Thursday, July 9, 2015

Systems Operation 320D2, 323D2 and 330D2 Excavators Machine Electronic

Control System-Main Electrical System

Main Electrical System

Block Diagram of the Machine ECM

(1) Switch Panel
(2) Alternator R Terminal
(3) Fuel Level Sensor
(4) Hydraulic Oil Temperature Sensor
(5) ATCH Hydraulic Oil Filter Switch
(6) Water Separator Level Switch
(7) Fine Swing Switch
(8) Bucket In Pressure Switch
(9) Air Filter Plugged Switch
(10) Capsule Filter Plugged Switch
(11) ATCH Over Load Warning Switch
(12) Engine Oil Level Switch
(13) ATCH Quick Coupler Switch
(14) Fault Alarm
(15) Travel Alarm
(16) ATCH Quick Coupler Hydraulic Lock Relay
(17) Fine Swing Solenoid
(18) Heavy Lift Solenoid
(19) Quick Coupler Unlock Solenoid
(20) A/C Clutch Solenoid
(21) Quick Coupler Hold to Run Solenoid
(22) Electric Lifting Pump Relay
(23) Glow Plug Relay
(24) Engine Oil Level Switch
(25) Machine ECM
(26) Travel Straight Pressure Switch
(27) Thumbwheel RH/LH Switch
(28) Foot Switch
(29) Pump 1 Pressure Sensor
(30) Pump 2 Pressure Sensor
(31) Left Travel Pressure Sensor
(32) Right Travel Pressure Sensor
(33) Implement Pressure Sensor
(34) One Touch Low Idle Switch
(35) Key Switch
(36) Hydraulic Lock Cancel Switch
(37) Boom Raise Pressure Sensor
(38) Atmosphere Sensor
(39) Fuel Filter Plugged Sensor
(40) Engine Oil Pressure Sensor
(41) Ambient Temperature Sensor
(42) User Defined Shutdown Switch
(43) Engine Speed Pickup
(44) Glow Plug Status Sensor
(45) Secondary Shutdown Switch
(46) Fan Speed Sensor
(47) Bucket cylinder Head Pressure Sensor
(48) ATCH High Pressure Sensor
(49) ATCH Medium Pressure Sensor
(50) Swing Brake Solenoid
(51) Travel Speed Solenoid
(52) Hydraulic Lock Solenoid
(53) Travel Straight Solenoid
(54) ATCH Stem 1 Extend Solenoid
(55) ATCH Stem 1 Retract Solenoid
(56) ATCH Stem 2 Extend Solenoid
(57) ATCH Stem 2 Retract Solenoid
(58) ATCH Stem 3 Extend Solenoid
(59) ATCH Stem 3 Retract Solenoid
(60) Shutoff Solenoid
(61) Flow Limit Solenoid
(62) 2 Pump Flow Combine Solenoid
(63) Power Shift Pressure Solenoid
(64) Relief 1 Solenoid
(65) Relief 2 Solenoid
(66) Neutral Start Relay(67) Operator Monitor
The Electronic Control System controls the hydraulic system. Components in the hydraulic
system are: the Machine ECM (25), various inputs (switches and sensors), various outputs
(solenoid valves) and a monitoring system. The Machine ECM (25) controls Engine Speed,
Attachment Actuators, Pump Power Shift Pressure, Hydraulic Flow Limits and Monitoring
System.
The output from the Machine ECM (25) is based on input information from the sensors. The
output commands are based on the software programmed into the control module. After the
Machine ECM (25) receives the input information, the ECM sends a corresponding response to
the outputs. The inputs and outputs of the ECM (25) are connected to the machine harness by
one 81-pin and a second 41-pin connector. The inputs and outputs to the ECM can be viewed
through the Cat Electronic Technician (Cat ET). Input and output information can also be
viewed using the Operator Monitor (67) .
The Machine ECM (25) also communicates with sensors and other control modules via the CAN
Data Link. The Machine ECM (25) also communicates to input and output components that are
directly connected to the Switch Panel (1). The Switch Panel is used to link input and output
components to the Machine ECM via the CAN Data Link.
Note: Only the complete ECM is serviced (no lower levels components). The ECM must be
replaced if the ECM is damaged. Replace the ECM if a failure is diagnosed.
The Operator Monitor (67) displays various data from the Machine ECM (25), and configures
settings.
When a machine failure occurs, the Operator Monitor (67) displays a warning message, and if
applicable, an action lamp and a fault alarm. The Operator Monitor (67) also displays data
concerning recommendations for adjusting the operation of the machine and/or troubleshooting
information.
Note: Refer to the monitoring system service manual for details.