Академический Документы
Профессиональный Документы
Культура Документы
-___-
547.461.6.07:547.593.21I ~547.594.3
PREPARATION OF ADIPIC ACID BY OXIDATION OF
CYCLOHEXANOL AND CYCLOHEXANONE WITH NITRIC ACID
Part I. Reaction mechanism
BY
W. 3 . VAN ASSELT and D. W. VAN KREVELEN
(Central Laboratory Staatsmijnen, Geleen and Laboratory for
Chemical Technology, Technological University, Delft)
The oxidation of cyclohexanol with nitric acid to adipic acid proceeds via
two stable intermediates known from the literature 1 viz. 6-hydroxyimino-
. 6-nitro hexanoic acid and the hemihydrate of 1,2-cyclohexanedionc, two sub-
stances forming beside each other in a given ratio. This ratio can be calculated
as a function of the temperature and of the nitric acid and nitrous acid con-
centrations. The nitrous acid plays a very important part in the oxidation
process. The oxidation of cyclohexanone proceeds in the same way as that of
cyclohexanol, provided sufficient nitrous acid is present. In the absence of
HNOZ the oxidation does not proceed a t all a t low temperatures.
The catalysts used - ammonium vanadate and copper nitrate - have very
different functions. Under the influence of the vanadate the hemihydrate of
cyclohexanedione is rapidly converted to adipic acid, whereas in the absence of
vanadate this substance is slowly broken down to glutaric acid, succinic acid and
oxalic acid. Copper is effective only at higher tempcraturcs where it prevents the
further break-down of unstable inter mediates.
A. Introduction
The oxidation of cyclohexanol to adipic acid by means of nitric acid
proceeds via some stable and instable intermediates.
In the light of the data and suggestions published by Lindsay1 and
Godt 2 the mechanism of the oxidation can be pictured as set forth below:
With attendant ring opening and uptake of water the latter compound is
transformed into 6-hydroxyimino-6-nitro hexanoic acid (hereinafter to be
referred to as nitrolic acid), the greater part of which (over 90%) is con-
verted to adipic acid and N20; in addition, slight amounts of glutaric acid
are produced.
By-products may form by introduction of a second nitroso-group into
the intermediately formed isonitrosocyclohexanone.
According to Godt cyclohexanone may moreover yield the hemihydrate
of 1,Zcyclohexanedione (to be referred to as Dione), especially at lower
nitric acid concentrations ; this Dione is converted to adipic acid and
furthermore mainly to succinic acid and glutaric acid.
Nitrolic
acid
'CSN 0H
'NO2
t I I
I Succinic
acid
Glutaric
acid
Adipic
acid
Preparation of adipic acid by oxidation of cyclohexanol, etc. 82 (1963) RECUEIL 53
The present study was undertaken to verify and elaborate the above
diagram, to investigate the part played by the catalysts in the process and
to measure the reaction kinetics of the various reactions.
B. Methods
1. Standard procedure of the oxidation experiments
The oxidation experiments were carried out in a cylindrical vessel (volume
120 ml) fitted with an electromagnetic stirrer and a cooling jacket. In this
vessel 50 ml of nitric acid, (with or without addition of catalyst) are heated
up to the desired reaction temperature, after which appr. 1 g of cyclohexanol
is added dropwise. The temperature was kept within 0.5" throughout the
oxidation.
In the oxidation of cyclohexanone either HNO2 is dissolved in the nitric
acid beforehand, or, after the addition of cyclohexanone, a KNOz solution
is supplied to the nitric acid slowly and dropwise, or a stream of HNO2
gas is passed through it. Which of these methods has to be used for oxi-
dizing mixtures of cyclohexanone and cyclohexanol depends on the per-
centage of cyclohexanol in the mixture.
The following catalysts were used : ammonium metavanadate, NH4V03 ,
and copper nitrate, Cu(N03)~.3 aq, mostly in amounts of 0.02 mol/l. The
reaction time was taken so long that the yield of adipic acid and nitrolic
acid (Cs-yield) did not further increase. The amounts of glutaric and
succinic acid, on the other hand, do increase gradually until complete
conversion of the intermediates is reached, but this takes a very long time
at low temperatures.
The accuracy of this analysis varies from 1 to 3 % for nitrolic acid and
adipic acid and from 5 to 20 % for glutaric acid and succinic acid, the latter
two being present in small amounts.
100.
80 -
Yield 60-
(./.Cg)
40-
0
-;O 2b 30
Temp.(*C)
I
40
I
50
I
60 10
I I
80
I
90
Catalyst
(mmol/50 ml)
Reaction
time
(min)
Nitrolic
acid 1 Adipic
acid
Glutanc
acid 1
(mmol/50 ml)
Succinic
acid 1 1Sum An01
added
-
y
so :adipic acid, nitrolic acid and a not further identified intermediate formed
during decomposition of nitrolic acid into adipic acid. The portion of the
oxidation products not shown in the graph (100- % c6) consists of glutaric
acid, succinic acid, lower decomposition products and, as will be demon-
strated further, Dione.
The lines found at all other acid concentrations show essentially the same
trend as those in fig. 1. At higher acid concentration the lines shift, diver-
gently, towards the upper 1.h. corner.
At lower concentrations they shift, slightly, convergently, towards the
opposite corner.
At higher temperatures, normally above 40-50", the sum of the products
is indeed appr. 100 %; at lower temperatures and in the absence of vanadate
glutaric acid and succinic acid are formed only in small amounts which
continue to increase with duration of the experiment. The c6 %, however,
remains constant. At low acid concentrations and low temperatures the
reaction is often retarded. In consequence, it was often essential under these
conditions to add a small amount of KNOz to the nitric acid beforehand so
as to make the reaction proceed at a moderate rate.
Fig. 1 clearly shows that copper and vanadate, used as catalysts, produce
quite different effects. Whereas at low temperatures vanadate highly in-
creases the yield, this effect vanishes at elevated temperatures where the
copper begins to play a part. Go& demonstrated that at low temperatures
the hemihydrate of cyclohexanedione is formed ; the yield agrees approxi-
mately with the percentage not accounted for by the analysis of the oxida-
tion products obtained without a catalyst at low temperatures.
Consequently, a possible explanation of the effect of vanadate would be
that vanadate converts Dione to adipic acid, whereas in the absence of a
catalyst and under the same conditions this substance is transformed very
slowly into by-products. The fact that vanadate loses its effect at high
temperatures can be ascribed to two causes : 1) Dione is not formed anymore.
2) The further oxidation of this Dione by the nitric acid proceeds more
rapidly than the conversion to adipic acid under the influence ofthe vanadate.
As to the effect of copper at elevated temperatures the following may be
observed: In addition to an improvement of the yield a change is noted in
the distribution of the by-products. Whereas at higher temperatures the
glutaric acid/succinic acid ratio obtained without a catalyst, or with a
vanadate catalyst, is usually 3-4 : 1, the ratio found in experiments using a
copper catalyst is appr. 2 : 1. The absolute amount of succinic acid, however
does not show any appreciable change. This demonstrates that copper
impedes the formation of glutaric acid.
So, whereas vanadate converts a by-product at an increasing rate to adipic
acid, i.e. acts as a true catalyst, copper seems to have an inhibiting effect on
side reactions.
Preparatiori ofadipic acid by oxidation of cyclohexanol, etc. 82 (1963) RECUEIL 57
2. Oxidation of cyclohexanone
Cyclohexanone is not oxidized by nitric acid if no nitrous acid is present.
Upon addition of small amounts of nitrite, the ultimate amount of conver-
sion products proves to be equimolecular with the amount of nitrite added.
The way in which the experiments are conducted appears to be very impor-
tant now. If first 1 g of cyclohexanone is brought into 50 ml of nitric acid
and afterwards a KNOz solution, or HN02 gas is added to it slowly, the
results strongly deviate from those obtained in all other oxidation tests.
(Fig. 2). Low yields are obtained and copper increases the yield under these
conditions, even at low temperatures.
0
80 -
d
0
/
v ,
Y
Y 1 '
1
0
1
10
- I
20
I
30
Ternp.PC)
I
40
I
>O 60
I I
70
We must assume here that side reactions take place; these may be due
to the combined effect of NO and NO2 formed from the KNOz added,
and the excess of cyclohexanone present. The effect of copper therefore is
based probably on the suppression of these side reactions by nitrogen
oxides.
However, if first HNOz gas is introduced into the nitric acid and sub-
sequently cyclohexanone is added, the yields show qualitatively the same
trend as those obtained with cyclohexanol. The experimental results are
illustrated in figs. 3, 4 and 5.
Preparatiorr of adipic acid by oxidation of cyclohexanol, etc. 82 (1963) RECUEIL 59
- I I I I I I 1
10 20 30 40 30 0 70
Temp.(.C)
20 -
I I I I I I , I I
I :10' I
/
I
10
I I I I I
The products formed are essentially the same, but the yield of c6 obtained
without a catalyst is lower than that obtained with cyclohexanol, because
the average H N 0 2 concentration during the test is lower.
The difference in c6 is also larger according as more HNO2 has been
dissolved a t the start.
The drawn lines in the figures 3, 4 and 5 give the yields obtained with
equimolecular amounts of cyclohexanone and HNO2 (10 mmol). Com-
parison of these three lines shows that equal yields are obtained at those
temperatures where the partial pressures of nitric acid (PHNOJ are equal.
This is demonstrated also in fig. 7 where, starting from the line for 40%
HN03, the points with equal PHNO, values have been plotted for 51%
and 30% nitric acid.
In the oxidation of mixtures of cyclohexanol and cyclohexanone HNO2
is formed only in the first conversion of cyclohexanol. This nitrous acid is
consumed again during the formation of nitrolic acid; so, if no catalyst is
present, the c6 yield will be equal to the percentage of cyclohexanol in the
mixture. When vanadate is used, the yield is higher, because then also the
Dione formed beside the nitrolic acid is converted to adipic acid without
consumption of HNOz.
These observations have been confirmed experimentally. It should be
borne in mind though that initiation with HNO2 is necessary in all cases,
while sometimes (e.g. at 25 % cyclohexanol) a fairly large amount of HNO2
fails to set the reaction going.
Preparation of adipic acid by oxidation of cyclohexanol, etc. 82 (1963) RECUEIL 61
80 -
~ / / /
(*I. c), 60-
Yield 40,
t 20-
0
I
I
I
I
I
I
1 1
0 1
I
I
I
I
II I
I
I
I
I
I
I I I I
Reaction
I Sum of the
products
Yield
3 Temp. Catalyst
time (rnmol/l) determined Adipic Glutaric Suc
("C) (min) chromatographically acid acid ac
( %) ( %) (%
25 55 - 1.62
35 35 - 3.45
45-46 20 - 4.55
46 60 - 5.92 2.7 10.8 58
55-57 45 - 5.92 1.9 7.3 63
25 55 20 v 8.21 89.1 8.5 2
35-36 35 20 v 8.21 86.0 12.2 1
37 35 20 Vf Cu 8.20 83.5 15.0 1
44-47 20 20 v 8.13 81.8 17.0 1
55-61 10 20 v 8.23 78.0 19.8 2
55-62 10 10 v 8.17 64.2 31.9 3
34 105 - 2.46
45 80 - 4.96
55-56 75 - 5.92 1.2 11.6 59
35 60 20 v 8.34 81.6 15.4 3
45 30 20 v 8.29 77.7 19.1 3
55-57 25 20 v 8.26 73.6 22.2 4
Preparation of adipic acid by oxidation of cyclohexanol, efc. 82 (1963) RECUEIL 63
adipic acid cannot have formed via nitrolic acid. It also appears that Cu
has no effect on the oxidation of this intermediate. At lower vanadate
concentrations the amount of glutaric acid increases.
In some cases no complete conversion can be achieved (table 11) without
a catalyst owing to the reaction time being too short then; in other cases,
however, the temperature rise during the reaction suggests that the conver-
sion is indeed complete but that lower decomposition products are formed
(e.g. oxalic acid). In such cases the sum of the products found approaches
5.9 mmol (= 72%).
4. Influence of nitrous acid on the distribution of the reaction products
If, after an oxidation executed without a catalyst, vanadate is added, the
degree of conversion rapidly goes up to 100%; the only product formed
during this stage is adipic acid. We have also seen that under the influence
of vanadate Dione is rapidly converted to adipic acid. We may take it
therefore that the portion of the products which after a low-temperature
oxidation without vanadate is lacking in the analysis (100-% CS), must
have consisted primarily of Dione and also that this Dione forms simul-
taneously and along with the nitrolic acid.
The influence of nitrous acid is such that the ratio in which nitrolic acid
and Dione are formed (Dione/N.A. ratio) increases with the HNOz-con-
centration. To make a further study of this influence some oxidation tests
were carried out on cyclohexanone and cyclohexanol with 40 % nitric acid ;
.
05
I , ,
Fig. 6. Influence of HNOz and temperature on the Dione/N.A. ratio during oxidation
of cyclohexanol and cyclohexanone in 40% nitric acid.
64 W. J. van Asselt and D. W. van Krevelen
Preparation of adipic acid by oxiddon of cyclohexanol, etc. 82 (1963) RECUEIL 65
in these tests the nitrous acid concentration was varied by dissolving more
or less HNOz in the nitric acid prior to the experiment. The HNOz-con-
centration i n a sample of the liquid was measured before, during, and after
the test. In all cases the final concentration of the HNOz proved to be appr.
10 % below the theoretical value : initial concentration - nitrolic acid
concentration. The results are represented in fig. 6.
The nitrous acid concentration in each test was taken equal to the average
value between the initial and final concentrations.
The points found at 10, 15 and 20" lie on straight lines with a gradient =
1.5. Through the points found at 5" and 25" lines have been drawn running
parallel to the former.
Since the relation between log (Dione/N.A.) - 1/T proves to be also
linear, it is possible to extrapolate towards higher temperatures. Further-
more it appears from fig. 7 that in oxidations without a catalyst a given
P H N O ~is needed for reaching a given yield (or a given Di0nejN.A. ratio).
As the relation between log (PHNO~) and 1/T is also linear, a plot of log
(PHNOJ versus log (Dione/N.A.) may also be expected to yield straight
lines, with the nitrous acid concentration as parameter.
This has been elaborated further in fig. 8, so that the Dione/N.A. ratio
can be read from the graph for any reaction condition. The Dione/N.A.
ratio can also be calculated by means of the
empirical formula derived from fig. 8 viz. Dione/N.A. = 0.69
CYCLOHEXANONE
CYCLOHEXANOL
I
0-
/'
High temp. HN03 koX
I NO,N02-+ ---Via intermediates
I
i.a.
NOH,
1
1 Hcmihydratc of
1.2- cyclohexanedione
(Dione 1
*NOH OH
H*
'
k ~ . ~ .
1 kH
ADlPlC A C I D
\
I \
Vanadate
=O
I GLUTARIC A C I D
I / ' . / '
/ =0
/
' i
SUCClNlC A C I D 3lYS