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Intoductions
The world keeps moving and change. Nothing in this world stays the same.
For example, people used to use public telephone to communicate, now they only
need to use their cellphone and public telephone is not used anymore. Currently,
the worlds undergo globalization. Many information can easily we get, new
technology investation also starts to pop up everywhere. As an industrial
engineer, it is our job to not to fall behind on the changes that happen in this
world. We, as an industrial engineer must use this opportunity and utilize the
abundant information and many new investment in technologies to make a better
changes.
Manufacture derived from two Latin words manus (hand) and factus
(make). In other words, manufacture means made by hand. But, this definition is
already old and used only when it is first appeared on 1567 A.D. Nowadays, most
manufacturing is accomplished by automated and computer-controlled
machinery that is manually supervised. Now, automation can be said as the heart
of manufacturing process.
Automation can be defined as a technology that is related with the
applicability of the mechanical, electronical, and computer based system with the
purpose to operate and control a production system (Groover, 2005). The
automated elements in the production system can be categorized into two, those
are automated manufacturing system in the production floor and computer-based
manufacturing support system. In the modern production system, those two
category have an overlapping work area, because automated manufacturing
system that is occuring in the production floor is often applied by computer
system and connected with computerized manufacturing support system and
management information system on the level of factory and company.
Automated manufacturing system occurs in the factory level on physical
products. The operations that is done automatically is for example processing,
assembly, inspection or transferring material where in some cases, two or more
operations happens on one system. Those operation is defined as automated
because human participation is really low compared with the other similar
process that is run manually. An automated manufacturing system can be
categorized into three basic model, one of them is programmable automation.
In programmable automation, production device is designed so that it has
a capability to changes the sequence of operation to handle a different product
configuration. The sequence of operation is controlled by a program. The
program is a compilation of instruction codes and can be read and translated by
system. A new program can be prepared and inserted into the device to create
new products. The characteristics of this automation are it needs high investation
on the general purpose machine, the production rate is lower that fixed
automation, the flexibility to face variation and changes from product
configuration, and it is the most approppriate automation for batch production.
One of the example of programmable automation is PLC (Programmable Logic
Controller) (Groover, 2005).
Conclusion
Everything in this worlds now can make our life easier, so does
automation. Automation really helps in the manufacturing process. With
automation, production rate is increasing and many process that is hard to be
done before can be done easily now. The example of automation that helps in
manufaturing process is PLC and microcontroller.
PLC is is a digital computer used for the automation of various electro-
mechanical processes in industries. They are capable of storing instructions, such
as sequencing, timing, counting, arithmetic, data manipulation, and
communication, to control industrial machines and processes. Microcontroller is a
compact microcomputer designed to govern the operation of embedded systems.
Both PLC and microcontroller is already applied in many different industrial field.
For example, in the bottled softdrink manufacturing process, PLC and
microcontroller is both used. Another example is in textile industry, PLC is used
for dying process, etc. Another example of a more simple use, microcontroller is
used in the machine of final project to control the ON/OFF and used as a timer.
PLC and microcontroller is the key of a manufacturing process in industry
nowadays. Both of it helps to meet the high demand and make the production
run effectively and efficiently. Undestanding many different PLC and
microcontroller is not a great task. But, it is already out job as an industrial
engineer to know how to choose the right PLC and microcontroller and how to run
them to make the manufacturing process can be better.
References:
Administrator, 2015, Microcontroller Types and Applications, accessed 3
November 2016, <http://www.electronicshub.org/microcontrollers/>
Atta, Engineer Tahla, 2012, Introduction to Manufacturing, accessed 2 November
2016, <http://www.green-mechanic.com/2014/02/manufacturing.html>