烟囱外筒施工方案

1 18/01/2016 Xu Hong Mao Yong Dong Gao Ziqiang Kuang Jun
C 10/01/2016 Xu Hong Mao Yong Dong Gao Ziqiang Kuang Jun
B 30/12/2015 Xu Hong Mao Yong Dong Gao Ziqiang Kuang Jun
A 23/11/2015 Xu Hong Mao Yong Dong Gao Ziqiang Kuang Jun
REV. DATE PREPARED CHECKED REVIEWED APPROVED DESCRIPTION
OWNER
VINH TAN 1 POWER COMPANY LIMITED
CONSULTANT
POWER ENGINEERING CONSULTING J.S.C.2
EPC CONTRACTOR THE CONSORTIUM OF CHINA ENERGY ENGINEERING GROUP

GUANGDONG ELECTRIC POWER DESIGN INSTITUTE CO.,LTD. AND
CHINA ENERGY ENGINEERING GROUP GUANGDONG POWER
ENGINEERING CO.,LTD.
SUBCONTRACTOR
THE SECOND CONSTRUCTION CO.,LTD OF CHINA
CONSTRUCTION THIRD ENGINEERING BUREAU
PROJECT
VINH TAN 1 BOT COAL-FIRED POWER PLANT PROJECT
PC UAS CODE KKS CODE REG. NO.
VT1 DD09 P0UHN 733003
DOCUMENT STATUS STAGE
For Approval For Construction
DOCUMENT TITLE
WORKING PROCEDURE PLAN FOR REINFORCED CONCRETE OUTER
CYLINDER OF STACK
DOCUMENT NO. VT1-DD09- P0UHN-733003 REV. 1

VINH TAN 1 BOT COAL-FIRED POWER
PLANT PROJECT
WORKING PROCEDURE PLAN FOR REINFORCED CONCRETE
OUTER CYLINDER OF STACK
VINH TAN 1 COAL-FIRED POWER PLANT PROJECT EPC CONSORTIUM
PROJECT MANAGEMENT DEPARTMENT
18/01/2016
Vinh Tan 1 Coal-fired Power Plant BOT Project
Contents
I. Introduction: ............................................................................................................................................. 3
II. General: ................................................................................................................................................... 3

2.1. Project profile ..................................................................................................................... 3
2.2. Preparation basis ................................................................................................................. 3
2.3. Applicable Chinese standards: ............................................................................................ 4
2.4. Applicable Vietnamese standards ....................................................................................... 4
III. Construction Deployment: ..................................................................................................................... 5

3.1. Construction preparation........................................................................................................... 5
3.2. Specifications and requirements on tools, machines, apparatus, and instruments used for
construction: .................................................................................................................................... 6
IV. Project Organization Chart .................................................................................................................... 7
V. Main Construction Method: .................................................................................................................... 8

5.1 Selection of construction program ...................................................................................... 8
5.2 Process principle ................................................................................................................. 8
5.3 Construction procedure ..................................................................................................... 13
5.4 Construction survey .......................................................................................................... 13
5.5. Construction below 6m of cylinder wall ........................................................................... 17
5.6. Installation of electric climbing-form system ................................................................... 21
5.7. Load test: .......................................................................................................................... 23
5.8. Verification of concrete strength of electric climbing-form system Calculation: ............. 26
5.9. Calculation of lifting force ................................................................................................ 28
5.10. Calculation of lifting force of electric reducer .................................................................. 31
5.11. Schematic Diagram of assembly vertical section of electric lifting system ...................... 31
5.12. Binding of rebar: ............................................................................................................... 32
5.13. Formwork fixation: ........................................................................................................... 34
5.14. Embedded iron parts ......................................................................................................... 36
5.15. Concrete pouring and curing: ............................................................................................ 37
5.16. Concrete defects treatment measures ................................................................................ 38
5.17. Concrete pouring emergency treatment ............................................................................ 38
5.18. Construction of auxiliary facilities .................................................................................... 38
5.19. Removal of electric lifting system .................................................................................... 41
5.20. Close the construction holes ............................................................................................. 42
VI. Quality Assurance Measures ................................................................................................................ 43

6.1 Measurement quality control ............................................................................................ 43
6.2 Quality control of rebar engineering ................................................................................. 43
6.3 Quality control of formwork engineering ......................................................................... 44
6.4 Quality control of concrete engineering............................................................................ 44
6.5 Quality requirements of electric hoisting system .............................................................. 45
VII. Safety Assurance Measures ................................................................................................................ 46

7.1 Site safety management .................................................................................................... 46
WPP for Reinforced Concrete Outer Cylinder of Stack Rev. 1 1 / 77

7.2 Safety education and publicity .......................................................................................... 50

7.3 Temporary power safety management .............................................................................. 50
7.4 Site fire safety management .............................................................................................. 51
7.5 Mechanical equipment ...................................................................................................... 52
7.6 Safety assurance measures for adverse weather ............................................................... 53
7.7 Job Analysis Safety ........................................................................................................... 53
7.8 Safety checklist for electrical lifting system: .................................................................... 55
7.9 Emergency response plan.................................................................................................. 56
7.10 Environment Protection Measures .................................................................................... 58
VIIIAttachment ...................................................................................................................................... 59
IX. Attachment Test Reports ...................................................................................................................... 63

Working Procedure Plan for Reinforced

Concrete Outer Cylinder of Stack
I. Introduction:
The reinforced concrete outer cylinder WPP of stack in Vinh Tan 1 coal-fired power
plant project is prepared according to the general layout of the power plant, ambient
environment around the construction site, construction schedule of the stack works,
construction material, as well as equipment and resources etc. The document specifies the
construction deployment, main construction methods, quality and safety, etc., for the
purpose of guaranteeing that the construction meets the design requirements.
II. General:
2.1. Project profile
The upper structure of stack in Vinh Tan 1 coal-fired power plant uses the double-
cylinder type, reinforced concrete outer cylinder plus steel inner cylinder; the outer
cylinder is +204.00m in top elevation and 23.1m~16.8m in diameter; the shell thickness of
the outer cylinder is mainly 650mm, 600mm, 500mm, 450mm, 400mm, 350mm and
300mm and others from bottom to top.
The rebar used for the stack works shall be provided with the yield strength of
fy=240MPa for round steel, yield strength of fy=400MPa for deformed steel, and the upper
structure will be re-defined after the official drawing is issued.
Strength grade of concrete in the outer cylinder wall of the stack can be divided into
C40, C35 and C30.
The rebar and structural concrete used in the construction shall meet the requirements
specified in the design document and drawings.
2.2. Preparation basis
2.2.1 Construction drawings for upper stack structures of the phase-1 BOT project
of Vinh Tan (Vietnam) coal-fired power plant;
2.2.2 Construction contract for phase-1 BOT project Bid section -I civil works of
Vinh Tan (Vietnam) coal-fired power plant;

2.2.3 Construction technology expertise and years of construction experience in

stack works of our company;
2.2.4 Other codes and standards;
2.2.5 Current site construction conditions.
2.3. Applicable Chinese standards:
2.3.1 Code for reinforced concrete construction and acceptance (GB50204-2011);

2.3.2 Measurement standard (GB50026-2007);
2.4. Applicable Vietnamese standards
2.4.1 State technical specification for ambient air quality assessment (QCVN
05:2013/BTNMT)
2.4.2 State technical specifications for industrial wastewater
(QCVN 40:2011/BTNMT)
2.4.3 Vietnam industrial discharge standards (TCVN 5945-2010 and TCVN 6986-
2001)
2.4.4 State technical specifications for noises (QCVN 26:2010/BTNMT)
2.4.5 Allowable noise level in the working space (TCVN 3985:1999 Acoustic)
2.4.6 National technical regulation on safe work of lift appliances (QCVN 07:2012/
BLTBXH)
2.4.7 National technical regulation on safe work for electric lift (QCVN
02:2011/BLTBXH)
2.4.8 Viet Nam Building Code on Fire Safety of Buildings (QCVN 06:2010/BXD)
2.4.9 National Technical Regulation on Electric Safety (QCVN 01: 2008/BCT)
2.4.10 Vietnam Building Code: Products, Goods of Building Material (QCVN
16:2014/BXD)
2.4.11 National technical regulation on steel for the reinforcement of concrete (QCVN
07:2011/BKHCN)
2.4.12 National Technical Regulation On Safety In Construction (QCVN
18:2014/BXD)
2.4.13 Vietnam Building Code: Natural Physical & Climatic Data for Construction
(QCVN 02:2009/BXD)

III. Construction Deployment:
3.1. Construction preparation
3.1.1 Material preparation

Materials (such as rebar, cement, sand, stone, admixture, additive, etc.) which need
witness sampling and inspection shall be tested timely after delivered onto the site, and
only qualified ones can be used.
Other supporting materials such as steel tube, fasteners, and sheet steel form, shall
be provided sufficiently as scheduled. The tension screws shall be processed timely to
meet the construction requirements.
Procurement and fabrication of lifting device of stack upper structure
3.1.2 Technical preparation:
Prior to construction, the technicians shall get familiar with the drawings, and
perform joint checkup of the drawings. The material preparation plan and reinforcement
detailing work shall be conducted before construction according to the drawing design and
joint checkup summaries, followed by preparation of the construction program and design
clarification.
3.1.3 Site work preparation
Before construction, the site shall be subject to modular arrangement, supplied with
water and electricity. The reinforcement processing equipment and power distribution
cabinet for temporary electricity shall be installed in place, in order to make full
preparation for the project construction.
3.1.4 Labor force
After commencement of the project, the labor force shall be properly arranged and
based on the construction requirements, to avoid any idleness time.
Staffing level
NO Type of work Remarks
Its allowed to make adjustment
1 Woodworker 30
according to on-site progress
2 Steel fixer 40
3 Concrete worker 32
4 Driver 20


5 Scaffolder 10
6 Electrician 4
7 Electric welder 25
8 Backman 20
3.2. Specifications and requirements on tools, machines, apparatus, and instruments

used for construction:
3.2.1 Requirements:
Various tools and machines shall be put in proper place before construction, and shall
be checked and examined to make sure they are available for use at any time.
Each apparatus and instruments shall be subject to inspection and provided with the
calibration certification.
3.2.2 List of construction tools and machines:
Name Quantity Remarks Name Quantity Remarks
Wood working
Central mixing plant 2 Each 2
25m/h/set machine
Rebar processing
Concrete truck 6 2
machine
Concrete pump truck, Submersible pump

1 10
with 37m long jib
Construction elevator 1 Concrete vibrator 8
25-T lorry-mounted 50-T

crane 1 lorry-mounted crane 1
wheel barrows 6 Ladder (for exit in 1

emergency case)

Temporary Aircraft The total

Temporary lightning Warning Light quantities
1 set 1 set
protection rod system during construction will be
same with
the
approved
drawing
above
50m.
Lighting during steel tapes 50m length

One set 2
construction at night
Construction platform Electric welding

1 4
lifting system machine
Total station 1 Level gauge 1
IV. Project Organization Chart

V. Main Construction Method:
5.1 Selection of construction program
For the construction of the stack outer cylinder works, electric formwork lifting is
popularly applied for all constructions instead of the past slip form. Accordingly,
construction technology, construction technique and construction quality control have
already made a breakthrough, especially that electric formwork lifting construction has
already overcome the quality defects which includes that in the past slip form construction,
the stack center is difficult to be held, it is easy to produce distortion, off-centering, surface
drawing stamp, and impose great disturbance on the rebar of cylinder wall during
construction.
5.2 Process principle
Electric formwork lifting process is applied with star-shaped cycloidal-pin wheel

decelerating motor in combination with T608 screw rods to serve as the lifting power. In
advance, it is necessary to install track formwork on the concrete cylinder wall of each
layer and the climbing boots which are used to install the lifting system. The whole electric
formwork lifting system is composed of 16 unit racks; each unit consists of one lifting rack
and one operating rack; the power lifting equipment is set on the lifting rack. During the
lifting of operating rack, the lifting rack is located in the higher place in advance
comparative to the operating rack, and connected to the climbing boots on the cylinder
wall relying on its hook, thus anchoring well to the cylinder wall. Then, the operating rack
is slowly lifted for one standard section (1.5m) relying on the driving of power lifting
equipment. The upright column in the operating rack and lifting rack is formed by the
embedding of rolling wheel installed under the lifting rack, so that the relative motion of
inner rack can not only reduce friction, but also serve as the mutual track, and the ascent
direction is absolutely correct. The operating rack is anchored immediately after being
lifted to the top; at this time, the lifting rack is located in the relatively low position. Then,
it is necessary to loosen the hook on the lifting rack, jack the lifting rack by reversing
motor and depending on the anchorage of operating rack, and enable it to be located in the
upper position again. In this condition, the next construction cycle can be started.
Electric formwork lifting system: electric formwork lifting system is composed of
operating platform system, vertical transportation system, electric lifting system, formwork

system, electric system and corresponding safety facility system.

Operating platform system: for the whole operating platform system, the whole
structure is formed by radial beam, drum ring, and diagonal draw bar. The radial beam is
supported by the operating rack and rises along with the rising of operating rack. The
construction personnel may bind rebar, erect formwork, and pour concrete and other on the
operating platform. The gin pole is equipped on the operating platform to vertically
transport the rebar and formworks and other materials.
Formwork system: the formwork is composed of set-shaped steel formwork and
telescopic formwork with special processing; each section of formwork is 1.5m in height,
and three sections of formworks are removed and supported alternately; the back of the
formwork is fixed by using steel purlin and split bolts. The formwork support stress system
is completed depending on the cylinder wall, and the operating rack is only applied to
adjust the radius dimension of fixed formwork.
Vertical transportation system: one multi-functional elevator is installed in the middle
part of the stack; on the elevator, there are two elevators for human and goods and concrete
hoppers to transport the concrete and construction personnel up and down.
Electric lifting system: the whole electric lifting system is composed of anchoring parts,
operating rack and lifting equipment. The operating rack is the main structure for
supporting the whole process system. It is arranged in the outer side of the cylinder wall to
constitute the whole structure, and the main body frames of operating racks are applied to
form operating platform on which one can install and remove the anchoring parts and lift
the system and others. The lifting rack and the lifting mechanical transmission equipment
are the key of the electric lifting process. The lifting rack is designed to be a geometric
invariable body, set on the channel steel which is inside the operating rack through idler
wheel, and serves as the track for each other, thus rising alternately. The lifting equipment
is applied with planetary cycloidal pin gear reducer which drives the large screw rod to rise.
Electric control system: each lifting rack is equipped with dedicated control box and
the control panel is arranged on the platform, thus enabling individual lifting of unit rack
and synchronous lifting of the whole body. The overload protection device and emergency
stop switch are arranged in the extension control center of each lifting rack, in this way, if
any emergency stop switch in the control box is pressed down, all lifting racks can stop
lifting at the same time, so as to ensuring the lifting safety; meanwhile, the control panel
can know which lifting rack has failure through the signal lamp, thus being convenient to
clear the failure in time.

Electric-climbing-Form System Track Formwork Installation Picture
electric-climbing-form System Platform Safety Maintenance Picture

electric-climbing-form System Detail Drawing
Central Drum Ring Detail Drawing

Lifting frame detail drawing
Set 1.5m high maintenance handrail. Set one horizontal rod in the middle of handrail.
Install 150mm high toe plate around the construction platform. Use wood plate for
platform. 50mm thickness. Build three layers of operation platforms along the inner side
and outside of outer cylinder below the platform. Set easy climbing straight ladder inside
for worker install and dismantle formwork. The outside of lifting frame is also the access
for workers up and down to install formwork.

5.3 Construction procedure
Construction survey outer cylinder construction (0-+6.00m) below assembly layer

assembly of electric climbing-form system electric climbing-form construction
(+6.00m-+204.00m) of outer cylinder removal of electric-climbing-form system.
5.4 Construction survey
Strictly obey " Technical Specification Power Construction Survey Project "(DL / T
5445-2010), " Power Construction Quality Acceptance and evaluation procedures " (DL /
T 5210.1-2012) for outer cylinder construction.
5.4.1 During stack construction, set 4 control points along the cross axis for
measurement and setting out; after the circular foundation is completed,
guide axis control points, center points and elevation points to the circular
foundation; the center point is carved on an embedded part and all plane
control points shall be marked obviously.
5.4.2 A large plumb shall be used to transfer center point during construction of stack
cylinder wall. During construction, the hoisting frame shall be accurately aligned
each time after lifted; the center point error shall be lower than H/6000.
Measure with a steel tape and the space error shall be less than 5mm.
5.4.3 After the stack cylinder wall is above 0m, guide the elevation point to the
cylinder wall; transfer the elevation with a steel tape along the cylinder wall
during construction and the space error shall be less than H/1000.
5.4.4 The measurement error of stack works shall conform to provisions of Table 1
and Table 2.
Table 1 Allowable Deviation of Center Perpendicularity Measurement
30 60 90 120 150 180

Height H(m) H30 H60 H90 H120 H150 H180 H210
Allowance
5 10 15 20 25 30 35
deviation(mm
Refer to DL/T 5445-2010page40table 8.8.8-1

Table 2 Allowable Deviation of Other Measurement
Item Content Allowable

Refer to
Deviation(mm)
Radius DL/T 5445-2010
10 page40table8.8.8-2
Cylinder height DL/T 5445-2010

-50+100mm page40table8.8.8-2
Cylinder shell thickness

DL/T 5210.1-2012page
20 600table 6.10.16
(measured by tapes)
central deviation of reserved DL/T 5210.1-2012page

0+15mm 600table 6.10.16
openings
Stack
central deviation of embedded DL/T 5210.1-2012page
0+10mm 600table 6.10.11
parts
Cylinder DL/T 5445-2010
Installation center
of steel Total
inner cylinder DL/T 5445-2010
cylinder height
Note: H: stack height(mm)

The measurement drawing refer to the following drawing:
safety net safety net

Windshield

D6 steel rope
D6
plumb(50kg)
center point (50kg)


Lifting Platform Drawing for Stack

Lifting Frame Detail Drawing

The outside of lifting frame is the access for workers up and down to install formwork.

5.5. Construction below 6m of cylinder wall
5.5.1 Construction principle

dopt a conventional construction method for the cylinder wall below 6m, use a 300
(width) x 1500 (height) set-shaped steel formwork, and provide set -shaped telescopic
formworks. The external formwork uses 22 rebar for a closed loop and set three circle for
upper and below part. Then, use 48*3.2 steel tube for a dorsal bar to secure 14 tension
screw. Such screw uses 18PVC tube as its jacket for easy drawing out. Set 16 pairs of
track formwork uniformly surrounding the stack. Use 22 tension screw to fix. When
mounting formwork, firstly fix the internal formwork so that its actual radius is consistent
with theoretical radius (found according to the calculation drawing and actual calculation).
Adjust the radius of external formwork according to thickness. Pour concrete in a pumping
way and starts with a point; then stop by pouring a thin layer at a certain slope, and vibrate
in layers.
5.5.2 Construction process: Scaffold erection binding of rebar formwork erection
concrete pouring circulation
5.5.3 Scaffold erection
For construction of cylinder wall below 6m, set double-row scaffolds inside and
outside the stack with 1.2m horizontal distance, 1.5m longitudinal distance and stepping
distance of 1.8m; outside outer formwork, provide an in-derrick bridleway for construction
workers to go up and down vertically; on the bridleway, set a zigzag-shaped access ramp.
The scaffold is erected with 48*3.2 steel tubes and soil layer on its foundation shall be
tamped flat. The vertical pole is provided on scaffold board and continuous vertical
diagonal bracings shall be erected; the safety facilities on ramp and scaffold must meet
requirements.

Arrangement Plan of Vertical Poles for Double-Row Scaffolds inside and outside Stack
d
Chimney windshiel
handrail
handrail

wood wood
48 steel pipe
1500
1500
1500
1500 1500 1500
1500
A A
steel formwork
300mm(wide)x1500mm(high)X50mm(thickness)

12 Tie rod
steel formwork
300mm(wide)x1500mm(high)X50mm(thickness)
rebar 22
Tie rod
48 steel pipe
rebar 22
bolt Tie rod

Steel formwork
Detail drawing of formwork
The horizontal space for tension bolt is 600mm. The longitudinal distance is 1140mm.
Set two lines of tension bolts for each 1500mm high plate.
Z shape staircase, build with outside scaffold for worker go up and go down.
The handrail height is 1050mm. The toe plate height is 150mm. Detail show as below:


Safety dense
mesh
Anti-slipping belt @300

@300
L=13
5.5.4 Construction requirement:

Before erecting formwork, clean the inside and outside of cylinder wall and apply the
releasing agent; when assembling formwork, apply double-faced adhesive at left, right and
lower sides to prevent mortar leakage. The surface of telescopic formwork must be
consistent with that of steel formwork without concave or convex. 20mm wide steel strips
shall be provided at horizontal joints of formwork to form a circular partition joint.

5.6. Installation of electric climbing-form system
The electric climbing-form method is adopted for stack cylinder wall above 6m.
Assemble the climbing-form system after the cylinder wall is constructed to 6m.
5.6.1. Assembly sequence of electric lifting system
Installation of track formwork construction of 6m stack outer cylinder removal of
external scaffold installation of operating and hoisting frames installation of radiation
beam for central drum Installation of inhaul cable installation of formwork removal
and erection platforms debug load test checked and calibrated by third party
official use.
5.6.2. Installation of track formwork
The stack cylinder adopts 16 pairs of track formworks at the 2nd, 3rd and 4th boards;
after concrete pouring at above boards, the track formwork gets integrated with cylinder
wall to facilitate installation and load test of operating frame. The track and compensation
formworks are arranged uniformly along the outer cylinder wall of stack, with total number
of 16 pairs. Continue to use the method of construction below 6m; the track and
compensation formworks are reinforced firmly with 22 tension bolts and connected
reliably with other formworks by using U-shaped clamps, and all formworks have the same
upper surface elevation.
5.6.3. Installation of handling and hoisting frames
Prior to installation, assemble operating and hoisting frames into an integral whole;
mount the hoisting motors and carry out testing so that 16 pairs of motors run at the same
speed to ensure stable hoisting in the whole process. Adjust the relative distance of
operating and hoisting frames with a lead screw; the relative distance between
supporting legs of operating and hoisting frames shall be 810mm according to drawing
requirements; adjust the distance prior to assembly, so that the operating and hoisting
frames can be tensioned at the same time and connected with track formwork
according to assembly drawing requirements; in this way, transmit force onto cylinder
wall via the track formwork. The weight of each operating and hoisting frames is 1.1t; they
are hoisted to 6m with a 25t lorry-mounted crane and then slowly laid down along the slide
way to the right position; afterwards, mount pin blocks, but do not decouple until verifying
the blocks are secure.
5.6.4. Installation of central drum and radiation beam
1) Erection of supporting scaffold for central drum
The central drum adopts the supporting 6m*6m*3.5m scaffold which shall be erected

according to erection norms for conventional scaffolds; the erection method will not be
described here separately.
2) Installation of central drum:
The central drum shall be arched 30cm with the weight of 3.28t. Hoist it integrally and
note to keep the drums top radiation beam aperture in the same direction as operating
frame. After finding the elevation and position, carry out temporary fixation, and then
decouple the device.
5.6.5. Installation of radiation beam:
Install the radiation beam after installing the operating frame and central drum. The
radiation beam is spliced with totally 16 pairs of 2x22 channel steel and the weight of each
pair is 1.15t. During installation, bind them firmly and reliably, and do not decouple until
one end of central drum is fixed securely.
5.6.6. Installation of steel ring and inhaul cable
After installing radiation beam, connect the steel ring with the beam into an integral
whole, and add spring cushions. Afterwards, install the inhaul cable symmetrically,
then check for looseness; if any, tighten it again. Finally, ask the mechanical supervisor,
safety officers and technicians to carry out acceptance of inhaul installation jointly.
5.6.7. Installation of formwork removal and erection platforms
Since the formwork removal platform is 6m away from the radiation beam platform,
the height cannot satisfy construction conditions of assembling and removing formwork
removal and erection platforms after assembly of electric lifting device starts. Thus, before
hoisting the central drum, firstly hoist the rod bars of the two platforms onto scaffold
platform, and starts assembly after the electric lifting device is hoisted to a certain height;
when assembling, note that all inhaul cables of the lifting rod are tensioned uniformly.
5.6.8. Laying of scaffold board
The scaffold board thickness is 50mm. Fix the board by 10# iron wire on the radiative
beam. The scaffold is full paved and no cracked or knotty scaffold is allowed;
pay attention to the following items:
The scaffold shall be provided in the wall-to-wall carpeting way without clearance and
the length of protruded plate does not exceed 20cm.
After the scaffold boards are installed for prompt system, lay scaffold boards locally to
reduce overall load of the platform; do not lay scaffold boards in the wall-to-wall carpeting
way until the cylinder is constructed to flue outlet.
The scaffold shall be laid stably and bound firmly and nailed with wood blocks under
irregularities, but brick is not allowed.

5.6.9. Inspection and testing

After installing the electric climbing-form system, assign a special person to check
installation system and installation parts for abnormality. The inspection content is as
follows:
- Check for defect on the weld joints of tensioned members of hoisting and operating
frames, radiation beam, etc.
- Check whether the lifting rods and points of internal lifting platform are reliable.
- Check whether the connecting pins and bolts are installed firmly and reliably.
- Check all steel ropes for broken wire, whether the number and spacing of rope
clips are correct and whether the rope clips are connected correctly.
- Check the elevation, perpendicularity and radius of central drum and operating
frame;
- Check whether the boards are laid densely on the working and internal hoisting
platforms and whether the guard railing, safety net, etc. are complete and reliable.
- Check electrical system for good insulation. Check whether the positive and
negative rotation of 16 motors is consistent, whether the screw rod runs smoothly,
the travel switch is reliable, all indicating lamps indicate correctly and whether the
communication system is unblocked.
- Check whether illumination system uses safe low voltage current and whether all
the electric equipment is provided with leakage protectors.
5.6.10. Acceptance and countersigning records of lifting platform
Allowable deflection: the platform deflection is f1 400 and = 56.4mm; the maximum
radius of cylinder wall at stack elevation of 6m is 11.28m.
The radiation beam deflection is f1 250 and =34.4mm.
5.7. Load test:
After finish the platform installation, we will invite Vietnam government installation
competent authorities to organize the load test. Put into use after being test qualified.
- Carry out load tests for radiation beam and drum;

- Carry out a lifting load test for at upper part of the lifting system.
- Prior to assembly, check welding quality of parts and perform assembly at
height after verifying all parts are qualified; afterwards, carry out a load test,
but do not use them until they all pass the test; then, keep records of load tests.

5.7.1 Static load test: (for checking the stiffness of construction platform and the
maximum deflection of radiation beam)
1) Pre-test preparation:
A. After installing the radiation beam and central drum, use a steel inhaul cable to
pull them; tightly pull them when mounting the inhaul cable. The cable is
stuck onto the radiation beam at one end, and the other end is tensioned by chain
block.
B. Prior to a load test, carry out comprehensive and systematic inspection on all
connecting points and members; perform the load test after ensuring there is no
error.
C. C. Prior to a load test, remove the sleeper supporting central drum; then write
down the elevation by using a level gauge on the frame of central drum and
supporting radiation beam, and mark. Measure original deflection of each
radiation beam with the wire pulling method, and record the number.
2) Load test:
Statistical Table of Static Load during Construction
NO. Name of Personnel Material Machinery Total (t)
Construction
1 Concrete pouring 10*0.08 1.4m3*2.2t Vibrator 4
3*0.04
Maximum
2 Binding of rebar 12*0.08 quantity 7t 5.52
300 pieces of 6.46(The

Formwork weight of
3 17*0.08 formwork * formwork is
installation on the side
0.017 platform, not
influence the
top platform.

4 Management 8*0.08 0.64
personnel
(including 2
owners,
2 consultants and
2 EPC engineers
and 2 sub-
contractor
engineers
All types of work belong to flow operation during stack construction progress, so
we will choose the maximum construction loading into consider; the maximum loading is
5.52t+0.64t*2 times of coefficient =12.32t during formwork removal, so the static
load test will be conducted as per 12.5t.
A. The maximum load of load test is 12.5t and load material use 6m 25 rebar,
700 in total.
B. The load test is static load test, which will be conducted in two steps:
Step 1: load 6.25t and hold on 30min.
Step 2: load 12.5t and hold on 30min.

C. Inspection content during load test
Each time after loading, measure the deflection of each radiation beam and keep
records. When the maximum deflection is more than L/250(34.4m, the total length of
radiation beam L=8600mm), stop the load test immediately and unload. Each time
after loading, measure sediment condition for the central drum and keep records. Carry out
comprehensive inspection each time after loading. Focus on checking pins and pin holes at
connecting point for abnormality, structures weld crater for cracks, and steel rope and
clip for looseness. After unloading in load test, measure sediment condition of central
drum and deflection of radiation beam, and keep records. Collect and summarize the
measured data.
5.7.2 Load test for lifting device (check the performance and lifting force of lifting
system)
The lifting load test is mainly divided into two parts: no-load test and load test of
lifting device (self-weight).

1) Non-load test
AFix the operating frame at first, lift up and down 16 pairs of lifting frames within
their travel ranges respectively and observe whether the travel switch on operating frame
is normal, the lead screw is locked and whether the slide way is smooth; then check
all tensioned parts; turn to next step after 16 pairs of frames finish rotating and verifying
there is no error.
B Fix the lifting frame, and start 16 pairs of drive motors at the same time so that
the operating frame drives the whole platform mechanism to rise slowly; the
mechanism stops after rising 200mm. Check all tensioned points, and then continue to lift
to the maximum stroke after verifying there is no error; check the synchronicity of 16 pairs
of drive mechanisms, and carry out a load test after verifying there is no error.
2) Increase Loading test
The whole system for load test includes: self-weight of system and dead load on
radiation beam (electric welding machine, concrete car, operating personnel, etc. in
statistical table of platform static load), according to the
Architectural Structure Load Standards (GB-50009-2012), the self-weight of steel
platform and lifting frame belong to the permanent loading, loading partial coefficient
value take 1.2, for the wind loading or other live loadings, the loading partial coefficient
value take 1.4. 61.121t*1.2=73.345t; the test load shall deduct the weight of test
participants on the platform; the rest load is compensated by rebar and shall be placed
uniformly. Fix the lifting frame, and lift up and down with load two times; after
verifying there is no error, load again till all tests are finished.
5.8. Verification of concrete strength of electric climbing-form system Calculation:
The self-weight of electric climbing-form system and construction load are transmitted
to radiation beam via full paved scaffold board and then to operating frame via
radiation beam, then to the track formwork via operation frame; yet, the track
formwork is fixed on cylinder wall with tension bolt. The bolt is put onto the shear ring at
track formwork to bear shear force from the formwork, and the shear force is
transmitted to concrete cylinder wall via shear ring, as shown in the following figure:

Track
Tension formwork
bolt
Nut
Plastic Shear
pipe ring
5.8.1 Loading
The most unfavorable load of electric lifting system is from concrete construction at
non-lifting state and with wind load. At this moment, the system self-weight is 60t and the
construction load is 6.16t; if wind load is calculated as 0.15t per each truss, with dynamic
load coefficient of 1.4 and the static load coefficient of 2, the pressure acting on track is:
1.261.121+26.16/16+0.151.4=5.564t; when concrete construction is carried out
at non-lifting state, the force is mainly born by wall of the third concrete cylinder; the
two shear rings receive balanced forces and the pressure acting on the concrete at each
shear ring is F=5.564/2=2.782t.
The outside diameter of shear ring is 42mm with wall thickness of 8mm.
5.8.2. Pressure stress of concrete at shear ring:
S=140-41.88-9.5423.14/2=5844mm2
The pressure stress of concrete is =F/S=2.782100010/5844=4.76N/mm2.
It has been found from the results that the concrete strength shall be 4.76MPa as a
minimum and the concrete strength grade of cylinder wall is C30 (above 110m). Use
PCB40 concrete and construct one section a day; under normal curing (air temperature
above 27) conditions, the concrete will take more than 36 hours from pouring to bearing
forces and its strength reaches 9.95MPa (according to compression test strength report of
test blocks cured at the same on-site curing conditions); therefore, the force-bearing layer
shall meet the construction requirements.
Before outer stack construction, the site laboratory will ask the owner and consultant
engineers to witness the initial setting time tests and final setting time tests of mix
proportion design C30, C35, C40. Take the test results as construction reference.
5.8.3. Strength verification for shear ring
Shear area: S=3.14 (140-120) =854.5mm2Q=4.76100010=47600N

f=Q/S=47600/854.5=55.71N/ mm2<[f]=205N/ mm2

Meet the requirement.
5.8.4. Strength verification of tension bolt:
The tension bolt adopts 22 Class-I steel. The tensile force it bears is concrete
lateral pressure and external tension not caused by construction. The concrete lateral
pressure is:
F1=rh=2500kg/m31.5m=0.03675N/ mm2=0.03675MPa
External tension not caused by construction operation is F2=0.03MPa; So,
F=F1+F2=0.06675MPa0.07MPa
The tensile force born by the tension bolt is P=Fab=0.07900400 = 25200N;
The tensile stress of tension bolt is =P/A=25200/(3.14112)= 67N/mm2<[]=125MPa
and meets requirements.
5.9. Calculation of lifting force
5.9.1. Statistical Table of Platform Static Load

No. Name of Part Unit Qty Unit Weight (t)
Weight (t)
1 Central drum ring Nos. 1 3.28 3.28
(5m/h=4.35)
2 Double-spliced 22# Nos. 16 1.15 18.4
channel steel of radiation

beam (L=11.4m)
3 Platform scaffold M3 20 10
4 Operating and hoisting truss 16 1.1 17.6
frames (L=6.75m)
5 Inhaul cable of radiation Nos. 48 148
beam platform
(21.5mm)
6 Radiation beam of Nos. 20 0.1386 2.77
formwork erection
platform (12# channel
steel 11.5m)

7 Formwork removal layer 1 3.2 3.2
platform
8 Steel rope for formwork Pcs. 108 0.015 1.62
erection platform and
formwork removal
9 platform
Guardrail (16 round Pcs. 50 0.01422 0.711
steel)of lifting frame
10 Safety net Pcs. 150 0.005 0.75

11 Trolley set 4 0.04 0.16
15 Power distribution box set 1 1.5 1.5
and cable
Total 61.121t
5.9.2. Statistical Table of Static Load of All Types of Work during Construction
Name of
SN Personnel Material Machinery Total (t)
Construction
Concrete
1 10*0.08 1.4m3*2.2t Vibrator 3*0.04 4
pouring
Binding of
2 12*0.08 Maximum 7t 5.52
rebar
300 6.46(The
Formwork weight of
3 17*0.08 formworks formwork
installation is on the
* 0.017 side
platform,
not
influence
the top
platform.
Welding machine
4 Stack lifting 10*0.08 and oxygen tool 1.1
0.3

Management
personnel (
5 including 2 8*0.08 0.64
owners, 2
consultants
and 2
EPC engineers
and 2 sub-
contractor
engineers
1) Statistics of maximum forces at lifting state: 1.1 t, platform dynamic load at

construction state when the force imposed on the prompt system is 61.121t
(including 1.4 times of safety coefficient); when construction is carried out for
7.5m at impact coefficient of 1.1, the platform load is: T9.6=61.121+1.1=62.221
t . If the uniformity coefficient of radiation beam force is 1.1 and 16
radiation beams are regarded to receive forces, the force on each truss is as
follows:
TA=62.2211.11610=42.777KN
Thus, T lifting=TA=42.777KN at lifting state.
2) Installation of rebar when 7.5m construction: S9.6=62.221+5.52=67.741(t), the
force on each truss is: TC=67.7411.11610=46.572KN
Thus, the maximum platform force at construction state is calculated in the premise of
assembling platform and installing rebar when construction is for 7.5m,
i.e. T construction= 46.572KN.
3) Calculation of structure force
For this system, the actual extra coefficient of lifting force reaches 5%, but according
to design, a 2.2KW motor (1440R/MIN) will be used with reduction ratio of 59; the
lifting screw pair is the lead screw 65*1.
This project considers using the safety coefficient of 1.4 times for lifting, the
impact coefficient of 1.1 times and the load coefficient of 1.2 times.
Thus, T lifting 1=46.5721.41.11.2=86.06KN

5.10. Calculation of lifting force of electric reducer
Efficiency = tg / tg(+pv)= tg3.31/ tg (3.31+5.32)=0.381

Lifting speed: V=0.01*1440/59*60) =0.004068(m/s)
Maximum lifting force of motor:
T=W**0.7/V=2200*0.381*0.7/0.004068=144KN>86.06KN;
Meet design requirements
5.11. Schematic Diagram of assembly vertical section of electric lifting system
The longitudinal distance for tension bolt is 1140mm. The horizontal distance is
600mm. Horizontal purlin use B22 reabr @600mm. Vertical purlin use48*3.2 double
steel pipe @600mm.

5.12. Binding of rebar:
5.12.1. Rebar fabrication

1) When processing CB240T round bar, the binding inner arc diameter shall
not less than 2.5 times rebar diameter for binding the 180hook,the binding inner
arc diameter shall not less than 4 times rebar diameter for binding the 135hook;
the binding inner arc diameter shall not less than 5 times rebar diameter for
binding not over 90hook. The binding straight length shall meet the design
requirement, almost 10 times of rebar diameter.
2) Processing quality shall be controlled strictly: reinforcing bar cut and cross section
of cut shall be smooth and clean, reinforcing steel bar shall be bent as per design.
Dimension, bend location, bend angle, bend length shall satisfy the requirements
of design and standards.
3) Reinforcement processing shall strictly follow the design drawing and
reinforcement allocation table and meet the following tolerance requirements.

Note
No Name Deviation Range
1 Sheared length 25mm
2 Depth of truss bars 12mm
3 Stirrups, ties and spirals 12mm
4 Location of other bends 12mm
4) Binding distribution shall be processed as required, all reinforcing steel bars shall
be thoroughly checked after arriving at site and before being used.
5.12.2 Rebar binding
Connection of vertical rebar: the vertical rebar with diameter 20 is connected with
coupler and that with diameter <20 is bound and lapped. The joint of rebar shall be 25%
staggered.
Use temporary fixtures when tightening coupler. This shall be carried out carefully to
avoid affecting the bottom rebar and influencing the adhesive force between concrete and
rebar. Torque shall be used to connect and fix starter rebar when installing coupler.
The stagger distance of adjacent joints of vertical rebar shall be no less than 1.25m; the
joints of circumferential rebar at the same position shall be separated every three rows; the
horizontal spacing of joints of rebar at adjacent rows shall be no less than 1.25m.
The construction of the cylinder wall rebar shall be conducted according to the
construction drawing and relevant codes, especially that the specification, quantity,
distance and protective layer of the rebar shall be controlled strictly. The distance of rebar
shall be uniform, the binding shall be fixed and the gradient shall be controlled well.
Before the construction of rebar, rebar detailing personnel shall engineer details of
rebar and the preparation of materials shall be conducted provided that rebar details are
approved by relevant personnel. The construction site around the stack foundation pit shall
be cleaned and leveled, so as to be easy to the stacking of materials and parking and access
of machines and vehicles.
Cylinder wall rebar shall be processed and formed in the rebar room according to
drawing requirements, ring ribs shall be 12m sizing rebar, and vertical rebar shall be
broken into 6m from 12m.
The rebar shall be made on the ground and delivered to the construction platform
through small gin pole. Rebar shall be placed uniformly and used upon hanging. Each

lifting weight of rebar shall not exceed 500kg; during lifting, rebar shall be bound firmly
and the crane shall be tied by sliding ropes, so that rebar can fall on the construction
platform smoothly.
Cylinder wall is applied with two-sided reinforcement and the inner and outer circular
rebar shall be placed outside the vertical rebar. The binding joint on the same section shall
at least be separated by three rows of rebar, the distance between adjacent binding joint
center shall be not less than 1m, and the vertical rebar shall be decreased evenly and accord
with the design, and the position and quantity of rebar shall be accurate; circular rebar shall
also be bound evenly according to the design requirements; in order to avoid that vertical
rebar topples over and hurt people, it is necessary to bind temporary circular rebar on them.
The circular rebar shall be bound after the lifting of construction platform, and the binding
shall be finished for one time. The rebar protective layer shall be padded with mortar of
high grade. During the binding of circular rebar, the quantity of binding track shall be one
or two more than the quantity of this section, thus preventing that the lower concrete is
disturbed during the construction of the upper rebar. During construction of concrete, the
cement mortar attached to the upper section of rebar shall be cleared in time.
For the increase or decrease of vertical rebar, the distance between the unit centers shall
be regarded as one section, and the increase or decrease shall be conducted according to
equal distance.
5.13. Formwork fixation:
5.13.1. Formwork Installation:
The formwork is composed of steel formwork and telescopic formwork with special
processing; each section of formwork is 1.5m in height, and two sections of formworks
are removed and supported alternately; the back of the formwork is fixed by using steel
purlin and split bolts. The formwork support stress system is completed depending on
the cylinder wall, and the operating rack is only applied to adjust the radius dimension of
fixed formwork.
The formwork of each unit can be divided into fixed formwork and telescopic
formwork; 6001500 fixed formwork keeps unchanged to the top along with the
construction of stack cylinder body; if the perimeter of formwork changes along with the
rising of stack cylinder body, it is necessary to meet the construction requirements

through the changes of telescopic formwork. The installation of each section of

formwork shall be equipped with two rows of 14 split bolts, and the outer horizontal
distance is 600mm; the inner horizontal distance is 600mm. The formwork back shall be
equipped with two 22 steel purlins and fixed by split bolts. At the same time, for the
steel tubes of scaffolding, fasteners shall be used to connect the outer formwork and the
steel tubes of scaffolding on the outer operating rack, so as to fix the outer formwork.
For the fixation of inner formwork, it shall be conducted by using inner and outer
formwork liners and split bolts after the fixation of outer formwork in this position.
1) Key points for the installation of formwork:
Before the installation of formworks, it is necessary to pull on the split bolt
sleeve pipes (25UPVC pipes) in advance on the steel formwork in the position
which shall be pulled on with the split bolt.
The fixed formwork of each unit shall have number and identification, thus
avoiding confusion during the installation of formworks.
The formworks which are connected reliably and firmly and edge joints
between all formworks shall be embedded by =2mm thick sealing tape.
During the installation of formworks, it is prohibited from scarifying and
penetrating holes arbitrarily on the formworks. Opposite-pull hole shall be bored by
the bench drill, the opposite pulling of the upper and lower two sections of formworks
shall be set in the same position, and the upper and lower two sections of formworks
shall be aligned.
During strengthening of formworks, the reinforcing rebar of outer formworks
(horizontal circular direction) shall be no less than three, and the inner side shall be
no less than two.
2) Requirements for the installation quality of formworks:
Formwork installation shall ensure that the shape and dimension and
relative position of various parts of the engineering structure comply with the design
requirements.
The supporting and strengthening of formworks shall have enough rigidity
and stability, thus avoiding deformation, displacement and formwork crack during
the construction of concrete pouring.

The edge joint of formwork shall be tight and prevent leakage of mortar.
Before the installation of formworks, it is necessary to polish, clean and brush
salad oil. Salad oil shall be painted evenly, slightly and thinly. The concrete pouring
surface shall be cleared and without sundries and wastes.
The inner and outer formworks shall have enough arc degree and radius, so as
to ensure the concrete wall thickness dimension of stack cylinder body.
3) Outer cylinder radius control:
Before strengthen the installation formwork, site engineer shall check the outer
cylinder radius by the center plump line. Fix the formwork after ensure the radius right.
Control the outer formwork radius of each layer structure and the net support of inner
and outside formwork.
4) Dismantle of formwork:
Set three plate type formwork system for the outer cylinder formwork.
Dismantle the bottom layer shell formwork after finish the concrete pouring of top
layer concrete. The concrete strength shall be not less than 2, 6, 8Mpa from top to
bottom layer when removing the formwork.
The worker shall enter into the formwork dismantle platform by climbing
straight ladder on radiation beam.

Loose the tension bolt and nut when dismantle the formwork at
the same time. Remove the formwork and tension screw. Then transfer to
the upper layer formwork installation platform for next layer formwork
installation work.
5.14. Embedded iron parts
The embedded parts shown in drawings shall be installed timely. Prior to construction
get familiar with each drawing and coordinate with related electro -mechanical design
drawings.
The allowable deviation of installation elevation and position of embedded parts is
10mm.

5.15. Concrete pouring and curing:
The stack concrete use construction elevator to transport vertically. After

the elevator arrive the construction platform, the concrete pouring worker shall use
trolley transfer the concrete to each pouring position. Detail see the following vertical
transferring of stack concrete delivery.
After the erection of the inner and outer formworks is accepted, the concrete can be
poured. According to the construction demand, it is necessary to use mixer truck to feed
materials, construction elevator to load materials, and hand cart to distribute materials.
Concrete pouring shall be conducted by the form that it starts from one point, advances to
two sides, and eventually close. Concrete pouring is applied with symmetric layered
pouring, pouring distance for each layer is no more than 30cm, and the interval shall not
exceed the initial setting time of the concrete (generally 1.5 hours). When the lower
concrete is covered, the vibrator shall at least be inserted into the lower part for 5cm. In
each layer, material preparation of the concrete shall be even, so as to prevent that the
gravel and mortar separate and affect the quality of concrete. During the vibration of
concrete, it is necessary to plug quickly and pull slowly, until that concrete surface fully
runs over white paste and bubbles do not appear. During the vibration of bottom concrete,
special person shall be assigned to observe the deformation of formworks carefully and
solve the problem in time if finding problems. Concrete in the same layer shall keep same
elevation, outer side of the concrete upper surface shall be parallel with the upper hole of

the outer formwork,

and the outer side of the concrete surface shall be horizontal and cleared. Before initial
setting, each section of concrete shall be conducted with galling and the galling direction
shall be the circular direction.
Since the electric lifting system is fully supported on the concrete cylinder wall where
the formwork has been removed, construction is not allowed until concrete strength at all
ages from this section (pouring preparation section) to the 1st, 2nd and 3rd section reaches
4MPa, 9MPa and 12MPa.
The concrete curing shall be conducted by using curing liquid; the curing liquid can be
painted provided that the approval of technicians after the removal of each section of
formwork and clearing of the concrete surface is granted.
5.16. Concrete defects treatment measures
After finish the shell concrete pouring, remove the formwork and tension screw, if any
quality defects occur or the tension screw hole not even, polishing treatment by angle
grinder. For the serious honeycomb, block and plaster by Sika material. Finally reach the
appearance quality requirements.
5.17. Concrete pouring emergency treatment
5.17.1 Rainwater proofing measures during concrete pouring:

Before pouring concrete, site engineer shall focus on the whether condition. Avoid
rainy days if pouring concrete. Prepare enough tarpaulin on the site. If raining when
pouring concrete, build anti-rain shed immediately so as not interrupt the concrete pouring
progress.
5.17.2 Concrete cold joint treatment
If meet rainy days or inner and outer force majeure any unexpected reason which
lead to stop the concrete pouring work, the project department can not avoid, the already
poured concrete shall be leveled. Consider as construction joint, chisel the surface after all
the site get ready, paint the adhesion agent and then restart pouring the rest concrete.
5.18. Construction of auxiliary facilities
5.18.1 Lightning protection facility works

1) Temporary lightning protection setting
Before finish the formal lightning protection system, we will use one temporary

galvanized round steel. Sharpening the top. 4.5m high. Install the lightning rod on the top
of elevator drame. Higher than the construction platform 10.5m. Temporary lightning rod
use 16 round steel and connected with the grounding rebar in cylinder. Finally consist of
lightning protection system.
2) Permanent lightning protection construction
After finish the outer cylinder construction, the site can begin the formal lightning
protection system. The top of the stack outer cylinder is equipped with several lightning
rods which are linked to the lightning conduction in the foundation and ground grid of the
plant through many vertical down leads; along the height of cylinder body, one circular
wire is set at a fixed distance to form a close circuit by welding with the vertical down lead.
The specification and size of lightning rod, down lead shall strictly obey the design
drawings.
During construction, the construction of lightning protection facilities shall be
controlled as a key process, so as to ensure the construction quality. Above all, different
components of the lightning protection facilities shall be excellently connected by welding
to ensure that the whole lightning protection facilities form the close circuit.
Generally, the lightning rods shall be installed before the removal of operating platform.
The lightning protection facilities shall be conducted with ground resistance test after
installation, and it is qualified if the resistance is not more than 10.
5.18.2 Settlement observation

During construction of cylinder wall, it is necessary to pre-bury dowel, and settlement
observation mark shall be installed well immediately after the form removal. The datum
point shall be subject to the elevation provided by the power plant. Observe one time two
weeks during stack construction and before completion of stack. Observe one time each
half a month after stack completion and put into use during first year. Observe at least one
time a year until settlement stable after put into use over one year. Settlement stable
standard value is 0.02mm/24 hours. The settlement allowable value shall comply with
WPP for settlement approved by owner and consultant. Stack settlement observation
period is 10 years. After project finished and transfer all documents to the owner, the owner
will conduct the following settlement observation work. During construction, attention
shall be paid to protect the settlement observation mark, so as to prevent being damaged by
high falling objects or other reasons.
5.18.3 Tilt observation

According to the design requirement of stack tilt degree, the tilt degree will increase

with the height increase, detail number show as below: This table comes from stack upper
structure calculation sheet of VT1 Calculation of displacement (standard value)
Calculation of displacement (standard value)
Section elevation Horizontal Displacement (m) Allowable Horizontal

(m-m) Displacement (m)
204.000 1.154 2.040
202.500 1.142 2.025
195.000 1.080 1.950

182.500 0.978 1.825
170.000 0.879 1.700
155.000 0.763 1.550

150.000 0.726 1.500
140.000 0.652 1.400
130.000 0.582 1.300

115.000 0.481 1.150
105.000 0.418 1.150
92.500 0.344 0.925

80.000 0.276 0.800
75.000 0.251 0.750
70.000 0.227 0.700

55.000 0.162 0.550
48.400 0.137 0.484
33.600 0.086 0.336
32.000 0.081 0.320
30.000 0.075 0.300
17.500 0.040 0.175

5.000 0.010 0.050
0.000 0.000 0.000
Tilt observation during construction and before completion of stack will be carried out
once time 2 weeks at least. The tilt allowable value shall comply with WPP for tilt

observation approved by owner and consultant.
5.19. Removal of electric lifting system
1) Removal sequence: Clearing of operating frame and platform removal of

internal and external formworks removal of safety net and walk board
removal of operating frame coating of air marker paint laying of brick
platform and removal of formwork erection platform removal of bed board
at upper platform, radiation beam and drum overall lowering of drum and
derrick releasing of steel rope
2) Clearing of operating frame and construction platform: after climbing the
formworks electrically, clear unused sporadic materials, machines and tools
on the operating frame and construction platform one by one; hoist them down
and transport away with a hanging basket or pulling bar, and remove all waste
on the frame and platform.
3) Removal of internal and external formworks: hoist down the formworks and
accessories removed and transport them away.
4) Removal of safety net and walk board: remove the safety net and walk board
after removal of external formwork. The safety net is removed by dividing into
several pieces, and after that, the walk board is removed immediately. Pull the
removed safety net onto platform and transport it onto ground with a hanging
basket. The removed walk board is hoisted down and transported away by the
pulling bar.
5) Removal of operating frame: first, support the radiation beam system on
cylinder wall with section steel. Remove the operating frame in the
following way: place a counterweight (over 1.4 times of operating frame
weight) on hanging basket, hang a 13 steel rope on the top of hanging
basket and then connect it with the operating frame via the 5t guide pulley
fixed on radiation beam; lower the operating frame onto ground as the hanging
basket rises.
6) Removal of operating and formwork erection platforms: first, remove the
boards on platforms, and then drum and radiation beam. All removed parts
shall be transported down by a construction elevator.
7) Removal of bed board at upper platform, radiation beam and drum: first,
remove the bed board of platform and then the radiation beam. Before

removing the radiation beam, hang four 5t chain blocks onto the embedded part
on head of cylinder, pull the lower end of central drum to impose uniform
force, and then remove the beam symmetrically from the back of small
pulling-bar; hoist down the removed beam and transport it away. After
removal of radiation beam, the small pulling-bar brings it close to derrick
with a luffing winch and fixes it onto the derrick. The small pulling-bar steel
rope is fixed on head of cylinder as a standby device for removing the lifting
steel rope.
8) Overall removal of central drum, small pulling-bar and elevator: prior to
removal, tie four steel ropes (by using a hanging basket cable) that pass
through the pull ring embedded on the head of cylinder, to the middle ring
girder of drum via an opened hoist, and adjust tightness of these four ropes
under at the same level. As the winch steel rope is loosened (20cm each time),
the chain block is loosened correspondingly to slowly lower down the drum
about 2m intermittently step by step; at this moment, start two main winches at
the same time and lift up slightly to remove four 5t chain blocks. After starting
the winch to lower derrick down about 10m, stop lowering and check again
whether the steel rope receives uniform forces. After verifying the steel rope
receives uniform forces, start those two main winches under unified command
to lower down the drum and derrick in an overall way; release and contract the
guide rope and cable as the drum falls.
9) Removal of steel rope: after the drum and other devices are transported from the
ash hopper platform, use a pulling-bar steel rope to remove main steel ropes
one by one with the 2t pulley fixed on cylinder wall lifting ring; use a hemp
rope to hook the pulling-bar steel rope and lower it down and finally transport
the 2t pulley with a steel ladder manually.
5.20. Close the construction holes
During the upper structure construction, in order to ensure he smooth construction of

stack inner steel platform and steel inner cylinder, reserve 7000*5000mm opening at the
south of stack shell. After finish the inner steel cylinder construction, block the reserve
openings by MU10 clay brick with M10 mortar according to the design drawings. Apply
solid brick which produced by Vietnam market. The inner and outside side adopt 1:2
cement mortar to plaster 20mm on the surface.

VI. Quality Assurance Measures
6.1 Measurement quality control

6.1.1 Regularly check the measuring instruments for construction to keep
them in good conditions.
6.1.2 Measurement personnel shall strictly abide by the operating
procedures and related regulations.
6.1.3 Cover the instruments in the open air on rainy and hot days.
6.1.4 Always check whether the round bubble of the instrument is at the
level during observation. Check whether the rear view direction
changes and make adjustment in a timely manner. Check the water
meter in the closed or attached state to avoid errors caused by
variations or accidental misreading.
6.1.5 Always calibrate and check the control points on the construction site.
6.2 Quality control of rebar engineering
6.2.1 The varieties and quality of rebar and the grades and properties of welding
electrodes and fluxes must comply with the design requirements and relevant
standards.
6.2.2 In case of inaccurate cutting of rebar, perform adjustment or rework

according to the locations and errors of rebar.
6.2.3 If rebar is formed inaccurately, dimensional errors exceed the allowable
values of quality standards or stirrups are inclined, rebar of Level 1 can be

straightened and bent again, while rebar at the other levels must not be
straightened and bent again.
6.2.4 The specifications, shape, size, quantity, spacing, anchor length, joint location
and protective layer thickness of rebar must comply with the design
requirements and construction specifications. A sufficient number of
cushions with enough strength shall be set between rebar and formworks.
6.2.5 The number of missing buckles must not exceed 10% of the number of
bundled rebar and skeletons. In addition, missing buckles must not be
concentrated. Bent hooks of rebar shall face in the correct direction. Bundling

joints shall meet the requirements of the construction specifications, and

the lap length shall be no less than the specified value.
6.3 Quality control of formwork engineering
6.3.1 The installation locations and elevation control lines must be marked with ink
before installation of formworks and supports, to ensure that the geometric
dimensions of components meet the design requirements.
6.3.2 Release agent must be applied for formwork installation. After formworks are
removed, adhesives shall be cleaned promptly and formworks shall be
stacked neatly in a classified manner. The removed buckles shall be promptly
subject to centralized management.
6.3.3 The formwork installation and the allowable deviations and inspection
methods of embedded parts and reserved holes must comply with the relevant
requirements.
6.3.4 Formworks must be supported securely to avoid sliding, out-of-limit
settlement, etc.
6.3.5 Formwork joints shall be smooth and tight. Glass adhesive shall be applied
for local caulking to avoid mortar leakage. Formwork surfaces shall be
cleaned. Sealing tapes shall be attached to joints to avoid mortar leakage.
6.4 Quality control of concrete engineering
6.4.1 The raw material and semi-finished product acceptance system related to
concrete construction shall be implemented strictly. The quality of cement,
medium-sized sand and gravels shall meet the requirements. Nonconforming
materials must not be delivered to the site. Test reports of various materials
shall be sorted and filed.
6.4.2 The mixing ratio of concrete construction involving various technical
indicators shall be provided on the site according to the requirements before
concrete application.
6.4.3 The slump of concrete transported in each vehicle shall be checked. In case of
nonconformity, concrete shall be rejected.
6.4.4 Always check the quality of cement, sand, stones, additives and measuring
instruments of the concrete mixing plant.
6.4.5 Mortar leakage or separation shall be avoided during concrete transportation.

Water must not be added at any time. The time from discharge to pouring
must be controlled to be no longer than the allowed maximum time
determined by the laboratory.
6.5 Quality requirements of electric hoisting system
6.5.1 The machined parts of the electric hoisting formwork system must be
manufactured in strict accordance with the drawing requirements.
6.5.2 The overall rigidity, good operating performance and sufficient safety must
be ensured after assemble of the electric hoisting formwork system. The
overall stability of the structure must be guaranteed, and permanent
deformation must be avoided.
6.5.3 Track formwork processing: length deviation: 2mm; width deviation: 0 to -
2mm; and side flatness: no more than 2mm. Track formwork installation:
linearity: no more than 2mm; and deviation of the upper and lower coupling
hole: 0.5mm.
6.5.4 The length of exposed threads shall be no less than two pitches after
mounting bolts are tightened.
6.5.5 Allowable deviations of assembly:
No. Inspection Item Accuracy Remarks
1 Level deviation of the whole operating platform 10mm
2 Track radius position deviation 5mm
3 Track formwork perpendicularity deviation 4mm
4 Center deviation of drum ring 10mm
5 Level elevation of track formwork 10mm
6 Horizontal spacing deviation of track formwork 5mm
6.5.6 Structural welds shall be normal with no cracking or deformation.

6.5.7 Connecting pins of the central drum ring and radiation beams shall be free
from serious indentation, cracking, etc. Pin holes shall be free from damage,
distortion, cracks;
6.5.8 The settlement of the central drum ring shall be no more than the camber.

6.5.9 The maximum deflection of radiation beams shall be no more than L/250,
while the platform deflection no more than L/400.
6.5.10 Sixteen lifting frames shall be operated at the same time. The indicators shall
work normally, and electrical insulation shall be in good conditions. The
reliable threads of the stroke switch shall not be seized by nuts. No
abnormal sound shall be uttered by the lifting reducer.
VII. Safety Assurance Measures
7.1 Site safety management

7.1.1 Basic safety requirements:
1) Construction workers must receive physical examination and have
corresponding certificates.
2) Construction workers must wear helmets, straps and labor protection shoes
before entering the construction site. In addition, construction workers must
tie safety belts in overhead work.
3) Wear safety harness for the worker who will be assigned in elevated place
1.8m and above.
4) The worker shall protect eye and ear during stack upper structure construction.
Wear the eye protection and ear protection during working at height.
7.1.2 Construction site
1) Stack construction area belong to the dangerous area during upper structure
construction. Barricades and signs will be provided sufficiently and
maintained at 0~100m surrounding area. Set safety warning line 40m area
from the center of stack when construct 0~100m. Hanging safety warning
board. It is strictly forbid non-worker enter into this area. Set safety warning
line 60m area from the center of stack when construct from 100m up to the
top of outer stack cylinder. Hanging safety warning board. It is strictly forbid
non-worker enter into this area.
2) The construction elevator bracket shall be treated as stand-by safety evacuation way during
204m stack outer cylinder construction. If meet elevator malfunction or other risks, the
elevator bracket will be used for evacuation way. The workers on platform shall run away
from the construction platform and climbing down to the ground immediately. Detail see

the following elevator bracket:
Elevator Cage
Cage ladder:
used for
temporary
evacuation road
Construction Cage Ladder Plan for Emergency Evacuation

Elevator and emergency evacuation road vertical drawing
Picture of Elevator Bracket

Picture of Elevator Bracket before Installation
3) No person shall be allowed to stand under steel beams being lifted or on the
operation platform. Operators shall not take the cage to the operation
platform until steel beams are lifted to the preset height.
4) Construction workers must not drink or smoke before operation. All

personnel except construction workers must be forbidden to enter the
construction site. Warning signs shall be set around the construction site, and
special personnel shall be appointed to prevent any irrelevant person from
entering the construction site.
5) The personnel engaged in construction must participate in the safety technical

disclosure meeting and sign. Those who do not participate in the disclosure
meeting must not be engaged in construction.

6) The construction site shall be kept clean. Waste and abandoned materials shall
be cleared promptly. The system of using appropriate quantities of
materials and keeping the site clean after completion shall be implemented,
and civilized construction shall be always adhered to.
7) For interchange operations, tight and solid isolation layers shall be erected
between different layers. Attention shall be paid to avoid falling objects to
cause injuries.
8) All construction machines and tools shall be operated according to the

operation procedures.
9) Set temporary airlines warning lights on the top of platform during

construction. The temporary airlines warning lights shall be approved by Civil
Aviation Authority of Vietnam.
7.2 Safety education and publicity

7.2.1 The safety production publicity and education system shall be implemented
so that the personnel at all levels truly know the importance and necessity
of safety production, master the scientific knowledge on safety production
and civilized construction, firmly establish the idea that everybody is
responsible for safety production, consciously abide by the safety
production laws and regulations, and fully enhance the self-protection to
ensure the construction smoothness.
7.2.2 Employees shall receive the targeted safety education and training and pass
the safety examination after entering the site. The consciousness of safety
protection and civilized construction shall be enhanced at any time to
ensure the construction safety.
7.2.3 Leaders of construction shifts shall implement the daily meeting system to
strengthen the safety education and summary before and after each shift so
that each construction worker has the habit of safe production.
7.3 Temporary power safety management
7.3.1 The shell of the switch blade of the power distribution box for construction
shall be intact. In the open air, a rain cover and warning sign shall be
applied. All electrical machines shall be equipped with the leakage protector.

7.3.2 Sufficient lighting must be provided for construction at night, and full-time
electricians shall be appointed to be on duty.
7.3.3 Install one temporary aircraft warning lights on the top of stack at the primary
period of stack construction. Temporary aircraft warning lights will be located
at appropriate levels of the outer shell at the same level with permanent
aircraft warning lights along with the outer cylinder construction. Dismantle
until install the permanent aircraft warning lights.
7.3.4 Portable light and emergency light will be provided on the operating platform
or elevator. Lighting will be provided on the staircase and ladders and rest
platforms.
7.3.5 Set two halogen lamps of 500W on the operating platform and 16 fluorescent
lamp of 25W will be installed on hanging platform. On the top of elevator and
at ground level (outside and inside) halogen lamps of 1000W will be also
installed.
7.3.6 The approval for the temporary aircraft warning lights by Civil Aviation
Authority of Vietnam-MOT must be obtained before completing concrete work
of outer stack cylinder.
7.4 Site fire safety management
7.4.1 When electrical equipment and inflammable and explosive matters are applied,
fire protection measures shall be taken strictly, and personnel shall be
appointed to manage fire extinguishers so as to ensure the construction safety.
7.4.2 Construction materials shall be stored according to the fire protection and
security requirements. Warehouses shall be constructed with noncombustible
materials and equipped with fire signs. Inflammable and explosive objects
shall be stored in special warehouses and in a classified manner. Warehouses
shall be ventilated. The use of flame shall meet the fire protection
requirements. Obvious signs shall be set for hazardous articles and against
smoking and fire.
7.4.3 Smoking shall be forbidden on the construction site and in the lounge for shifts.
Electric heaters must not be connected without permissions.
7.4.4 The working spacing of oxygen cylinders and acetylene cylinders shall be no
less than 5m. The distance between cylinders and open fire shall be no less
than 10m.
7.4.5 The fire safety disclosure system shall be implemented. Specific fire protection
requirements shall be determined for electric welding, paint applying or

other kinds of dangerous work involving fire protection.

7.4.6 Obvious fire protection publicity signs shall be set on the site. Fire
protection and security education shall be performed to employees on a regular
basis. Fire protection and security inspection shall be organized also on a
regular basis. Working files shall be established.
7.4.7 Prepare enough fire extinguisher hanging on the site storage warehouse,
working platform and the bottom of stack. Add standby fire hoses in case
occur fire disaster.
7.5 Mechanical equipment
7.5.1 The setting, installation, inspection and operation of vertical transportation
equipment shall meet the requirements of safety documents in the factory
instructions, in addition to the current national safety regulations on relevant
specialties.
7.5.2 The vertical transportation equipment shall be equipped with the complete and
reliable safety protection device, such as the lifting height limit, brake, anti-
slip device, signaling device, emergency switch, limit switch, etc. It is
forbidden to use the vertical transportation equipment with incomplete safety
protection device.
7.5.3 The vertical transportation equipment shall be subject to no-load, static load
and dynamic load tests according to the factory instructions after installation.
7.5.4 The driver operating the vertical transportation equipment must receive
professional training and pass the examination before assuming the work. It is
forbidden to employ any driver with no corresponding certificate.
7.5.5 Set video camera on the top of operation platform, the ground level of stack
and the elevator cabin. Connect the camera with the main engineer in stack
area office. Observe stack construction condition at any time. Set interphone
for operation platform and the bottom of stack. Keep communication during
construction.
7.5.6 The driver shall have the right to reject the command of any person for start-up
in one of the following cases: Unclear sight to the lifting position, insufficient
lighting at night, no reliable signal or safety devices such as the automatic stop
and limit; Failure of the equipment, machinery, brake and safety protection

device, unclear problem or non-flexible braking; No or poor grounding of

electrical equipment and line leakage; Overload transportation; No clear
contact signal or operating procedures.
7.6 Safety assurance measures for adverse weather
According to the Vietnam local climate conditions, it may encounter heavy rain or
storm weather during the construction of the outer cylinder chimney. Project Department
shall prepare raincoat, insulated shoes, safety belts, goggles etc.
Pay attention to the weather forecast. Stop working if meet rainy days except for
pouring concrete. All worker shall stop working and go down to the ground. Restart
working when rain stopped. Before rainy day coming, check all the electric ports and
electric leakage protection devices by electrician. Prevent electric shock accident in rainy
days.
Above 6 grade windy days (wind speed; 10.84m/s~13.8m/s), all worker shall pay
attention to the working safety. No limb operation. Hang safety belt. Over 10 grades windy
days (wind speed; 24.5m/s~28.4m/s), stop work on the top of stack. Check the platform
stability after rainy days. Restart construction after ensure safety.
7.7 Job Analysis Safety
List of All
List of All Known Hazards How to Eliminate Hazards
Job Steps
A. Survey A.1 Instrument falling down and A.1 Area where the instrument is to be
Works hit a workmen. set must be well compacted.
A.2 Camera dropping to ground A.2 Focus and concentrate all the time
by accident. during work execution
A.3 Stuck into the muddy area. A.3 Always beware sidewalk on
designated access.
A.4 Pegs splatters into the eye. A.4 Always wear protective
spectacles.
B. Working B.1 Working operation of the B.1a Must provide sufficient lightings
Operation equipment may cause injury to on the entire working area.
During Night personnel due to poor visibility of B.1b All equipment must ensure all
Time. the area. lights are operational and not obscured
by dirt or mud.
B.1c Supervisor must always be
present for the entire working
operation.
B.1d All workers must be wearing
reflective vest.
B.2 Generator (Diesel) equipment B.2a Daily check of the equipment

oil leakage prior to start of work.

B.2b Regular check &monitoring of
the equipment prior to use.
B.2c Provide sundry containment
protection under the equipment to
prevent contamination of soil by oil
spillage.
B.3 Oil chemical storage B.3 Diesel/chemical shall be stored in
sundry containment & MSDS
requirement shall be communicated
with all concerned
C. Concreting C.1a Stricture of nearby workers C.1a Set measures to prohibit workers
Works or falling by carriers as a result of from entering the site and control
not implementing measure to nearby workers by dispatching a
prohibit workers from guidance
approaching.
Transportation C.1b Overturning of pump car due C.1b Set using support for out-rigger
and to not placing the bottom out- after checking ground condition.
Delivery of rigger of concrete pump car on
Concrete firm ground.
C.1c Overturn pump truck and C.1c Check equipment operation and
collision with ready mix concrete certification of pump car and truck
truck due to uncertified operators operators.
C.1d Electric shock due to contact C.1d Set protective pipes around pump
with high voltage wire on pump car boom and keep distance by
car boom. dispatching guidance.
Placing and C.2a Accident and skin irritation C.2a Wear PPE like safety helmets,
Compacting due to not wearing safety helmets, gloves and safety shoes.
Concrete gloves and safety shoes.
C.2b Breaking due to inferior C.2b Tightly set connections of
connection of concrete hose and concrete hose and pipe.
pipes.
C.2c Falling due to without safety C.2c Set cover on openings and safety
measures on ready mix concrete rail on slab edge.
placing nearby openings or slab
edge.
C.2d Electric shock due to without C.2d Ground vibrator, connect circuit
ground and circuit breakers on breaker and use motor driven vibrator
vibrators. rather than electric driven.
C.2e Collapse due to problems in C.2e Placing based on plan and order.
formworks, form staging or Check for all the process by Supervisor
intensive placing whilst placing
concrete.
C.2f Injured due to stepping-on C.2f Removal of any protruding nails
protruding nails on the formwork. on the formwork.
Curing of C.3 Falling without setting safety C.3 Set safety rail on slab edge and
Concrete rail on opening around curing cover on openings.
concrete and safety rail on slab.

Working at D.1 Stack disorder of operation Stack orderly;

height tools on the platform and collapse;
D.2 Lift worker and tools together
and being injured Separate lifting the worker and tools;
D.3 bad communication signal and
lead to injury
D.4 bad elevator safety lock and Allocate interphone;
lead to falling injury
D.5 Steel wire rope was damaged Check the elevator safety lock device
and lead to falling
D.6 Working at height without Check kinds of devices regularly.
healthy checking
D.7 Throw from the high area and Worker at height shall do the health
cause injury. examination. It is strictly forbidden the
D.8 Working at height without high pressure, heart disease personnel
safety belt and lead to falling working on high area.
D.9 Irrelevant personnel enter Forbid throw from high area to ground.
onto site and injury Hold disclosure to the worker.
D.10 The safety net was installed Fasten safety belt if working at high
unqualified and lead to worker area.
falling; It is strictly forbid non-worker enter
D.11 The elevator operator do not into this area.
have certificates and lead to Safety net installation shall be checked
elevator falling. by safety department. Put into use after
being checked qualified.
The elevator operator shall be trained
before working.
7.8 Safety checklist for electrical lifting system:
NO. Checklist Qualified Standard

1 Electric lifting motor 1.The circuit switch of lifting motor is under
normal operation;
2.The lifting motor control system is sensitive;
3. The lifting motor screw rotation is sensitive;
2 Radiation beam 1. The sealing quality of radiation beam is
qualified.
2.The radiation beam installation is firm.
3.Maximum deflection of radiation beam meet
the standard requirements.
3 Central Drum Ring 1. The sealing quality of central drum ring is
qualified. 2.bind firmly.3.the platform camber
meet the standard requirements.
4 Lifting scaffold 1. The sealing quality of lifting scaffold is
qualified.
2. The lifting scaffold is installed firmly.
3. The lifting scaffold plug is installed firmly.

5 Platform board 1.The platform board thickness shall meet the

WPP requirements.
2.Platform board is installed firmly.
6 Elevator cage 1.Elevator shall be installed firmly.
2.The elevator brake is sensitive.
7.9 Emergency response plan

7.9.1 Emergency team Team leaderXu Hong, Yuan Yang;
Contact team leaderGong zhi de, Yang Hong, Wang Gui rong, Chen Zhong
guo;
Evacuation team memberJin Jian, Zhang Ying, Li Shi hua, Zhu Long chang;
Rescue team memberLi Chao yang, Fu Ya kai, Cai Chao, Gao Yi fei, Chen
fei,Wan Guang.
1) When the leader and other members of the emergency team receiving the report,
rush to the site immediately and command evacuation and rescue. Respond
rapidly to the security condition. Protect the site and prevent further accidents.
2) Contact team is responsible for contacting the relevant units, as well as gather the
needed emergency rescue materials, such as: fire extinguisher, fire hoses, electric
generator, etc., is also responsible for report the accident to company's executive
leadership, corporate security management department, EPC contractor,
consultant.
3) Evacuation team member are responsible for organizing the evacuation of the
wounded personnel rescue, evacuation safe passage, evacuation on the crowd, as
well as vigilance to protect the accident scene, leave evidence for accident
investigation.
4) Emergency rescue team is responsible for control the accident site, assist rescue
group provides suppliers, equipment and emergency lighting.
5) Handle with the aftermath.
7.9.2 Emergency Preparation
1) Technical Preparation: According to the site practical condition and the WPP for
stack outer cylinder, hold technical disclosure before construct the upper structure
of stack.
2) Material Preparation: According to the site practical condition, arrange enough
emergency material and necessary protective equipment. Check regularly. Ensure
we can supply emergency material at any time. The emergency material and

equipment shall belong to special material which stored in site construction area.
Do not invoke if it is not put into use. Detail needed material show below:
No Material Name Quantities
1 2 inch nails 5kg
2 10# iron wire 50kg
3 Half hammer (hammer 10
4 Monkey spanner 20
5 Insulation gloves 50pairs
6 Insulation boots 100pairs
7 Canvas gloves 300pairs
8 Striped waterproof cloth 400
9 Shallow Light flashlight 10
10 First aid kit 30*50CM 10
11 Security board 10
3) Other emergency measures and preparation: During stack outer cylinder

construction process, the elevator operator and electrician shall arrive site at any
time. One electric generator shall be standby and arrange certain amount of
worker on site. Ensure enough human force to evacuate worker to ground and go
on rescue. Isolated warning tape, safety warning signs should be used in
hazardous areas when go on emergency treatment.
7.9.3 Risk Prevention
1) Construction work shall be done strictly according to the WPP. The site safety
officer shall supervise the climbing system regularly. It is strictly prohibited to
work against the regulations.
2) It is strictly prohibited that the worker rest at dangerous area during construction.
3) The site engineer shall pay attention to the whether changing. Check the electrical
power before rainy days. Prevent electric shock accident.
4) Emergency Number
Alarm center 113 For safety hazard

Fire alarm 114 For fire accident

Emergency center 115 Personnel Injury
Traffic emergency center 113/115 Traffic accident

Site emergency telephone 0981800515 For any safety accident
of CSCEC3
5) Two principle shall obey when occur accident, at first we shall be not panic. Then
report to the emergency team immediately so that the project can take necessary
measures to handle. The following procedure shall be done after accident happen

1 . Ensure if exist any personnel injury.

2 . Report to the command team and dispensary immediately.

3 . The emergency team shall rush to site immediately, evacuate and save the
injury personnel first. Protect the scene.

4 . The emergency command team can handle by self if not serious. If under very bad
condition, report to the local police (113) immediately.

5 . Accident finder shall report the accident location, serious grade to the nearest
engineer or team leader immediately, after receiving the notice the engineer shall report to
the emergency team leader or deputy leader soon. The contact group members should
immediately call the appropriate telephone number after familiar of the actual situation.
Try to clarify clearly about the accident condition and what measures have been taken, so
that the relevant units make emergency preparations.
Report procedure: Report to the deputy team leader, then report to the emergency
secure team leader. Also can report to the team leader directly.
7.10 Environment Protection Measures

7.10.1 Arrange 4 workers for civilized construction of upper platform and bottom of
stack during outer cylinder stack construction.
7.10.2 Classify construction area (sort by recycling solid waste material and
unrecyclable solid waste material). Set waste material, waste storage pond.
Recycle and solve these weekly.
7.10.3 For the recycling solid waste material and unrecyclable solid waste material
during construction and management activities, each unit is responsible for
obey the "civilized construction management standards" requirement, clear up
the work place in time and transfer the solid waste material to pointed location.
7.10.4 For the recycling solid waste material, each unit follow the "Waste Materials

Processing Standard", "Construction Machinery Scrap Management Standards

" to sort and collect to company or department office.
7.10.5 Follow civilized construction management standards requirement to clear up
the site. Distinguish dangerous waste material. The dangerous waste material
can not collect together with other material in same dustbin.
7.10.6 The safety officer shall responsible for contact and arrange the collected solid
7.10.7 waste material (not arranged for other purpose) to the pointed location.
7.10.8 Transporting or working in windy season shall be mainly arranged in the
daytime.
7.10.9 Regular monitoring of all kinds of noise generated by the construction process,
and keep records. If there is excessive phenomenon, effective measures shall
be taken to control the noise.
7.10.10 In strict accordance with relevant regulations and company " flammable toxic
substances management standards " for paints and solvents about transport,
storage and safe keeping.
7.10.11Before painting, urgent measures shall be taken to prevent corrosion paint and
solvent formulation directly to the soil or water. Supervise the painting anti-
corrosion company prepare storage container on site. Worker team conduct
according to the practical condition. The workers shall responsible for
collection and pour the waste paint or solvent paint generated in the process
into the container.
7.10.12For the collected waste paint or solvent paint, solve by the specifications and
environment regulations.
7.10.13Ask the supplier recycle the waste oil and container if we will purchase a large
amount of painting. Regulate this note in the contract.
VIIIAttachment
Attach 1: Electrical climbing-form system assemble drawing:

16 sets of radiation beam

drum ring
Three circle of steel ring
hang safety mesh for the outside handrail
Outer Cylinder
Digging line Digging line
inner formwork errection platform inner formwork errection platform
Outer
Cylinder
Formwork dismantle platform Formwork dismantle platform
Attach 2: Drum ring detail drawing

16 pieces Tie beam
channel12
1 36 1
2 2
Attach 3:1-1 sectional drawing

Channel Channel steel

20 Channe stee
concave
ll surface
l
concave
Channel surface
20
"
Channel Channel
20 20
Channel
20
Channel
Channel 20
20
section 1-1
Attach 4:2-2 sectional drawing

450
R=2
200 200
Channel12
section 2-2
Attach 5Radiation beam detail drawing

=10mm steel plate channel22
=10mm steel plate
=10mm steel plate

IX. Attachment Test Reports















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1 18/01/2016 Xu Hong Mao Yong Dong Gao Ziqiang Kuang Jun

C 10/01/2016 Xu Hong Mao Yong Dong Gao Ziqiang Kuang Jun

B 30/12/2015 Xu Hong Mao Yong Dong Gao Ziqiang Kuang Jun

A 23/11/2015 Xu Hong Mao Yong Dong Gao Ziqiang Kuang Jun

REV. DATE PREPARED CHECKED REVIEWED APPROVED DESCRIPTION

EPC CONTRACTOR THE CONSORTIUM OF CHINA ENERGY ENGINEERING GROUP

PC UAS CODE KKS CODE REG. NO.

VT1 DD09 P0UHN 733003

DOCUMENT STATUS STAGE

For Approval For Construction

WORKING PROCEDURE PLAN FOR REINFORCED CONCRETE OUTER

DOCUMENT NO. VT1-DD09- P0UHN-733003 REV. 1

WORKING PROCEDURE PLAN FOR REINFORCED CONCRETE

OUTER CYLINDER OF STACK

VINH TAN 1 COAL-FIRED POWER PLANT PROJECT EPC CONSORTIUM

PROJECT MANAGEMENT DEPARTMENT

II. General: ................................................................................................................................................... 3

III. Construction Deployment: ..................................................................................................................... 5

IV. Project Organization Chart .................................................................................................................... 7

V. Main Construction Method: .................................................................................................................... 8

VI. Quality Assurance Measures ................................................................................................................ 43

VII. Safety Assurance Measures ................................................................................................................ 46

WPP for Reinforced Concrete Outer Cylinder of Stack Rev. 1 1 / 77

7.2 Safety education and publicity .......................................................................................... 50

IX. Attachment Test Reports ...................................................................................................................... 63

WPP for Reinforced Concrete Outer Cylinder of Stack Rev. 1 2 / 77

Working Procedure Plan for Reinforced

2.1. Project profile

2.2. Preparation basis

WPP for Reinforced Concrete Outer Cylinder of Stack Rev. 1 3 / 77

2.2.3 Construction technology expertise and years of construction experience in

2.3. Applicable Chinese standards:

2.3.1 Code for reinforced concrete construction and acceptance (GB50204-2011);

2.4. Applicable Vietnamese standards

WPP for Reinforced Concrete Outer Cylinder of Stack Rev. 1 4 / 77

III. Construction Deployment:

3.1. Construction preparation

3.1.1 Material preparation

WPP for Reinforced Concrete Outer Cylinder of Stack Rev. 1 5 / 77

Its allowed to make adjustment

3.2. Specifications and requirements on tools, machines, apparatus, and instruments

Name Quantity Remarks Name Quantity Remarks

Concrete pump truck, Submersible pump

Construction elevator 1 Concrete vibrator 8

25-T lorry-mounted 50-T

wheel barrows 6 Ladder (for exit in 1

WPP for Reinforced Concrete Outer Cylinder of Stack Rev. 1 6 / 77

Temporary Aircraft The total

Lighting during steel tapes 50m length

Construction platform Electric welding

Total station 1 Level gauge 1

IV. Project Organization Chart

WPP for Reinforced Concrete Outer Cylinder of Stack Rev. 1 7 / 77

V. Main Construction Method:

5.1 Selection of construction program

5.2 Process principle

Electric formwork lifting process is applied with star-shaped cycloidal-pin wheel

WPP for Reinforced Concrete Outer Cylinder of Stack Rev. 1 8 / 77

system, electric system and corresponding safety facility system.

WPP for Reinforced Concrete Outer Cylinder of Stack Rev. 1 9 / 77

Electric-climbing-Form System Track Formwork Installation Picture

electric-climbing-form System Platform Safety Maintenance Picture

WPP for Reinforced Concrete Outer Cylinder of Stack Rev. 1 10 / 77