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Erection
Contents
39.1 Introduction 39/3
Bibliography 39/10
variance between the actual average weight of each piece to be A light lattice pole, guyed to the ground at suitable anchorage
lifted and the capacity of the crane at each relevant radius. Thus, points can be used to erect most single-storey frames and
in the ideal situation the weight of every piece should equal the girders.
capacities given by the safe-load indicator on the crane. Clearly, Special techniques are needed where the height of the frame
this is an ideal unlikely to be experienced, but a job on which a being erected requires that the pole - or the crane - be supported
conscious effort has been made in that direction will be a more on the frame itself as it grows upwards. The winch providing the
economic job to build. power to work the crane can either be arranged at ground level,
Where a contractor's plant yard and operational area is or to climb with the frame.
remote from access to plant hire companies, greater emphasis The choice of plant and the location of that plant during the
must be placed on a careful choice of universally useful pieces of various stages of building a complex frame will have a signifi-
equipment. Little emphasis can be placed on being able to hire a cant effect on the stress generated in the structure during
major piece of equipment which may be required for a particu- erection. Very careful thought must, therefore, be given to the
lar project. An approach often used by international contrac- need for temporary material in additional supports and to the
tors, building major projects in remote areas, is to buy all the need for additional permanent material to transmit the transient
equipment needed for a job and then to sell it on the local additional erection loads, stresses and deflections.
market at the end of the contract. This option is, generally The use of models can be an invaluable help in the positioning
speaking, not available to a local contractor working his local of plant for the best use to be made of the capacity available.
market by carrying out a large number of smaller contracts. He The increase in the availability of computer facilities is enabling
is in the same position as a small local contractor anywhere, but the optimization of erection methods, and the resultant require-
without the option of hiring the major plant he may need. ments in terms of additional material, manpower and plant, to
When making a choice between one mobile crane and be achieved more easily. In addition, a large number of alterna-
another, consideration must be given to the road conditions and tive possibilities can be considered. A scale model - made of
the distances to the likely locations on which the plant will be balsa or of cardboard - can also be invaluable as a method of
used. A truck-mounted crane can be driven on the roads, but a explaining to the erection squad exactly what they have to do,
crane mounted on caterpillar tracks requires a low-loader and and why.
special equipment to move it from one location to another. The The temporary supports and the erection cranes are arranged
existence of suitable maintenance and testing facilities may to safeguard the safety of the structure during erection. It is of
affect the choice between a hydraulically operated crane or one equal importance that full consideration is given to the many
operated by winches. working places where men will have to work during that
If the operational area is large and the likely workload is erection. The provision of safe means of access to these working
predominantly at the light end of the market, conditions may be places will have the dual benefit of improving the safety of the
such that the planning emphasis should move towards a more individual, and at the same time of speeding the flow of the
labour-intensive method using easily transportable equipment. work. Careful thought must be given to the use and location of
Figure 39.3 An erection pole is much lighter and is more easily erection pole is guyed at the top and bottom and should always be
broken down into small sections for transport than is a mobile crane used in as vertical position as possible. By the use of suitable
with an equivalent lifting capacity. This pole is being used to erect tackles in the overhead and ground guys it is possible to 'walk' the
the heavy girders of an overhead electric travelling crane. An pole from one erection to the next
safety nets since a badly used net can be a hindrance to the job The specification for each job will determine the tolerances
and can indeed be a safety hazard rather than providing the which can be accepted on that job, and these will reflect the
protection intended. purposes for which it is to be used. There are a number of
standards which give quantitative guidance on acceptable toler-
ances and these may be quoted in a specification for any
39.4 Tolerances particular job.
structure could be dangerous, then a trial boring should be put structures should be given careful consideration. They must be
down local to the temporary foundation to ensure that adequate incorporated in the original design conception. They must be
precautions are taken. adequate to carry the various loads and stresses to which they
The additional loads that must be considered when designing will be subjected during the progress of the work. It must be
temporary foundations should include those that arise from the remembered that temperature changes will result in the move-
incompleteness of the structure that they are supporting. The ment of the structure, and that these movements have to be
effects of wind loading and aerodynamic instability must be accommodated by the design of the temporary works. Remem-
considered. The weights of items of plant, plus the loads they are ber too, that the temporary structure will deflect when the load
carrying and any resultant uplift and dynamic loads due to comes on to it. There must be provision for relieving this load
movement, can affect the design. before the structure can be removed.
Particularly in bridgework there will be temporary piers to In buildings, the temporary structures most commonly used
place on the foundations discussed earlier, and also temporary are, again, props or columns used to support girder structures at
extensions to the permanent piers. These are commonly con- intermediate points during the construction, for example, large
structed of standard components which can be stored and re- lattice girders spanning distances too great to permit erection of
used on future work. In the event that specially designed and the component in one subassembly. It is important here to check
fabricated temporary supports are not being used, a check the adequacy of the beam carrying the prop, or of the lower
calculation should be made to ensure the adequacy of the column length being temporarily extended. It is not uncommon
standard components planned for use. where the temporary erection loads have to be accommodated
The points at which it is required to make connections for permanent additional material to be incorporated to provide
between the permanent structure and the temporary erection the additional carrying capacity required.
39.7 The partially completed structure must be carefully considered. It must be possible to construct
the permanent members without removing the temporary load-
We have considered the need for temporary supports during the carrying members, and to be able to remove the temporary
erection of a structure, and these considerations have dealt members afterwards.
principally with the need to shorten cantilevers during bridge The permanent structure must be capable of absorbing the
erection or to prop long girders during assembly in a building. loads induced by the temporary members. These can in many
However, all structures are designed to have a minimum cases frame into locations not intended to carry those loads
amount of redundancy and it follows, therefore, that until an when the frame is completed. Cases of eccentricity need special
erection procedure is complete the structure is at risk. It is to attention in view of the secondary stresses which can be induced.
eliminate this risk and to take due account of the changing stress
patterns that will arise during an erection procedure that the
engineer must be concerned. It has already been stressed that an 39.8 Stockyards and transport
erection scheme should be borne in mind when the original
design is being made, since only by that means can a feasible, We have seen that prefabrication enables manhours to be
safe and well regulated design be produced. expended on the ground rather than at a height, and thus
If a lattice girder structure is to be built out by cantilevering reduces to the absolute minimum the time that a site is occupied.
from a pier it is clear that the stresses in the members will be It is this factor that enables a steel frame to be put up so quickly,
reversed until the next pier is reached and the girder spans from and to provide an instant support for the follow-up trades.
pier to pier. Similarly, only when all the spans are completed will Inevitably, components must be transported from the factory
any continuity assumed by the designer be achieved. to the site. Nothing can ever be perfectly controlled, and a
Where the lattice girder is supported by piers or, in the case of stockyard is therefore necessary to absorb the differences
an arch rib, may be supported from above by temporary cables between materials arriving on site, and those actually required
(see Figure 39.5), very special stress patterns can develop. It may from day to day for erection. The effects of delays in the
be necessary to carry out a number of case studies at progressive transport system must be cushioned, otherwise expensive erec-
stages of erection in order to ensure that the most critical tion equipment and manpower would be kept idle.
condition for each member and for each connection has been It has been very truly said that a good stockyard control can
considered and adequately dealt with. make a successful job. The reverse is certainly true: if compo-
A building designed to derive its rigidity from shear walls or nents and fasteners are not sent out to the erection front as
from the composite action of the floor slab will be unstable until required there will be delays.
these features are completed. Temporary means of providing Incoming material must be recorded correctly, and located in
this rigidity must be arranged. order that it can be relocated and transported out when required
The location of these temporary members, and their stiffness without resorting to double handling. It is often convenient to
relative to adjacent members of the partially completed frame colour-code the material to conform either to types or area of
Figure 39.5 In the erection of an arch bridge, temporary supports calculated carefully for all erection stages and constant checks
are required to assist in cantilevering the two halves of the arch out made of the actual behaviour of the structure as it grows out of the
from the abutments. Transient loads, deformations and stress crown
reversals which occur during the erection process must all be
the project. Cranage will be provided to handle the weights of 39.9 Manpower and safety
components involved, with the same rules applying as were
discussed in section 39.2. A light crane with large coverage will None of the operations discussed in this chapter can be carried
be required to handle the light components, and all the heavy out without an adequate and sufficiently skilled number of men.
components will be placed under the heavy crane. A Goliath- The proper use of subassembly techniques can reduce the
type crane is often used for stockyard duties since it occupies number of manhours which have to be worked at a height, but
little ground area for its tracks and can easily cover a large area work has still to be done up on the open steel, and this must be
without reduction of capacity. properly planned.
Adequate roads - and rail tracks where required - must be Steel erection is a task that can only be learned by experience.
provided to give all-weather service. Axle loads of the vehicles Formal training can teach the basic skills of rigging, scaffolding,
using a stockyard are heavy and maintenance time on broken slinging, crane driving, burning and welding, but only ex-
roads is time lost for erection. perience can enable these skills to be applied on the job. It is the
Vehicles bringing material into a stockyard will be the normal individual erector who brings his expertise and skill; it is the
form of fixed axle or semi-trailer type of transport common on employer who must provide the planned erection method and
the public roads. Only in exceptional cases will it be necessary to adequate equipment to enable the erector to safely apply his
bring components on to site on special transport vehicles skill. He needs not only the crane and the spanners, but also a
requiring police escort. There are limitations imposed by law on safe place in which to work. Figure 39.6 shows a man working
both the weight and dimensions of loads that can be moved on on an unsafe platform. Not only is it dangerous for a person
the public highway and a knowledge of those restrictions is working in such conditions, but the safety of the whole job
essential. Additionally, many sites are located in places where could be put at risk. The provision of boxes to contain loose
the road layout, or low bridges, impose restrictions and a study tools, and good housekeeping in the handling of small compo-
of these must be undertaken before the component gets stuck nents in general can each help to ensure a smooth running, and a
and the site is disrupted. safe, job.
On-site transport is not restricted in the same way, and the In the UK, a large number of regulations control the manner
size of load is similarly subject to different controls. Site of the ordering of work on a construction site, and these,
subassembly can lead to awkward loads, and the safe loading together with summaries of them are available from HMSO and
and fixing of these on the site transport is important. from RoSPA. These cover such major items as the testing and
The proper control and distribution of fasteners is important. retesting of lifting equipment and the dimensional requirements
Bolts should be rebagged into 'sets' required for particular for working platforms and access ways. Many accidents,
connections or areas. This saves time at the splice, and also cuts though, are caused not by major problems, but by insufficient
down the waste of bolts when an excessive number are issued by attention being given to the small items.
the store. The proper storage of welding electrodes, their issue Thought given to the design and detailing of the steelwork
and conditioning while being held at the point of use are also itself can result in a real reduction in the risk of an accident
functions often delegated to the stockyard stores control func- occurring during erection.
tion. Accidents will always happen, but careful planning from the