERY RELAY

CABLE

CLIP

NOTE 1

DETAIL OF BATTERY

FIX WHITE TAPING POSITION CLIP

CLIP

UPPER HARNESS

INSTALL THE CABLES TO TERMINALS SO AS TO AVOID INTERFERENCE WITH CAP AND BRACKET

BATTERY CABLE

P - 31

FLOOR

GROUND CABLE

FLOOR HARNESS GROUND

TUNER ATTACHMENT BOOST SWITCH (RH) HORN SWITCH (RH)

HORN SWITCH (LH) ATTACHMENT BOOST SWITCH (LH) WASHER MOTOR

CLIP

FIX WHITE

TAPING

POSITION

CLIP

ECU HARNESS

CLIP

CLIP FIX WHITE TAPING POSITION

TO ENGINE SPEED SENSOR

TO TRAVEL ALARM

SECTION AA

CLIP

STARTER CABLE

INSERT HARNESS IN SLIT OF INSULATION TO RADIATOR COOLANT LEVEL SW.

TO ENG ROOM RIGHT

TO CAB

TO AIR FILTER CLOGGING SW.

TO SOLENOID

BLOCK

BATTERY RELAY

BOX

E-10 :

RECEIVER DRIER

CLIP FIX WHITE TAPING POSITION

CLIP

TO ATT HARNESS

B

TO AIR FILTER CLOGGING SW. TO RECEIVER DRYER

TO BATTERY RELAY BOX TO ENGINE

TO SWING FLASHER

STARTER

CABLE

CLIP

UPPER HARNESS

CLIP FIX WHITE TAPING POSITION

ECU HARNESS

CLIP

NOTES:

(1) TIGHTENING TORQUE OF BATTERY TERMINALS ARE 3.4N . m (2.5lbf . ft). (2) TIGHTENING TORQUE OF

GROUNDING CABLES ARE 10.7N . m (7.9lbf . ft). (3) UNLESS OTHERWISE SPECIFIED TIGHTENING TORQUE IS SHOWN BELOW.

M8

M10 : 46.1N . m (34.0lbf . ft) M12 : 79.4N . m (58.6lbf . ft)

: 23.5N . m (17.3lbf . ft)

CLIP

(4) UNLESS OTHERWISE SPECIFIED, THE INSTALLING PROCEDURE IS SHOWN BELOW.

CLIP

HARNESS

(5) PLACE THE SLIT OF CORRUGATED TUBE DOWNWARD AND INSTALL IT.

2. CONSTRUCTION & FUNCTION

2.9.1 UPPER HARNESS ASSY (2/6) (SK330-8)

GLOW RELAY

GLOW RELAY

CONNECT TO

2P CONNECTOR

FOR HARNESS

OF ATTACHED

SEMS BOLT

F

S

TERMINAL

TERMINAL

TIGHTENING TORQUE 3.43N . m (2.5lbf . ft)

USE NUT OF ATTACHED GLOW RELAY

GLOW RELAY ~ STARTER RELAY

C TERMINAL

B TERMINAL

TIGHTENING TORQUE 3.8N . m (2.8lbf . ft)

USE NUT OF ATTACHED STARTER RELAY

STARTER RELAY

SV-11 :

EXTRA PRESS SOL. (OPT)

TIE UP HARNESS WITH SOLENOID VALVE USING PLASTIC TIE

FIX WITH THE CLIP

FIX WITH HARNESS IN THE ELBOW

SE-29 :

PRESS SENSOR :

SELECTOR DETECTION (OPT)

SE-28 :

PRESS SENSOR :

EXTRA PRESS (OPT)

FIX WITH THE CLIP

CLIP WHEN THERE IS NO OPTION OF SE-28, 29, SV-13, TIE UP THIS HOSE HERE

CLIP

INSTALL THE LOCK OF THE FUSE BOX COVER UPWARD

BATTERY RELAY

SEMS BOLT

DETAIL C (EXTRA SOL. INSTALL)

 

CLIP

FIX TWO HARNESS WITH CLIP.

WHITE TAPING

CONNECT THIS TERMINAL WITH STARTER CABLE TIGHTENING TORQUE 7.8N . m (5.8lbf . ft) MAX

STARTER CABLE

CONNECT THIS TERMINAL WITH BATTERY CABLE TIGHTENING TORQUE 7.8N . m (5.8lbf . ft) MAX

UPPER HARNESS

BATTERY RELAY CABLE

PSV-P1 :

PUMP P1 PROPORTIONAL SOL.

CLIP

TIE UP CORRUGATED PART OF HARNESS WITH SOLENOID VALVE USING PLASTIC TIE

PSV-P2 : PUMP P2 PROPORTIONAL SOL. TIE UP CORRUGATED PART OF HARNESS WITH PRESSURE SENSOR USING PLASTIC TIE CLIP

TO SWING FLASHER

BATTERY RELAY

CLIP

FIX WHITE TAPING

POSITION

UPPER HARNESS

2P

1P

3P

VIEW

TO GUARD

CLIP

FIX CONNECTOR TO THE BRACKET

SE-22 :

PRESS SENSOR :

PUMP P1

SE-23 :

PRESS SENSOR :

PUMP P2

VIEW

(PUMP P1, P2 PROPORTIONAL SOL. INSTALL) (PRESS SENSOR : PUMP P1, P2 INSTALL)

TO PUMP PROPORTIONAL SOL

VIEW

CLIP

VIEW

CLIP

TIE UP CORRUGATED PART OF HARNESS WITH PRESSURE SENSOR USING PLASTIC TIE SE-5 :

PRESS SENSOR : SWING

CLIP FIX A HARNESS BY CLIP ON SOL. BLOCK BEHIND

CLIP FIX A HARNESS OF CLIP ON PIPE METAL FITTING

SV-13 :

OPT SELECTOR SOL

FIX WHITE TAPING POSITION CLIP

CLIP FIX A HARNESS ON GUARD

TO WATER SEPARATOR SW

2. CONSTRUCTION & FUNCTION

2.9.1 UPPER HARNESS ASSY (3/6) (SK330-8)

C-8 : ENGINE CONTROLLER

CONNECT CONNECTOR WITH "CN4-1" TAG OF ITEM 1 : HARNNESS

CONNECT CONNECTOR WITH "CN5" TAG OF ITEM 6 : HARNNESS

E-1 : FUSE & RELAY BOX

34P CONNECTOR WITH "CN-1F" TAG

32P CONNECTOR WITH "CN-3F" TAG

31P CONNECTOR WITH "CN-5F" TAG

35P (A) CONNECTOR WITH "CN-2F" TAG

35P (B) CONNECTOR

WITH "CN-4F" TAG

VIEW

C-1 : MECHATRO CONTROLLER

16P CONNECTOR 28P CONNECTOR

31P CONNECTOR

17P CONNECTOR

24P CONNECTOR

VIEW

CAB SUB HARNESS

C-8 :

ENGINE CONTROLLER

CONNECT CONNECTOR WITH "CN4-2" TAG OF ITEM 1 : HARNNESS

CONNECT CONNECTOR WITH "CN1" TAG OF ITEM 1 : HARNNESS

SET A WHITE TAPING PART OF UPP HARNESS TO WHITE TAPING PART OF FLOOR HARNESS.

AND FIX TO FLOOR HARNESS.

CLIP

CONNECT 1P CONNECTOR TO CAB SUB HARNESS TAG : CNT-3

FIX WHITE TAPING POSITION OF UPPER HARNESS AND ECU HARNESS TO THE FLOOR HARNESS WITH CLIP

CLIP

FLOOR HARNESS

C-8 :

ENGINE CONTROLLER

E-1 :

FUSE & RELAY BOX

C-1 :

MECHATRO CONTROLLER

CONNECT THE "CNT-2" TAGGED CONNECTOR WITH FLOOR HARNESS

CONNECT WITH BLUE CONNECTOR TO ACCELERATION EMERGENCY VOLUME

R-19 :

FLASHER RELAY

CLIP TIE UP UPPER HARNESS, FLOOR HARNESS, ECU HARNESS AND CAB SUB HARNESS

FIX WHITE TAPING POSITION CLIP

ECU HARNESS

PUT WHITE TAPING POSITION HERE

VIEW

GROMMET

ECU HARNESS

FLOOR HARNESS

PUT WHITE TAPING POSITION HERE

CONNECT 1P CONNECTOR TO CAB HARNESS (GND)

GROMMET

UPPER HARNESS

ECU HARNESS GROUND

ECU HARNESS, UPPER HARNESS GROUND

SEMS BOLT

TIGHTEN SEMS BOLT AFTER CHECKING NO PAINT IS HERE 6 PLACES NOTE 2

UPPER HARNESS

P - 3

ECU HARNESS GROUND

ENGINE CONTROLLER

P - 2

ECU HARNESS GROUND

CHECKER (FOR OUTSIDE MONITOR)

THE EARTH OF UPP HARNESS DO THE DISTRIBUTION PLAN TO REVERSE OF

ECU HARNESS

P - 9

UPPER HARNESS GROUND

"CNT-1" WITH TAG, CONNECTOR OF CONNECT TO FLOOR HARNESS

P - 1

ENGINE CONTROLLER

P - 18

CAB HARNESS (GROUND)

ECU HARNESS GROUND

UPPER HARNESS GROUND

P - 16

UPPER HARNESS GROUND

DECK WORK LIGHT (RH) SWING FLASHER (LH)

& REAR WORK LIGHT

WATER SEPARATOR SWITCH

SWING FLASHER (RH)

& REAR WORK LIGHT

P - 13

UPPER HARNESS GROUND

FUSE & RELAY BOX FLASHER RELAY

OPTSELECTORCHANGEOVERSOLENOID

LEVER LOCK SOLENOID ATT. BOOST SOLENOID TRAVEL 2 SPEEDS SOLENOID

SWING PARKING SOLENOID

UPPER HARNESS GROUND

P - 15

RADIATOR COOLANT LEVEL SWITCH

AIR FILTER CLOGGING SWITCH

BATTERY RELAY (COIL) DIODE (GLOW RELAY) GLOW RELAY (COIL)

UPPER HARNESS GROUND

P - 14

P - 10 / P - 11

UPPER HARNESS GROUND

MECHATRO CONTROLLER

UPPER HARNESS GROUND

RADIATOR COOLANT LEVEL CONTROLLER

FUSE & RELAY BOX CONNECTION

C-5 :

RADIATOR COOLANT

LEVEL CONTROLLER

CLIP

FIX UPPER HARNESS AND FLOOR HARNESS TO THE STAND IN CASE OF UNCONNECTION, TIE UP HARNESS AND FIX HARNESS

ENGINE CONTROLLER CHECK CONNECTOR

CLIP FIX WHITE TAPING POSITION FIX THE CONNECTOR WITHOUT INTERFERENCE IN AIR-CON DUCT

2. CONSTRUCTION & FUNCTION

2.9.1 UPPER HARNESS ASSY (4/6) (SK330-8)

FASTEN WHITE TAPING PART OF AIR CONDITIONER SUB HARNESS AND UPP HARNESS OF CLIP CLIP

DETAIL F

SW-8 :

AIR FILTER CLOGGING SW

FIX WHITE TAPING POSITION

CLIP

UPPER HARNESS

AIR CON. HARNESS IS CONNECTED TO UPP HARNESS.

AIR CONDITIONER

SUB HARNESS

FIX UPP HARNESS AND STARTER CABLE TO THE STAY WITH CLIP.

CLIP

FIX WHITE TAPING POSITION CLIP

TIE UP CORRUGATED PART OF HARNESS WITH SWITCH USING PLASTIC TIE

VIEW

CLIP FIX A HARNESS OF CLIP ON GUARD

AIR FILTER CLOGGING SW. INST

VIEW

FIX WHITE TAPING POSITION

E-10 :

RECEIVER DRYER

FIX WHITE TAPING POSITION CLIP TIE UP CORRUGATED PART OF HARNESS WITH RECEIVER DRYER USING PLASTIC TIE

CLIP

STARTER CABLE

UPPER HARNESS

SW-27 :

RADIATOR COOLANT LEVEL SW

TIE UP CORRUGATED PART OF HARNESS WITH RECEIVER DRYER USING PLASTIC TIE CLIP

E-10 :

RECEIVER DRYER

TO BATTERY RELAY BOX

CLIP

E-10 :

RECEIVER DRYER

TO STARTER

CLIP

CLIP FIX WHITE TAPING POSITION

VIEW

I T E T A P I N G P O S I T I O

BATTERY RELAY BOX

BATTERY RELAY CABLE

UPPER HARNESS

STARTER CABLE

2. CONSTRUCTION & FUNCTION

2.9.1 UPPER HARNESS ASSY (5/6) (SK330-8)

TIGHTENING TORQUE 28.5N . m (21.0lbf . ft) CLIP

TIGHTENING TORQUE 28.5N . m (21.0lbf . ft) CLIP F GLOW GROUND E ENGINE SUB HARNESS

F

GLOW

GROUND

E

ENGINE

SUB HARNESS

CLIP FIX A WHITE TAPING OF HARNESS BY CLIP ON BRACKET

VIEW

CLIP FIX A WHITE TAPING OF HARNESS BY CLIP ON BRACKET VIEW ENGINE GROUND CABLE LEVEL

ENGINE GROUND CABLE

LEVEL GAUGE TUBE

SE-13 :

ENGINE SPEED SENSOR FIX A CONNECTOR TO BRACKET

CLIP

FIX WHITE TAPING POSITION

STARTER CABLE

UPP HARNESS

VIEW

FIX WHITE TAPING POSITION STARTER CABLE UPP HARNESS VIEW DETAIL OF ENGINE SPEED SENSOR INSTALLATION INSTALL

DETAIL OF ENGINE SPEED SENSOR INSTALLATION

INSTALL THE TERMINAL OF UPP HARNESS IN THIS DIRECTION.

ALTERNATOR (B) TIGHTENING TORQUE 3.2 ~ 4.4N . m (2.4 ~ 3.2lbf . ft)

TIGHTENING TORQUE 3.2 ~ 4.4N . m (2.4 ~ 3.2lbf . ft) FIX A CONNECTOR BY

FIX A CONNECTOR BY ENG. HARNESS ACCESORIES CLIP ON BRACKET

ENGINE ACCESSORIES HARNESS

CLIP

TO STARTER MOTOR

TO STARTER MOTOR AND GLOW

CLIP

ENGINE GROUND CABLE FIX A CONNECTOR ON BRACKET

CLIP

CLIP

CLIP

VIEW

GROUND CABLE FIX A CONNECTOR ON BRACKET CLIP CLIP CLIP VIEW CLIP CLIP FIX UPP HARNESS

CLIP

CLIP

FIX UPP HARNESS AND ENG. SUB HARNESS BY CLIP

UPPER HARNESS

CLIP FIX WHITE TAPING POSITION

STARTER CABLE

(DETAIL OF ALTERNATOR)

CLIP FIX WHITE TAPING POSITION

UPPER HARNESS

ENGINE SUB HARNESS

ECU HARNESS VIEW
ECU HARNESS
VIEW

CLIP

CLIP FIX WHITE TAPING POSITION

TIGHTENING TORQUE 12 ~ 15N . m (8.9 ~ 11.1lbf . ft)

INSTALL THE RUBBER CAP ON UPPER SIDE

M-1 : STARTER MOTOR TIGHTENING TORQUE 3.5 ~ 5.5N . m (2.6 ~ 4.1lbf . ft) C TERMINAL

CLIP FIX WHITE TAPING POSITION

FIX WHITE TAPING POSITION CLIP

INSTALL THE TERMINAL OF ENG. EARTH IN THIS DIRECTION

ECU HARNESS

ENGINE GROUND CABLE UPPER HARNESS

STARTER CABLE

SECTION BB

ENGINE

SUB HARNESS

VIEW

GROUND

ENGINE

NUT TIGHTEN AFTER CHECKING NO PAINT IS HERE NOTE 2

ENGINE SUB HARNESS VIEW GROUND ENGINE NUT TIGHTEN AFTER CHECKING NO PAINT IS HERE NOTE 2

UPPER HARNESS

DETAIL OF E

2. CONSTRUCTION & FUNCTION

2.9.1 UPPER HARNESS ASSY (6/6) (SK330-8)

CLIP

L-2 :

DECK WORK

LIGHT (RH)

CLIP

SE-15 :

FUEL SENSOR CONNECT A HARNESS INSIDE OF CAP

CLIP

VIEW

FIX WHITE TAPING POSITION CLIP

UPPER FLAME

E-13 :

TRAVEL ALARM

INSTALL THE "ALARM" TAGGED CONNECTOR ON BRACKET

CLIP

SW-28 :

WATER SEPARATOR SW.

CLIP FIX WHITE TAPING POSITION

VIEW

CLIP FIX TO UPP HARNESS

(DETAIL OF TRAVEL ALARM INSTALL)

SV-3 :

TWO-SPEED SELECT SOL.

SV-1 :

SWING PARKING BRAKE SOL.

SV-4 :

LEVER LOCK SOL.

SV-2 :

POWER BOOST SOL.

WHITE TAPING POSITION

CLIP

DETAIL B (DETAIL OF PSV BLOCK)

C-1 :

MECHATRO CONTROLLER

PSV-B:P2

ARM TWO-SPEED INVERSE PROPORTIONAL SOL.

PSV-C :

TRAVEL STRAIGHT PROPORTIONAL SOL.

PSV-D :

P1 UNLOAD PROPORTIONAL SOL.

PSV-A :

ARM TWO-SPEED INVERSE PROPORTIONAL SOL.

FIX UPPER HARNESS AND ECU HARNESS TO THE FLOOR HARNESS

FIX WHITE TAPING POSITION OF UPPER HARNESS AND ECU HARNESS TO THE FLOOR HARNESS

CLIP FIX WHITE TAPING POSITION

UPPER HARNESS

FLOOR HARNESS

ECU HARNESS

TO UNDER FLOOR

E-1 :

FUSE AND RELAY BOX

CAB SUB HARNESS

CONNECT TO ROTATION PARKING RELEASE SW.

"CNT-2" WITH TAG, CONNECTOR OF CONNECT TO FLOOR HARNESS

TIE UP UPPER HARNESS, FLOOR HARNESS, ECU HARNESS AND CAB SUB HARNESS

CLIP FIX A HARNESS IT THROUGH UNDER THE BRACKET OF FASTEN HARNESS

DETAIL A

FIX WHITE TAPING POSITION

SW-16 :

FIX ENGINE ROOM LIGHT CONNECTOR TO THE BRACKET

VIEW

POSITION SW-16 : FIX ENGINE ROOM LIGHT CONNECTOR TO THE BRACKET VIEW CLIP FIX A HARNESS

CLIP FIX A HARNESS WITH CLIP ON HOLE OF GUARD

2. CONSTRUCTION & FUNCTION

2.9.2 BOOM HARNESS ASSY (SK330-8)

2.9.3 INSTALLING BOOM LIGHT (SK330-8)

BOOM HARNESS ASSY

LC15E00008F1

(05)

INSTALLING BOOM LIGHT

LC80E00004F1

(04)

ITEM

NAME

PARTS No.

Q'TY

REMARKS

ITEM

NAME

PARTS No.

Q'TY

REMARKS

1

HARNESS

2479Z3130D1

1

BOOM HARNESS

1

LIGHT

YW80S00001F1

2

 
1 TO UPPER
1
TO UPPER

HARNESS

POINT THIS LAMP TO BUCKET BOTTOM CENTER. INSTALL THE LAMP SO THAT THE LIGHT BEAM
POINT THIS LAMP TO BUCKET BOTTOM CENTER.
INSTALL THE LAMP SO THAT THE LIGHT BEAM POINTS THE
BOTTOM OF BUCKET, IN THE CONDITION THAT AREM IS
1
EXTENDED FULLY (ARM OUT) AND BUCKET IS CLOSED FULLY.
TIGHTENING TORQUE
18.6N . m (13.7lbf . ft)
SECTION AA

2. CONSTRUCTION & FUNCTION

2.9.4 INSTALLING BOOM CYL. LIGHT (SK330-8)

INSTALLING BOOM CYL. LIGHT LC80E00003F1 ITEM PART NAME PART No. Q'TY REMARKS 1 LIGHT YT80S00002F1
INSTALLING BOOM CYL. LIGHT
LC80E00003F1
ITEM
PART NAME
PART No.
Q'TY
REMARKS
1
LIGHT
YT80S00002F1
1
NAME PART No. Q'TY REMARKS 1 LIGHT YT80S00002F1 1 2.9.5 FLASHER LAMP INSTALL (SK330-8) FLASHER LAMP

2.9.5 FLASHER LAMP INSTALL (SK330-8)

FLASHER LAMP INSTALL

LC80E00011F1

(02)

ITEM

PART NAME

PARTS No.

Q'TY

REMARKS

 

1 FLASHER LAMP

YM80S00001F1

 

1 FOR LH

2 FLASHER LAMP

YM80S00001F2

1 FOR RH

CONNECT WITH CONNECTOR OF SWING FLASHER (SUPPLIED WITH UPP HARNESS)

WITH CONNECTOR OF SWING FLASHER (SUPPLIED WITH UPP HARNESS) 1 2 SHOWING REAR VIEW (C/W) NOTE
1 2 SHOWING REAR VIEW (C/W)
1
2
SHOWING REAR VIEW (C/W)

NOTE : TIGHTENING TORQUE OF ITEM 1 AND 2 TO BE UNDER 3~3.9N . m (2.2~2.9lbf . ft)

2. CONSTRUCTION & FUNCTION

2.9.6 ALARM ASSY (SK330-8)

ALARM ASSY

YN53E00015F1

(01)

ITEM

PART NAME

PART No.

Q'TY

REMARKS

1

ALARM

YN53S00004F1

1

 

3

SWITCH

YN50S00040DF

1

4

RELAY

YN24S00010F1

1

TIGHTENING TORQUE 23.5N . m (17.3lbf . ft) SEMS BOLT

E-13 : TRAVEL ALARM 1 UPP HARNESS VIEW SW-13 : TRAVEL ALARM SW. CONNECT WITH
E-13 :
TRAVEL ALARM
1
UPP
HARNESS
VIEW
SW-13 :
TRAVEL ALARM SW.
CONNECT WITH NAME TUBE OF "ALARM"
3
4
TRAVEL ALARM RELAY
DETAIL OF FUSE & RELAY BOX

RIGHT CONSOLE BOX

2. CONSTRUCTION & FUNCTION

2.9.7 ENGINE HARNESS ASSY (SK330-8)

ENGINE HARNESS ASSY LC16E00010F1

ITEM

PART NAME

PART No.

(02)

Q'TY

REMARKS

1

HARNESS

LC16E01029P2

1 ENGINE SUB

20

HARNESS

LC16E01028P1

1 AIR CONDITIONER SUB

FIX WHITE TAPING POSITION CLIP

FIX THE PLATE TO ENGINE BRACKET TIGHTENING TORQUE 25.5N . m (18.8lbf . ft)

VIEW

ENGINE SIDE

HARNESS (ECU)

ENGINE ACCESSORY

SW-7 :

ENGINE OIL PRESS SW

FIX AN AIR CON. ACCESSORY HARNESS OF CLIP TO HOLE OF AIR COMPRESSOR CLIP

B TERMINAL

M-1 : STARTER MOTOR REMOVE AND CANCEL THE HARNESS OF ATTACHMENT FOR C TERMINAL

FIX A HEATER HOSE AND AIR CON. ACCESSORY HARNESS BY CLIP OF INT

FIX A HEATER HOSE AND AIR CON. ACCESSORY HARNESS BY CLIP NEAR THE BRED. CLIP

CONNECT AIR CON. ACCESSORY HARNESS WITH AIR CON. SUB HARNESS

TIGHTENING TORQUE 25.5N . m (18.8lbf . ft)

STARTER CABLE

CLIP

AIR CON. HARNESS IS CONNECTED TO UPP HARNESS TIGHTENING TORQUE 25.5N . m (18.8lbf . ft)

ENGINE GROUND CABLE

HARNESS (UPP)

CLIP

COOLANT THRMO SENSOR (ECU)

INSTALL WASHER UNDER THE CLIP

CLIP INSTALL BOLT AND BOLT OF AIR COMPRESSOR TOGHETHER

AIR CON. SUB HARNESS

DETAIL OF AIR COMPRESSOR

USE THE EXISITING BOLT TIGHTENING TORQUE 3.2 ~ 4.4N . m (2.4 ~ 3.2lbf . ft)

ENG. COOLANT

THERMO SENSOR

(FOR ECU)

TIGHTENING TORQUE 46.1N . m (34.0lbf . ft) FIX WHITE TAPING POSITION CLIP

TIGHTENING TORQUE 3.2 ~ 4.4N . m (2.4 ~ 3.2lbf . ft) ALTERNATOR (B)

FIX A HARNESS WITH CLIP ON BRACKET OF ENG. ACCESSORY CLIP

HARNESS

(ENGINE SUB)

SW-7 :

ENG. OIL PRESS. SW.

E-2 : ALTERNATOR

(FOR PLATE FIX) TIGHTENING TORQUE 25.5N . m (18.8lbf . ft)

ALTERNATOR (L, R)

DETAIL OF ALTERNATOR

2. CONSTRUCTION & FUNCTION

2.10 AIR-CONDITIONER SYSTEM

2.10.1

PIPING (SK200-8)

2.10.1.1

AIR CONDITIONER

A

35

7

8

17

3

6

56

57

27 8 8 8 55 6 24 54 39 JAM NUT FOR TENSION PULLEY 18
27
8
8
8
55
6
24
54
39
JAM NUT FOR
TENSION PULLEY
18
20
T=46.1(33)
5
2
3
6
59
25
25
33
49
25
15
52
53
13

25

34

56

57

8

51

25

30 40 NOTE 1. Apply oil for refrigerant R134a to the 8 O-rings of all
30
40
NOTE
1. Apply oil for refrigerant R134a to the
8
O-rings of all air-conditioner hose fittings.
2. Refrigerant volume : 900
50g
3. T : Tightening torque N . m(lbf . ft)
58
25
6
24
6
24
5
8
1
A
12
2
13
INITIAL BELT TENSION
INITIAL BELT TENSION
25
When the belt is pushed by the
When the belt is pushed by the
force of 28N, adjust the
force of 28N, adjust the
4
deflection of L part to be 6mm.
deflection of L part to be 6mm.
22
25
10
11
21
16
L
9
10
23
9
1
32
10
50
5
25
25

14

23

12

Fig. 2-24

2-111