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( Reaffirmed 1995 )
lndian Standard
SPECIFICATION FOR
SWING CHECK TYPE REFLUX (NON-RETURN)
VALVES FOR WATER WORKS PURPOSES
PART 1 SINGLE-DOOR PATTERN
( First Revision )
UDC 621.646.248:628.1
@ Copyright 1984
Indian Standard
SPECIFICATION FOR
SWING CHECK TYPE REFLUX (NON-RETURN )
VALVES FOR WATER WORKS PURPOSES
PART 1 SINGLE-DOOR PATTERN
( First Revision )
.
Sanitary Appliances and Water Fittings Sectional Committee, BIIC 3
C/~aimton Representing
SRRI K. D. MULEKAR Municipal Corporation of Grcatcr Bombay,
Bombay
Membcrr
ADVISER ( PHE ) Central Public Health & Environmental
Engineering Organization, New Delhi
DEPUTY ADVISER ( PHE ) ( Alfcrnate )
SHRI S. K. BANERJF.E National Test Housc, Calcutta
SHRI D. K. KANUNGO ( Alfcrnatc )
SHRI M. K. Basn Central Glass & Ceramic Rcscarch Institute
( CSIR ), Calcutta
Cxrxr ENGINEER Public Health Engineering Department,
Government of Kerala, Trivandrum
SHRI K. RAMAIXIANDRAN (Alternate )
CEIE~ ENOIND~R UP Jai Nigarn, Lucknow
SUPERINTENDING ENOINGER ( Alternate )
SERI J. D. CRUZ Delhi Municipal Corporation, Delhi
SRBI S. A. SWAMY ( Aitrrnatd )
D~BECTOR Bombay Potteries & Tile, Ltd, Bombay
SERI B. R. N. CUPTA Engineer-in-Chiefr Branch, Army Headquarters
New Delhi
Sam K. V. KRISHNAMU~THY ( Alhnaf~ )
SERI P. JAQANATH RAO EID Parry Ltd., Madraa
SHI(I M. MOOSA SULAIMAN ( Alternate )
SHRI A. F. KHAN Municipal Corporation of Greater Bombay,
Bombay
DEPUTY HYDBAULIO ENOINEER ( Allrrautr )
( CWIlialufi en pug0 2 )
Q Copy+ 1984
BUREAU OF INDIAN STANDARDS
This publication i.v protected under the Indian coplrighf Ad ( XIV of 1957 ) and
reproduction in whole or in part by any meana except with written permiuion of the
publisher rhall be deemed to be an infringement of copyright under the raid Act.
IS : 5312 ( Fart 1) - 1984
( Continuedfrom page 1 )
Members Representing
SHRI S. R. KSHII~SA~AR National Environmental Engineering Research
Institute (CSIR), Nagput
&RI R. C. REUDY (Alternate )
SHnI K. LAIrSuM ARAYANAN Hindustan Shipyard Ltd, Vishakhapatnam
SERI A. Sif~x r vv ( Alternafe )
DR A. V. R. RAO National Buildings Organization, New Delhi
SHRI J. SEN~UPTA ( Alternate )
SENIOR CIVIL ENQINE~R ( WATER Railway.Board Ministry of Railways
SUPPLY)
SHRI S. K. SlIARJnlA CentrRa~or~e~ding Research Institute ( CSIR ),
Members
SHRI J. R. AQ~ARWAL M/s Goverdhan Das P. A., Calcutta
SHRI YASH RAJ AGGARWAL ( Alternate )
SHRI D. B. BELAPURE Kirloskar Brothers Ltd, Distt Sangli
SHRI K. K. BHATTACHARYYA Indian Valve Pvt Ltd, Nasik
SHRI A. K. BHATTACHARYYA ( Altcraate )
SHRI I. CHANDRA Public Works Department, Government of
Harvana
SHRI K. K. GANDHI ( Alternate ) __
CHIEF ENGINEER Bangalore Water Supply & Sewerage Board.
Bangalore __ .
SUPEBINTENDINQENGINEER ( Alternate)
CHIEF ENGINEER Public Health Engineering Department, Kerala
CHIEF ENGINEER TamiMzrd; Water Supply i Drainage Board,
2
-.
India/zStandard
SPECIFICATION FOR
SWING CHECK TYPE REFLUX ( NON-RETURN )
VALVES FOR WATER WORKS PURPOSES
PART 1 SINGLE-DOOR PATTERN
( First Revision )
0. FOREWORD
0.1 This Indian Standard ( First Revision ) was adopted by the Indian
Standards Institution on 31 July 1984, after the draft finalized by the
Sanitary Appliances and Water Fittings Sectional Committe had been
approved by the Civil Engineering Division Council.
0.2 This standard was first published in 1969. The revision of this
standard is taken up to incorporate changes necessary in light of the
comments received from users as well as manufacturers. In this revision,
modifications relating to materials for various components, coating, flange
requirements and testing procedure for reflux values have been
incorporated. The pressure rating has also been modified with a view to
have a unified pressure classifications for daerent types of valves for
water works purposes.
1. SCOPE
1.1 This standard ( Part 1 ).covers requirements for flanged reflux valves
of single door, swing check type used for water works purposes of sixes 50
to 600 mm.
3
_________--. .~._. ~. -..-. -.
2. NOMINAL PRESSURE
2.1 Reflux valves shall be designated by nominal pressure ( Pi\; ) defined
as maximum permissible gauge working pressure ! MPa ). The nominal
pressure for the various sizes shall be as follows:
Sizes of Vahes J mind Ircssure
mm MPa
50 to 125 1.6
3. NOMINAL SIZES
4. MATERIALS
4.1 The materials used for the manufacture of different component parts
shall conform to the requirements given in Table 1. Where alternative
materials are specified in Table 1, these may be used subject to its
stipulation in the contract or order.
5. MANUFACTURE
4
IS : 5312 ( Part 1) - 1984
( Cfarcrc 4. I )
ii) Hinges Gray cast 210-197W PC 200 Cast steel IS: 1030- -
iron 1974
Mild steel IS : 226- Fe 410 S
19755
vi) Bearing bushes Leaded 318-198P LTB 2 Austeni- 2749- ASG M20
tin bronze tic Iron 1974s Cr 2
( Con:imud )
5
IS x 5312 ( Part 1) - 1984
SL
-A---,-y ~-_.--.__-A_~ _.___
No. c------- 7
6
T
c,v-PASS VALVE IN BY-PASS VALVE IN
C:GSE? PosITIoN 7
\
AIR RELEASE
PLUG -
CS,iER -, PLUG FOG
HINGE >lN --
/
NUT FOR
vhGE PIN
--=I
I
1 f*
$ECTION XX i--...,_... ._~__ L - ..-..--
L
SOTE -The shapes of parts are only illustrative and the minimum requkements, whEre specified, are binding. I
,,- BE AWING
HOLDER
WI -HINGE j
SpV:NPLNSION u _-.
I ING L
.
SECTION XX L L ---- --.- ..- ,
NOTE -The shaper of parts are only illustrative and the minimum requirements, where specified, are binding.
. L ---- --. _
NOTE - The shape of parts are only illustrative and the minimum ~cquinmcntr, where specified, are binding.
Length 200, 240, 260, 300, 350, 400, 500, 600, 700, 800, 9OO,lOOO, 1 100.1 300
HingePin 10, 10, 10, 12, 12, 16, 20, 22, 25, 25, 32, 32, 38, 38
dia, Min
Tolerance on length: Tolerance
Range
200 to 350 *2
400 to 600 *3
700 to 800 f4
900 to 1 000 f5
1 100 f0 1 300 * (i
5.fi The design of valves used in vertical pipe lines shall be such that in
the working position the valves positively close when the flow in the pipe
comes to a stop.
5.7 The minimum thickness of metal for bodies, covers and dears 4141
be 8 mm and it shall be increased progressively for higher sizes.
5.8 The thickness of metal in all castings shall be maintained throughout
any sectiori as uniform as possible to avoid strains sCt up by sudden
changes of cross section.
5.9 Body - Each reflux valve shall carry an arrow verv prominently to
indicate thr direction of flow. The arrow shall be cast tntt*grnli). on tlie
body.
5.9.1 The arrow shall he located on thr left-hand side of !h~ obser\.cr,
while he faces in the direction of flow, unless othcr\vise sl)t<ifieci by the
puJcllaseJs.
5.10 Flanges - Unless otherwise specified in the col?trnct or ortlel-, the
flanges and th& dimensions 07 tirillinz sl~all be in ~~wor~ln~~ce witlr
Pal ts 4 and (i or P:lrt 5 of IS : 1538-1976*. lcor valves of 50 and 65 nlrn
nominal sizes the dimensions and dlillling of flanges shall be in
accordance with Table 3.
*Specification for cast iron fittirqs fur presrure piper for water, yas and rcwaqe
( mend rrrision) ,
10
k_---__
( Chsc .:.I0 )
50 mm 65 mm
5.11 Body Rings - The inside diameter of the body ring shall not be
less than the nominal bore of the valve, and not more than it by 1.5 mm.
5.11.1 The face of the body ring shall protrude clear of the
surrounding cast iron by not less than 15 mm.
5.12 Doors and Hinges - The design of the doors and hinges shall be
suitable so as to withstand satisfactorily the repeated impacts likely to
occur during service.
5.13 Door Faces - The minimum thickness of door face shall be 5 mm.
11
IS : 5312 ( Part 1) - 1984
Size of valve, 50 65 80 100 125 150 200 250 300 350 400 450 500 600
mm
Size of by-pass 10 10 10 10 15 15 25 25 40 40 40 50 50 65
arrangements,
Min mm
5.14.1 The by-pass arrangement shall be located either at the top only
in case of integral type arrangement (JCCFig. 1 ) or on the right-hand side
of the observer when facing in the direction of flow (see Fig. 2 and 3 )
unless otherwise specified in the contract or order.
6. COATING
6.1 Immediately after casting and before machining, all cast iron parts
shall be thoroughly cleaned, and before rusting commences shall be coated
by dipping in a bath containing a composition having a tar base and
maintained at a temperature between 143 and 166C. The proportions
of the ingredients of the-composition shall be so regulated as to produce a
coating having the properties specified in 6.3. .
NOTE 1 -The valves may be assembled without coating if the purchasing
organization specially desires to inspect the assembled valves without any coating.
NOTE 2 - From every bath one piece of smallest size and one piece of largest
size should be tested for coating. Alternatively, for tar based paints the represen-
tative test piece 150 mm x 100 mm x 10 mm each bath of casting shall be subjected
to coating test from each bath.
*Specification for gun metal gate, globe and check valves for general purposes
( third rmiria )
tSpeci6cation for rluice valve8 for water works purposes (50 to 800 mm size)
( rtith fmisi*r )
12
IS : 5312 ( Part 1) - 1984
6.3 lhe coating shall be such tlmt it shalI not impart any taste or smell
to water. The coating shall bc slt~ooth, glossy and tenacious, sufliciently
hard so as not flow wllen exposed to a temperature of 77C: and not so
brittle at a temperature of 15C as to chip off when scratched lightly
with a paint of a pcnknifc.
7. TESTING
7.3 Hydrostatic Seat Test - The valves shall show no leakage when
subjected to the appropriate hydrostatic test pressure given in Table 5,
when the pressure is applied at the outlet side of the valve with the other
side open to atmosphere. In addition, valves shall show no leakage when
subjected to 25 percent of the seat test pressure given in Table 5 when the
test pressure is applied at the outlet side of the valve, with inlet end open
to atmosphere.
13
IS : 53 12( Y;:rt 1 ) - 1984
8. INSPECTION
8.1 lhe purchaser or his authorized representative sllall have free access
to the works of the ulanufacturer at all reasonable times to inspect the
j val\es at any stage of manufacture and to reject any material which does
not conform to the sprcificd requirements.
10. MARKING
10.1.1 Each valve may be marked with the ISI Certification Mark.
NOTE -The ure of the IS1 Certification Mark is governed by the provisiona of
the Indian Stbdardr Institution (Certification Marks ) Act and the Ruler and
Regulations made thereunder. The IS1 Mark on products covered by an Indian
Standard conveys the assurance that they have been produced to comply with the
requirements of that rtandard under a well-defined syrtem of inspection, tertin and
quality control which is devised and rupervised by IS1 and operated by the p rfn! ucer,
IS1 marked products are also continuously checked by IS1 for conformity to that
standard aa a further safeguard. Detaila of conditions under which a licence for tbo
use of the IS1 Certification Mark may. be granted to manufacturen or pmceaon,
may be obtained from the Indian Standarda Institution.
14
IS : 5312 ( Part 1 ) - 1984
( Conlifrucdfrom page 2 )
MtdCrS Represcnliq
Smr M. L. KAU~A Engineerr Ihdia Ltd, New Delhi
sHH1 D. K.SEJIQAL Leader Engineering Works, Jullundur
SHRI B. B. Sikka (Alternate)
&RI A. K. SETH National. Envkonmental Engineering Research
mstnute, Nagpur
SHRI S. M. TA~I~ASEY ( Altrrnat~ 1
SHRI J. L. SETHI -Ekblic Health Engineering Department, Govern-
ment of Haryana
CHIEF ENGINEEI~ ( Alfcrnatc )
Suns L. B. SIXGI~ The Indian Iron & Steel Co Ltd, Calcutta
SENIOK CIVIL ENGINEER (WATEI~ Railway Board, Ministry of ,Railways
SUPPLY)
SHRI K. K. SONI ( Alfcrnate )
SHRI RAJXESHCHANDM H. THAKEAII Gcera Iron & Brass Works, Distt Vadodara
SHRI NAND KUMAR H. THAKXAR ( Allemote )
Suar T. N. UBOVEJA Directorate General of Supplies and Disposals,
New Delhi
ASSTT INSPI.XTINQOFFICER (.4lfcrnafc)
15
BUREAU OF INDIAN STANDARDS
Headquarters:
Manak Bhavan, 9 Bahadur Shah Zafar Marg. NEW DELHI 110002
Telephones: 331 01 31, 331 13 75 Telegrams: Manaksanstha
( Common to all Offices )
Regional Offices: Telephone
Central : Manak Bhavan, 9 Bahadur Shah Zafar Marg, 331 01 31
NEW DELHI 110002 331 1375
I
Eastern : l/l 4 C. 1. T. Scheme VII M, V. I. P. Road. 36 24 99
Maniktola, CALCUTTA 700054
Northern : SC0 445-446, Sector 35-C, 21843
CHANDIGARH 160036 I 3 1641
r41 24 42
Southern
tWestern
: C. I. T. Campus, MADRAS 600113
/ First Revision )
d) Foot-notes
- Add the following foot-note in the end:
%chedules for wrought steels for general cnyineering purpme~.
[ Page 5, Table I, Sf ,Vo. ( iv ) and ( v ), co1 4 1:
a) S&sfirute IS : 1367-1967 for 13G3-1967s .