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RESULT.

txt

Model Notes

Input Echo:

Description:

Fire Water Storage Tank(s)


N1, N3 & N5 - FOR 10"
RADIAL LOAD (N) - 5000
CIRC. MOM (N-m) - 2500
LONG. MOM.(N-m) - 2500

Model Type : Cylindrical Shell

Parent Geometry
Parent Outside Diam. : 24500.000 mm.
Thickness : 8.000 mm.
Fillet Along Shell : 8.000 mm.

Parent Properties:
Cold Allowable : 114.5 MPa
Hot Allowable : 114.5 MPa
Material DB # 1005718.
Ultimate Tensile (Amb) : 399.9 MPa
Yield Strength (Amb) : 248.2 MPa
Yield Strength (Hot) : 239.9 MPa
Elastic Modulus (Amb) : 202720.0 MPa
Poissons Ratio : 0.300
Expansion Coefficient : 0.1180E-04 mm./mm./deg.
Weight Density : 0.0000E+00 N /cu.mm.(NOT USED)

Nozzle Geometry
Nozzle Outside Diam. : 273.000 mm.
Thickness : 12.700 mm.
Length : 250.000 mm.
Nozzle Weld Length : 8.000 mm.
RePad Width : 156.000 mm.
RePad Thickness : 8.000 mm.
RePad Weld Leg : 8.000 mm.
Nozzle Tilt Angle : 0.000 deg.
Distance from Top : 9850.000 mm.
Distance from Bottom : 350.000 mm.

Nozzle Properties
Cold Allowable : 117.9 MPa
Hot Allowable : 117.9 MPa
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RESULT.txt
Material DB # 1008218.
Ultimate Tensile (Amb) : 413.7 MPa
Yield Strength (Amb) : 241.3 MPa
Yield Strength (Hot) : 233.1 MPa
Elastic Modulus (Amb) : 202720.0 MPa
Poissons Ratio : 0.300
Expansion Coefficient : 0.1180E-04 mm./mm./deg.
Weight Density : 0.0000E+00 N /cu.mm. (NOT USED)

Design Operating Cycles : 7000.


Ambient Temperature (Deg.) : 21.10
Nozzle Pressure : 0.005 MPa
Vessel Pressure : 0.005 MPa

User Defined Load Input Echo:


Loads are given at the Nozzle/Header Junction
Loads are defined in Global Coordinates

Model Notes
Forces( N ) Moments (N-m)

Load Case FX FY FZ MX MY MZ
---------------------------------------------------------------------------
WEIGHT: 5000.0 5000.0 5000.0 2500.0 2500.0 2500.0
OPER: 5000.0 5000.0 5000.0 2500.0 2500.0 2500.0

No external forces or bending moments were included in this analysis.

The "top" or "positive" end of this model is "free" in


the axial and translational directions.

Stresses will be calculated in the weld elements surrounding


the junction of the nozzle with the parent shell. This is
typically done to get accurate values for the pressure
stresses on the inside surface of the nozzle in the
longitudinal plane. The effect of any external loads will
overemphasized (too conservative) in this run.

Stresses ARE nodally AVERAGED.

The cylinder length or nozzle/branch location was adjusted


so that a better mesh could be generated at each end of the
cylinder. The nozzle is now located 9586.50 mm.
down the length of the cylinder and the total cylinder length
is 10200.00 mm.
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RESULT.txt

Vessel Centerline Vector : 0.000 1.000 0.000


Nozzle Orientation Vector : 1.000 0.000 0.000

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Solution Data

Maximum Solution Row Size = 888


Number of Nodes = 2676
Number of Elements = 876
Number of Solution Cases = 7

Summation of Loads per Case

Case # FX FY FZ

1 395909. 241849. 0.
2 395909. 241849. 0.
3 51255506. 0. 0.
4 0. 4. 0.
5 0. 0. -5.
6 0. 0. 0.
7 395909. 241849. 0.

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Beam Detailed Results

Notes:

For pipe, there are five stress values printed for


each end node on an 18dof element: Saa, Sab, Sac, Scc, and SI.
where
Saa = Axial stress
Sab = Shear stress normal to the pipe skin
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Sac = Shear stress along circumferential direction
Scc = Hoop stress
SI = Stress intensity

If an element is lined with refractory layers, four stress


values are printed for each layer of refractory at each
element end node.
where
MxPr = Maximum principal stress
MnPr = Minimum principal stress
SI = Stress intensity
Se = von Mises stress

LOAD CASE 1 --> (Pr Only)

LOAD CASE 2 -->

LOAD CASE 3 -->

LOAD CASE 4 -->

LOAD CASE 5 -->

LOAD CASE 6 -->

LOAD CASE 7 -->

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ASME Code Stress Output Plots 47:12:19 27 Feb 2017

1) Pl < 1.5(k)Smh (SUS,Membrane) Case 1

2) Qb < 3(Smh) (SUS,Bending) Case 1

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3) S1+S2+S3 < 4S (SUS,S1+S2+S3) Case 1

4) Pl+Pb+Q < 3(Smavg) (OPE,Inside) Case 2

5) Pl+Pb+Q < 3(Smavg) (OPE,Outside) Case 2

6) Pl+Pb+Q+F < Sa (EXP,Inside) Case 2

7) Pl+Pb+Q+F < Sa (EXP,Outside) Case 2

8) Membrane < User (OPE,Membrane) Case 2

9) Bending < User (OPE,Bending) Case 2

10) Pl+Pb+Q+F < Sa (SIF,Outside) Case 3

11) Pl+Pb+Q+F < Sa (SIF,Outside) Case 4

12) Pl+Pb+Q+F < Sa (SIF,Outside) Case 5

13) Pl+Pb+Q+F < Sa (SIF,Outside) Case 6

14) Pl+Pb+Q+F < Sa (SIF,Outside) Case 7

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Region Data 47:12:19 27 Feb 2017

Pad/Header at Junction

Material Name = SA-36 Carbon steel "Plate, sheet"


Material ID ............. 1005718
Cold Allowable ........... 114. MPa
Cold Elasic Modulus ...... 203000. MPa
Cold Yield Stress ........ 248. MPa
Hot Allowable @ 21 deg .. 114. MPa
Hot Yield Stress ......... 240. MPa
Hot Elastic Modulus ...... 203000. MPa
Case 1
Pressure Stress (Pd/2t) .. 8. MPa
Case 2
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Pressure Stress (Pd/2t) .. 8. MPa
Case 3
Nominal Stress (M/Z) ... 4935. MPa
Case 4
Nominal Stress (M/Z) ... 79. MPa
Case 5
Nominal Stress (M/Z) ... 79. MPa
Case 6
Nominal Stress (M/Z) ... 79. MPa
Case 7
Nominal Stress (M/Z) ... 8. MPa
Smallest Thickness ....... 12.700 mm.
Stress Concentration ..... 1.350

Branch at Junction

Material Name = SA-106B Carbon steel Smls. pipe


Material ID ............. 1008218
Cold Allowable ........... 118. MPa
Cold Elasic Modulus ...... 203000. MPa
Cold Yield Stress ........ 241. MPa
Hot Allowable @ 21 deg .. 118. MPa
Hot Yield Stress ......... 233. MPa
Hot Elastic Modulus ...... 203000. MPa
Case 1
Pressure Stress (Pd/2t) .. 8. MPa
Case 2
Pressure Stress (Pd/2t) .. 8. MPa
Case 3
Nominal Stress (M/Z) ... 4935. MPa
Case 4
Nominal Stress (M/Z) ... 79. MPa
Case 5
Nominal Stress (M/Z) ... 79. MPa
Case 6
Nominal Stress (M/Z) ... 79. MPa
Case 7
Nominal Stress (M/Z) ... 8. MPa
Smallest Thickness ....... 12.700 mm.
Stress Concentration ..... 1.350

Branch Transition

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Region Data 47:12:19 27 Feb 2017

Material Name = SA-106B Carbon steel Smls. pipe


Material ID ............. 1008218
Cold Allowable ........... 118. MPa
Cold Elasic Modulus ...... 203000. MPa
Cold Yield Stress ........ 241. MPa
Hot Allowable @ 21 deg .. 118. MPa
Hot Yield Stress ......... 233. MPa
Hot Elastic Modulus ...... 203000. MPa
Case 1
Pressure Stress (Pd/2t) .. 8. MPa
Case 2
Pressure Stress (Pd/2t) .. 8. MPa
Case 3
Nominal Stress (M/Z) ... 4935. MPa
Case 4
Nominal Stress (M/Z) ... 79. MPa
Case 5
Nominal Stress (M/Z) ... 79. MPa
Case 6
Nominal Stress (M/Z) ... 79. MPa
Case 7
Nominal Stress (M/Z) ... 8. MPa
Smallest Thickness ....... 12.700 mm.
Stress Concentration ..... 1.000

Pad Outer Edge Weld

Material Name = SA-36 Carbon steel "Plate, sheet"


Material ID ............. 1005718
Cold Allowable ........... 114. MPa
Cold Elasic Modulus ...... 203000. MPa
Cold Yield Stress ........ 248. MPa
Hot Allowable @ 21 deg .. 114. MPa
Hot Yield Stress ......... 240. MPa
Hot Elastic Modulus ...... 203000. MPa
Case 1
Pressure Stress (Pd/2t) .. 8. MPa
Case 2
Pressure Stress (Pd/2t) .. 8. MPa
Case 3
Nominal Stress (M/Z) ... 4935. MPa
Case 4
Nominal Stress (M/Z) ... 79. MPa
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RESULT.txt
Case 5
Nominal Stress (M/Z) ... 79. MPa
Case 6
Nominal Stress (M/Z) ... 79. MPa
Case 7
Nominal Stress (M/Z) ... 8. MPa
Smallest Thickness ....... 12.700 mm.
Stress Concentration ..... 1.350

Header Outside Pad Area

Material Name = SA-36 Carbon steel "Plate, sheet"

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Region Data 47:12:19 27 Feb 2017

Material ID ............. 1005718


Cold Allowable ........... 114. MPa
Cold Elasic Modulus ...... 203000. MPa
Cold Yield Stress ........ 248. MPa
Hot Allowable @ 21 deg .. 114. MPa
Hot Yield Stress ......... 240. MPa
Hot Elastic Modulus ...... 203000. MPa
Case 1
Pressure Stress (Pd/2t) .. 8. MPa
Case 2
Pressure Stress (Pd/2t) .. 8. MPa
Case 3
Nominal Stress (M/Z) ... 4935. MPa
Case 4
Nominal Stress (M/Z) ... 79. MPa
Case 5
Nominal Stress (M/Z) ... 79. MPa
Case 6
Nominal Stress (M/Z) ... 79. MPa
Case 7
Nominal Stress (M/Z) ... 8. MPa
Smallest Thickness ....... 12.700 mm.
Stress Concentration ..... 1.000

Branch removed from Junction

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RESULT.txt
Material Name = SA-106B Carbon steel Smls. pipe
Material ID ............. 1008218
Cold Allowable ........... 118. MPa
Cold Elasic Modulus ...... 203000. MPa
Cold Yield Stress ........ 241. MPa
Hot Allowable @ 21 deg .. 118. MPa
Hot Yield Stress ......... 233. MPa
Hot Elastic Modulus ...... 203000. MPa
Case 1
Pressure Stress (Pd/2t) .. 8. MPa
Case 2
Pressure Stress (Pd/2t) .. 8. MPa
Case 3
Nominal Stress (M/Z) ... 4935. MPa
Case 4
Nominal Stress (M/Z) ... 79. MPa
Case 5
Nominal Stress (M/Z) ... 79. MPa
Case 6
Nominal Stress (M/Z) ... 79. MPa
Case 7
Nominal Stress (M/Z) ... 8. MPa
Smallest Thickness ....... 12.700 mm.
Stress Concentration ..... 1.000

Pad removed from Junction

Material Name = SA-36 Carbon steel "Plate, sheet"


Material ID ............. 1005718
Cold Allowable ........... 114. MPa

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Region Data 47:12:19 27 Feb 2017

Cold Elasic Modulus ...... 203000. MPa


Cold Yield Stress ........ 248. MPa
Hot Allowable @ 21 deg .. 114. MPa
Hot Yield Stress ......... 240. MPa
Hot Elastic Modulus ...... 203000. MPa
Case 1
Pressure Stress (Pd/2t) .. 8. MPa
Case 2
Page 9
RESULT.txt
Pressure Stress (Pd/2t) .. 8. MPa
Case 3
Nominal Stress (M/Z) ... 4935. MPa
Case 4
Nominal Stress (M/Z) ... 79. MPa
Case 5
Nominal Stress (M/Z) ... 79. MPa
Case 6
Nominal Stress (M/Z) ... 79. MPa
Case 7
Nominal Stress (M/Z) ... 8. MPa
Smallest Thickness ....... 12.700 mm.
Stress Concentration ..... 1.000

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Stress Results - Notes

- Results in this analysis were generated using the finite


element solution method.

- Using pre 07 ASME Section VIII Division 2

- Assume free end displacements of attached pipe are


secondary loads within limits of nozzle reinforcement.

- Use Stress Intensity (TRESCA).

- S1+S2+S3 evaluation omitted from operating stress.


Include S1+S2+S3 evaluation in primary case evaluation.
Assume bending stress not local primary for S1+S2+S3.

- Use local tensor values for averaged and not


averaged stresses.

- PRIMARY STRESSES are similar to the B31 code "sustained"


stresses. Primary stresses contain the effects due to weight,
pressure and other sustained loads. The primary limit for
this stress is based on collapse of the local cross section
or excessive local strain.

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- SECONDARY (PL+PB+Q) STRESS has no direct equal in a B31 code.
This stress requirement is intended to insure that sig-
nificant inelastic behavior only occurs for the first few
loading cycles, and only over a fairly small region of the
model. "Small" is on the order of the square root of Rt,
where (R) is the radius of the header and (t) is the
thickness of the header. Secondary stresses do not include
the effect of peak stress concentration factors such as occur
at fillets, welds or notches.

- PEAK STRESSES are equivalent to the B31 code "expansion"


stresses. In the peak stress report, the user will find the
equivalent B31 allowable computed from: f[1.25(Sc+Sh)].

- The LOCAL STRESS calculations performed herein are in accord-


ance with ASME VIII Div 2, Part 5, elastic calculations, and
ASME Section III Subsection NB. These methods have been used
extensively in the nuclear piping industry, and have been
shown to be in consistant agreement with the B31 piping codes
when the simplifying assumptions made in the B31 codes are
employed.

- The B31 Code Stress Calculations performed herein are in


accordance with the method outlined in NUREG/CR-3243 and
(ORNL/Sub/82-22252/1). This paper shows the relationship
between the fatigue evaluation methods used in the B31 codes
and the class 1,2 and 3 nuclear piping codes.

- When the number of design cycles is less than 7000, (which is


the default), the B31 user is cautioned against using a
smaller number of design cycles to satisfy the intersection
allowables unless he is sure that the material can easily

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Stress Results - Notes

undergo significant peak plastic deformation without crack


propagation.

- Thru-the-wall temperature effects may be important when the


temperature difference is high. The stress resulting from the
difference is independant of the thickness. Users should
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RESULT.txt
estimate and enter this difference if available.

- Membrane stresses are the stresses averaged thru the wall of


the component. Secondary and Peak stresses are those that are
maximums at the outer fiber of the local cross section due
primarily to plate or shell type bending at the nozzle or
discontinuity.

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B31 Expansion Stresses 47:12:19 27 Feb 2017

Expansion B31 ASME Markl


Stress Allowable Allowable Allowable
MPa MPa MPa MPa Regions / Notes

7. 286. 290. 288. Pad/Header at Junction


Load Case 2, Inner, Plot 6

7. 286. 290. 288. Pad Outer Edge Weld


Load Case 2, Outer, Plot 7

4. 286. 290. 288. Header Outside Pad Area


Load Case 2, Inner, Plot 6

7. 295. 290. 288. Branch at Junction


Load Case 2, Inner, Plot 6

1. 295. 290. 288. Branch Transition


Load Case 2, Outer, Plot 7

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ASME Overstressed Areas 47:12:19 27 Feb 2017

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*** NO OVERSTRESSED NODES IN THIS MODEL ***

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Highest Primary Stress Ratios 47:12:19 27 Feb 2017

Pad/Header at Junction

Pl 1.5(k)Smh Primary Membrane Load Case 1


8 172 Sect VIII Ref: AD-140, 4-112(i), 4-133,
MPa MPa Fig. 4-130.1, Table 4-120.1
Plot Reference:
4% 1) Pl < 1.5(k)Smh (SUS,Membrane) Case 1

Branch at Junction

Pl 1.5(k)Smh Primary Membrane Load Case 1


8 177 Sect VIII Ref: AD-140, 4-112(i), 4-133,
MPa MPa Fig. 4-130.1, Table 4-120.1
Plot Reference:
4% 1) Pl < 1.5(k)Smh (SUS,Membrane) Case 1

Branch Transition

Pl 1.5(k)Smh Primary Membrane Load Case 1


1 177 Sect VIII Ref: AD-140, 4-112(i), 4-133,
MPa MPa Fig. 4-130.1, Table 4-120.1
Plot Reference:
0% 1) Pl < 1.5(k)Smh (SUS,Membrane) Case 1

Pad Outer Edge Weld

Pl 1.5(k)Smh Primary Membrane Load Case 1


8 172 Sect VIII Ref: AD-140, 4-112(i), 4-133,
MPa MPa Fig. 4-130.1, Table 4-120.1
Plot Reference:
4% 1) Pl < 1.5(k)Smh (SUS,Membrane) Case 1

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Header Outside Pad Area

Pl 1.5(k)Smh Primary Membrane Load Case 1


8 172 Sect VIII Ref: AD-140, 4-112(i), 4-133,
MPa MPa Fig. 4-130.1, Table 4-120.1
Plot Reference:
4% 1) Pl < 1.5(k)Smh (SUS,Membrane) Case 1

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Highest Secondary Stress Ratios 47:12:19 27 Feb 2017

Pad/Header at Junction

Pl+Pb+Q 3(Smavg) Primary+Secondary (Inner) Load Case 2


10 344 Sect VIII Ref: 4-120(b)(4),4-134,4-136.6,
MPa MPa Fig. 4-130.1(Note 1)
Plot Reference:
2% 4) Pl+Pb+Q < 3(Smavg) (OPE,Inside) Case 2

Branch at Junction

Pl+Pb+Q 3(Smavg) Primary+Secondary (Inner) Load Case 2


10 354 Sect VIII Ref: 4-120(b)(4),4-134,4-136.6,
MPa MPa Fig. 4-130.1(Note 1)
Plot Reference:
2% 4) Pl+Pb+Q < 3(Smavg) (OPE,Inside) Case 2

Branch Transition

Pl+Pb+Q 3(Smavg) Primary+Secondary (Outer) Load Case 2


2 354 Sect VIII Ref: 4-120(b)(4),4-134,4-136.6,
MPa MPa Fig. 4-130.1(Note 1)
Plot Reference:
0% 5) Pl+Pb+Q < 3(Smavg) (OPE,Outside) Case 2

Pad Outer Edge Weld


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Pl+Pb+Q 3(Smavg) Primary+Secondary (Outer) Load Case 2


10 344 Sect VIII Ref: 4-120(b)(4),4-134,4-136.6,
MPa MPa Fig. 4-130.1(Note 1)
Plot Reference:
2% 5) Pl+Pb+Q < 3(Smavg) (OPE,Outside) Case 2

Header Outside Pad Area

Pl+Pb+Q 3(Smavg) Primary+Secondary (Inner) Load Case 2


8 344 Sect VIII Ref: 4-120(b)(4),4-134,4-136.6,
MPa MPa Fig. 4-130.1(Note 1)
Plot Reference:
2% 4) Pl+Pb+Q < 3(Smavg) (OPE,Inside) Case 2

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Highest Fatigue Stress Ratios 47:12:19 27 Feb 2017

Pad/Header at Junction

Pl+Pb+Q+F Sa Primary+Secondary+Peak (Inner) Load Case 2


7 290 Stress Concentration Factor = 1.350
MPa MPa Strain Concentration Factor = 1.000
Cycles Allowed for this Stress = 1.0000E11
2% "B31" Fatigue Stress Allowable = 286.2
Markl Fatigue Stress Allowable = 287.5
WRC 474 Mean Cycles to Failure = 3.3702E9
WRC 474 99% Probability Cycles = 7.8294E8
WRC 474 95% Probability Cycles = 1.0870E9
BS5500 Allowed Cycles(Curve F) = 6.9165E9
Membrane-to-Bending Ratio = 2.880
Bending-to-PL+PB+Q Ratio = 0.258
Sect VIII Ref: 4-112(l)(2),Fig.4-130.1,4-135
Plot Reference:
6) Pl+Pb+Q+F < Sa (EXP,Inside) Case 2

Branch at Junction

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RESULT.txt
Pl+Pb+Q+F Sa Primary+Secondary+Peak (Inner) Load Case 2
7 290 Stress Concentration Factor = 1.350
MPa MPa Strain Concentration Factor = 1.000
Cycles Allowed for this Stress = 1.0000E11
2% "B31" Fatigue Stress Allowable = 294.8
Markl Fatigue Stress Allowable = 287.5
WRC 474 Mean Cycles to Failure = 6.1222E9
WRC 474 99% Probability Cycles = 1.4222E9
WRC 474 95% Probability Cycles = 1.9746E9
BS5500 Allowed Cycles(Curve F) = 1.0192E10
Membrane-to-Bending Ratio = 2.880
Bending-to-PL+PB+Q Ratio = 0.258
Sect VIII Ref: 4-112(l)(2),Fig.4-130.1,4-135
Plot Reference:
6) Pl+Pb+Q+F < Sa (EXP,Inside) Case 2

Branch Transition

Pl+Pb+Q+F Sa Primary+Secondary+Peak (Outer) Load Case 2


1 290 Stress Concentration Factor = 1.000
MPa MPa Strain Concentration Factor = 1.000
Cycles Allowed for this Stress = 1.0000E11
0% "B31" Fatigue Stress Allowable = 294.8
Markl Fatigue Stress Allowable = 287.5
WRC 474 Mean Cycles to Failure = 1.6784E12
WRC 474 99% Probability Cycles = 3.8991E11
WRC 474 95% Probability Cycles = 5.4134E11
BS5500 Allowed Cycles(Curve F) = 7.7767E13
Membrane-to-Bending Ratio = 1.226
Bending-to-PL+PB+Q Ratio = 0.449
Sect VIII Ref: 4-112(l)(2),Fig.4-130.1,4-135
Plot Reference:
7) Pl+Pb+Q+F < Sa (EXP,Outside) Case 2

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Pad Outer Edge Weld

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Pl+Pb+Q+F Sa Primary+Secondary+Peak (Outer) Load Case 2
7 290 Stress Concentration Factor = 1.350
MPa MPa Strain Concentration Factor = 1.000
Cycles Allowed for this Stress = 1.0000E11
2% "B31" Fatigue Stress Allowable = 286.2
Markl Fatigue Stress Allowable = 287.5
WRC 474 Mean Cycles to Failure = 9.1894E9
WRC 474 99% Probability Cycles = 2.1348E9
WRC 474 95% Probability Cycles = 2.9639E9
BS5500 Allowed Cycles(Curve F) = 1.1574E10
Membrane-to-Bending Ratio = 2.226
Bending-to-PL+PB+Q Ratio = 0.310
Sect VIII Ref: 4-112(l)(2),Fig.4-130.1,4-135
Plot Reference:
7) Pl+Pb+Q+F < Sa (EXP,Outside) Case 2

Header Outside Pad Area

Pl+Pb+Q+F Sa Primary+Secondary+Peak (Inner) Load Case 2


4 290 Stress Concentration Factor = 1.000
MPa MPa Strain Concentration Factor = 1.000
Cycles Allowed for this Stress = 1.0000E11
1% "B31" Fatigue Stress Allowable = 286.2
Markl Fatigue Stress Allowable = 287.5
WRC 474 Mean Cycles to Failure = 1.8353E10
WRC 474 99% Probability Cycles = 4.2636E9
WRC 474 95% Probability Cycles = 5.9195E9
BS5500 Allowed Cycles(Curve F) = 3.6122E10
Membrane-to-Bending Ratio = 16.536
Bending-to-PL+PB+Q Ratio = 0.057
Sect VIII Ref: 4-112(l)(2),Fig.4-130.1,4-135
Plot Reference:
6) Pl+Pb+Q+F < Sa (EXP,Inside) Case 2

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Highest Stress Ratios Per Region 47:12:19 27 Feb 2017

Pad/Header at Junction

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RESULT.txt
Pl 1.5(k)Smh Primary Membrane Load Case 1
8 172 Sect VIII Ref: AD-140, 4-112(i), 4-133,
MPa MPa Fig. 4-130.1, Table 4-120.1
Plot Reference:
4% 1) Pl < 1.5(k)Smh (SUS,Membrane) Case 1

Qb 3(Smh) Primary Bending Load Case 1


7 344 Sect VIII Ref: 4-112(h)(2), Table 4-120.1,
MPa MPa Fig.4-130.1, 4-133
Plot Reference:
2% 2) Qb < 3(Smh) (SUS,Bending) Case 1

S1+S2+S3 4S Part 5 (5.3.2) Load Case 1


8 458 Plot Reference:
MPa MPa 3) S1+S2+S3 < 4S (SUS,S1+S2+S3) Case 1

1%

Pl+Pb+Q 3(Smavg) Primary+Secondary (Inner) Load Case 2


10 344 Sect VIII Ref: 4-120(b)(4),4-134,4-136.6,
MPa MPa Fig. 4-130.1(Note 1)
Plot Reference:
2% 4) Pl+Pb+Q < 3(Smavg) (OPE,Inside) Case 2

Pl+Pb+Q 3(Smavg) Primary+Secondary (Outer) Load Case 2


6 344 Sect VIII Ref: 4-120(b)(4),4-134,4-136.6,
MPa MPa Fig. 4-130.1(Note 1)
Plot Reference:
1% 5) Pl+Pb+Q < 3(Smavg) (OPE,Outside) Case 2

Pl+Pb+Q+F Sa Primary+Secondary+Peak (Inner) Load Case 2


7 290 Stress Concentration Factor = 1.350
MPa MPa Strain Concentration Factor = 1.000
Cycles Allowed for this Stress = 1.0000E11
2% "B31" Fatigue Stress Allowable = 286.2
Markl Fatigue Stress Allowable = 287.5
WRC 474 Mean Cycles to Failure = 3.3702E9
WRC 474 99% Probability Cycles = 7.8294E8
WRC 474 95% Probability Cycles = 1.0870E9
BS5500 Allowed Cycles(Curve F) = 6.9165E9
Membrane-to-Bending Ratio = 2.880
Bending-to-PL+PB+Q Ratio = 0.258
Sect VIII Ref: 4-112(l)(2),Fig.4-130.1,4-135
Plot Reference:
6) Pl+Pb+Q+F < Sa (EXP,Inside) Case 2

Pl+Pb+Q+F Sa Primary+Secondary+Peak (Outer) Load Case 2


4 290 Stress Concentration Factor = 1.350
Page 18
RESULT.txt
MPa MPa Strain Concentration Factor = 1.000
Cycles Allowed for this Stress = 1.0000E11
1% "B31" Fatigue Stress Allowable = 286.2
Markl Fatigue Stress Allowable = 287.5
WRC 474 Mean Cycles to Failure = 3.4352E10

FE/Pipe Version 7.0 Jobname: NOZZLE Page 19


Released Jul 2014 7:08pm FEB 27,2017

Highest Stress Ratios Per Region 47:12:19 27 Feb 2017

WRC 474 99% Probability Cycles = 7.9803E9


WRC 474 95% Probability Cycles = 1.1080E10
BS5500 Allowed Cycles(Curve F) = 1.2488E11
Membrane-to-Bending Ratio = 0.502
Bending-to-PL+PB+Q Ratio = 0.666
Sect VIII Ref: 4-112(l)(2),Fig.4-130.1,4-135
Plot Reference:
7) Pl+Pb+Q+F < Sa (EXP,Outside) Case 2

Membrane User Component Evaluation Load Case 2


8 344 Plot Reference:
MPa MPa 8) Membrane < User (OPE,Membrane) Case 2

2%

Bending User Component Evaluation Load Case 2


7 344 Plot Reference:
MPa MPa 9) Bending < User (OPE,Bending) Case 2

2%

Branch at Junction

Pl 1.5(k)Smh Primary Membrane Load Case 1


8 177 Sect VIII Ref: AD-140, 4-112(i), 4-133,
MPa MPa Fig. 4-130.1, Table 4-120.1
Plot Reference:
4% 1) Pl < 1.5(k)Smh (SUS,Membrane) Case 1

Qb 3(Smh) Primary Bending Load Case 1


8 354 Sect VIII Ref: 4-112(h)(2), Table 4-120.1,
MPa MPa Fig.4-130.1, 4-133
Page 19
RESULT.txt
Plot Reference:
2% 2) Qb < 3(Smh) (SUS,Bending) Case 1

S1+S2+S3 4S Part 5 (5.3.2) Load Case 1


8 472 Plot Reference:
MPa MPa 3) S1+S2+S3 < 4S (SUS,S1+S2+S3) Case 1

1%

Pl+Pb+Q 3(Smavg) Primary+Secondary (Inner) Load Case 2


10 354 Sect VIII Ref: 4-120(b)(4),4-134,4-136.6,
MPa MPa Fig. 4-130.1(Note 1)
Plot Reference:
2% 4) Pl+Pb+Q < 3(Smavg) (OPE,Inside) Case 2

Pl+Pb+Q 3(Smavg) Primary+Secondary (Outer) Load Case 2


8 354 Sect VIII Ref: 4-120(b)(4),4-134,4-136.6,
MPa MPa Fig. 4-130.1(Note 1)
Plot Reference:
2% 5) Pl+Pb+Q < 3(Smavg) (OPE,Outside) Case 2

Pl+Pb+Q+F Sa Primary+Secondary+Peak (Inner) Load Case 2


7 290 Stress Concentration Factor = 1.350

FE/Pipe Version 7.0 Jobname: NOZZLE Page 20


Released Jul 2014 7:08pm FEB 27,2017

Highest Stress Ratios Per Region 47:12:19 27 Feb 2017

MPa MPa Strain Concentration Factor = 1.000


Cycles Allowed for this Stress = 1.0000E11
2% "B31" Fatigue Stress Allowable = 294.8
Markl Fatigue Stress Allowable = 287.5
WRC 474 Mean Cycles to Failure = 6.1222E9
WRC 474 99% Probability Cycles = 1.4222E9
WRC 474 95% Probability Cycles = 1.9746E9
BS5500 Allowed Cycles(Curve F) = 1.0192E10
Membrane-to-Bending Ratio = 2.880
Bending-to-PL+PB+Q Ratio = 0.258
Sect VIII Ref: 4-112(l)(2),Fig.4-130.1,4-135
Plot Reference:
6) Pl+Pb+Q+F < Sa (EXP,Inside) Case 2

Pl+Pb+Q+F Sa Primary+Secondary+Peak (Outer) Load Case 2


Page 20
RESULT.txt
6 290 Stress Concentration Factor = 1.350
MPa MPa Strain Concentration Factor = 1.000
Cycles Allowed for this Stress = 1.0000E11
1% "B31" Fatigue Stress Allowable = 294.8
Markl Fatigue Stress Allowable = 287.5
WRC 474 Mean Cycles to Failure = 1.3997E10
WRC 474 99% Probability Cycles = 3.2515E9
WRC 474 95% Probability Cycles = 4.5143E9
BS5500 Allowed Cycles(Curve F) = 2.7051E10
Membrane-to-Bending Ratio = 0.050
Bending-to-PL+PB+Q Ratio = 0.952
Sect VIII Ref: 4-112(l)(2),Fig.4-130.1,4-135
Plot Reference:
7) Pl+Pb+Q+F < Sa (EXP,Outside) Case 2

Membrane User Component Evaluation Load Case 2


8 354 Plot Reference:
MPa MPa 8) Membrane < User (OPE,Membrane) Case 2

2%

Bending User Component Evaluation Load Case 2


8 354 Plot Reference:
MPa MPa 9) Bending < User (OPE,Bending) Case 2

2%

Branch Transition

Pl 1.5(k)Smh Primary Membrane Load Case 1


1 177 Sect VIII Ref: AD-140, 4-112(i), 4-133,
MPa MPa Fig. 4-130.1, Table 4-120.1
Plot Reference:
0% 1) Pl < 1.5(k)Smh (SUS,Membrane) Case 1

Qb 3(Smh) Primary Bending Load Case 1


1 354 Sect VIII Ref: 4-112(h)(2), Table 4-120.1,
MPa MPa Fig.4-130.1, 4-133
Plot Reference:
0% 2) Qb < 3(Smh) (SUS,Bending) Case 1

FE/Pipe Version 7.0 Jobname: NOZZLE Page 21


Released Jul 2014 7:08pm FEB 27,2017

Page 21
RESULT.txt

Highest Stress Ratios Per Region 47:12:19 27 Feb 2017

S1+S2+S3 4S Part 5 (5.3.2) Load Case 1


-1 472 Plot Reference:
MPa MPa 3) S1+S2+S3 < 4S (SUS,S1+S2+S3) Case 1

0%

Pl+Pb+Q 3(Smavg) Primary+Secondary (Inner) Load Case 2


1 354 Sect VIII Ref: 4-120(b)(4),4-134,4-136.6,
MPa MPa Fig. 4-130.1(Note 1)
Plot Reference:
0% 4) Pl+Pb+Q < 3(Smavg) (OPE,Inside) Case 2

Pl+Pb+Q 3(Smavg) Primary+Secondary (Outer) Load Case 2


2 354 Sect VIII Ref: 4-120(b)(4),4-134,4-136.6,
MPa MPa Fig. 4-130.1(Note 1)
Plot Reference:
0% 5) Pl+Pb+Q < 3(Smavg) (OPE,Outside) Case 2

Pl+Pb+Q+F Sa Primary+Secondary+Peak (Inner) Load Case 2


1 290 Stress Concentration Factor = 1.000
MPa MPa Strain Concentration Factor = 1.000
Cycles Allowed for this Stress = 1.0000E11
0% "B31" Fatigue Stress Allowable = 294.8
Markl Fatigue Stress Allowable = 287.5
WRC 474 Mean Cycles to Failure = 2.7462E12
WRC 474 99% Probability Cycles = 6.3796E11
WRC 474 95% Probability Cycles = 8.8572E11
BS5500 Allowed Cycles(Curve F) = 1.7335E14
Membrane-to-Bending Ratio = 2.175
Bending-to-PL+PB+Q Ratio = 0.315
Sect VIII Ref: 4-112(l)(2),Fig.4-130.1,4-135
Plot Reference:
6) Pl+Pb+Q+F < Sa (EXP,Inside) Case 2

Pl+Pb+Q+F Sa Primary+Secondary+Peak (Outer) Load Case 2


1 290 Stress Concentration Factor = 1.000
MPa MPa Strain Concentration Factor = 1.000
Cycles Allowed for this Stress = 1.0000E11
0% "B31" Fatigue Stress Allowable = 294.8
Markl Fatigue Stress Allowable = 287.5
WRC 474 Mean Cycles to Failure = 1.6784E12
WRC 474 99% Probability Cycles = 3.8991E11
WRC 474 95% Probability Cycles = 5.4134E11
BS5500 Allowed Cycles(Curve F) = 7.7767E13
Page 22
RESULT.txt
Membrane-to-Bending Ratio = 1.226
Bending-to-PL+PB+Q Ratio = 0.449
Sect VIII Ref: 4-112(l)(2),Fig.4-130.1,4-135
Plot Reference:
7) Pl+Pb+Q+F < Sa (EXP,Outside) Case 2

Membrane User Component Evaluation Load Case 2


1 354 Plot Reference:
MPa MPa 8) Membrane < User (OPE,Membrane) Case 2

0%

FE/Pipe Version 7.0 Jobname: NOZZLE Page 22


Released Jul 2014 7:08pm FEB 27,2017

Highest Stress Ratios Per Region 47:12:19 27 Feb 2017

Bending User Component Evaluation Load Case 2


1 354 Plot Reference:
MPa MPa 9) Bending < User (OPE,Bending) Case 2

0%

Pad Outer Edge Weld

Pl 1.5(k)Smh Primary Membrane Load Case 1


8 172 Sect VIII Ref: AD-140, 4-112(i), 4-133,
MPa MPa Fig. 4-130.1, Table 4-120.1
Plot Reference:
4% 1) Pl < 1.5(k)Smh (SUS,Membrane) Case 1

Qb 3(Smh) Primary Bending Load Case 1


5 344 Sect VIII Ref: 4-112(h)(2), Table 4-120.1,
MPa MPa Fig.4-130.1, 4-133
Plot Reference:
1% 2) Qb < 3(Smh) (SUS,Bending) Case 1

S1+S2+S3 4S Part 5 (5.3.2) Load Case 1


12 458 Plot Reference:
MPa MPa 3) S1+S2+S3 < 4S (SUS,S1+S2+S3) Case 1

2%
Page 23
RESULT.txt

Pl+Pb+Q 3(Smavg) Primary+Secondary (Inner) Load Case 2


9 344 Sect VIII Ref: 4-120(b)(4),4-134,4-136.6,
MPa MPa Fig. 4-130.1(Note 1)
Plot Reference:
2% 4) Pl+Pb+Q < 3(Smavg) (OPE,Inside) Case 2

Pl+Pb+Q 3(Smavg) Primary+Secondary (Outer) Load Case 2


10 344 Sect VIII Ref: 4-120(b)(4),4-134,4-136.6,
MPa MPa Fig. 4-130.1(Note 1)
Plot Reference:
2% 5) Pl+Pb+Q < 3(Smavg) (OPE,Outside) Case 2

Pl+Pb+Q+F Sa Primary+Secondary+Peak (Inner) Load Case 2


6 290 Stress Concentration Factor = 1.350
MPa MPa Strain Concentration Factor = 1.000
Cycles Allowed for this Stress = 1.0000E11
2% "B31" Fatigue Stress Allowable = 286.2
Markl Fatigue Stress Allowable = 287.5
WRC 474 Mean Cycles to Failure = 7.4151E9
WRC 474 99% Probability Cycles = 1.7226E9
WRC 474 95% Probability Cycles = 2.3916E9
BS5500 Allowed Cycles(Curve F) = 1.6894E10
Membrane-to-Bending Ratio = 1.066
Bending-to-PL+PB+Q Ratio = 0.484
Sect VIII Ref: 4-112(l)(2),Fig.4-130.1,4-135
Plot Reference:
6) Pl+Pb+Q+F < Sa (EXP,Inside) Case 2

FE/Pipe Version 7.0 Jobname: NOZZLE Page 23


Released Jul 2014 7:08pm FEB 27,2017

Highest Stress Ratios Per Region 47:12:19 27 Feb 2017

Pl+Pb+Q+F Sa Primary+Secondary+Peak (Outer) Load Case 2


7 290 Stress Concentration Factor = 1.350
MPa MPa Strain Concentration Factor = 1.000
Cycles Allowed for this Stress = 1.0000E11
2% "B31" Fatigue Stress Allowable = 286.2
Markl Fatigue Stress Allowable = 287.5
WRC 474 Mean Cycles to Failure = 9.1894E9
WRC 474 99% Probability Cycles = 2.1348E9
WRC 474 95% Probability Cycles = 2.9639E9
Page 24
RESULT.txt
BS5500 Allowed Cycles(Curve F) = 1.1574E10
Membrane-to-Bending Ratio = 2.226
Bending-to-PL+PB+Q Ratio = 0.310
Sect VIII Ref: 4-112(l)(2),Fig.4-130.1,4-135
Plot Reference:
7) Pl+Pb+Q+F < Sa (EXP,Outside) Case 2

Membrane User Component Evaluation Load Case 2


8 344 Plot Reference:
MPa MPa 8) Membrane < User (OPE,Membrane) Case 2

2%

Bending User Component Evaluation Load Case 2


5 344 Plot Reference:
MPa MPa 9) Bending < User (OPE,Bending) Case 2

1%

Header Outside Pad Area

Pl 1.5(k)Smh Primary Membrane Load Case 1


8 172 Sect VIII Ref: AD-140, 4-112(i), 4-133,
MPa MPa Fig. 4-130.1, Table 4-120.1
Plot Reference:
4% 1) Pl < 1.5(k)Smh (SUS,Membrane) Case 1

Qb 3(Smh) Primary Bending Load Case 1


0 344 Sect VIII Ref: 4-112(h)(2), Table 4-120.1,
MPa MPa Fig.4-130.1, 4-133
Plot Reference:
0% 2) Qb < 3(Smh) (SUS,Bending) Case 1

S1+S2+S3 4S Part 5 (5.3.2) Load Case 1


12 458 Plot Reference:
MPa MPa 3) S1+S2+S3 < 4S (SUS,S1+S2+S3) Case 1

2%

Pl+Pb+Q 3(Smavg) Primary+Secondary (Inner) Load Case 2


8 344 Sect VIII Ref: 4-120(b)(4),4-134,4-136.6,
MPa MPa Fig. 4-130.1(Note 1)
Plot Reference:
2% 4) Pl+Pb+Q < 3(Smavg) (OPE,Inside) Case 2

Pl+Pb+Q 3(Smavg) Primary+Secondary (Outer) Load Case 2

Page 25
RESULT.txt

FE/Pipe Version 7.0 Jobname: NOZZLE Page 24


Released Jul 2014 7:08pm FEB 27,2017

Highest Stress Ratios Per Region 47:12:19 27 Feb 2017

8 344 Sect VIII Ref: 4-120(b)(4),4-134,4-136.6,


MPa MPa Fig. 4-130.1(Note 1)
Plot Reference:
2% 5) Pl+Pb+Q < 3(Smavg) (OPE,Outside) Case 2

Pl+Pb+Q+F Sa Primary+Secondary+Peak (Inner) Load Case 2


4 290 Stress Concentration Factor = 1.000
MPa MPa Strain Concentration Factor = 1.000
Cycles Allowed for this Stress = 1.0000E11
1% "B31" Fatigue Stress Allowable = 286.2
Markl Fatigue Stress Allowable = 287.5
WRC 474 Mean Cycles to Failure = 1.8353E10
WRC 474 99% Probability Cycles = 4.2636E9
WRC 474 95% Probability Cycles = 5.9195E9
BS5500 Allowed Cycles(Curve F) = 3.6122E10
Membrane-to-Bending Ratio = 16.536
Bending-to-PL+PB+Q Ratio = 0.057
Sect VIII Ref: 4-112(l)(2),Fig.4-130.1,4-135
Plot Reference:
6) Pl+Pb+Q+F < Sa (EXP,Inside) Case 2

Pl+Pb+Q+F Sa Primary+Secondary+Peak (Outer) Load Case 2


4 290 Stress Concentration Factor = 1.000
MPa MPa Strain Concentration Factor = 1.000
Cycles Allowed for this Stress = 1.0000E11
1% "B31" Fatigue Stress Allowable = 286.2
Markl Fatigue Stress Allowable = 287.5
WRC 474 Mean Cycles to Failure = 1.8369E10
WRC 474 99% Probability Cycles = 4.2672E9
WRC 474 95% Probability Cycles = 5.9245E9
BS5500 Allowed Cycles(Curve F) = 3.6210E10
Membrane-to-Bending Ratio = 22.794
Bending-to-PL+PB+Q Ratio = 0.042
Sect VIII Ref: 4-112(l)(2),Fig.4-130.1,4-135
Plot Reference:
7) Pl+Pb+Q+F < Sa (EXP,Outside) Case 2

Membrane User Component Evaluation Load Case 2


8 344 Plot Reference:
Page 26
RESULT.txt
MPa MPa 8) Membrane < User (OPE,Membrane) Case 2

2%

Bending User Component Evaluation Load Case 2


0 344 Plot Reference:
MPa MPa 9) Bending < User (OPE,Bending) Case 2

0%

FE/Pipe Version 7.0 Jobname: NOZZLE Page 25


Released Jul 2014 7:08pm FEB 27,2017

Highest Stresses Per Load Case 1 47:12:19 27 Feb 2017

Pad/Header at Junction

Pl 1.5(k)Smh Primary Membrane Load Case 1


8 172 Sect VIII Ref: AD-140, 4-112(i), 4-133,
MPa MPa Fig. 4-130.1, Table 4-120.1
Plot Reference:
4% 1) Pl < 1.5(k)Smh (SUS,Membrane) Case 1

Pad/Header at Junction

Qb 3(Smh) Primary Bending Load Case 1


7 344 Sect VIII Ref: 4-112(h)(2), Table 4-120.1,
MPa MPa Fig.4-130.1, 4-133
Plot Reference:
2% 2) Qb < 3(Smh) (SUS,Bending) Case 1

Pad/Header at Junction

S1+S2+S3 4S Part 5 (5.3.2) Load Case 1


8 458 Plot Reference:
MPa MPa 3) S1+S2+S3 < 4S (SUS,S1+S2+S3) Case 1

1%

Page 27
RESULT.txt
Pad Outer Edge Weld

Pl 1.5(k)Smh Primary Membrane Load Case 1


8 172 Sect VIII Ref: AD-140, 4-112(i), 4-133,
MPa MPa Fig. 4-130.1, Table 4-120.1
Plot Reference:
4% 1) Pl < 1.5(k)Smh (SUS,Membrane) Case 1

Pad Outer Edge Weld

Qb 3(Smh) Primary Bending Load Case 1


5 344 Sect VIII Ref: 4-112(h)(2), Table 4-120.1,
MPa MPa Fig.4-130.1, 4-133
Plot Reference:
1% 2) Qb < 3(Smh) (SUS,Bending) Case 1

Pad Outer Edge Weld

S1+S2+S3 4S Part 5 (5.3.2) Load Case 1


12 458 Plot Reference:
MPa MPa 3) S1+S2+S3 < 4S (SUS,S1+S2+S3) Case 1

2%

Header Outside Pad Area

FE/Pipe Version 7.0 Jobname: NOZZLE Page 26


Released Jul 2014 7:08pm FEB 27,2017

Highest Stresses Per Load Case 1 47:12:19 27 Feb 2017

Pl 1.5(k)Smh Primary Membrane Load Case 1


8 172 Sect VIII Ref: AD-140, 4-112(i), 4-133,
MPa MPa Fig. 4-130.1, Table 4-120.1
Plot Reference:
4% 1) Pl < 1.5(k)Smh (SUS,Membrane) Case 1

Header Outside Pad Area

Page 28
RESULT.txt
Qb 3(Smh) Primary Bending Load Case 1
0 344 Sect VIII Ref: 4-112(h)(2), Table 4-120.1,
MPa MPa Fig.4-130.1, 4-133
Plot Reference:
0% 2) Qb < 3(Smh) (SUS,Bending) Case 1

Header Outside Pad Area

S1+S2+S3 4S Part 5 (5.3.2) Load Case 1


12 458 Plot Reference:
MPa MPa 3) S1+S2+S3 < 4S (SUS,S1+S2+S3) Case 1

2%

Branch at Junction

Pl 1.5(k)Smh Primary Membrane Load Case 1


8 177 Sect VIII Ref: AD-140, 4-112(i), 4-133,
MPa MPa Fig. 4-130.1, Table 4-120.1
Plot Reference:
4% 1) Pl < 1.5(k)Smh (SUS,Membrane) Case 1

Branch at Junction

Qb 3(Smh) Primary Bending Load Case 1


8 354 Sect VIII Ref: 4-112(h)(2), Table 4-120.1,
MPa MPa Fig.4-130.1, 4-133
Plot Reference:
2% 2) Qb < 3(Smh) (SUS,Bending) Case 1

Branch at Junction

S1+S2+S3 4S Part 5 (5.3.2) Load Case 1


8 472 Plot Reference:
MPa MPa 3) S1+S2+S3 < 4S (SUS,S1+S2+S3) Case 1

1%

Branch Transition

Pl 1.5(k)Smh Primary Membrane Load Case 1

Page 29
RESULT.txt
FE/Pipe Version 7.0 Jobname: NOZZLE Page 27
Released Jul 2014 7:08pm FEB 27,2017

Highest Stresses Per Load Case 1 47:12:19 27 Feb 2017

1 177 Sect VIII Ref: AD-140, 4-112(i), 4-133,


MPa MPa Fig. 4-130.1, Table 4-120.1
Plot Reference:
0% 1) Pl < 1.5(k)Smh (SUS,Membrane) Case 1

Branch Transition

Qb 3(Smh) Primary Bending Load Case 1


1 354 Sect VIII Ref: 4-112(h)(2), Table 4-120.1,
MPa MPa Fig.4-130.1, 4-133
Plot Reference:
0% 2) Qb < 3(Smh) (SUS,Bending) Case 1

Branch Transition

S1+S2+S3 4S Part 5 (5.3.2) Load Case 1


-1 472 Plot Reference:
MPa MPa 3) S1+S2+S3 < 4S (SUS,S1+S2+S3) Case 1

0%

FE/Pipe Version 7.0 Jobname: NOZZLE Page 28


Released Jul 2014 7:08pm FEB 27,2017

Highest Stresses Per Load Case 2 47:12:19 27 Feb 2017

Pad/Header at Junction

Pl+Pb+Q 3(Smavg) Primary+Secondary (Inner) Load Case 2


10 344 Sect VIII Ref: 4-120(b)(4),4-134,4-136.6,
MPa MPa Fig. 4-130.1(Note 1)
Plot Reference:
Page 30
RESULT.txt
2% 4) Pl+Pb+Q < 3(Smavg) (OPE,Inside) Case 2

Pad/Header at Junction

Pl+Pb+Q 3(Smavg) Primary+Secondary (Outer) Load Case 2


6 344 Sect VIII Ref: 4-120(b)(4),4-134,4-136.6,
MPa MPa Fig. 4-130.1(Note 1)
Plot Reference:
1% 5) Pl+Pb+Q < 3(Smavg) (OPE,Outside) Case 2

Pad/Header at Junction

Pl+Pb+Q+F Sa Primary+Secondary+Peak (Inner) Load Case 2


7 290 Stress Concentration Factor = 1.350
MPa MPa Strain Concentration Factor = 1.000
Cycles Allowed for this Stress = 1.0000E11
2% "B31" Fatigue Stress Allowable = 286.2
Markl Fatigue Stress Allowable = 287.5
WRC 474 Mean Cycles to Failure = 3.3702E9
WRC 474 99% Probability Cycles = 7.8294E8
WRC 474 95% Probability Cycles = 1.0870E9
BS5500 Allowed Cycles(Curve F) = 6.9165E9
Membrane-to-Bending Ratio = 2.880
Bending-to-PL+PB+Q Ratio = 0.258
Sect VIII Ref: 4-112(l)(2),Fig.4-130.1,4-135
Plot Reference:
6) Pl+Pb+Q+F < Sa (EXP,Inside) Case 2

Pad/Header at Junction

Pl+Pb+Q+F Sa Primary+Secondary+Peak (Outer) Load Case 2


4 290 Stress Concentration Factor = 1.350
MPa MPa Strain Concentration Factor = 1.000
Cycles Allowed for this Stress = 1.0000E11
1% "B31" Fatigue Stress Allowable = 286.2
Markl Fatigue Stress Allowable = 287.5
WRC 474 Mean Cycles to Failure = 3.4352E10
WRC 474 99% Probability Cycles = 7.9803E9
WRC 474 95% Probability Cycles = 1.1080E10
BS5500 Allowed Cycles(Curve F) = 1.2488E11
Membrane-to-Bending Ratio = 0.502
Bending-to-PL+PB+Q Ratio = 0.666
Sect VIII Ref: 4-112(l)(2),Fig.4-130.1,4-135
Plot Reference:
7) Pl+Pb+Q+F < Sa (EXP,Outside) Case 2
Page 31
RESULT.txt

FE/Pipe Version 7.0 Jobname: NOZZLE Page 29


Released Jul 2014 7:08pm FEB 27,2017

Highest Stresses Per Load Case 2 47:12:19 27 Feb 2017

Pad/Header at Junction

Membrane User Component Evaluation Load Case 2


8 344 Plot Reference:
MPa MPa 8) Membrane < User (OPE,Membrane) Case 2

2%

Pad/Header at Junction

Bending User Component Evaluation Load Case 2


7 344 Plot Reference:
MPa MPa 9) Bending < User (OPE,Bending) Case 2

2%

Pad Outer Edge Weld

Pl+Pb+Q 3(Smavg) Primary+Secondary (Inner) Load Case 2


9 344 Sect VIII Ref: 4-120(b)(4),4-134,4-136.6,
MPa MPa Fig. 4-130.1(Note 1)
Plot Reference:
2% 4) Pl+Pb+Q < 3(Smavg) (OPE,Inside) Case 2

Pad Outer Edge Weld

Pl+Pb+Q 3(Smavg) Primary+Secondary (Outer) Load Case 2


10 344 Sect VIII Ref: 4-120(b)(4),4-134,4-136.6,
MPa MPa Fig. 4-130.1(Note 1)
Plot Reference:
2% 5) Pl+Pb+Q < 3(Smavg) (OPE,Outside) Case 2

Page 32
RESULT.txt
Pad Outer Edge Weld

Pl+Pb+Q+F Sa Primary+Secondary+Peak (Inner) Load Case 2


6 290 Stress Concentration Factor = 1.350
MPa MPa Strain Concentration Factor = 1.000
Cycles Allowed for this Stress = 1.0000E11
2% "B31" Fatigue Stress Allowable = 286.2
Markl Fatigue Stress Allowable = 287.5
WRC 474 Mean Cycles to Failure = 7.4151E9
WRC 474 99% Probability Cycles = 1.7226E9
WRC 474 95% Probability Cycles = 2.3916E9
BS5500 Allowed Cycles(Curve F) = 1.6894E10
Membrane-to-Bending Ratio = 1.066
Bending-to-PL+PB+Q Ratio = 0.484
Sect VIII Ref: 4-112(l)(2),Fig.4-130.1,4-135
Plot Reference:
6) Pl+Pb+Q+F < Sa (EXP,Inside) Case 2

FE/Pipe Version 7.0 Jobname: NOZZLE Page 30


Released Jul 2014 7:08pm FEB 27,2017

Highest Stresses Per Load Case 2 47:12:19 27 Feb 2017

Pad Outer Edge Weld

Pl+Pb+Q+F Sa Primary+Secondary+Peak (Outer) Load Case 2


7 290 Stress Concentration Factor = 1.350
MPa MPa Strain Concentration Factor = 1.000
Cycles Allowed for this Stress = 1.0000E11
2% "B31" Fatigue Stress Allowable = 286.2
Markl Fatigue Stress Allowable = 287.5
WRC 474 Mean Cycles to Failure = 9.1894E9
WRC 474 99% Probability Cycles = 2.1348E9
WRC 474 95% Probability Cycles = 2.9639E9
BS5500 Allowed Cycles(Curve F) = 1.1574E10
Membrane-to-Bending Ratio = 2.226
Bending-to-PL+PB+Q Ratio = 0.310
Sect VIII Ref: 4-112(l)(2),Fig.4-130.1,4-135
Plot Reference:
7) Pl+Pb+Q+F < Sa (EXP,Outside) Case 2

Page 33
RESULT.txt
Pad Outer Edge Weld

Membrane User Component Evaluation Load Case 2


8 344 Plot Reference:
MPa MPa 8) Membrane < User (OPE,Membrane) Case 2

2%

Pad Outer Edge Weld

Bending User Component Evaluation Load Case 2


5 344 Plot Reference:
MPa MPa 9) Bending < User (OPE,Bending) Case 2

1%

Header Outside Pad Area

Pl+Pb+Q 3(Smavg) Primary+Secondary (Inner) Load Case 2


8 344 Sect VIII Ref: 4-120(b)(4),4-134,4-136.6,
MPa MPa Fig. 4-130.1(Note 1)
Plot Reference:
2% 4) Pl+Pb+Q < 3(Smavg) (OPE,Inside) Case 2

Header Outside Pad Area

Pl+Pb+Q 3(Smavg) Primary+Secondary (Outer) Load Case 2


8 344 Sect VIII Ref: 4-120(b)(4),4-134,4-136.6,
MPa MPa Fig. 4-130.1(Note 1)
Plot Reference:
2% 5) Pl+Pb+Q < 3(Smavg) (OPE,Outside) Case 2

Header Outside Pad Area

FE/Pipe Version 7.0 Jobname: NOZZLE Page 31


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Highest Stresses Per Load Case 2 47:12:19 27 Feb 2017

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RESULT.txt
Pl+Pb+Q+F Sa Primary+Secondary+Peak (Inner) Load Case 2
4 290 Stress Concentration Factor = 1.000
MPa MPa Strain Concentration Factor = 1.000
Cycles Allowed for this Stress = 1.0000E11
1% "B31" Fatigue Stress Allowable = 286.2
Markl Fatigue Stress Allowable = 287.5
WRC 474 Mean Cycles to Failure = 1.8353E10
WRC 474 99% Probability Cycles = 4.2636E9
WRC 474 95% Probability Cycles = 5.9195E9
BS5500 Allowed Cycles(Curve F) = 3.6122E10
Membrane-to-Bending Ratio = 16.536
Bending-to-PL+PB+Q Ratio = 0.057
Sect VIII Ref: 4-112(l)(2),Fig.4-130.1,4-135
Plot Reference:
6) Pl+Pb+Q+F < Sa (EXP,Inside) Case 2

Header Outside Pad Area

Pl+Pb+Q+F Sa Primary+Secondary+Peak (Outer) Load Case 2


4 290 Stress Concentration Factor = 1.000
MPa MPa Strain Concentration Factor = 1.000
Cycles Allowed for this Stress = 1.0000E11
1% "B31" Fatigue Stress Allowable = 286.2
Markl Fatigue Stress Allowable = 287.5
WRC 474 Mean Cycles to Failure = 1.8369E10
WRC 474 99% Probability Cycles = 4.2672E9
WRC 474 95% Probability Cycles = 5.9245E9
BS5500 Allowed Cycles(Curve F) = 3.6210E10
Membrane-to-Bending Ratio = 22.794
Bending-to-PL+PB+Q Ratio = 0.042
Sect VIII Ref: 4-112(l)(2),Fig.4-130.1,4-135
Plot Reference:
7) Pl+Pb+Q+F < Sa (EXP,Outside) Case 2

Header Outside Pad Area

Membrane User Component Evaluation Load Case 2


8 344 Plot Reference:
MPa MPa 8) Membrane < User (OPE,Membrane) Case 2

2%

Header Outside Pad Area

Bending User Component Evaluation Load Case 2


Page 35
RESULT.txt
0 344 Plot Reference:
MPa MPa 9) Bending < User (OPE,Bending) Case 2

0%

Branch at Junction

FE/Pipe Version 7.0 Jobname: NOZZLE Page 32


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Highest Stresses Per Load Case 2 47:12:19 27 Feb 2017

Pl+Pb+Q 3(Smavg) Primary+Secondary (Inner) Load Case 2


10 354 Sect VIII Ref: 4-120(b)(4),4-134,4-136.6,
MPa MPa Fig. 4-130.1(Note 1)
Plot Reference:
2% 4) Pl+Pb+Q < 3(Smavg) (OPE,Inside) Case 2

Branch at Junction

Pl+Pb+Q 3(Smavg) Primary+Secondary (Outer) Load Case 2


8 354 Sect VIII Ref: 4-120(b)(4),4-134,4-136.6,
MPa MPa Fig. 4-130.1(Note 1)
Plot Reference:
2% 5) Pl+Pb+Q < 3(Smavg) (OPE,Outside) Case 2

Branch at Junction

Pl+Pb+Q+F Sa Primary+Secondary+Peak (Inner) Load Case 2


7 290 Stress Concentration Factor = 1.350
MPa MPa Strain Concentration Factor = 1.000
Cycles Allowed for this Stress = 1.0000E11
2% "B31" Fatigue Stress Allowable = 294.8
Markl Fatigue Stress Allowable = 287.5
WRC 474 Mean Cycles to Failure = 6.1222E9
WRC 474 99% Probability Cycles = 1.4222E9
WRC 474 95% Probability Cycles = 1.9746E9
BS5500 Allowed Cycles(Curve F) = 1.0192E10
Membrane-to-Bending Ratio = 2.880
Bending-to-PL+PB+Q Ratio = 0.258
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RESULT.txt
Sect VIII Ref: 4-112(l)(2),Fig.4-130.1,4-135
Plot Reference:
6) Pl+Pb+Q+F < Sa (EXP,Inside) Case 2

Branch at Junction

Pl+Pb+Q+F Sa Primary+Secondary+Peak (Outer) Load Case 2


6 290 Stress Concentration Factor = 1.350
MPa MPa Strain Concentration Factor = 1.000
Cycles Allowed for this Stress = 1.0000E11
1% "B31" Fatigue Stress Allowable = 294.8
Markl Fatigue Stress Allowable = 287.5
WRC 474 Mean Cycles to Failure = 1.3997E10
WRC 474 99% Probability Cycles = 3.2515E9
WRC 474 95% Probability Cycles = 4.5143E9
BS5500 Allowed Cycles(Curve F) = 2.7051E10
Membrane-to-Bending Ratio = 0.050
Bending-to-PL+PB+Q Ratio = 0.952
Sect VIII Ref: 4-112(l)(2),Fig.4-130.1,4-135
Plot Reference:
7) Pl+Pb+Q+F < Sa (EXP,Outside) Case 2

Branch at Junction

FE/Pipe Version 7.0 Jobname: NOZZLE Page 33


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Highest Stresses Per Load Case 2 47:12:19 27 Feb 2017

Membrane User Component Evaluation Load Case 2


8 354 Plot Reference:
MPa MPa 8) Membrane < User (OPE,Membrane) Case 2

2%

Branch at Junction

Bending User Component Evaluation Load Case 2


8 354 Plot Reference:
MPa MPa 9) Bending < User (OPE,Bending) Case 2
Page 37
RESULT.txt

2%

Branch Transition

Pl+Pb+Q 3(Smavg) Primary+Secondary (Inner) Load Case 2


1 354 Sect VIII Ref: 4-120(b)(4),4-134,4-136.6,
MPa MPa Fig. 4-130.1(Note 1)
Plot Reference:
0% 4) Pl+Pb+Q < 3(Smavg) (OPE,Inside) Case 2

Branch Transition

Pl+Pb+Q 3(Smavg) Primary+Secondary (Outer) Load Case 2


2 354 Sect VIII Ref: 4-120(b)(4),4-134,4-136.6,
MPa MPa Fig. 4-130.1(Note 1)
Plot Reference:
0% 5) Pl+Pb+Q < 3(Smavg) (OPE,Outside) Case 2

Branch Transition

Pl+Pb+Q+F Sa Primary+Secondary+Peak (Inner) Load Case 2


1 290 Stress Concentration Factor = 1.000
MPa MPa Strain Concentration Factor = 1.000
Cycles Allowed for this Stress = 1.0000E11
0% "B31" Fatigue Stress Allowable = 294.8
Markl Fatigue Stress Allowable = 287.5
WRC 474 Mean Cycles to Failure = 2.7462E12
WRC 474 99% Probability Cycles = 6.3796E11
WRC 474 95% Probability Cycles = 8.8572E11
BS5500 Allowed Cycles(Curve F) = 1.7335E14
Membrane-to-Bending Ratio = 2.175
Bending-to-PL+PB+Q Ratio = 0.315
Sect VIII Ref: 4-112(l)(2),Fig.4-130.1,4-135
Plot Reference:
6) Pl+Pb+Q+F < Sa (EXP,Inside) Case 2

Branch Transition

FE/Pipe Version 7.0 Jobname: NOZZLE Page 34


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RESULT.txt

Highest Stresses Per Load Case 2 47:12:19 27 Feb 2017

Pl+Pb+Q+F Sa Primary+Secondary+Peak (Outer) Load Case 2


1 290 Stress Concentration Factor = 1.000
MPa MPa Strain Concentration Factor = 1.000
Cycles Allowed for this Stress = 1.0000E11
0% "B31" Fatigue Stress Allowable = 294.8
Markl Fatigue Stress Allowable = 287.5
WRC 474 Mean Cycles to Failure = 1.6784E12
WRC 474 99% Probability Cycles = 3.8991E11
WRC 474 95% Probability Cycles = 5.4134E11
BS5500 Allowed Cycles(Curve F) = 7.7767E13
Membrane-to-Bending Ratio = 1.226
Bending-to-PL+PB+Q Ratio = 0.449
Sect VIII Ref: 4-112(l)(2),Fig.4-130.1,4-135
Plot Reference:
7) Pl+Pb+Q+F < Sa (EXP,Outside) Case 2

Branch Transition

Membrane User Component Evaluation Load Case 2


1 354 Plot Reference:
MPa MPa 8) Membrane < User (OPE,Membrane) Case 2

0%

Branch Transition

Bending User Component Evaluation Load Case 2


1 354 Plot Reference:
MPa MPa 9) Bending < User (OPE,Bending) Case 2

0%

FE/Pipe Version 7.0 Jobname: NOZZLE Page 35


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Stress Intensification Factors 47:12:19 27 Feb 2017


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RESULT.txt

Branch/Nozzle Sif Summary

Peak Primary Secondary SSI


Axial : 48.919 27.971 72.473 3.884
Inplane : 9.804 4.349 14.524 3.395
Outplane: 15.427 7.399 22.855 2.979
Torsion : 0.688 0.997 1.024 1.317
Pressure: 0.908 1.057 1.345 1.553

The above stress intensification factors are to be used


in a beam-type analysis of the piping system. Inplane,
Outplane and Torsional sif's should be used with the
matching branch pipe whose diameter and thickness is given
below. The axial sif should be used to intensify the
axial stress in the branch pipe calculated by F/A. The
pressure sif should be used to intensify the nominal
pressure stress in the PARENT or HEADER, calculated
from PDo/2T. B31 calculations use mean diameters and
Section VIII calculations use outside diameters. SSIs are
based on peak stress factors and correlated test results.

Pipe OD : 273.000 mm.


Pipe Thk: 12.700 mm.
Z approx: 675836.312 cu.mm.
Z exact : 645930.375 cu.mm.

(SSI = SIF^x) Axial Inpl Outpl Tors Pres


SIF/SSI Exponents: 0.856 0.644 0.731 0.007 -0.578

SIF/SSI exponent based on relationship between primary and


peak stress factors from the finite element analysis.

B31.3 Branch Pressure i-factor = 271.295


Header Pressure i-factor = 1.816

The B31.3 pressure i-factors should be used with with


F/A, where F is the axial force due to pressure, and
A is the area of the pipe wall. This is equivalent to
finding the pressure stress from (ip)(PD/4T).

B31.3 (Branch)
Peak Stress Sif .... 0.000 Axial
72.807 Inplane
96.547 Outplane
1.000 Torsional
B31.1 (Branch)
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RESULT.txt
Peak Stress Sif .... 0.000 Axial
96.547 Inplane
96.547 Outplane
96.547 Torsional
WRC 330 (Branch)
Peak Stress Sif .... 0.000 Axial
60.817 Inplane
96.547 Outplane
60.817 Torsional

FE/Pipe Version 7.0 Jobname: NOZZLE Page 36


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Allowable Loads 47:12:19 27 Feb 2017

SECONDARY Maximum Conservative Realistic


Load Type (Range): Individual Simultaneous Simultaneous
Occuring Occuring Occuring
Axial Force ( N ) 49224. 15929. 23893.
Inplane Moment (mm. N ) 15276075. 3495380. 7414822.
Outplane Moment (mm. N ) 9708233. 2221380. 4712258.
Torsional Moment (mm. N ) 223131696. 72926528. 109389792.
Pressure (MPa ) 0.17 0.00 0.00

PRIMARY Maximum Conservative Realistic


Load Type: Individual Simultaneous Simultaneous
Occuring Occuring Occuring
Axial Force ( N ) 63769. 20254. 30381.
Inplane Moment (mm. N ) 26269304. 5924126. 12566968.
Outplane Moment (mm. N ) 14993228. 3367350. 7143226.
Torsional Moment (mm. N ) 114546784. 36532008. 54798012.
Pressure (MPa ) 0.11 0.00 0.00

NOTES:

1) Maximum Individual Occuring Loads are the maximum


allowed values of the respective loads if all other
load components are zero, i.e. the listed axial force
may be applied if the inplane, outplane and torsional
moments, and the pressure are zero.

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RESULT.txt
2) The Conservative Allowable Simultaneous loads are
the maximum loads that can be applied simultaneously.
A conservative stress combination equation is used
that typically produces stresses within 50-70% of the
allowable stress.

3) The Realistic Allowable Simultaneous loads are the


maximum loads that can be applied simultaneously. A
more realistic stress combination equation is used
based on experience at Paulin Research. Stresses are
typically produced within 80-105% of the allowable.

4) Secondary allowable loads are limits for expansion


and operating piping loads.

5) Primary allowable loads are limits for weight,


primary and sustained type piping loads.

FE/Pipe Version 7.0 Jobname: NOZZLE Page 37


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Flexibilities 47:12:19 27 Feb 2017

The following stiffnesses should be used in a piping,


"beam-type" analysis of the intersection. The stiff-
nesses should be inserted at the surface of the
branch/header or nozzle/vessel junction. The general
characteristics used for the branch pipe should be:

Outside Diameter = 273.000 mm.


Wall Thickness = 12.700 mm.

Axial Translational Stiffness = 3735. N /mm.


Inplane Rotational Stiffness = 7973896. mm. N /deg
Outplane Rotational Stiffness = 4855211. mm. N /deg
Torsional Rotational Stiffness = 3041792256. mm. N /deg

Intersection Flexibility Factors for Branch/Nozzle

Find axial stiffness: K = 3EI/(kd)^3 N /mm.


Find bending and torsional stiffnesses: K = EI/(kd) mm. N per radian.
The EI product is 0.17898E+14 N mm.^2
Page 42
RESULT.txt
The value of (d) to use is: 260.300 mm..
The resulting bending stiffness is in units of force x length per radian.

Axial Flexibility Factor (k) = 9.341


Inplane Flexibility Factor (k) = 150.504
Outplane Flexibility Factor (k) = 247.178
Torsional Flexibility Factor (k) = 0.395

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