Leopea Mihail

DOUBLE ACTION LIFTING-JACK

1.

Establish of the loading on the elements of the mechanism

2.Screw calculation(s)
2.1 Choosing material
OLC45

1
 2.2 Predimensioning calculation
-Load calculation Qc,N
= = . =
= .
- Interior diameter of the thread d3, mm:

= = = .
.

=
- Choosing the standardized thread:
TR 32x6 SR ISO 2904
Nominal Pitch Medium Exterior Interior diameter
diameter P, mm diameter diameter
d3,mm D1,mm
d, mm d2=D2,mm D4,mm
32 6 29 33 25 26
2.3 Checking self-braking condition
-The inclination angle of the thread helix ,degrees:

= = = .
.

2
 -The virtual friction angle ,degrees:
.
= =
= .



= .
-The self-braking condition:

= . < = .
2.4 Screw checking for compound stresses
-Seeking screw torque Mt, Nmm

Mt=Minsl= ( + )= (. + . )=

48604.20 Nmm
-The traction effective stress , MPa:

= = =37.70 MPa
.

-The torsion effective stress , MPa:

3
 .
= = =15.85 MPa
.

-The equivalent stress , MPa:

= + =. + . =49.25 MPa<=

=50 MPa
2.5 Buckling check
-Slenderness ratio :

= = = .
.
= = . =
= + = + =
K=0.5

= = = = .

-Buckling safety factor c:

4
 -elastic buckling:
.
= = = .

. . .
= = = .

= .
.
= = .

-plastic buckling:
.
= = = .
.
= . = . . = .
-allowable safety factor
ca =4
3 Calculation of the secondary screw
3.1 Choosing the material
OL 50
3.2 The calculation of the number of threads of the main screw nut

5

= = =
( ) . ( )

=
=
=
-the length of nut Hpl,mm:
= = = mm
3.3 Choosing of the external thread
-the adoption of the stepping stone interior diameter of the thread d3,mm:
= + = + =
= + = + =
-choosing of the standardized thread:
TR 55x9 SR ISO 2904
Nominal Pitch Medium Exterior Interior diameter
diameter P, mm diameter diameter
d3,mm D1,mm
d, mm d2=D2,mm D4,mm
55 9 50.5 56 45 46

6
3.4 Checking of conditions of autobraking
- the angle of inclination of the thread helix , degrees:

= = =
.
-apparent angle of friction , degrees:
.
= = = .


= .
-the condition of autobraking
<
3.5 Checking of composed requests
- seeking screw torque Mt, Nmm:
=
.
= ( + ) = (. + )

= .
-effective tension of compression , MPa:

7

= = = .
( ) . ( )
-effective tension of torsion , MPa:
.
= = = .
( ) .
( )

- equivalent tension , MPa:

= + =. + . =39.43 MPa

=
4 Calculation of the fixed nut
4.1 Choosing of material
OLC35
4.2 Calculation of the number of helixes
-number of helixes z:

= = = .
( ) . ( )

pa= 5 MPa

8

-the length of nut HpII, mm:
= = =
4.3 Checking of helix
-checking of inflection and shearing , MPa:

Inflection
Steel nut:
( ) (. )
= = = .
. .

= . = . = .
=
Shear stress
Steel nut:

= = = .
. .
=
4.4 Choosing the nut dimensions

9
-the exterior diameter of body De,mm:
= + = + =
-exterior diameter of the collar Dg, mm:
= + = + =
-height of the collar hg, mm:
=
4.5 Checking of nut at the composed requests
-effective tension of tensile , MPa:

= = = .
( ) . ( )
-effective torque , MPa:
.
= = = .
( ) .
( )

-equivalent tension , MPa:

= + = . + . = .

=
10
4.6 Checking of collar
-checking at crush , MPa:

= = = .
( ) . ( )
=
-Checking at shearing stress , MPa:

= = = .
.
=
4.7 Choosing and checking of threaded pin fixing the nut in the body of lifting
jack
- choosing threaded pin:

Thread(d) t n c1 d4 c3 d1 m
M5 1.6 0.8 1.2 3.5 3 2.5 2

-the moment of friction on the supporting surface of the collar Mg, Nmm:

11

= = . = .

= .
-the moment who requesting pin Ms, Nmm:
= = . . = .
5 Calculation of the body

-choosing body dimensions, mm

= + = + =
=
=
=
= + =
=
= + = + =

12
 = + + = + + =
-checking of the body at compression , mm:

= = = .
( ) . ( )
=
-checking support surface at crushing , MPa:

= = = .
( ) . ( )
= .

6 Calculation of cup
6.2 The cup of double action lifting jack

13
-Choosing stud which causes solidarity of cup about the main screw
= . = , = . mm
= + = + =
/
- Checking stud at shear and crush , in MPa
-shear stress:
.
= = = .
. .
=
- crush:
Stud-cup
.
= = = .
( ) . (. )
= . = . = .
= . .
Stud-screw head
.
= = = .
.
Checking of decreased section of a head screw at the composed stress

= = = .
.
.

.
= = = .
.
( ) . ( )

= + = . + . = .

7 Calculation of yields
7.2 Yields of double action lifting-jack

14
 +
=
( + ) + ( + )
. + .
= = . %
(. + . ) + . (. + )
THE DESIGN OF ACTING MECANISM WITH VERTICAL RATCHET
1 Sketch of the mechanism

2 The calculation of the crank length

-total bending moment Mit, Nmm:

15
 = = + = . + . =
-force that the worker Fm, N:
=
-crank length calculation Lc,mm:

= =
.
=
= .
- crank length L, mm:
= + = + =
=
3 Calculation of extension cord
-the length of extension cord
d Lp, mm:
>
= . = .
= + = + =
=
-interior diameter of the extension cord dpi, mm:

( ) . ( )
= = = .
.
=
= =
-exterior diameter of the extension cord dpe, mm:
dpe=20 mm

16
Commercial pipe20X3/OLT45 STAS 530/1
-checking the extension cord at bending stress ,MPa:
( ) . ( )
= =
( ) . ( )
= .
=
4 Calculating the ratchet wheel
4.1 Choosing the material: OL50
4.2 Choosing the dimensions:

-the dimensions of wheel, in mm:

= (, . ) = .
=
.
= = . = .

= (. . ) = . .
= = =
= + = + =

17
 . = . = for hexagonal contour
4.3 Checking the ratchet wheel at stresses
-tooth check at inflection, in MPa:

= = = .
. ^

= = =

=
=
- tooth check at shear, MPa:

= = = .
.
=
-checking the contact surface of tooth at crushing,

= = = .

=
- check the polygonal assembly crushing, :

= = = .

= + = + =

18
 =
5 Ratchet calculation
5.1 Choosing of the material:
OLC60
5.2 Choosing of the dimensions:
-Location of the ratchet dimension, in mm:

= (. . ) = . =

= + + ( ) = + + = .

= + ( ) = + =
Or
= + ( ) = + =

19

= (. ) = = .

-ratchet dimensions, in mm:
= + + = . + + = .
h2=22 mm
5.3 checking the ratchet at bending , MPa:

= = =

=
= + . = + . =
6 Calculation of the latch bolt
6.1 choosing of the material:
OL50
6.2 choosing of the dimensions:
Bolt A 12X20 STAS 5754/2/OL50
6.3 checking the bolt at stresses

-checking the bolt at shear , MPa:

= = = .
.

20

= = =


= + = . + =

=
-checking the bolt at crushing , MPa:

= = = .

=
-checking the bolt at bending , MPa:

= = = .
.
=

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