NOS

Interpret welding procedure for

S
WA / TASK OUTLINE

intended welding
KSKV

WORKING ACTIVITY NO. / TASK 2.04

READ DRAWING AND
SPECIFICATION
N H-024-2
COURSE NAME CONTENT STANDARD
O

INTERPRET VARIOUS TYPES OF JOINTS IN WELDING

DRAWINGS AND INTERPRET VARIOUS SYMBOLS USED IN WELDING

SPECIFICATION 1 INTERPRET VARIOUS PROCESS IN WELDING

INTERPRET WELDING PROCEDURE FOR INTENDED WELDING

SET UP OXY-ACETYLENE CUTTING EQUIPMENT AND ACCESSORIES

LAY OUT MATERIAL FOR CUTTING PROCESS

SET UP OXY-ACETYLENE CUTTING FLAME AND CUT MATERIAL USING
OXY-ACETYLENE CUTTING PROCESS
JOINTS AND
MATERIAL FOR CUT MATERIAL USING AIR PLASMA CUTTING PROCESS
WELDING
FABRICATE JOINTS FOR A GIVEN TASK
PERFORM FITTING FOR JOINT
 JOINTS AND
MATERIAL FOR
WELDING

TACK WELD WORK PIECE

GRIND WORK PIECE
WELD CARBON STEEL PLATE OF THICKNESS RANGE 6-9 mm IN 1G
POSITION
SMAW (SHIELDED WELD CARBON STEEL PLATE OF THICKNESS RANGE 6-9 mm IN 2G
METAL ARC WELDING) POSITION
PROCESS 1
WELD API/ASTM CARBON STEEL PIPE SCHEDULE 40 OF SIZE RANGE
6-8 INCH NOMINAL PIPE SIZE (NPS) IN 1G POSITION
CHECK WELDING AGAINST DRAWING AND WELDING PROCEDURE
QUALIFICATION
CHECK DIMENSION ON PREPARED SPECIMENS
INSPECT INTER-PASS IRREGULARITIES/ WELD DEFECT

QUALITY CONTROL PREPARE WELDED JOINT FOR INSPECTION

AND INSPECTION 1
CHECK DIMENSION, PENETRATION, REINFORCEMENT, HEIGHT,
SURFACE IRREGULARITIES /WELD DEFECT AND MISALIGNMENT

PREPARE SPECIMEN FOR MECHANICAL TEST

CONDUCT MECHANICAL TEST: FACE BEND, ROOT BEND AND NICK
BREAK TEST
SET UP GAS, EQUIPMENT AND ACCESSORIES

PRE HEATING PREPARE WORK PIECE FOR PRE-HEATING PROCESS.

PROCESS APPLY HEAT UNIFORMLY ON WORK PIECE
CHECK SURFACE TEMPERATURE USING TEMPIL-STICK /SURFACE
PYROMETER
WELD CARBON STEEL PLATE OF THICKNESS RANGE 9 TO 12mm IN
VERTICAL UP 3F POSITION
WELD CARBON STEEL PLATE OF THICKNESS RANGE 9 TO 12mm IN
3G POSITION
SMAW (SHIELDED
METAL ARC WELDING) WELD CARBON STEEL PLATE OF THICKNESS RANGE 9 TO 12mm IN
PROCESS 2 4G POSITION
WELD STAINLESS STEEL PLATE OF THICKNESS RANGE 6 TO 9mm IN
2G POSITION.
 SMAW (SHIELDED
METAL ARC WELDING)
PROCESS 2

WELD DISSIMILAR METAL CARBON STEEL TO STAINLESS STEEL PLATE

OF THICKNESS RANGE 6 TO 9mm IN 1G POSITION
SELECT FILLER WIRE & SHIELDING GAS
GMAW (GAS METAL SET UP GMAW EQUIPMENT AND ACCESSORIES
ARC WELDING) WELD CARBON STEEL PLATE OF THICKNESS RANGE 3-9 MM IN 2F
PROCESS 1 POSITION
WELD CARBON STEEL PLATE OF THICKNESS RANGE 3-9 MM IN 1G
POSITION
SELECT TUNGSTEN ELECTRODE AND CONSUMABLES
GTAW (GAS
SET UP GTAW EQUIPMENT AND ACCESSORIES
TUNGSTEN ARC WELD CARBON STEEL PLATE OF THICKNESS RAGE 1.6 TO 3mm IN 2F
WELDING) PROCESS POSITION
1 WELD CARBON STEEL PLATE OF THICKNESS RAGE 1.6 TO 3mm IN 1G
POSITION
 Cut work piece using air plasma
cutting equipment

4.07

H-024-2
CUTTING PROCESSES
PERFORM THERMAL AND MECHINICAL
Set up gas equipment and
accessories
6.01

Prepare workpiece for pre heating

process
6.02

H-024-2

Apply heat uniformly on parent

metal
6.03

PERFORM PRE HEATING

Check surface temperature using

templastik/surface pyrometer
6.04

Weld carbon steel plate of

thickness range 9mm to 12mm
7.07

vertical up 3F position

Weld carbon steel plate of

thickness range 9mm to 12mm 2G
7.08

position

Weld carbon steel plate of

thickness range 9mm to 12mm, in
7.09

3G position
H-02
PERFORM WELDING US
 Weld, single V grooved butt joint
carbon steel plate of thickness
range 9mm to 12mm, in 4G

7.10
position

H-024-2
Weld, secdule 80 carbon steel pipe
of size range 2 - 4 inches nominal

7.11
size (NPS), in 2G position

Weld, secdule 40 carbon steel pipe

PERFORM WELDING USING SMAW PROCESS

of size range 6 - 8 inches nominal
7.12
size (NPS), in 5G position

Weld, stainless steel plate of

thickness range 6mm to 9mm, in
7.13

2G position

Weld, dissimilar metal carbon steel

to stainless steel plate of thickness
7.14

range 6mm to 9mm, in 1G position

Conduct mechenical test (Face

Bend(FB), Root Bend (RB), And
8.08

H-024-2

Nick Break (NB) Test)

INSPECTION
PERFORM QUQLITY CONTROL/