Customer: Geeco Enercon

QUALITY ASSURANCE PLAN Equipment: Oil Cooler

Manufacturer: OMEEL Coils
Component Type/Met Extent Agency Remarks
Sr. Characteristics and Categ Reference Acceptance Format of
s& hod of of
No Checks ory Documents Norms Record P W V
Operation Check Check
1 2 3 4 5 6 7 8 9 10 11
1 Design Design Input Review CR Review 100% Clients Clients Calculation 2 1 Drawing given
Review Review of Design design drawing drawing sheets and by client so
Calculation calculatio drawings manufacturing
n and will be done
1. Area drawings as per the
calculation drawing, there
2. Shell Thickness is no
Calculation interference
3. Dished Head of
Thickness manufacturer.
4. Flange
Standards
5. General
Layout of Oil
Cooler
6. Review of the
Drawing and
BOM
Legends
P: Perform 3: Vendor/Manufacturer MA: Major
W: Witness 2: Customer/Customer Nominated Agency CR: Critical
V: Verification 1: Customer Nominated Agency
 Customer: Geeco Enercon
QUALITY ASSURANCE PLAN Equipment: Oil Cooler
Manufacturer: OMEEL Coils
Type/Met Extent Agency Remarks
Sr. Components Characteristics and Categ Reference Acceptance Format of
hod of of
No & Operation Checks ory Documents Norms Record P W V
Check Check
1 2 3 4 5 6 7 8 9 10 11
2 Raw Material 1. Shell MA Visual, 1 on Material TC
Inspection 2. Dished End MA Mechanic Each TC/Lab
3. Oil Cooler MA al & Lot record
Tubes Chemical
4. Tube Sheet MA
5. Baffle Plates MA Visual &
6. Heat MA Chemical
Exchanger
Supporting
leg MA
7. Nozzles MA
8. Pipes &
Flanges MA
9. Tie Rods MA
10. Hard Wares
3 M/C Dimensional MA Visual & 100% As per As per IR
Component Inspection Measuring Approved Approved
Tubesheet and drawing drawing
End Flange
Legends
P: Perform 3: Vendor/Manufacturer MA: Major
W: Witness 2: Customer/Customer Nominated Agency CR: Critical
V: Verification 1: Customer Nominated Agency
 Customer: Geeco Enercon
QUALITY ASSURANCE PLAN Equipment: Oil Cooler
Manufacturer: OMEEL Coils
Type/Met Format Agency Remarks
Sr. Components Characteristics and Categ Extent Reference Acceptance
hod of of
No & Operation Checks ory of Check Documents Norms P W V
Check Record
1 2 3 4 5 6 7 8 9 10 11
4 Layout of Fit up of Tube MA Visual & 100% As per As per IR
Arrangement Dimensional Measuring Approved Approved
Inspections drawing drawing
Mock up For Tube
Expansion
5 In Process 1. Fit up of total MA Visual & 100% As per As per IR
Inspection system Measuring Approved Approved
Dimensional drawing drawing
Inspection
2. Dimensional MA Visual & 100% As per As per IR
Inspection of Measuring Approved Approved
After drawing drawing
Completed
Welding
6 Dimensional Layout & Total MA Visual & 100% As per As per IR
Inspection Assembly Measuring Approved Approved
drawing drawing
7 Hydro Testing Hydro Testing CR Visual & Hydro Test @ PQR IR
Testing PSI
8 Surface Shade & DFT MA Visual & 100% at Approved Approved IR
Preparation & Measuring Random Paint Paint
Painting Specification Specification
Legends
P: Perform 3: Vendor/Manufacturer MA: Major
W: Witness 2: Customer/Customer Nominated Agency CR: Critical
V: Verification 1: Customer Nominated Agency