SHELL & DIMENSIONS DIAGRAM FOR HOT WATER GENERATOR 100 KW ( SHEET 1 OF 6 )

LEVEL SWITCH WITH

SIGHT GLASS AND
HEATER AUTOVENT VALVE
ELEMENT BANKS
THERMOSTAT
C REMOVAL
CLEARANCE
35

OUTLET
K
FIBER GLASS
INSULATION

STEPCONTROLER
SET

VA H SUPPORT FOR
HEATERS

A INLET
J K
HOT WATER GENERATOR
DANGER
440 V

DRAIN PIPE
40mm O

E
A B C D E G H I J K
D
56 32 24 18 3 12 46 18.5 14 3
MANUFACTURER

RAPID COOL
B - 151 MAYAPURI , PHASE - 1 , NEW DELHI - 64( INDIA )
PH: 28115470 / 45128221, FAX: 28115470, Mob: 9971998827 / 9810017414
E-MAIL: enquiry@rapidcool.co.in, sales@rapidcool.co.in,
narinderriyat@gmail.com
 ELECTRICAL PANEL DETAILS FOR HOT WATER GENERATOR 100 Kw ( SHEET 2 OF 6 )

REMOVEABLE GLAND
PLATE FOR MAIN CABLE
ENTRY

LOW LEVEL
CABLE HOLES
HIGH TEMP. WITH GROMET
MAIN SUPPLY ON
SYSTEM ON INDICATORS
STEP CONTROLLER
STEPCONTROLER
SET

VA CONTACTOR
STEP ON INDICATOR
WITH SWITCH
SHEET METAL.
START, STOP B A R R I E R
TEST AND HOOTER ( 16 SWG )
ACCEPT PUSH BUTTONS
200 AMP
HANDLE S.F.U

DANGER
440 V M.C.B. BUSBARS TO
HOT WATER GENERATOR FUSES COLOR
CODED FLEXIBLE
COPPER WIRES
HOOTER

CONTROL
WIRING
MODULE BASE CHANNEL
WITH HOLES

LOUVERS WITH
PERFORATED
SHEET INSIDE

MANUFACTURER

RAPID COOL
B - 151 MAYAPURI , PHASE - 1 , NEW DELHI - 64( INDIA )
PH: 28115470 / 45128221, FAX: 28115470, Mob: 9971998827 / 9810017414
E-MAIL: enquiry@rapidcool.co.in, sales@rapidcool.co.in,
narinderriyat@gmail.com
 WIRING DIAGRAM FOR HOT WATER GENERATOR 100 KW ( SHEET 3 OF 6 )

LEGEND AND SYMBOLES:

POWER WIRING DIAGRAM
A : DIGITAL VOLT AND 1 4 : CONTACTOR
V AMP. METER
MAIN SUPPLY
440 V AC
INDICATORS
CM2A : 6Amp. M.C.B SP : MAIN INCOMER CF2A

: CURRENT TRANSFORMER : INDICATING LIGHT 200 AMP

S.F.U

: 63Amp. M.C.B SP : RELAY OF STEP

CONTROLLER
R B C.T
VA
Y

: HEATERS

1 2 3 4

R B R B R B R B
Y Y Y Y

1 BANK 2 BANK 3 BANK 4 BANK

45 AMP. THERMAL RATED CONTACTORS

FOR 1 TO 4 STEPS

63 AMP. MCB FOR 1 TO 4 STEPS

NOTE: 10MM SQ USED FOR POWER WIRING
1MM SQ USED FOR CONTROL WIRING

MANUFACTURER

RAPID COOL
B - 151 MAYAPURI , PHASE - 1 , NEW DELHI - 64( INDIA )
PH: 28115470 / 45128221, FAX: 28115470, Mob: 9971998827 / 9810017414
E-MAIL: enquiry@rapidcool.co.in, sales@rapidcool.co.in,
narinderriyat@gmail.com
 WIRING DIAGRAM FOR HOT WATER GENERATOR 100 KW ( SHEET 4 OF 6 )

PHASE NEUTRAL START STOP TEST

HOOTER
ACCEPT LOW HIGH SYSTEM
LEVEL TEMP. ON

P N
CONTROL JUMPER
M.C.B 6A N N N

DOOR SWITCH
S S O O T T F F A B C 5 6 1 B
L LEVEL
N L SWITCH

P CONTROL WIRING MODULE M MASTER

THERMOSTAT
M
T2 V
12 VAC R
T2 V
H H F
STEP CONTROLLER INLET SENSOR
F

HOOTER
OUTLET SENSOR
S1 S2 S3 S4 S5 S6 S7 R R

S1 S2 S3 S4
R11 R21 R31 R41

T1 T2 T3 T4
R12 R22 R32 R42
R13 R23 R33 R43
L1 L2 L3 L4
C1 C2 C3 C4

S1 - S4 STEP T 1 - T 4 L1 - L4 STEP C 1 - C 4
ON SWITCH STEP CONTROLLER ON INDICATOR CONTACTORS

MANUFACTURER

RAPID COOL
B - 151 MAYAPURI , PHASE - 1 , NEW DELHI - 64( INDIA )
PH: 28115470 / 45128221, FAX: 28115470, Mob: 9971998827 / 9810017414
E-MAIL: enquiry@rapidcool.co.in, sales@rapidcool.co.in,
narinderriyat@gmail.com
 INSTALLATION DETAILS FOR HOT WATER GENERATOR 100 KW ( SHEET 5 OF 6 )

CONNECT AUTOVENT VALVE

TO DRAIN

CABLE ENTRY

GLOBE VALVE TO
AVOID HIGH WATER

GASKET
TURBULENCE IN HOT
WATER GENERATOR TERMINATION POINTS
FOR MAIN CABLE
NOTE
STEPCONTROLER
SET

VA
OUTLET

DO NOT STEPOVER
THIS SYSTEM

HOT WATER GENERATOR

DANGER
440 V
DO NOT MAKE COIL
PRESSURE GAUGE
WITH BALL VALVE ( 0 - 150 P.S.I. ) OF CABLE IN ELECTRICAL
GASKET
PANEL.
INLET

3/4 SOCKET FOR

PRESSURE RELIEF VALVE DO NOT UNCOVER
DRAIN
THIS SYSTEM TILL
COMMISSIONING
C
6 6
CONCRETE FOUNDATION PROTECT THIS SYSTEM
4 4 FROM WATER , DUST AND
CONCRETE
6 6 FOUNDATION POCKETS
B DETAILS
4 X 4 X 4 DEEP

4 6
FFL FFL

4 4

FOUNDATION DETAILS
6 6

MANUFACTURER

RAPID COOL
B - 151 MAYAPURI , PHASE - 1 , NEW DELHI - 64( INDIA )
PH: 28115470 / 45128221, FAX: 28115470, Mob: 9971998827 / 9810017414
E-MAIL: enquiry@rapidcool.co.in, sales@rapidcool.co.in,
narinderriyat@gmail.com
 BILL OF MATERIAL FOR HOT WATER GENERATOR 100 KW ( SHEET 6 OF 6 )

BILL OF MATERIAL ELECTRICAL PANEL

MATERIAL
SHELL 08 MM M.S. SHEET
INCOMER
DISHENDS 10 MM M.S. SHEET 200 AMP. S.F.U 1 NUMBER
PANEL 16 GAUGE CRC
COPPER BUSBAR 1 SET
PANELING 18 GAUGE CRC
INDICATING LIGHTS WITH MCB 3 NUMBERS
PAINT BACKED ENAMEL SIEMENS GREY

TEST PRESSURE 250 P.S.I.G. OUTGOING

45 AMP. THERMAL RATED CONTACTORS 4 NUMBERS
HEATING ELEMENT
63 AMP. M.C.B 4 SETS
MATERIAL SEAMLESS COPPER TUBE FLANGED TYPE
FAULT INDICATING LIGHTS 2 NUMBERS
TYPE RESISTANCE WATER IMMERSION DIGITAL VO;T AND AMP METER WITH C.T. 1 SET
RATING 25KW X 1 INTO 4STEPS = 100KW PUSH BUTTONS / ON-OFF / TEST / ACCEPTED 4 NUMBERS
SWITCH WITH LIGHTS 4 NUMBERS
INSULATION HOOTER ( VAISHNO ) 1 NUMBER
50 mm THICK FIBER GLASS WOOL (24Kg DENSITY ) CLADED WITH 0.6 mm CONTROL WIRING MODULE ( RAPID COOL ) 1 NUMBER
ALUMINUM SHEET ON M.S. FRAME WELDED TO GENERATOR BODY.
SYSTEM ON INDICATOR 1 NUMBER
CONTROLS DOOR SWITCH FOR HEATER BANK 1 NUMBER

MASTER THERMOSTAT ( ADJUSTABLE) (EGO / ANCO) 1 NUMBER

STEP CONTROLLER (with inlet/outlet temp.& (MASTER CONTROLS ) 1 NUMBER

Time delay recycling relays)
PRESSURE GAUGE 4DIA ( FEBIG / H.GURU ) 2 NUMBERS
3 /8 BALL VALVE FOR PRESSURE GAUGE (RC) 2 NUMBERS
Note: The Electrical Panel components make are L&T / Schneider / ABB or else mentioned.
PRESSURE RELIEF VALVE 3/4 (RC) 1 NUMBER
LOW LEVEL CUTOUT (R C) 1 NUMBER
AUTOVENT VALVE (RC) 1 NUMBER

MANUFACTURER

RAPID COOL
B - 151 MAYAPURI , PHASE - 1 , NEW DELHI - 64( INDIA )
PH: 28115470 / 45128221, FAX: 28115470, Mob: 9971998827 / 9810017414
E-MAIL: enquiry@rapidcool.co.in, sales@rapidcool.co.in,
narinderriyat@gmail.com