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TEACHING

PLAN
ADVANCED
TECHNOLOGY
TRAINING CENTRE
(ADTEC) BINTULU
DIPLOMA OF ENGINEERING TECHNOLOGY IN WELDING

QUALITY ASSURANCE

DMK 5233 SEMESTER 5 SESI 2013/2014

1.0 OBJECTIVE

To make sure the student can Interpret codes and standard, compile and
adopt quality assurance and quality assurance manual (QAM) in welding
industries.

2.0 LEARNING OUTCOME

Upon completion of the course, students should be able to:

1. Interpret knowledge of the Quality Assurance information ,codes


and standard, to apply quality assurance activities in welding .
(C4,PLO1).
2. Carry out quality assurance activities to produce full report
following the code and standard using appropriate equipment,
formate to compile and adopt quality assurance and quality
assurance manual (QAM) in welding industries.. (P2,PLO 4).
3. Perform the information management skills in Quality Assurance
activities to overcome the problem in welding activities (A2,PLO6)
CTPS.

3.0 SYPNOSIS

The Quality Insurance course introduces the learners to Interpret codes


and standard, compile and adopt quality assurance and quality assurance
manual (QAM) so that the compilation is adequate and ready for adoption
and its meets legislation requirement and client quality objectives

4.0 REFFERENCES
1. Welding; prinsiples and applications, forth edition ,Larry Jefflus
ISBN 0-8273-8240
2. Welding Principles & practices (MC GRAW HILL) ISBN 0-02-666140-3
3. Welding Essentials:Question & Answer (William Galvery & Frank
Marlow) ISBN 0-8311-3151-9
4. Proses pembuatan Jilid II (Zainal Abidin Ahmad ) ISBN 983-52-0105-
6.
5. Welding Technology by Giachino & Weeks ISBN 0826930638
6. Welding Principles and Application by Jeffus, Harold V Johnson.
7. Welding Principles and Practice by Sack. ISBN 007825069
8. WIM Jabatan Tenaga Manusia

5.0 CONTACT HOUR

a Lecture session
i. 2 hour per week for 16 week (Total = 32 hours)
b Practical/Assignment/Tutorial/Project session
i. 3 hour per week for 16 week Total 48 hours)

6.0 COURSE INSTRUCTION

Courses will be carried out during 16 weeks of academic studies and


will be held in dual language which is in Bahasa Malaysia and English.
Attendance is compulsory for Lecture/Tutorial/Practical and students
must achieve above 80% from the total contact hour in order to be
eligible to sit for Final Examination
.

7.0 COURSE ASSESSMENT

CRITERIA PERCENT (%)


Theoretical Test 15
Test
Practical Test 15

Assignment 1 15
Continuous
Assessment
Assignment 2 15

Theoretical Exam 15
Final Exam
Practical Exam 25

TOTAL 100
8.0 COURSE CONTENT

Week Chapter Contenrt Note


1, 2, 3, CHAPTER 1: 1.1 Materials specification.
4, 5 IDENTIFY 1.2 Quality Manual
QUALITY 1.3 Quality Plan
ASSURANC
1.4 Quality Procedure
E
DOCUMENT 1.5 Code of practice
1.6 Produce quality
assurance manual for
welding activity
1.7 Code & Standard.
1.8 Essential and non-
essential variable.
1.9 pWPS.WPS. PQR. WQT.
1.10 Prepare WPS as
per project requirement
1.11 Prepare welding
procedure qualification
record (PQR)
1.12 Perform welding
procedure qualification test
(WPQT)
1.13 Conduct welder
qualification test (WQT)
1.14 Range of qualification
(Acceptance Criteria)
1.15 Parent material grouping
system.
1.16 Welding position
Week Chapter Contenrt Note
designation.
1.17 Method of qualification

6, 7, 8, CHAPTER 2: 2.1 Introduction to calibration.


10 INSTRUMEN 2.2 Purpose of calibration
T 2.3 Code of practice.
CALIBRATIO 2.4 Calibration procedure.
N 2.5 Identify instrument for
calibration.
2.6 Detect instrument required
for re-calibration before
expiry date.
2.7 Generate calibration
record keeping.
2.8 Identify type of equipment
& plant for maintenance
2.9 Generate maintenance
record keeping

9 MID TERM BREAK

10, 11, CHAPTER 3: 3.1 Type of maintenance.


12 MANAGE 3.2 Purpose of maintenance.
EQUIPMENT 3.3 Maintenance management.
MAINTENA 3.4 Produce Maintenance
NCE scheduling.
12, 13, CHAPTER 4: 4.1 Type of plant layout.
14,15,1 PLANNING 4.2 Purpose of plant layout
6 & 17 PLANT 4.3 Produce Welding Work
LAYOUT shop layout.

18 REVISION WEEK

19 REVISION WEEK

20 FINAL EXAM WEEK

21 FINAL EXAM WEEK