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This document includes an overview/description of the additional or changed GEMPAC menu set points.
The overview/description of the standard menu set points at the GEMPAC can be seen in the GEMPAC
Users manual.
INDEX:
1 Application Select..........................................................................................................................................4
2 Protection Menus ..........................................................................................................................................4
2.1 Standard Protection Functions ..............................................................................................................4
2.1.1 Mains/BUS Voltage ........................................................................................................................4
2.1.2 Mains/BUS Frequency ...................................................................................................................5
2.1.3 Generator Voltage..........................................................................................................................6
2.1.4 Generator Frequency .....................................................................................................................6
2.1.5 Generator Reverse Power .............................................................................................................7
2.1.6 Generator Overcurrent ...................................................................................................................8
2.1.7 Generator Overload .......................................................................................................................8
2.1.8 Generator Current Unbalance........................................................................................................8
2.1.9 Generator Voltage Unbalance .......................................................................................................9
2.1.10 Generator Reactive Power Import (loss of excitation) ...................................................................9
2.1.11 Generator Reactive Power Export (over excitation) ......................................................................9
2.2 420mA Analogue Input ....................................................................................................................10
2.2.1 Gempac factory settings ..............................................................................................................10
2.2.2 TwinPack factory settings ............................................................................................................12
2.2.3 50G3 factory settings ...................................................................................................................14
2.2.4 Spare Analogue Inputs.................................................................................................................16
2.3 PT100 input Analogue Input ................................................................................................................18
2.3.1 Gempac factory settings ..............................................................................................................18
2.3.2 Twinpack / 50G3 factory settings.................................................................................................19
2.4 Tacho Input ..........................................................................................................................................20
2.4.1 Over Speed ..................................................................................................................................20
2.4.2 Under Speed ................................................................................................................................20
2.5 Binary Input..........................................................................................................................................21
2.5.1 Gempac factory settings ..............................................................................................................21
2.5.2 Twinpack factory settings.............................................................................................................24
2.5.3 50G3 factory settings ...................................................................................................................25
3 Control Menu...............................................................................................................................................28
3.1 Standard Control..................................................................................................................................28
3.1.1 Synchronisation............................................................................................................................28
3.1.2 Sync. Blackout..............................................................................................................................28
3.1.3 General Failure (Sync. Fail) .........................................................................................................28
3.1.4 Power Ramp Down ......................................................................................................................28
3.2 Extra Control ........................................................................................................................................28
3.2.1 Cooling Time ................................................................................................................................28
3.2.2 Start Time .....................................................................................................................................29
3.2.3 Louvre Time .................................................................................................................................29
4 Power Menu ................................................................................................................................................29
4.1 Peak Lopping.......................................................................................................................................29
4.1.1 Mains power .................................................................................................................................29
4.1.2 Daytime Period.............................................................................................................................29
4.1.3 Start First Generator.....................................................................................................................30
4.1.4 Stop First Generator.....................................................................................................................30
4.1.5 Start Next Generator ....................................................................................................................30
4.1.6 Stop Next Generator ....................................................................................................................30
1 Application Select
The Gempac software can be used for four applications, Gempac-QSK45, Twinpack, QSK60 and 50G3.
The application is selected in menu 5000, which can only entered by the JUMP button.
When selecting an application, the GEMPAC will reset it self and all previous settings. The application
specific menus will only be available when the right application is selected.
The selected application will be stored even if new software is downloaded to the GEMPAC.
2 Protection Menus
2.1 Standard Protection Functions
Analogue input 1-4 are only available if analogue input board mounted in slot 8.
The alarms for the PT100 inputs are activated when the inputs exceeds the set points.
2.5.3.2 Spare 43
This binary input is active high, and placed at terminal 43, 56.
No. Setting Min Max. setting Factory
setting setting
1660 ECM Warning Selection display - - -
1661 ECM Warning Time 0.0 s 10.0 s 0.0 s
1662 ECM Warning Fail Class FC0 FC5 FC0
1663 ECM Warning Enable OFF ON ON
2.5.3.3 Spare 44
This binary input is active high, and placed at terminal 44, 56.
No. Setting Min Max. setting Factory
setting setting
1670 ECM Shutdown Selection display - - -
1671 ECM Shutdown Time 0.0 s 10.0 s 0.0 s
1672 ECM Shutdown Fail Class FC0 FC5 FC5
1673 ECM Shutdown Enable OFF ON ON
3 Control Menu
3.1 Standard Control
3.1.1 Synchronisation
4 Power Menu
The power menu includes all the menus used for power management - peak lopping.
5 System Menu
5.1.1 Nominal settings
Nominal settings for GEMPAC QSK45 and 50G3 applications.
No. Setting Min. setting Max. setting Factory
setting
4010 Nominal settings Selection display - - -
4011 Nominal settings Frequency 48.0 Hz 62.0 Hz 60.0 Hz
4012 Nominal settings Generator Power 10 kW 20 MW 1280 kW
4013 Nominal settings Generator current 0A 9000 A 2250 A
4014 Nominal settings Generator volt 100 V 25000 V 440 V
5.1.2 Transformer
No. Setting Min. setting Max. setting Factory
setting
4020 Transformer Selection display - - -
4021 Transformer Volt prim 100 V 25000 V 440 V
4022 Transformer Volt sec 100 V 690 V 440 V
4023 Transformer Current prim 5A 9000 A 2000 A
4024 Transformer Current sec 1A 5A 5A
The Auto Detection Run function will detect the engine as running when DG Voltage > 30% of Unom and DG
frequency are > 30Hz.
When the engine is detected as running the timer will be started. When the timer timeout the protection
alarms are enabled.
With Deif, Barber Coleman Woodward and GAC load sharing two load share lines are used, one for active
(P) load sharing (term. 37, 38) and one for reactive (Q) load sharing (term. 38, 39).
With Selco T4800 load sharing only one load share line is used for active (P) load sharing (term. 37, 38) and
there is no voltage/var/power factor control.
To fit the load share signal to the right Barber Coleman load share unit, its possible to configure the load
share signal between 1 and 5VDC by menu 4240.
Menu 4402, 4403, 4404 and 4405 are only available for Twinpack and 50G3 applications which are the only
applications using cranking.
The cranking will stop when the engine reach crank limit speed. If the engine fails to start within max crank
time, then will the cranking stop for the selected rest time, and the start cranking again.
The number of cranking attempts is set in menu 4405.
If the engine fails to start within the selected start attempts a start fail alarm will appear.
No. Setting Min Max. setting Factory
setting setting
4400 Tacho Config Selection display - - -
4401 Tacho Config Numb. of teeth 0 500 0
4402 Tacho Config Crank. Lim. 0 RPM 6000 RPM 450 RPM
4403 Tacho Config Max Crank Time 0s 600.0 s 5.0 s
4404 Tacho Config Rest. time 0s 600.0 s 10.0 s
4405 Tacho Config Start Attempts 1 10 3
The input Local Control On (terminal 51) must be disabled to use the extern communication control, and
enabled to use local control.
When extern communication control is selected the below digital inputs are ignored.
Terminal Name
91 Mode Selector 1
92 Mode Selector 2
93 Mode Selector 3
96 Mode Enable
48 Engine Start
52 Remote Start
53 Manual / Auto switch
50 Close CB Request
114 Extern set-point Power
115 Extern set-point Voltage
8 Mode Selection
The following modes can be selected with mode input 1, 2, 3 and Mode Enable.
Mode1-5 can be overruled by intern mode selection in menu 4260.
9 Utility Software
With the utility software its possible to configure the spare analogue and binary inputs, and to set the control
settings in all operation modes.
The utility software must be version 1.21 or higher to work with Gempac software version 1.10.0 and higher.
Value Value
Inverse Prop OFF Inverse Prop ON
Maxim um Maxim um
set-point value set-point value
Minimum Minimum
set-point value set-point value
Input Input
4 mA 20 m A 4 mA 20 m A
If an input has two alarm levels (like the analogue inputs), the input text, minimum set-point value, maximum
set-point value, unit and the Inverse prop. setting will be the same for level 2 as for level 1.
If the minimum set-point value and maximum set-point value are changed in level 1, it must be downloaded to
the GEMPAC and then uploaded before its valid for level 2. If this is not done the messages value is outside
limits or illegal data value will be shown.
The binary input (term. 118) can be configured in a dialog box like below.
Besides setting the set-point, Timer, FailClass and Enable for the input the following can be set.
Input text
High / low alarm
The configurable texts will only be shown in the protection menus and the utility software.
The readout of the measuring value in line 2 of the display will always have a fixed text for the input.
When changing operation mode, the control settings library is automatic changed to the current operation
mode.
Each control setting library contains the following settings:
Frequency Control Gain
Frequency Control Time
Power Control Gain
Power Control Time
Voltage Control Gain
Voltage Control Time
var Control Gain
var Control Time
PF Control Gain
PF Control Time
With the utility software its possible to set the control settings for all settings libraries at the same time when
downloading.
With the menus at the display unit, its only possible to set the control settings for the current operation mode.
When changing to Manual Mode (Mode Enable input = OFF) the displayed control setting in the display unit
is from the last selected operation mode.