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SPE 13205
This paper was presented at the 591hAnnual Technical Conference and Exhibitionhetd in Houston,Texas, September 16-19, 19S4. Ths material is sub.
ject to correctionby the author. Permissionto copy is restrictedto an abstract of not more than S00 worde. Write SPE, 6200 North Central Expressway,
Drawer 6470S, Dallas, Texas 75206 USA. Telex 730SS9 SPEDAL.
ABSTRACT
The informstion presented sternsfrom our own
observations and from full-scale experiments carried
Bit hydraulics can contribute to a bits
out in the past but since it is largely available in
performance by one or more of the following actions:
the literature, it will be documented only by
* reduction of chip holddown
referring to publications. In addition, a few new
* jet cutting
* reduction of bottom balling developments will be highlighted.
* reduction of bit balling
* 4.......... BIT HYDRAULICS
b.cbu=pcrtof Ctlttizgs~ow=r& Ch.eanntulus.
How and to what extent bit hydraulics can help to
Bit hydraulic make five different contribution
improve bit performance is mainly determined by the
to the drilling process; these are discussed in turn
bits cutters (teeth, inserts, diamonda, PDCa, jets),
below:
the drilling fluid and the formation drilled under
downhole conditions. The introduction of a self-
cleaning bit strainer and self-cleaning bit cutters
widens the scope of bit hydraulics, particularly for 1. Reduction of Chip Holddown
PDC-type bits.
Bit hydraulics can reduce chip holddown34by
hampering the muds external plastering ef e t on the
$&
hole bottom, thus increaai g filtrate flo . This
7
requires bottom scavenging , i.e. a high fluid
INTRODUCTION velocity over preferably all of the hole bottom,
particularly at the larger radii. Plastering and
Since jet bitsl were introduced, much haa been bottom scavenging can be conveniently atg+~in
d e the
written about bit hydraulic. Jet drag bits fell into laboratory while drilling permeable rock . These
disuse and jet roller bits quickly arrived at their effects can be expected for both permeable and
current, hydraulically not optimal, design. impermeable rock, though the mechanism may differ as
Optimisation of the shape and size of the nozzlesz and will be discussed below:
the flow rate waa about all that wae left to be
considered. Ever since they were introduced diamond (a) In very permeable rock (- 1 D) the filtrate flow
and PDC bits have shown a wide variety of hydraulic needed to build up pore pressure at cutting depth
designs because of the much greater geometrical would be excessive. However, during drilling the
freedom these bits offer the designer. Recently the rocks permeability may be reduced by internal
application of PDC bits has increaaed significantly, plastering. Fine solids may be entrained with the
and further advancement in diamond technology can filtrate into the pore structure over a distance of up
only foster this trend. The hydraulic design of PDC to several centimetres until they eventually plug a
bita is often still questionable and might well be a suitable pore. This effect has been observed with
major drawback to the further expansion of this quebracho-type muds and with Black Magic, an early
revived jet drag bit in oil-well drilling. This paper type of oil-based mud, by splitting the rock sample
provides some insight as to why and how bit hydraulics and studying the pore space. The internal plastering
can contribute to the process of drilling an oil well virtually stretches the mud cake from microns to
with all typea of bits. centimetres inside the rock, reducing the preaaure
gradient over the mud cake accordingly. As a result,
:he pore pressure at cutting depth was found to from certain specified sources. Their successful
Lncrease to a value approaching the mud pressure at ~~~~~f~~@has been demonstrated beyond any
the bottom of the hole and the full-scale bit drilled from the use of thop~ands of bits; in sfupe
it a near atmospheric rate. Such internal plastering operations they have been used~o or are being used
1s not at all desirable in eservoir rocks because of routinely.
5
severe formation impairment . In this respect, the
~ozzles in jet bits are in a near optimum position
For promoting unwanted internal plastering behind the opti:2:;a;::;2:;::: f~~~@:2c ::::;ona,
nole wall in reservoir rock! Diamond bits and PDC bits roller bita, which, because of their design, do not
~quipped with nozzles also need to be monitored for make the best uae of hydraulics. Better results may be
this feature. achieved by c$~centrating the effort on, for example,
PDC-type bits and diamond bit aet with new
(b) In the laboratory the effect of bottom thermostable synthetic diamonds92 . These bits provide
Scavenging on the drilling rate in low-permeability more freedom in design of the cutters (see self-
rock (-4.1 mD) proved to be very favorable. In the cleaning cutter concept) and hydraulics (see, next
Eield, rock permeabilities may vary quickly, for section). With large cutters of about 11/2in
zxample with alternating thin layers of permeable, diameter becoming available the concept of one jet per
less permeable, or impermeable rocks. The impermeable cutter may come within reach. Jetting directly in
~ayer~ ~a~p~~ fi~~~~~~ f~~~ ~Q th=t presslure can build front of the cutters would give the jet-cutting
UP quickly also in the more permeable thin layers. mechanism (see next section) a chance to cope with
rock while it is weakened to rock flour - irrespective
(c) In really dense and impermeable rock the of whether the rock is hard or soft, permeable or
mechanism by which bottom sca e impermeable. In this way both bottom and bit balling
. : ~id li~itd to tbS~ /---- .-A V)
l.\-4-L6 l.-
rii~ing rate is most comp~ex~?~ingaffects the \=~~ ~~~ti~n~ ~ -W IU.A&WL U= ptf$%~fitd ~tith.~~ tb~.
areas already damaged or being damaged by the cutters. cured at a later stage when md has plastered the
Jhen cracks, fissures and r ck flour created by the pores and virtually stopped the wetting of the rock
cutters in the hole bottom1? are wetted and the flour.
porosity they represent is filled with filtrate, the
removal of the flour, and possibly larger fragmenta Another development may have the potentiai to
too, is facilitated. How the porosity is created and prevent plastering by mud solids:
how accessible it is depends on the,cutting process, Acoustically ~uned, ~acillating~ he =ucture$3
(STRATOJET) . If
the rock type, the drilling fluid, the borehole this ia so and if it is practicable in bits, without
pressure etc. A diamond in a diamond bit, for too many compromiaea, such bits may virtually
instance, only scratches the surface, but it does this eliminate the deleterious effects of mud on the
simultaneously with hundreds of other diamonds, thus drilling rate at oil-field depths.
producing a much more accessible shallow porosity,
which is in contrast to the deep cracks produced by a 2. Jet Cutting
roller bit with few sharp highly loaded teeth.
Therefore, a diamond bit can be very sensitive to Several investigators have demonstrated that
bottom scavenging. Similarly a blunt roller bit at low virgin rock can be jetted This jet
bit load and high rotational speed is also very Cutting has been exp~ained;aybyirectly
a build up of fluid
sensitive to bottom scavenging. The precise mechanism pressure gradient in the pore space below a stagnant
of rock destruction by oil field bits when drilling jet leading to tensile stresses below the rock surface
impermeable rock (particularly shale) at depth so as to break out grains or clusters of grains. For
requirea much more investigation. nozzles located very close to the hole bottom, the
nozzle pressure has to exceed a threshold of roughly
Bottom scavenging may seem to be intensive when, 5x the tensile strength of the rock to ena~~ a jet to
in practice, it is not. Two examples of this ?re given cut a groove about 3 nozzle diameters wide in virgin
below. rock. To what extent can such jet cutting contribute
to the performance of commercial bits?
(a) Diamond bits, for instance, with few waterways and
wide diamond fields may feature high fluid velocity in In conventional roller bits jeta usually exit at
the waterways but low fluid velocity across the a distance many nozzle diameters away from the spot of
diamond fields. Cuttings produced at the diamond jet impact, particularly when small nozzles are used
fields not only further reduce fluid flow across the for powerful jetting. As a result, the mpact pressure
diamond fields, but also increase the solids content on the bottom is reduced substantially2i and is spread
of Cb.aef~tuid -.----,
Inr.allv, ~~p=~nmentlv.
=--..--, , ~h~ ~i~~~~~ over surfaces larger than one let exit area. Since
drill in an immediate environment of a high-solids- even with modern hydraulic nozzle pressure drops are
content mud, whereas the clean fluid passes through limited to, say, 3000 psi, significant jet cutting
the waterwaya at high fluid velocity. Bottom will only occur in the very soft unconsolidated
scavenging is most effective when it covers all of the formations (much softer than Berea sandstone,
hole bottom and particularly the area in front of the example, with a threshold pressure of 2000 psif~rand a
cutters. tensile strength of 380 psi). Becauae jets in roller
bits are usually directed towards the transition of
fk\
\WJ U44-3.Z...-...=1+4...1
-nllap
.u~~=. l.++.
wk.,.GV...=LV=V=L=L -L.-, fldi~Velocities the hole bottom into the hole wall: jet cutting of
may be extremely high in the nozzles, much less at the very soft unconsolidated formations may successfully
hole bottom, and negligible at the centre of enlarge the hole and cause problems (deviation,
particularly large bits. These shortcomings COU1 cementing, etc.), but its contribution to the drilling
corrected with respectively extended nozzle bits4 BPlo
$ rate will be economically insignificant. For euch soft
and four nozzle bits, all of which are still r a ed formations extended nozzle bits may have less tendency
as special bits but they are in fact availablef?,f!l to enlarge the hole because their jets are directed
CPR i~7n5 R. FEENSTRA AND D.H. ZIJSLING 3
perpendicularly to the hole bottom. In large bits they Intensive bottom scavenging of the entire hole
could even be directed slightly towards the bits bottom, particularly of the outer part, can be
.-.. ,., --4--4-- -1.4-hnlArlnr.m (~~~
centre. Furthermore, with the jets exiting the nozzles ?&fectlv&! no~ ofl~y in I~f.I-ULXt& &Lup L.-..-...
~~o~e ~e bctto= their cutting ability would be 3ection 1) - thereby possibly yreventin~ bottom
extended to less aoft rock, approaching ultimately balling - but also in eroding the rock flour after it
Berea sandstone, for exampie. i~S fcr-md. T . .&L=n=.....
Ak,= o+.. .th -6 ~~~ ~GCk fi~ur viii vanish
>nce it has been wetted. Also the jet cutting
Diamond bits and PDC bits offer much more freedom nechanism has another chance to contribute to bit
for arranging jets than do roller bits (ace also ?erformsnce once the virgin rock has been weakened to
section 1: one jet per cutter). With nozzles close to rock flour. Layers of rock flour of up to millimetres,
bottom and spread over different tracks a virtuaiiy snd occasionally up to one centimetfe deep, pidii~~d
dual-purpose bit can be designed to cut either By roller bits, have been observed. Since the rock
mechanically, or by jets, or by both techniques. The Flour is dry and exposes a very large surface area to
danger of a jet cutting an oversize hole as well as be wetted, jet cutting may prove to be more difficult
the danger of plugging the nozzles which are smeller than it is for water-saturated virgin rock. In this
than those used in roller bits also require attention respect the tremendous impact of driiiing fiuid
(ace self-cleaning strainer concept). ~roperties on filtrate flw in wetting the flour and
tilling the pores cannot be overstressed. With clear,
The uae of jet cutting27*28 can be extended really clear, water as a drilling fluid the rock flour
further to less soft rock when higher pump pressures ?roblem is minimal - if indeed it develops at all.
become available.
A pronounced enemy of rock flour build up on
Since the jets usually carry mud solids as well, bottom is a sharp dragging bit with minimum negative
lso a contribution from jetted particle back rake angle. This bit is roughly the opposite of a
here s2t , but because of the relatively low solids
drilling true rolling hard formation bit with blunt cutters. In
content, this is a minor effect. between there is a variety of compromises. The
Iragging action of the dragging bit shifta the rock
3. Reduction of Bottom Balling Elour problem from the bottom to the bit, thus
?romoting bit balling (ace next section).
Under atmospheric conditions a bits cutters tend
to break out relatively large cuttings of virgin With most drag-type bits a severe negative back
formation in addition to some fines , which are rake angle is either presen\l(e.g., most diamond bits)
created, fo example, directly below the teeth of m develops (e.g., PDC bits ), and this may cause
roller bits50 . With increasing chip holddown the 3ome clogging of the rock surface. In general, the
formation of relatively large cuttings tends to be irag-type bit forces the rock to separate from the
suppressed and so is the penetration of each cutter. bottom. In particular, PDC bits may develop into very
Instead the cutters increasingly crush the virgin rock promising bits for keeping the hole bottom clean by
into fine powder (rock flour) and, depending on the the combined action of favorable cutters (see self-
this then sticks to the hole bottom :leaning cutter concept) and strategic nozzle
cutters ovewlo
) or to the cutters (bit positions (ace previous sections).
~:&filing ) prior to being removed into the drilling
fluid either hydraulically or mechanically. Let us With diamond bits metamorphic cuttings32 have
first look at the rock flour on the bottom, what been produced from nowmetamorphic virgin rock,
affecta its production and hw it can be alleviated. indicating that enormous friction msY raise ~1
temperatures at the cutting edge to high values .
Hard formation roller bits are designed to let
the cutters almost truly roll over the hole bottom
with minimum dragging action. This motion, combined
4. Reduction of Bit Balling
with a blunt cutter (worn tooth, round insert),
ideally converts particularly friable virgin rock Bit balling hampers a bits penetration rate most
under the cutter into rock flour in situ, provided at elevated bit load and at depth with effectively
that the drilling fluid and the hole depth are such plastering muds. Inspection of the balled up material
that the root of all drilling evil (chip holddown reveala that it consists of rock flour and remnants of
pressure) can develop sufficiently. Dragging action mud. How doea this build up happen for the various bit
and cutter sharpness (soft formation roller bits)
typea and how can it be alleviated?
lessen tha sticking of rock flour to the hole bottom.
Hard non-friable rock, such aa ~yartz, is much more
With sufficient chip holddown dragging cutters
difficult to convert into flour than soft limestone shear much of the virgin rock into flour, which is
and chalk. then pushed up along the cutter face while being
It is amazing what excessive overbalance does. pressed against the cutter face by a differential
For instance, when driiiing clepieiwi r~S~iii%)iiS bit pressure that can be equal to the borehole presaure3.
penetration may virtually ceaae even when the This eventually leads to bit baliing when, for soss
reservoir rock is rather soft sandstone. The choice of reason, the rock flour cannot be adequately removed.
ioii~t h4+ ia the= the ~or~~
.. . . ~QSsihi~
~ti~:=~&i~m~~~~,
one. Instead a high pressure drop, soft formation little less or a little more than the
diamond bit, possibly with sharp diamonds, running at When the rock flour builds up at the cutter face, it
a relatively lW bit load and maybe at an elevated experiences considerable frictio% but when it reaches
rotational speed, would have a much better chance of a ceiling, determined by the stand-off, it geta
avoiding excessive bottom balling and could even ;~$$ and further buildup requires even more
initiate internal plugging (see section 1). . In this respect the old fishtail bit was a
THE EFFECT OF BIT HYDRAULICS ON BIT PERFORMANCE IN REIATION TO
4 THE ROCK DESTRUCTION MECHANISM AT DEPTH SPE 13205
better design. Rather than letting the rock flour Bit ball g of roller bits starts at the outer
build up along the cutter face, it is preferable to rows of teethf~. Fortunately, the jets concentrate
lead it quickly into free space (see self-cleaning hydraulics in that region; trailing jets appear to be
cutter concept), preferably immediately after passing more effective than leading jets10. When bottom
the cutting edge, thus preventing further build up of scavenging fails to prevent bit balling, bit
friction forces and lessening the need for bit sca enging is needed to erode the rock flour at the
hydraulics. The fascinating prospect of an engineered 7
bit . Bottom scavenging in front of the cutters would
cutting edge is within reach with modern diamond entail both bit and bottom scavenging. It could be
technology (see self-cleaning cutter concept). An accomplished, for instance, by providing extended
alternative to this mechanical handling of rock flour nozzle tubes with special nozzles, featuring a side
is hydraulical jet cutting of the rock flour in front exit. Since the fluid makes a large turn (say 60)
of each cutter (see section 1: one jet per cutter). A inside the nozzle, the circular exiting jet flattens
combination of both offers a third possibility. (perpendicular to the hole bottom) and widens
Diamond bits usually feature very little stand- (parallel to the hole bottom) before hitting the
off. This, combined with wide, poorly scavenged bottom in front of a tooth row. Consequently, tooth
diamond fields and small diamonds, makes the bit an scavenging is much improved locally, but at the
ideal candidate for pronounced bit clogging when expense of bottonrscavenging because of the relatively
drilling unfavorable formations. Exposure of the long distance between jet exit and jet impact. The
diamonds cutting faces to or into deeper waterways, problem is to find a compromise between bit and bottom
for instance, provides both better cleaning and more scavenging, which is well balanced over the radius of
stand-off. the hole.
alleviating a few old problems. conditions a particle that plugs part of a slot owing
to a pressure drop over the strainer can be removed
a~re easLly by the win flow of the drilling fluid
A SELF-CLEANING BIT STRAINER CONCEPT
inside the strainer than is the case for circular
Since the flow rate during drilling is limited holes in the strainer wall. Tests confirmed that
(flow conditioning the annulus, pump capacity) a high plugging of the strainer equipped with slots (Fig. 2)
drilling fluid velocity on bottom can only be realised is governed by the ratio between the flow area of the
locally by reducing the total flow area (TFA) of the strainer and that of the small nozzles and the average
bits. This leads to small nozzles. The debris present drilling fluid velocity inside the strainer.
in the drilling fluid, however, can easily plug such
The te~~: re~=~ied th=t nlllrzrrinQ Of 7 ~ IIOZZleS
small nozzles and lost circulation material cannot be r--=e---cs --
circulated with such a bit in the hole. can be prevented by using a slot width of 2 mm and
that 5 mm nozzles require a maximum slot width of 1 mm
to prevent them from plugging.
ith Z~n~s~a%ra~~~=icaiiy . The drilling fluid
ap~C bit enters
equipped
the bit through the interior of a cylindrical strainer Under these conditions drilling fluid with non-
and flows towards small nozzles through holes in the acid-soluble LCM at the concentration given in Table 1
atrainer wall. These holes are dimensioned such that could be circulated without plugging the small nozzles
ad the St~ZiIl~r,
if ~~~ ~~~io of
between fiow area
The application of a self-cleaning strainer in a stable, while the large chips generated in water-based
bit has a considerable advantage over a surface drilling fluid deteriorated slowly as a result of
strainer in the flw line because now the operator no filtrate invasion.
longer needs to take care of selecting, running and
maintaining the proper surface strainer for a The convex PDCS generated smaller chips of rock
particular bit. In addition, the surface strainer and flour and fragments with a msxlmum size of about 1 mm.
the bit have to be bypasaed when LCM has to be rhe conventional flat PDCS generated chips of
circulated. Furthermore, the self-cleaning bit intermediate size. Here the actual chip size depends
strainer discharges debris generated downstream of a on operating conditions.
surface strainer. This debris can come from the
drillpipe (internal coating), the rotary hose or from These results indicate that convex PDCS will
Moineau-t e motors (rubber), or from the box of any require much less hydraulic cleaning to prevent
dri,1pipe3? balling than concave PDCS. This also implies that the
added (dried cuttings, etc).
performance of a PDC bit can be improved considerably
Drillpipe strainera tend to be forgotten and may by use of convex PDCs since the tendency of bit
present hazards (Do they allow string shots and balling aa initiated by balling of PDCS is
surveys when partly plugged? Do they damage internal significantly reduced.
coating?) The self-cleaning bit strainer is built in
Another source of bit balling is trapping of
the bit, does not interfere with drilling operations,
chips during transport to the annulus. Here again
guarantees circulation, and enables the operator to
chips generated by convex PDCS are favoured over those
utilise bit hydraulics to the best advantage.
of concave PDCS because small chips can be transported
to the annulus by drilling fluid with very little risk
of getting trapped under the bit. Tiiemassive lumps Gf
THE SELF-CLEANING CUTTER CONCEPT rock flour, however, generated by concave PDCS may
well get stuck on their way to the annulus,
The multitude of cutters applied in PDC bits need
particularly in the case of stud-type PDC bits. The
to be cleaned hydraulically when they ball up because
effect of the shape of PDCS on bit performance will be
the cutters are then apparently not sufficiently self-
most pronounced when drilling with water-baaed
cleaning. It is almost impossible to clean ao many
drilling fluid, where balling phenomena are most
cutters with relatively few jets. Therefore our
severe.
thinking needs to be directed towards minimizing the
hydraulic-cleaning requirement and maximizing the
self-cleaning ability of the cutters, as has been
Outlook
indicated when discussing BIT HYDRA-ULTCS.iiowcan this
be done? Let us look at one cutter , and in particular
The converahaped cutter is only an example of
at its shape.
how the self-cleaning ability of cutters can be
Single cutter tests improved. Since diamond technology allows freedom in
cutter design, the challenge is to develop better
The effect of the shape of the diamond layer of a cutters for future bita. This requires research,
PDC on the balling of cutters has been scanned in particularly by bit manufacturers, and also field
single cutter tests under simulated downhole and tests by operatora. A concerted effort is needed to
operating conditions for PDC bits in Mancos shale, a derive the potential benefit from a promising new
typical medium-hard shale. PDCS with a curved diamond generation of oil-field bits85 .
layer with either a constant or a continuously varying
radius of curvature (R) have been used in the tests.
These shapes of the diamond layer (Fig. 3) ensure that CONCLUSIONS
a possible self-cleaning effect of the curved surface
becomes independent of the degree of wear. The various * The need for bit hydraulics is largely determined by
shapes of the diamond layers involve different back the drilling process downhole.
rake angles for the individual PDCS or even a varying
back rake angle over the width of cut of a particular * Bit design, bit selection and operating conditions
PDC. For the convex PDCS the back rake angles ranged govern the drilling process downhole.
from 40 to 0, while concave PDCS were tested with
back rake angles ranging from -10 to 5. The tests * Research on the drilling process at depth,
were carried out in oil and water-based drilling fluid particularly in shale, is needed to develop better
(Table 1), respectively. The fluids were not cutters for drag-type bits.
circulated during the few revolutions of the tests.
* A self-cleaning bit strainer can alleviate practical
On the basis of the preliminary test results the constraints on bit hydraulics.
various PDCS can be split up into two groups, those
having either a concave and or a convex diamond
surface with a constant or a continuously varying ACKNOWLEDGEMENTS
radius of curvature.
The authora thank Shell Research B.V. for their
The concave PDCS (Fig. 3a) generated massive permission to publish this paper and express their
lumps of rock flour which stuck to the diamond surface appreciation to David R. Hall of MEGA diamond for
in both oil and water-baaed drilling fluid. After the providing the PDCS used in the experiments on the
tests the large chips generated in oil, remained self-cleaning cutter concept.
SPE 13205 R. FEENSTRA AND D.H. ZIJSLING 7
~7. Ortega, A. & Glowka, D.A.: Frictionalheating and 51. Booker, C.H.: Get ready for the great poly-
convective cooling of polycrystalline diamond drag crystalline bit war.
tools during rock cutting. Drilling (July 1982), 43, no. 10.
SPE 11061 presented at the 57th Annual Fall 52. Booker, C.H.: Diamond shear bit panel-1 and 2.
Technical Conference, New Orleans LA (Sept. 26-29, Oil and Gas Journal (Sept. 27, 1982 and Oct. 4,
1982). 1982).
38. Glowka, D.A. & Stone, C.H.: Thethermal response 53. Dahlem, J.: Downhole tools and materials: going
of polycrystalline diamond compact cutters under for penetration.
simulated dowhole conditions. Oilman (July 1983).
SPE 11947 presented at the 58th kunual Technical 54. Wood, J.E.: Correct methodology improves PCD bit
Conference, San Francisco LA (Oct. 5-8, 1982). performance.
39. Swenson, D.V., Jones, A.K..& Wesenberg, D.L.: Petrol. Eng. Inst. (April 1982), 54, no. 5.
Analytical and experimental investigations of 55. Wood, J.E.: Diamondbits. Ptl. Heres when to use
rock cutting using polycrystalline diamond compact diamond bits.
drag cutters. Drilling Contract (July 1983), 39, no. 7.
SPE 1015O, presented at 56th Annual Fall Technical 56. Wood, J.E.: Heres how to use diamond bits. Pt2.
Conference, San Antonio, Texas (October 5-7,1981). Drilling Contract (August 1983), 39, no. 8.
io. Hoover, E.R. & Middleton, J.N.: Laboratory 57. Wood, J.E.: Polycrystalline diamond bit: its use
evaluation of PDC drill bits under high speed and in soft or average formations.
high wear conditions. Petrol. Int. (May 1982), 40, no. 5.
SPE 10326 presented at the 56th Annual Fall 58. Keller, U.S. & Crow, M.L.: Where and how not to
Technical Conference, San Antonio, Texas (Oct. run PDC bits.
5-7, 1981). IADC/SPE 11387 presented at the IADC/SPE 1983
41. Park, A. & Williams, C.R.: Improvement of Drilling Conference, New Orleans LA (Febr. 20-23,
drilling capabilities of PDC cutters in hard 1983), 249.
formation. 59. Koskie Jr. E.T.: Common-sense measures improve
Bartlesville ETC, P.O.Box 1398, Bartlesville, PDC bit performance.
Oklahoma 74006. World Oil (Sept. 1982), 195, No. 5.
42. Cerkovnik, J.: Design, application and future of 60. Koskie Jr. E.T.: Polycrystalline bits can reduce
polycrystalline diamond compact cutters in the rig costs.
Rocky Mountains. Drill bit (July 1981), 30, no. 7.
SPE 10893 presented at the Rocky Mountain Regional 61. Walther, E.: Polycrystalline diamond drill bits
----.
Meeting, Biiiings, MT (May ig-~i, lYUZ). expand small-rig capabilities.
43. Andrews, T.L.: Shear underreamer fitted with rwre~~ ~ei.v.. (---L-A-..81
\LluLG1x-lapLLA
1oQ9\
L.UL), 22, iici. 2.
polycrystalline diamond studs doubles penetration 62. Wood, J.E.: Positive displacement downhole motors
rate. and diamond compact bits reduce drilling costs in
Oil and Gas Journal (Febr. 14, 1983), 114. overthrust wells.
44. Maslowski, A.: Diamondsfor bits prove valuable. SPE 11843, presented at SPE of AIME Rocky Mountain
n-4114me r,-.-+-...+ n.f.wnh 1an2\
-~~-~~% v..-~-~. \..-.-., -~-~), ~~, ~~. ~. reg. meeting, Sait La-ke
City, Utah (Hay 22-25,
45. Knowlton, R.H. & Huang, H.: Polycrystalline 1983) .
diamond compact bit hydraulics. 63. Cress, L.A.: How and when to run a PDC bit in the
SPE 11063 ~--------- nresented at the 57~h Ann~a~ Fa~~ rr----
uPPeL
m-----
A==@
P..IK
UULL
t!-----
UUU_l. =
A-
ml
--------1-
U~CLtlLUL S
..<-..--<--!,
VL=W~LIIL .
Technical Conference, New Orleana LA (Sept. 26-29, IADC/SPE 11388 presented at the 1983 Drilling
1982). Conference, New Orleans LA (Febr. 20-23, 1983).
46. Radtke, R.P. & Pain, D.D.: Optimisation of 64. Arceneaux, M.A. & Fielder, J.L.: Field experience
hydraulics for PCD bits in Gulf Coast shales with with PDC bits in North East Texas.
water-base muds. IADC/SPE 11390 presented at the IADC/SPE 1983
IADC/SPE 11411, presented at th IADC/SPE 1983 Drilling Conference, New Orleans LA (Febr. 20-23,
Drilling Conference, New Orleans LA (Febr. 20-23, 1983).
1983), 419. 65. Offenbacher, L.A., McDermaid, J.D. & Patterson,
47. Kuhn , K.O. & Forrest, S.: Flow enhancement C.R.: PDCbits find application in Oklahoma
characterises design of polycrystalline diamond drilling-.
cutter bits. IADC/SPE 11389 presented at the IADC/SPE 1983
SPE 11062 presented at the 57th Annual Fall Drilling Conference, New Orleans LA (Febr. 20-23,
Technical Conference, New Orleans LA (Sept. 26-29, 1983).
1982). 66. Slack, J.B.: Penetration rates and bit life of
48. Golis, S.W.: Analysis of the invert emulsion oil the polycrystalline diamond bits in the Austin
M..A /,.1.,,.-..+- 1 14 ..- A4 . . ..--A La. . . . . . . . a- -L..3I-..
ULIJU, ~A,GJ.y.uczA-4,,= tL.1.aluuL,U LL ~~~1.=111 LL1 U1la.&LUW
cnaiiitrend of the Giiciings,Texas fieiri.
permeable formations. Drilling (Nov. 1981), 43, no. 11.
IADC/SPE 11391 presented at the IADC/SPE 1983 67. Forrest, S. & Kuhn, K.: Drilling technology
Drilling Conference, New Orleans LA (Febr. 20-23, report. Near perfect combination generates record
1983). bit inn.
.. .. -
49. bolls, S.w.; invert mud works weii with FIIC Oil and Gas Journal (March 1983), 82, No. 12.
(polycrystalline diamond compact). 68. Wood, J.E.: Stratapax drill blanks saved money
Drilling contract (Jan. 1984), 40, no. 1. in Montana.
50. Flak, L.H.: Drillingprogress 83. Use oil muds Western Oil Reporter (Aug. 1981), 38, no. 8.
to improve PDC (Polycrystalline Diamond Compact) 69. FOX, J.P. & Wood: J.E.: PDC bits find application
..
bit performance. in San Joaquin Valley.
World Oil (Oct. 1983), 197. SPE 12790 presented at the 1984 California
Regional Meeting, Long Beach CA (April 11-13,
1984).
E 13205 R. FEENSTRA AND D.H. ZIJSLING 9
o. Moore, S,0., Lynch, B.W. & Talbot, K.J.: A case 78. Allamon, J.P.: Conoco saves days and collars with
history of polycrystalline diamond compact bit a new bit.
performance in the Tuscaloosa Trend. World Oil (Jan. 1982), 194.
SPE 11944, presented at the 58th Annual Technical 79. McKinley, D., Knowlton, H. & Ricard, R.:
Conference, San Francisco LA (Oct. 5-8, 1983). Economics of turbodrilling in Canada.
11. Preslar, P.L. & McDermaid, J.D.: PDC bit proves Presented at Petr. Sot. of CIM & Can.Ass. Dr. Eng.
effective at South Graham Deese Sand Unit. meeting (MSy 10-13, 1983), paper no. 83-34-03.
SPE 11945 presented at the 58th Annual Technical 80. Balkenbush, R.J. & Onisko, J.E.: Applicationof
Conference, ---
Dan ----------
rranc&scu TAu= (Oct. 5-8, 1983). PDC hir~ in the Kuparuk River field, Alaska.
12. Preslar, P.L.: NorthSea techniques promote more SPE 11946 presented at the 58th Annual Technical
efficient drilling. Conference, San Francisco CA (Oct. 5-8, 1983).
Offshore Eng. (April 1983). 81. Gani, R.A.: Diamond shear bits pass tests in
13. Turnbull, R.W.: Turbodrill, PDC bits spell Indonesias Arun gas field.
success in Mobils Statfjord. Oil and Gas Journal (Nov. 1982), 80, no. 48.
Petr. Eng. Int. (October 1982), 54, no. 12. 82. Heckes, A.A., Meano, W. & Baker, L.E.: Poly-
14. Paterson, A.W. & Shute, J.P.: Experience with crystalline diamond drill bits for Venezuelan
poiycrystaiiine diamond cempaet bits in the ~~if~~i~ acmlicati~n.
-==-..
Northern North Sea. Sandia Nat. Lab. Rep. no: SAND 82-1963 (April
----.
EUR339 presented at the European Petroleum 1Y53) .
Conference, London (Oct. 25-28, 1982). 83. van Prooyen, J., Juergens, R. & Gilbert, H.E.:
75. Bleakley, W.B.: HowConoco cuts Murchison Recent field results with new bits.
drilling time. Journal of Petroleum Technology (Sept. 1982), 34,
Petrol. Eng. (Febr. 1982), 54, no. 2. 1938.
?6. Illerhaus, R. & Oppelt, J.: Experience of 84. Walker, B.H. & Feenatra, R.: Rotary bit with jet
drilling with PDC (Polycrystalline Diamond nozzles.
Compact) bits in North Sea operations. U.S. Patent No. 4, 341, 273.
Noroil (March 1983), 11, no. 3. 85. Feenatra, R., Juergens, R. & Walker, B.H.: New
77. Bruyn, de H.J.: Better turbodrilling can give generation of oilf~eld-bits - laboratory and field
dramatic reductions in drilling costs. results.
SPE 11895 presented at SPE of ~IME Offshore Europe SPE 6712 presented at the 52nd Annual Fall
Conference, Aberdeen (Sept. 6-9, 1983). Technical Conference, Denver, Colorado (Oct. 9-12,
1977).
TABLE 1
LCM CIRCULATION TESTS
Drilling fluid
Water-based mud
S.d. : 1220 kg/m3 MF:70
API-w.1.: 2 cm3/30 min Pv : 24 CF
Ge 1 : 0.5/1.5 Pa YP : 6 Pa
LCM
Durcal 130
I 0.05 - 0.4
I 44
,,
I
Granicalcium f 0.35 - 0.7
,,
c 0.5 - 1.5
Chicken grit 2 -4 ,,
TOTAL 176
I TOTAL 161
STRAINER
:A::wLE
SCREEN PLATE
WING
LARGE NOZZLE
--- . -.
.
. -- . - -.. - Y.T
1- I
!LJ R
b) convex
:urvature )
. .. .... .. .. .. . ..- .. -
., . . . .. . ..
,-
strained mud
a) Concave b) Convex
P692
FIGS.2,3
Dr.no.46145