Step / Step

No. / Input Hazard

P1
Control
P2

CP Type
P3

Critical Limit
P4
Monitoring
P5
Corrective Action
P6
Verification
I P7

Records / Location
Measure What Where How When Who What & Who What & Who
Sieving Physical - metal Sieving using CCP All product must 1. Check product for 1. Sample from 1. Get approx. 100g 1. Every batch 1. Operator In case of deviation on the critical limit: 1. Review of HACCP Plan (Annually / HACCP 1. CCP Monitoring Form (
and, stones mesh #16 (~1.0 pass through an presence of metal and unloading container sample. Then sive using Corrections: Team) Production )
mm aperture) intact sieve with stones > 1.00mm mesh #16 sieve. 1. Report CCP deviation to Suprvior (Operator) 2. Internal Audit to include HACCP Program 2. CAR for devistion (QA
mesh size #16 2. Stop the line.(Supervisor) (Annually / IA Team) Personnel)
3. Check if sieve is damage (Operator)
3. Review of CCP Sieving Monitoring record 3. Product Disposition ( QA
4. If sieve is damage, replace with intact mesh #16 sieve
2. Check integrity of the 2. Production area 2. Visual checking of the 2. Before use in each batch 2. Operator (Daily / Prodn Supv) Personnel)
(Engineering)
screen sieve integrity 5. Seek clearance from QA to resume operation (QA
4. Review of non-conformities and CARs 4. HACCP Plan Review Output
Personnel). (Monthly / QA Personnel) (HACCP Team)
6. Hold affected batch from the last good check ( QA 5. Review of verification reports for sieve mesh 5. Internal Audit Report / CAR
3. At the start of operation Personnel) #16 (Annually / Engineering) (Internal Audit Team)
3. Check that installed 3. production area 3. Check that the engraved 3. Operator 7. Evaluate the product and provide dispositrion ( QA 6. CCP Validation Meeting (Annually / HACCP 6. Calibration Reports
sieve is mesh #16 mesh size on the side of the Personnel) Team) (Production)
sive is correct 8. Submit FO found to QA personnel for evaluation. 7. Finished Product Testing (Per Batch / QA 7. CCP Validation Report
Personnel) (HACCP Team)
Corrective Actions : 8..Finished Product Tes Results
1. Review Preventive maintenance schedule for sieve. (QA Personnel)
(Engineering)
2. Training of Operator on the proper inspection of sieve
(Supervisor)