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10/3/2017 3126BTruckEngineMilitary7JZ00001UP(SEBP302015)Documentation

CheckingtheFillerCap

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9S8140PressurizingPump

The9S8140PressurizingPumpisusedtotestthefillercaps.Thispressurizingpumpisalsousedtopressure
testthecoolingsystemforleaks.

Personalinjurycanresultfromhotcoolant,steamandalkali.

Atoperatingtemperature,enginecoolantishotandunderpressure.
Theradiatorandalllinestoheatersortheenginecontainhotcoolantor
steam.Anycontactcancausesevereburns.

Removefillercapslowlytorelievepressureonlywhenengineisstopped
andradiatorcapiscoolenoughtotouchwithyourbarehand.

CoolingSystemConditionercontainsalkali.Avoidcontactwithskin
andeyes.

Onecauseforapressurelossinthecoolingsystemcanbeadefectivesealontheradiatorfillercap.

Table2
ToolsNeeded Quantity

9S8140 PressurizingPump 1

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10/3/2017 3126BTruckEngineMilitary7JZ00001UP(SEBP302015)Documentation

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TypicalSchematicofFillerCap

(1)Sealingsurfaceofbothfillercapandradiator

Aftertheenginecools,loosenthefillercap.Slowlyreleasethepressurefromthecoolingsystem.Then,remove
thefillercap.

Carefullyinspectthefillercap.Lookforanydamagetothesealsandtothesealingsurface.Inspectthe
followingcomponentsforanyforeignsubstances:

fillercap

seal

surfaceforseal

Removeanydepositsthatarefoundontheseitems,andremoveanymaterialthatisfoundontheseitems.

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10/3/2017 3126BTruckEngineMilitary7JZ00001UP(SEBP302015)Documentation

Illustration8 g00286369
9S8140PressurizingPump

Personalinjurycanresultfromhotcoolant,steamandalkali.

Atoperatingtemperature,enginecoolantishotandunderpressure.
Theradiatorandalllinestoheatersortheenginecontainhotcoolantor
steam.Anycontactcancausesevereburns.

Removefillercapslowlytorelievepressureonlywhenengineisstopped
andradiatorcapiscoolenoughtotouchwithyourbarehand.

CoolingSystemConditionercontainsalkali.Avoidcontactwithskin
andeyes.

Tocheckfortheamountofpressurethatopensthefillercap,usethefollowingprocedure:

1.Carefullyremovethefillercapfromtheradiator.

2.Putthefillercaponthe9S8140PressurizingPump.

3.Lookatthegaugefortheexactpressurethatopensthefillercap.

4.Comparethegauge'sreadingwiththecorrectpressurethatshouldopenthefillercap:

5.Ifthefillercapisdefective,replacethefillercap.

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