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Analysis
Linde Engineering
Nilesh o Agrawal
Plant Design, Date:28.02.2008
Linde Engineering
AIM
2. It is also aimed at reducing the possibility of changes in layout during stress analysis.
3. Anyway the interaction between stress group and layout is an ongoing process.
Linde AG Linde Engineering Division Nilesh /PD / 28.02.2008 / Concepts of Pipe Stress Analysis.ppt
Linde Engineering
Pipe stress analysis provides the necessary techniques for engineers to design piping systems
without overstressing and overloading the piping components & connected equipment.
The objective of stress analysis can be listed as follows:
Linde AG Linde Engineering Division Nilesh /PD / 28.02.2008 / Concepts of Pipe Stress Analysis.ppt
Linde Engineering
G) Excessive displacement .
H) To Solve dynamic problems due to fluid hammer, pulsation, mechanical vibration etc.
Linde AG Linde Engineering Division Nilesh /PD / 28.02.2008 / Concepts of Pipe Stress Analysis.ppt
Linde Engineering
Linde AG Linde Engineering Division Nilesh /PD / 28.02.2008 / Concepts of Pipe Stress Analysis.ppt
Linde Engineering
Add Flexibility
Prepare Documentation in Piping
Prepare Final
Stress Report
Linde AG Linde Engineering Division Nilesh /PD / 28.02.2008 / Concepts of Pipe Stress Analysis.ppt
Linde Engineering
A pipe when held between two anchors, when heated up, tries to expand
against its restraints resulting in considerable, forces, moments and
stresses.
Linde AG Linde Engineering Division Nilesh /PD / 28.02.2008 / Concepts of Pipe Stress Analysis.ppt
Linde Engineering
If the pipe is to be maintained in the heated position then there will be an axial
force P to compress the increase in pipe length of L.
=L/L =
= E =E ---Hookes Law
Linde AG Linde Engineering Division Nilesh /PD / 28.02.2008 / Concepts of Pipe Stress Analysis.ppt
Linde Engineering
P=A =A E
Where,
A=Area of c/s of pipe
E=Modulus of Elasticity of Pipe material
P=Compressive Force
= Stress developed
L=Axial compression of pipe
L=Length of Pipe
Linde AG Linde Engineering Division Nilesh /PD / 28.02.2008 / Concepts of Pipe Stress Analysis.ppt
Linde Engineering
Loads on Piping
Linde AG Linde Engineering Division Nilesh /PD / 28.02.2008 / Concepts of Pipe Stress Analysis.ppt
Linde Engineering
Loads on Piping
Loading
Static Loading Dynamic Loading
Impulse
Friction
Relief valve, Fluid
hammer, Slug Flow
Linde AG Linde Engineering Division Nilesh /PD / 28.02.2008 / Concepts of Pipe Stress Analysis.ppt
Linde Engineering
SL <= WSh
The thickness of pipe used in calculating S L shall be the nominal
thickness less the erosion and corrosion allowance. This is calculated by
looking at Clause 302.3.5 (c)
Where,
SL =Sum of longitudinal stress to pressure weight and other sustained loading, KPa
S h =Basic allowable stress at the operating temp., KPa
W= Weld joint strength reduction factor
Linde AG Linde Engineering Division Nilesh /PD / 28.02.2008 / Concepts of Pipe Stress Analysis.ppt
Linde Engineering
SE <= SA
SA = f (1.25Sc + 0.25Sh)
f= 6.0 (N)-0.2
Linde AG Linde Engineering Division Nilesh /PD / 28.02.2008 / Concepts of Pipe Stress Analysis.ppt
Linde Engineering
The range of bending and torsional stresses shall be computed using the reference modulus
of elasticity at 210C and then combined to determine the computed displacement stress range
S E as below:
SE = Sb2+4St2
Where,
Linde AG Linde Engineering Division Nilesh /PD / 28.02.2008 / Concepts of Pipe Stress Analysis.ppt
Linde Engineering
The sum of longitudinal stresses SL due to sustained loads, such as pressure and weight,
and of stresses produced by occasional loads, such as wind or earthquake, shall not
exceed 1.33 times the basic allowable stress S h.
Linde AG Linde Engineering Division Nilesh /PD / 28.02.2008 / Concepts of Pipe Stress Analysis.ppt
Linde Engineering
Due to uniform loads (pipe weight, insulation weight, fluid weight) and concentrated
loads (valves and flanges) bending moment occurs.
The pipe weights are distributed uniformly across the unsupported span and lead to
maximum bending moment either at the center of the span or at the support location,
depending on the type of support used.
Linde AG Linde Engineering Division Nilesh /PD / 28.02.2008 / Concepts of Pipe Stress Analysis.ppt
Linde Engineering
Loads on Structure
Linde AG Linde Engineering Division Nilesh /PD / 28.02.2008 / Concepts of Pipe Stress Analysis.ppt
Linde Engineering
Loads on Structure
For pipe rack width of 6m, total nos. of DN 200 pipes that can be closely spaced = 30nos.
Area sharing the load = (Distance between 2 columns) x (Width of Pipe Rack)
= 6 x 6 = 36 m2
Linde AG Linde Engineering Division Nilesh /PD / 28.02.2008 / Concepts of Pipe Stress Analysis.ppt
Linde Engineering
Deflection of Pipe
Linde AG Linde Engineering Division Nilesh /PD / 28.02.2008 / Concepts of Pipe Stress Analysis.ppt
Linde Engineering
Deflection of Pipe
Linde AG Linde Engineering Division Nilesh /PD / 28.02.2008 / Concepts of Pipe Stress Analysis.ppt
Linde Engineering
Linde AG Linde Engineering Division Nilesh /PD / 28.02.2008 / Concepts of Pipe Stress Analysis.ppt
Linde Engineering
Linde AG Linde Engineering Division Nilesh /PD / 28.02.2008 / Concepts of Pipe Stress Analysis.ppt
Linde Engineering
Linde AG Linde Engineering Division Nilesh /PD / 28.02.2008 / Concepts of Pipe Stress Analysis.ppt
Linde Engineering
Linde AG Linde Engineering Division Nilesh /PD / 28.02.2008 / Concepts of Pipe Stress Analysis.ppt
Linde Engineering
1. Full Anchor:
Does not allows the pipe to move or twist in any of the directions.
Linde AG Linde Engineering Division Nilesh /PD / 28.02.2008 / Concepts of Pipe Stress Analysis.ppt
Linde Engineering
2. Directional Anchor:
Stops movement along the axes of the pipe, but permits movement
along the sideways (perpendicular direction).
Linde AG Linde Engineering Division Nilesh /PD / 28.02.2008 / Concepts of Pipe Stress Analysis.ppt
Linde Engineering
3. Guides:
Stops movement along the sideways (perpendicular) direction of
the pipe, but permits movement along the axes of the pipe.
Linde AG Linde Engineering Division Nilesh /PD / 28.02.2008 / Concepts of Pipe Stress Analysis.ppt
Linde Engineering
4. Resting:
Prevents downward motion of the pipe. Generally, defined to take
the weight of the pipe and its components.
Linde AG Linde Engineering Division Nilesh /PD / 28.02.2008 / Concepts of Pipe Stress Analysis.ppt
Linde Engineering
Linde AG Linde Engineering Division Nilesh /PD / 28.02.2008 / Concepts of Pipe Stress Analysis.ppt
Linde Engineering
Linde AG Linde Engineering Division Nilesh /PD / 28.02.2008 / Concepts of Pipe Stress Analysis.ppt
Linde Engineering
Linde AG Linde Engineering Division Nilesh /PD / 28.02.2008 / Concepts of Pipe Stress Analysis.ppt
Linde Engineering
Linde AG Linde Engineering Division Nilesh /PD / 28.02.2008 / Concepts of Pipe Stress Analysis.ppt
Linde Engineering
Linde AG Linde Engineering Division Nilesh /PD / 28.02.2008 / Concepts of Pipe Stress Analysis.ppt
Linde Engineering
The piping arrangement of sensitive equipments like pumps, air-cooler, compressor shall be
enough flexible to take care of thermal expansion.
Study the piping routine and calculate the thermal expansion manually. Calculate the
compensatory leg required to absorb the thermal expansion.
Provide support near to the concentrated weights, to reduce load transfer directly at nozzle.
Linde AG Linde Engineering Division Nilesh /PD / 28.02.2008 / Concepts of Pipe Stress Analysis.ppt
Linde Engineering
Linde AG Linde Engineering Division Nilesh /PD / 28.02.2008 / Concepts of Pipe Stress Analysis.ppt
Linde Engineering
Linde AG Linde Engineering Division Nilesh /PD / 28.02.2008 / Concepts of Pipe Stress Analysis.ppt
Linde Engineering
Linde AG Linde Engineering Division Nilesh /PD / 28.02.2008 / Concepts of Pipe Stress Analysis.ppt
Linde Engineering
Linde AG Linde Engineering Division Nilesh /PD / 28.02.2008 / Concepts of Pipe Stress Analysis.ppt
Linde Engineering
Linde AG Linde Engineering Division Nilesh /PD / 28.02.2008 / Concepts of Pipe Stress Analysis.ppt
Linde Engineering
Linde AG Linde Engineering Division Nilesh /PD / 28.02.2008 / Concepts of Pipe Stress Analysis.ppt
Linde Engineering
Linde AG Linde Engineering Division Nilesh /PD / 28.02.2008 / Concepts of Pipe Stress Analysis.ppt
Linde Engineering
Linde AG Linde Engineering Division Nilesh /PD / 28.02.2008 / Concepts of Pipe Stress Analysis.ppt
Linde Engineering
Linde AG Linde Engineering Division Nilesh /PD / 28.02.2008 / Concepts of Pipe Stress Analysis.ppt
Linde Engineering
Linde AG Linde Engineering Division Nilesh /PD / 28.02.2008 / Concepts of Pipe Stress Analysis.ppt
Linde Engineering
Linde AG Linde Engineering Division Nilesh /PD / 28.02.2008 / Concepts of Pipe Stress Analysis.ppt
Linde Engineering
Linde AG Linde Engineering Division Nilesh /PD / 28.02.2008 / Concepts of Pipe Stress Analysis.ppt
Linde Engineering
Linde AG Linde Engineering Division Nilesh /PD / 28.02.2008 / Concepts of Pipe Stress Analysis.ppt
Linde Engineering
Linde AG Linde Engineering Division Nilesh /PD / 28.02.2008 / Concepts of Pipe Stress Analysis.ppt
Linde Engineering
Linde AG Linde Engineering Division Nilesh /PD / 28.02.2008 / Concepts of Pipe Stress Analysis.ppt
Linde Engineering
Linde AG Linde Engineering Division Nilesh /PD / 28.02.2008 / Concepts of Pipe Stress Analysis.ppt
Linde Engineering
EXAMPLES
Linde AG Linde Engineering Division Nilesh /PD / 28.02.2008 / Concepts of Pipe Stress Analysis.ppt
Linde Engineering
EXAMPLES
2000
Linde AG Linde Engineering Division Nilesh /PD / 28.02.2008 / Concepts of Pipe Stress Analysis.ppt
Linde Engineering
Comments
Linde AG Linde Engineering Division Nilesh /PD / 28.02.2008 / Concepts of Pipe Stress Analysis.ppt
Thank you
for your attention
Linde Engineering