Академический Документы
Профессиональный Документы
Культура Документы
ENGINEERING Inc.
205 Portage Avenue, Three Rivers, MI 49093 USA
Phone: 616-279-2035 Fax: 616-278-6745
Centrifugal Pumps Require Protection
If you use centrifugal pumps for any process flow removes the generated heat High specific speed pumps have power
liquid-boiler feed water, condensate, or from the pump. The temperature curves which rise as the flow reduces.
process fluids, a significant investment increases as the flow through the pump If adequate flow is not maintained,
has been made in the pump, driver and is reduced. Frictional and hydraulic motor overload will result.
related controls. Minimum flow losses generate heat, while the quantity
protection is vital upon pump start up of fluid to which this heat is transmitted
and low demand conditions. If reliable is reduced. The rise in temperature Internal recirculation occurs
within this operating area
protection does not exist, the following results in the formation of vapor. The
unfavorable effects can interfere with the elevated temperature / vapor pressure of H-Q
Curv
e
performance and reliable operation of the liquid results in problems ranging
the pump. from damaged seals and bearings to
Head
complete failure of the rotating element.
The liquids temperature will rise due to
friction and hydraulic losses within the Internal recirculation within the pump,
pump. Figure 2a illustrates the often termed incipient recirculation, can
Capacity
temperature rise in relationship to the cause a form of cavitation leading to
Minimum Flow
H-Q curve. The curve indicates that at or impeller damage. Internal recirculation for Thermal
Protection Minimum Flow
near the best efficiency point, the is illustrated in Figures 2b and 2c. for Stable
Operation
temperature rise is minimal and not
significant to the pump operation. The Figure 2b
1600 25
Total Head (ft.)
1400 20
1200 15
1000 10
800 5
Temperature Ris
e
600 0
400
Figure 2a Figure 2c
2
Minumum Flow Protection Methods
Centrifugal pumps can be protected by Instrument Controlled System HBE Automatic Recirculating
one of three methods: Recirculating occurs only when the Valves
process flow demand drops below the The automatic recirculating valve
Continuous Recirculating System required minimum flow rate. Instrument performs all flow sensing, bypass
The desired minimum flow volume is controlled systems eliminate the pressure reduction, reverse flow
recirculated regardless of the system inefficient and costly to operate constant protection and modulating recirculating
demand for fluid. Fixed orifices reduce recirculating systems. However, the flow in an integral three port valve. The
the pressure before discharging. necessary system components; check valve performs the same function of an
Continuous recirculating provides valve, flow meter, pressure reducing instrumented system without the
reliable pump protection, however, it is valve and related piping result in a multitude of components, piping
very inefficient and costly. The pump considerable expense to purchase, connections and system design expense.
and driver must be sized to allow for the install and maintain. See Figure 3b. The valve is flow operated and does not
additional flow that is recirculating even require any air or electricity to operate.
when the flow demand rate exceeds the See Figure 3c.
required minimum flow. See
Figure 3a.
To
Process
To To
Process Process
Mainline
Control
Valve
Mainline Mainline
Control Fluid Control Fluid
Valve Source Valve Source
Breakdown
Orifice HBE Engineering
Combination
Recirculation and Fluid
Bypass Pressure Source
Bypass Check Valve
Breakdown Orifice Anti-Flash
Control
Valve
Valve Solenoid
Valve
FIC
Mainline Mainline
Check Check Flow
Valve Valve Meter
Pump Pump Pump
3
HBE HPM Automatic Recirculation Valve
ANSI Class 600-2500
Introduction pressure reduction, pulsation dampener bypass is completely open, recirculating
The HPM Series Automatic and bypass line check valve, the valve the necessary minimum flow. Once
Recirculation Valve was developed for eliminates at least seven components process demand starts, the spring loaded
high pressure centrifugal pump necessary with a conventional system. disc is lifted and held in position by flow
protection. Popular applications include The valve operates without air or electric demand. Until main flow demand
boiler feed water, petroleum fluids, and power and is easily installed with three exceeds recommended minimum flow,
steel mill hot strip descale water. connections. the valve will modulate. As the main
flow demand increases beyond
The HPM provides economical and Principle of Operation recommended minimum flow, the bypass
reliable protection against low and The valve is installed on or close to the will close and all flow will go to the
reverse flow. By combining the functions pump discharge, just as an ordinary process.
of main line check valve, flow sensing check valve would be. Upon pump start-
element, bypass flow control, bypass up and without process demand, the
1
1. Check Valve Disc prevents reverse flow and positions
2 3 the bypass for open, closed or modulating flow by
detecting the process flow demand.
2. Bypass modulates open when main flow demand falls
below the recommended minimum pump flow. Multiple
stage pressure reduction prevents flashing/cavitation.
3. Flow Straightener eliminates turbulent discharge. Fluid
exits valve as a spray rather than a jet. Reduces erosive
wear on downstream piping.
4. Integral Pulsation Dampener protects system from
waterhammer if sudden changes in flow demand occur.
5
5. Integral Check Valve in bypass prevents reverse flow
when bypass is routed into a common return line.
4
Materials of Construction
02
03
Pos. Description Material Specification
01 Lower Body A105 Carbon Steel ASME A 105
26
02 Upper Body A105 Carbon Steel ASME A 105
03 Valve Stem Guide A105 Carbon Steel ASME A 105 28
04 Guide Bolt 416 Stainless Steel ASTM A 582
04
06 Spring 302 Stainless Steel AISI 302
07 Check Valve 416 Stainless Steel ASTM A 582 30
08 Liner 304 Stainless Steel ASTM A 276
09 Bypass Branch A105 Carbon Steel ASME A 105 08
Valve Size Max. Main Flow Max. Bypass Flow Weight Dimensions
Bypass
Max. Cv
L L H H S S
Main Bypass ANSI GPM M3h GPM M3h Lbs. Kg.
(in) (mm) (in) (mm) (in) (mm)
150 21.7 268 121 15-3/4 400 5-5/16 135 10-1/2 266
300 21.7 400 180 19-11/16 500 6-7/8 175 11-7/16 290
5 2-1/2 600 1100 250 400 91 11 455 205 19-11/16 500 6-7/8 175 12-3/16 310
900 9.5 455 205 20-11/16 525 7-5/16 185 12-3/16 310
1500 6.5 638 287 25-9/16 650 9-1/4 235 13-7/16 341
6
Start Up Internals
One of the most common means of valve provide continuous flow during start up
damage is start up debris. Regardless of and flush out any debris.
how clean the system is, weld pearls,
wear ring particles and other items seem The internals are field
to end up inside control valve internals adjustable if flow changes
and damage seating surfaces enough to are required.
cause premature leakage.
After completion of start up
Take the risk out of start up operations the internals are easily
by using start up bypass internals. These removed and replaced with
factory installed internals take the place operating internals.
Start Up Internal Detail
of the standard operating internals and
7
How to Order and Specify
The centrifugal pump shall be protected by the HPM Model Valve design will incorporate a radial split body spring assisted
automatic recirculation valve which is completely self- check valve disc and multi-stage vortex plug bypass assembly.
contained and fully automatic via flow activation. Materials of construction will consist of a A-105 forged carbon
steel body housing with stainless steel internals. If service
The valve protects the pump from reverse flow and prevents conditions dictate other materials are available such as stainless
overheating during low process demands. steel, low temperature steel and other alloys.
Main Flow
Minimum ______ GPM (m3/hr) Model Designation
LPM - Low pressure modulating
Maximum ______ GPM (m3/hr) Quote/Order
automatic recirculating valve
Normal ______ GPM (m3/hr) with forged body housing. File Number
Minimum Pump Flow ______ GPM (m3/hr) 150 and 300 lb. ANSI Class.
HPM - High pressure modulating
automatic recirculating valve
Pump Discharger Pressure @ with forged body housing.
Normal Flow ______ PSIG (kpa) Pressure
600, 900, 1500 and 2500 lb. Class Code
Bypass flow ______ PSIG (kpa) ANSI Class. 015 = 150
Shut off ______ PSIG (kpa) 030 = 300
Size Code 060 = 600
04 = 1" 20 = 5" 090 = 900
Bypass Backpressure ______ PSIG (kpa) 06 = 1.5" 24 = 6" 150 = 1500
08 = 2" 32 = 8" 250 = 2500
Temperature 12 = 3" 40 = 10"
Normal ______ F (C) 16 = 4" 48 = 12"
Maximum ______ F (C)
Liquid The example translated is an HPM model, 6 - 1500 lb. flanged
* Specific Gravity ______
valve with an HBE file locator number. A written description
* Vapor Pressure ______ psia
* Viscosity ______ centipoise of the material of construction and end connections follows this
(* if other than water) model number.
ENGINEERING Inc.
205 Portage Avenue, Three Rivers, MI 49093 USA
8 Phone: 616-279-2035 Fax: 616-278-6745