JCM March 4 2013 Price Listsfs1 PDF

JCM INDUSTRIES, INC.
P. O. Box 1220 - Nash, Texas 75569-1220

Toll Free 800-527-8482, Fax Toll Free 800-874-9524
Outside U.S. 903-832-2581, Fax 903-838-6260
www.jcmindustries.com
February 11, 2013
To Our Valued JCM Customer,
Enclosed is the new JCM Industries March 4, 2013 Price List. This new price list cancels all
previous prices and customers should apply normal discounts without any manual increase.
Any quotations or existing price contracts in effect on March 4, 2013 will be honored until
their expiration date. JCM holds the current Freight Allowance which remains at $2,000.00 net
order.
This increase is generally 4% with varying increases on certain product lines including
Optimum Range Couplings, Large Diameter Steel Couplings, Gas Repair Clamps, Fabricated
Bell Joint Leak Clamps and Tools. This adjustment is in response to the rising costs of raw
materials, labor and the economic factors affecting U.S. manufacturers.
JCM A product upgrade featured in this book is the JCM Carbon Steel Fabricated Tapping Sleeves
alloy bolts & nuts furnished with fabricated tapping sleeves will be standard Epoxy Coated,
Powercron 590-534.
New products featured in the book are the JCM 630 and 631 Fitting and Joint Restrainers for
Asbestos Cement Pipe.
JCM continues to provide top quality products with prompt service. We appreciate your
partnership in business and should you require any assistance, contact the JCM Sales Team at
1-800-527-8482 or 903-832-2581.
Best regards,
John Collins
John Collins
Vice President of Sales
JCM Industries Inc.
Note:
Included in this package are two additional pages titled: Outlet Seal Tapping Sleeves for HDPE Pipe and
Threaded Outlet Tapping Sleeves for HDPE Pipe - JCM has designated specific catalog part numbers for
tapping sleeves and threaded outlet tapping sleeves for High Density Polyethylene Pipe 14 nominal size and
larger. These specific part number/ranges ensure the proper fit of fabricated sleeves for use on HDPE. These two
sheets may be inserted in a location most convenient for your use.
GENERAL DISTRIBUTOR DISCOUNT SHEET
JCM Industries, Inc.

PRICE LIST Effective March 4, 2013
Discounts are applicable to JCM Pipe Fittings and Fabrications

Price List Effective March 4, 2013
Cancels all previous prices
List Prices Discount
0 - $1,000.00 30%
$1,001.00 - $10,000.00 45%
$10,001.00 and above 53%
Freight Allowance: $2,000.00 Net Order of Products with Prices Listed 03/04/2013

P.O. Box 1220 Nash, Texas 75569-1220
Call Toll Free 800-527-8482, Fax Toll Free 800-874-9524
Outside U.S. Call 903-832-2581, Outside U.S. Fax 903-838-6260
JCM Outlet Seal Tapping Sleeves for HDPE Pipe
Model Numbers 412, 419, 452, 464, 459, 465
Ranges and Part Numbers provided specifically for High Density Polyethylene Pipe
For list price, refer to JCM Model Price Page (same Nominal Pipe Size/Outlet Size),
JCM Price List Effective March 4, 2013. Cancels all previous prices. Prices subject to change.
For sizes not listed, contact JCM Inside Sales Team at 800-527-8482 or 903-832-2581.
NOM. PIPE SLEEVE SLEEVE NUMBER OUTLET

SIZE O.D. RANGE X SIZES
(IN.) (IN.) ANY OUTLET AVAILABLE
X2
X3
X4
13.60 - 14.09 1392
14 X6
14.99 - 15.49 1520 X8
X 10
X 12
X2
X3
X4
15.68 - 16.18 1590
16 X6
17.05 - 17.55 1730 X8
X 10
X 12
X2
X3
X4
17.64 - 18.14 1790
18 X6
19.11 - 19.61 1940 X8
X 10
X 12
X2
X3
X4
19.60 - 20.10 1990
20 X6
21.17 - 21.67 2150 X8
X 10
X 12
X2
X3
X4
21 20.60 - 21.10 2090
X6
22 21.60 - 22.10 2190 X8
X 10
X 12
X2
X3
X4
23.46 - 24.16 2400
24 X6
25.30 - 25.80 2570 X8
X 10
X 12
X2
X3
X4
27 26.50 - 27.00 2690 X6
X8
X 10
X 12
X2
X3
X4
29.50 - 30.00 2990
30 X6
31.50 - 32.00 3190 X8
X 10
X 12
Price List Effective March 4, 2013. Cancels all previous prices. Prices subject to change without notice.
JCM Outlet Seal Tapping Sleeves for HDPE Pipe
Model Numbers 412, 419, 452, 454, 459, 465
Ranges and Part Numbers provided specifically for High Density Polyethylene Pipe.
For other types of pipe see JCM General Products Directory
NOM. PIPE SLEEVE SLEEVE NUMBER

OUTLET SIZES
SIZE O.D. RANGE X
AVAILABLE
(IN.) (IN.) ANY OUTLET
X2
X3
X4
35.50 - 36.00 3590
36 X6
37.80 - 38.30 3820 X8
X 10
X 12
X2
X3
X4
41.50 - 42.00 4190
42 X6
44.00 - 44.50 4440 X8
X 10
X 12
X2
X3
X4
47.50 - 48.00 4790
48 X6
50.30 - 50.80 5070 X8
X 10
X 12
X2
X3
X4
53.50 - 54.00 5390
54 X6
57.06 - 57.56 5746 X8
X 10
X 12
X2
X3
X4
59.50 - 60.00 5990
60 X6
61.11 - 61.61 6151 X8
X 10
X 12
2 Mechanical Joint Outlets Not Available
14 and Larger Flanged Outlets Available. Tapping valve information must be specified to assure proper alignment recess
dimension.
14 & 16 Mechanical Joint Outlets Available. Stainless Steel Only (Model 459)
For size on size outlets a 1/2 undersize shell cutter is required.
JCM Flanged and Mechnical Joint Outlet Tapping Sleeves furnished with test plugs unless otherwise specified.
How to Order:
1. Determine outside diameter of HDPE Pipe (IPS, DI), provide SDR#.
2. Select sleeve material (carbon, stainless) and proper outlet material & type (flange, mechanical joint).
3. Select model number. For full product description, see JCM Catalog.
4. Select proper sleeve O.D. Range and sleeve number.
5. Specify Model Number-Sleeve Number x Outlet Size.
Example: For 24 HDPE SDR 17 IPS O.D. pipe, with 8 flanged outlet, carbon steel, order: 412-2400 x 8
Example: For 24 HDPE SDR 17 IPS O.D. Pipe, with 8 mechanical joint outlet, All Stainless Steel, order: 459-2400 x 8
JCM Outlet Seal Threaded Outlet Tapping Sleeves for HDPE Pipe
Model Numbers 418, 438
Ranges and Part Numbers provided specifically for High Density Polyethylene Pipe.
NOM. PIPE SLEEVE SLEEVE NUMBER ORDER
SIZE O.D. RANGE X OUTLET CODE
(IN.) (IN.) ANY OUTLET SIZE IP
13.60 - 14.09 1392
14
14.99 - 15.49 1520
15.68 - 16.18 1590
16
17.05 - 17.55 1730
17.64 - 18.14 1790
18
19.11 - 19.61 1940
19.60 - 20.10 1990 3/4 06
20
21.17 - 21.67 2150
1 08
21 20.60 - 21.10 2090
22 21.60 - 22.10 2190
1-1/4 10
23.46 - 24.16 2400
24
25.30 - 25.80 2570 1-1/2 12
27 26.50 - 27.00 2690
29.50 - 30.00 2990 2 14
30
31.50 - 32.00 3190
2-1/2 16
35.50 - 36.00 3590
36
37.80 - 38.30 3820
3 17
41.50 - 42.00 4190
42
44.00 - 44.50 4440 4 18
47.50 - 48.00 4790
48
50.30 - 50.80 5070
53.50 - 54.00 5390
54
57.06 - 57.56 5746
59.50 - 60.00 5990
60
61.11 - 61.61 6151
How to Order:
1. Determine outside diameter of HDPE Pipe (IPS, DI), provide SDR#.
2. Select sleeve material (carbon, stainless) and proper size outlet.
3. Select model number (418, 438). For full product description see JCM Catalog.
4. Select proper sleeve O.D. Range and sleeve number.
5. Specify Model Number-Sleeve Number x Outlet Size
Example: For 24 HDPE SDR 17 IPS O.D. pipe, with 2 threaded outlet, carbon steel, order: 418-2400 x 14IP
Example: For 24 HDPE SDR 17 IPS O.D. Pipe, with 2 threaded outlet, All Stainless Steel, order: 438-2400 x 14IP
PRICE LIST EFFECTIVE
March 4, 2013
Cancels All Previous Prices
Prices Subject to Change Without Notice
JCM
INDUSTRIES
JCM INDUSTRIES, INC. CONTACT JCM:

P. O. BOX 1220 Toll Free (800) 527-8482
NASH, TEXAS 75569-1220 Fax Toll Free (800) 874-9524
www.jcmindustries.com Outside U.S. Call (903) 832-2581
E-Mail: sales@jcmind.com Fax Outside U.S. (903) 838-6260
Terms and Conditions of Sale
(1) GENERAL
All orders and contracts are subject to acceptance by JCM Industries, Inc. at Nash, Texas. The terms as hereinafter written shall supersede the terms of the customer
order in the event of contradiction or inconsistency. Prices, terms and conditions published by JCM Industries, Inc. are subject to change without notice.
(2) TERMS OF PAYMENT

Minimum net billing is fifty U. S. dollars ($50.00) on all orders. To encourage early payment a one percent (1%) Cash Discount will be allowed on all invoices paid not later
than fifteen (15) days from invoice date. Payment of full invoice amount is due within thirty (30) days from invoice date. Past due accounts are subject to the maximum
legal rate of interest. Payment is to be in U.S. dollars.
(3) TAX
All sales, use or other taxes imposed on any transaction between JCM Industries, Inc. and the Buyer shall be paid in full by Buyer. Such taxes will be added to the amount
shown payable on the invoice.
(4) BIDS AND QUOTATIONS

Specific bids and quotations will be honored for thirty (30) days from written quotation unless otherwise specified therein. Buyer may with the express written consent of
JCM Industries, Inc. make changes in the specifications for material or work covered by the contract. In such event the contract price and delivery dates shall be equitably
adjusted. JCM Industries, Inc. shall be entitled to payment for reasonable costs and expenses incurred by it for works and materials rendered unnecessary as a result of
such changes and for works and materials required to effect said changes, plus JCM Industries, Inc. usual profit thereon.
(5) FREIGHT, SHIPMENT AND TITLE

All sales are made F.O.B. JCM Industries, Inc. shipping point. JCM Industries, Inc. shall have the right to select the carrier and route of shipment. Title for products shipped
by JCM Industries, Inc. passes to Buyer upon delivery to the carrier.
(6) INSPECTION AND CLAIMS

All products and parts shall be finally inspected and accepted within ten (10) days after receipt. All claims whatsoever by Buyer (including claims for shortages) excepting
only those provided for under the Warranty and Limitation of Liability clauses hereof must be made within said ten (10) day period or they are waived. Title and risk of loss
or damage to products shipped by JCM Industries, Inc. passes to the Buyer upon delivery to the carrier. JCM Industries, Inc. will not file claims against carriers for Buyer
but will render reasonable assistance to Buyer in filing any such claim.
(7) RETURNS AND CANCELLATIONS

Returns will be accepted only with prior written authorization by JCM Industries, Inc. All returns made without prior written authorization will be refused or returned to the
shipper at his expense. Authorized returns are subject to a fifty percent (50%) or a minimum twenty-five dollars ($25.00) handling charge. No credit will be allowed for
products which cannot be made resalable, products manufactured to Buyers specifications nor any obsolete products. Any returned material requiring reconditioning will
be subject to charges equal to those necessary to make the products resalable. Material or work which remains to be furnished may be cancelled by Buyer only with the
express written consent of JCM Industries, Inc. In the event of such cancellation, JCM Industries, Inc. shall be entitled to payment for the cost and expenses incurred by it
in connection with the material or work so cancelled, plus an amount determined by applying JCM Industries, Inc. usual rate of profit for similar items to such costs and
expenses, or fifteen percent (15%) of the contract price.
(8) WARRANTY - LIMITATION OF LIABILITY - EXCLUSION OF WARRANTIES

All products manufactured by JCM Industries, Inc. are carefully inspected prior to shipment. Each product is warranted against defects in materials and workmanship. In
the event a product is found to be defective in materials or workmanship the Buyers exclusive remedy under this warranty is expressly limited to replacement, repair or
repayment of the purchase price at the option of JCM Industries, Inc. The net invoiced price is the limit of liability. No claims or any consequential or special damages will
be allowed. Any defective parts of products must be held for inspection by JCM Industries, Inc. and returned to JCM Industries, Inc. Nash, Texas, promptly upon request.
THE FOREGOING WARRANTIES AND REMEDIES ARE EXCLUSIVE, AND ARE IN LIEU OF ALL OTHER WARRANTIES (WHETHER WRITTEN, ORAL OR IMPLIED)
INCLUDING WARRANTY OF MERCHANTABILITY AND WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE. ALL CLAIMS FOR BREACH OF WARRANTY
SHALL BE PRESENTED TO SELLER WITHIN THIRTY (30) DAYS AFTER DISCOVERY OF THE DEFECT IN THE GOODS, OR BE BARRED.
(9) DELIVERY
Delivery dates indicated in order confirmations are approximate and are based on prompt receipt of all necessary information regarding the products covered by the con-
tract. JCM Industries, Inc. will use its best efforts to meet the indicated delivery dates, but cannot be held responsible for its failure to do so due to fire, war, civil commo-
tion, strikes, failure of transportation, any act of God, or other causes beyond its control. In the event of any delay in delivery caused by Buyer, JCM Industries, Inc. will
store and handle all items ordered at Buyers risk and will invoice Buyer for the unpaid portion of the contract price, on or after the date on which the products is ready for
delivery. This amount will become due and payable in full within thirty (30) days from invoice date. A monthly storage and extra handling charge of one percent (1%) per
month or any fraction thereof of the contract price covering the stored product shall be billable as a separate item.
(10) PRODUCT IMPROVEMENT

Products produced by JCM Industries, Inc. are engineered to meet service requirements. From time to time products will be improved at the discretion of JCM Industries,
Inc. When this occurs, previous designs will not be replaced in the field unless they have been proven defective.
(11) CONTRAVENING LAW

Should any term or provision contained in the contract contravene or be invalid under applicable law, the contract shall not fail by reason thereof but shall be construed in
the same manner as if such term or provision had not appeared therein.
(12) DEFAULT
Notwithstanding anything hereinabove to the contrary, all sums due and owing and not paid within thirty (30) days from invoice date shall bear interest at the rate of eigh-
teen (18%) percent per annum from the date incurred until paid. Buyer agrees to pay not only all invoiced amounts, but also interest as provided above and all costs and
expenses of collecting the above, including but not limited to court costs, attorney fees reasonable in relation to the work expended, and expenses and costs related to
recovery and protection of the goods sold; all sums payable to JCM Industries, Inc. at its offices in Nash, Bowie County, Texas. To secure the payment of all the above
sums, principal, interest, and expenses and costs, Buyer hereby grants to JCM Industries, Inc., a security interest in all goods sold to Buyer by JCM Industries, Inc., and
all proceeds from, products of, accessions to, and documents of title concerning such goods.
(13) GENERAL
This Agreement and all sales transactions made pursuant to this Agreement shall be governed by the laws of the State of Texas, and to the extent applicable any federal
laws having application within the State of Texas. It is provided that in no event whatsoever shall interest be contracted for, charged, or collected in excess of the maximum
interest allowable by law.
JCM INDUSTRIES, INC. / P. O. BOX 1220 / NASH, TEXAS 75569-1220 / (903) 832-2581 2013 JCM INDUSTRIES, INC.
JCM INDUSTRIES, INC. PRICE CATALOG INDEX
March 4, 2013
GENERAL INFORMATION
Terms & Conditions ..................................................................................................................................................................... Inside Front Cover
Catalog Number Comparison Guide ............................................................................................................................................................. 88 - 89
Pipe O.D. Guide ..................................................................................................................................................................................... Back Cover
UNIVERSAL CLAMP COUPLINGS / REPAIR FITTINGS SERVICE SADDLES

Page Page
101 Universal Clamp Coupling - Standard Range ........................... 4 401 Single Strap Service Saddle ...................................................49
102 Universal Clamp Coupling - Extended Range........................... 5 402 Double Strap Service Saddle..................................................51
108 Universal Clamp Coupling For Sewer Pipe............................. 13 403 Wide Body Service Saddle - SS Strap....................................49
131 All Stainless Universal Clamp Coupling - Standard Range ....... 6 404 Service Saddle with Double SS Straps...................................51
132 All Stainless Universal Clamp Coupling - Extended Range ...... 7 405 Coated Wide Body Service Saddle - SS Strap .......................50
121 Gas Repair Clamp................................................................... 10 406 Coated Service Saddle with Double SS Straps ......................52
151 All Stainless Gas Repair Clamp .............................................. 11 407 Coated Single Strap SS - electro-galvanize strap...................50
161 All Stainless Steel Fabricated Lug Clamp ................................. 8 408 Coated Double Strap SS - electro-galvanized straps .............52
162 All Stainless Steel Fabricated Lug Clamp - Extended Rng ....... 9 425 Service Saddle for Concrete Steel Cylinder Pipe ....................53
168 - 169 All Stainless Steel Fab Lug Sewer Clamp....................... 12
171 UCC Removeable Lug - Standard Range ................................. 4 TAPPING SLEEVES
172 UCC Removeable Lug - Extended Range ................................ 5 411 Fabricated Tapping Sleeve - Plain End Outlet .........................56
103 - 164 Tapped Outlet Clamps .................................................... 14 412 Fabricated Tapping Sleeve - Flanged Outlet ................... 60 - 61
105 - 135 Collar Leak Clamp .......................................................... 15 413 Fabricated Tapping Cross........................................................56
106 Bell Joint Leak Clamp for PVC Pipe........................................ 16 414 Fabricated Mechanical Joint Tapping Sleeve ..........................75
143 Bell Joint Leak Clamp for CI, DI, C-900 .................................. 16 415 Fabricated Tapping Sleeve - Concrete Steel Cylinder Pipe ... 76 - 77
110 Patch Clamp............................................................................ 17 416 Weld-On Tapping Sleeve - Outlet Only....................................73
111 Full Repair Clamps.................................................................. 18 417 Weld-On Tapping Sleeve .........................................................73
112 Heavy Duty Patch Clamp - Single Band ................................. 19 418 Fabricated Threaded Outlet Tapping Sleeve ...........................54
113 Heavy Duty Patch Clamp - Multi-Band.................................... 19 419 Fabricated Tapping Sleeve with Mechanical Joint Outlet ........64
114 Mechanical Joint Repair Sleeve.............................................. 20 422 Fabricated Tapping Sleeve for PVC Pipe ........................ 62 - 63
116 Repair Sleeve for Concrete Steel Cylinder Pipe ..................... 21 429 Fab Tap Slv for PVC with Mechanical Joint Outlet ..................65
432 All Stainless Steel Tapping Sleeve................................... 66 - 67
COUPLINGS 438 All Stainless Steel Threaded Outlet Tapping Sleeve................55
201 Steel Coupling - IPS PVC & Steel Pipe O.D.-CI, DI O.D.. 24 - 25 439 Stainless Steel Tapping Slv - Mechanical Joint Outlet ..... 68 - 69
202 Long Steel Coupling ................................................................ 26 440 Line Stop Fitting .......................................................................74
203 Steel Transition Coupling ........................................................ 27 452 All Stainless Steel Tapping Sleeve Outlet Seal Gasket.... 70 - 71
204 Steel Reducing Coupling......................................................... 27 459 Stainless Steel Tapping Slv - Mechanical Joint Outlet .............72
210 Ductile Iron Coupling - CI, DI, C-900/905 PVC & A/C............. 28 462 Stainless Steel Tapping Sleeve - Carbon Steel Flange.... 66 - 67
211 Ductile Iron Coupling - IPS PVC & Steel Pipe O.D. ................ 28 464 Stainless Steel Tap Slv Outlet Gasket - Carbon Stl Flg ... 70 - 71
212 Ductile Iron Transition Coupling .............................................. 29 465 Stainless Steel Tap Slv Outlet Gasket - Carbon MJ Outlet ......72
214 Pipe End Cap Coupling........................................................... 30 469 Stainless Steel Tap Slv with Carbon Steel MJ Outlet ....... 68 - 69
215 Long Ductile Iron Couplings .................................................... 31
RESTRAINERS
219 Restrained Ductile Iron Coupling ............................................ 30
220 Galvanized Compression Coupling Series.............................. 32 600 Sur-Grip Restrainers........................................................ 79 - 80
630 Restrainers for Asbestos Cement Pipe....................................81
225 Insulating Adapter Gasket....................................................... 32
230 Stiffener Insert for High Density Polyethylene Pipe................. 37
PIPE FABRICATIONS, TOOLS & ACCESSORIES
241 Standard Length Optimum Coupling ................................ 34 - 35
801 Expansion Joint - Single End........................................... 84 - 85
242 Long Length Optimum Coupling ...................................... 34 - 35
802 Expansion Joint - Double End ......................................... 84 - 85
800 Fabricated Tee, Spools & Wall Fittings ....................................82
FLANGED COUPLING ADAPTERS
800 Series Surge Suppressor.........................................................83
301 Cast Iron (Ductile Iron FCA)............................................. 40 - 41
900 Series Master Wrenches - 901, 902, 903, 904 ........................86
303 Steel Fabricated FCA - Special ............................................... 42
900 Master Wrench Set ..................................................................86
304 Steel Fabricated Reducing FCA.............................................. 43
905 Torque Wrench ........................................................................87
306 Fabricated FCA ....................................................................... 44
906 Hydrant Wrench.......................................................................87
307 Fabricated Reducing FCA....................................................... 45
910 Deep Well Socket Set..............................................................87
309 Dismantling Joint..................................................................... 46
920 Pipe Outside Diameter Tape....................................................86
JCM FITTINGS FOR HDPE

JCM Products for Polyethylene .......................................................38
General Application Information ......................................................90
1
JCM Selection Guide to Repair Fittings
APPLICATION, SIZES AND ADDITIONAL

PRODUCT NUMBER & TYPE
INFORMATION
101 Universal Clamp Coupling - Most popular and economical clamp provides a full
Standard Range circumferential seal and wide range. Sizes 1-1/2 - 12.
102 Universal Clamp Coupling - This multi-band clamp provides a full circumferential seal
Extended Range and offers extended range, heavy duty design and extra
safety factor in larger sizes. Sizes 4- 60.
121 Gas Repair Clamp This popular and economical clamp provides a full
circumferential seal permanently repairing cast iron and
steel gas service lines. Sizes 2 - 12.
103 Tapped Universal Clamp

Coupling - Standard Range
Repair clamps with tapped outlets are recommended for
replacement of pulled out corporation stops and in
104 Tapped Universal Clamp
applications where pipe reinforcement is necessary.
Coupling - Extended Range
Taps 3/4 - 2.
123 Gas Service Clamp
131 All Stainless Steel Univ. All stainless version of the popular single band clamp
Clamp Coupling - Std. Range provides a full circumferential seal and wide range.
Sizes 1-1/2 - 12.
132 All Stainless Steel Univ. This all stainless multi-band clamp provides a full
Clamp Coupling - Extd. circumferential seal and offers extended range, heavy
Range duty design and extra safety factor in larger sizes.
Sizes 4 - 60.
151 All Stainless Gas Repair All Stainless Steel construction provides extra corrosion
Clamp resistance for permanent repair of cast iron and steel gas
service lines. Sizes 2 - 12.
133 All Stainless Tapped Univ.

Clamp Cplg. - Standard
Range
All stainless repair clamps with tapped outlets are
recommended for replacement of pulled out corporation
134 All Stainless Tapped U. C. C. -
stops and in applications where pipe reinforcement is
Extended Range
necessary. Taps 3/4 - 2.
153 All Stainless Gas Service
Clamp
105 Collar Leak Clamp

This specialty clamp provides a quick, simple means of
repairing solvent weld PVC pipe joints. Pressure pipe
135 All Stainless Collar Leak
sizes 2 - 8. Plastic Irrigation Pipe sizes 4 - 15.
Clamp
161 All Stainless Steel Fabricated

Lug Clamp
All stainless steel fabricated repair clamp provides full
162 All Stainless Steel Fab Lug circumferential seal and wide range. All stainless
Clamp - Multi Band construction is suitable for hot, acidic or corrosive
environments. Sizes 2 - 20.
163 Tapped All Stainless Steel
Fabricated Lug Clamp
2
JCM Selection Guide to Repair Fittings
Universal Clamp Coupling with unique feature of

171 Universal Clamp Coupling - removeable lug to accommodate installations in
Removeable Lug - Standard rockbound soils, narrow piping galleries and other limited
Range space installation applications. Sizes 1-1/2 - 12.
172 Universal Clamp Coupling - Multi-band clamp provides full circumferential seal and the
Removeable Lug - Extended removeable lug feature. Heavy duty design and extra
Range safety factor in large sizes. Sizes 4 - 60
A bell joint repair clamp specifically for rubber joint IPS

size plastic pipe. Clamp also fits solvent weld joints and
106 Bell Joint Leak Clamp for IPS
many standard steel pipe threaded couplings.
PVC
Sizes 4 - 8.
Bell joint clamps for leaking caulk and rubber joints on cast
143 Bell Joint Leak Clamps for
iron, ductile iron and C-900 PVC. Sizes 4 - 36. Larger
Cast Iron, Ductile Iron,
sizes available on request.
C-900 PVC
.
108 Universal Clamp Coupling for Full circumferential clamp coupling - joins & repairs sewer
Sewer Pipe pipe, single and multi-band. Sizes 4 - 48.
138 All Stainless Steel Univ. All stainless full circumferential clamp coupling to join and
Clamp Cplg. for Sewer Pipe repair sewer pipe. Sizes 4 - 48.
168 All Stainless Steel Fab Lug for All stainless fabricated lug clamp for sewer pipe.
Sewer Pipe Sizes 4 - 12. Multi band clamp available.
110 Patch Clamp Fast, economical repair clamps to permanently repair pin-
holes, punctures or splits in steel pipe. Sizes 1/2 - 12.
111 Full-Repair Clamp Fully gasketed repair clamp. Especially recommended for
repairs to heavily damaged pipe and pipe with reduced
diameter due to corrosion. Steel Sizes 1/2 - 2.
112 Heavy Duty Patch Clamp - Heavy duty single band patch clamp for repairing
Single Band pinholes, punctures or splits. Sizes 1-1/2 - 12.
113 Heavy Duty Patch Clamp - Heavy duty multi-band clamp offers increased
Multi-Band performance and range in repairing pinholes, punctures
and splits. Sizes 10 and larger.
A special repair sleeve for sealing over split or leaking cast

114 Mechanical Joint Repair
iron bells, A/C couplings and welded couplings and
Sleeve
straight runs of pipe. Sizes 4 and larger.
A high pressure, reinforcing repair sleeve for repairing

116 Repair Sleeve for Concrete
holes, punctures and splits in concrete steel cylinder pipe.
Steel Cylinder Pipe
Especially recommended for heavily damaged and larger
sizes of pipe.
3
JCM 101 Universal Clamp Couplings
JCM 171 Universal Clamp Couplings
JCM 101 Standard Range Universal Clamp Coupling - provides a full
circumferential seal and wide range for permanently repairing or reconnecting
asbestos-cement, cast iron, steel, plastic and other types of pipe.
JCM 171 Removeable Lug Universal Clamp Coupling - provides a removeable

lug system to accommodate rockbound soils, crowded underground utilities,
restricted, narrow spaced piping galleries and limited excavation applications.
Image reflects 6 width Image reflects 6 width
101 171 Clamp Width - Approximate Weight

Nom. Clamp
Attached Removeable
Pipe O.D. Lug 6 7 12 15 18 24 30
Lug
Size Range
Clamp Number Lbs.# Lbs.# Lbs.# Lbs.# Lbs.# Lbs.# Lbs.#
$100.30 - 174.20 - - - -
1-1/2 1.88 - 2.15 0190
7# 14#
2.35 - 2.63 0238 100.30 105.50 174.20 209.70 - - -

2 - 2-1/2
2.70 - 3.13 0275 8# 9# 15# 19#
3.46 - 3.70 0350 126.40 132.90 201.30 251.30 - - -

3
3.73 - 4.13 0400 8# 10# 16# 20#
4.45 - 4.75 0450 130.80 137.80 217.80 263.50 318.30 426.80 557.20
4.74 - 5.14 0480
4
4.95 - 5.35 0500
9# 11# 18# 22# 27# 36# 44#
5.22 - 5.62 0525
5.95 - 6.35 0600
6.56 - 6.96 0663 155.20 163.50 261.60 300.20 390.80 533.20 639.90
6 6.85 - 7.25 0690
7.05 - 7.45 0710 10# 12# 19# 24# 29# 38# 48#
7.45 - 7.85 0745
7.95 - 8.35 0800
8.54 - 8.94 0863 182.50 191.90 307.80 351.90 448.40 572.80 715.40
8 8.99 - 9.39 0905
9.27 - 9.67 0940
11# 13# 21# 27# 32# 42# 53#
9.90 - 10.30 1000
10.60 - 11.00 1075

11.04 - 11.44 1110 - 251.30 393.70 453.90 631.40 818.90 974.20
10 11.34 - 11.74 1140
11.75 - 12.15 1175 19# 36# 39# 52# 70# 78#
12.00 - 12.40 1200
12.60 - 13.02 1275
13.10 - 13.50 1320 - 285.60 453.60 517.10 712.20 941.70 1,110.80
12 13.40 - 13.80 1340
13.70 - 14.10 1370 20# 37# 40# 52# 74# 82#
14.00 - 14.40 1400
Number of Bolts 2 2 4 4 6 8 10
HOW TO ORDER
1. Determine O.D. of pipe.
2. Select proper clamp O.D. range and width.6 Available Options Upon Request
3. Determine Model Number. Model 101 for standard clamp,
171 for Removeable lug system.
Models 101-171-102-172
4. Specify clamp number. Example: To fit Cast Iron Pipe sizes and ranges not listed
pipe, 6.90 O.D. with 6 width, order: 101-0690-6 or Stainless Steel Bolts
171-0690-6
Conductive Buttons
Clamps do not prevent lateral movement of pipe. Applications in which the Specialty Gaskets
pipe may move out of the clamp, proper anchorage of the pipe must be Tapped clamps, see page 14
provided.
4
JCM 102 Extended Range Universal Clamp Couplings
JCM 172 Removeable Lug Extended Range UCC
JCM 102 Extended Range UCC - for systems with asbestos-cement and cast iron pipe or oversize pipe.
JCM 172 Removeable Lug System Extd. Range UCC - Removeable lug system accommodates rockbound soils,
crowded underground utilities, restricted, narrow spaced piping galleries and limited excavation applications.
Image reflects 12 width

Double Band Clamps
102 172 Clamp Width - Approximate Weight
Nom. Clamp Attached Removeable
Pipe O.D. Lug Lug 6 7 12 15 18 24 30
Size Range
4.44 - 5.24 0450 $189.00 205.90 321.60 390.10 493.80 609.30 800.40
4
4.74 - 5.57 0480 16# 20# 32# 40# 48# 64# 80#
6.62 - 7.42 0663 220.10 240.70 354.30 452.60 590.50 699.40 918.30
6
6.84 - 7.64 0690 16# 20# 32# 40# 48# 64# 80#
8.62 - 9.42 0863 258.30 271.50 398.90 515.70 662.20 766.50 1,053.10
8
8.99 - 9.79 0905 17# 21# 34# 43# 51# 68# 85#
10.72 - 11.72 1075 - - 537.70 - 809.50 1,081.70 1,375.90

10
11.04 - 12.24 1110 37# 52# 74# 80#
12.72 - 13.92 1275 - - 571.90 - 854.30 1,193.50 1,503.40

12 13.14 - 14.34 1320
55# 80# 106# 132#
13.65 - 14.65 1365
- - 796.30 - 1,289.00 1,695.20 2,326.60
14 15.20 - 16.20 1530
58# 87# 106# 145#
16.00 - 17.00 1600 - - 841.90 - 1,341.10 1,884.30 2,476.20

14 - 16 17.20 - 18.20 1740 59# 89# 108# 148#
- - 873.40 - 1,387.30 1,984.40 2,576.00

16 - 18 18.40 - 19.40 1846
62# 95# 124# 158#
19.40 - 20.40 1950 - - 888.30 - 1,440.50 2,361.90 2,621.30

18 - 20 20.40 - 21.40 2050 63# 95# 126# 158#
21.40 - 22.40 2160 - - 940.60 - 1,532.60 2,507.50 2,774.70

20 - 22 22.50 - 23.60 2260 67# 100# 134# 168#
Multi-Band Clamps
23.80 - 25.00 2400 - - 1,515.10 - 2,190.00 3,667.80 4,443.30
24 25.50 - 26.70 2580
27.90 - 29.10 2800 93# 140# 186# 233#
29.80 - 31.00 3000 - - 1,831.60 - 2,706.90 3,854.30 5,058.80

24 - 30 31.70 - 32.90 3200 98# 147# 196# 245#
- - 2,006.20 - 3,013.30 4,328.70 5,720.20

36 37.85 - 39.20 3830
117# 175# 234# 292#
HOW TO ORDER Available Options Upon Request

2. Select proper clamp O.D. range and band width. Models 101-171-102-172
3. Determine Model Number. Pipe sizes and ranges not listed
4. Specify clamp number. Model 102 or 172 (Removeable Lug).
Example: To fit Cast Iron pipe, 6.90 O.D. with 6 width,
Stainless Steel Bolts
order: 102-0690-6 or 172-0690-6 Conductive Buttons
Specialty Gaskets
Clamps do not prevent lateral movement of pipe. Applications in which the
pipe may move out of the clamp, proper anchorage of the pipe must be provided. Tapped clamps, see page 14
5
JCM 131 All Stainless Steel Universal Clamp Couplings
JCM 131 All Stainless Steel Clamp Coupling with larger bolts and heavier lug - especially
for piping systems that are exposed to hot soils or corrosive environments. JCM All Stainless
Clamps provide the corrosion resistance of stainless to this means of repairing and connecting
pipe.
131 Stainless Steel Clamp Width - Approximate Weight

Nom. Clamp
Universal Clamp
Pipe O.D. 6 7 12 15 18 24 30
Coupling
Size Range
$146.70 - 231.40 - - - -
1-1/2 1.88 - 2.15 0190
5# 10#
2.35 - 2.63 0238 146.70 155.90 238.20 286.60 - - -

2 - 2-1/2
2.70 - 3.13 0275 5# 6# 10# 12#
3.46 - 3.70 0350 169.80 190.20 288.50 341.10 - - -

3
3.73 - 4.13 0400 6# 7# 11# 13#
4.45 - 4.75 0450 199.00 209.50 341.60 374.80 518.90 658.20 891.80
4.74 - 5.14 0480
4
4.95 - 5.35 0500
6# 7# 12# 14# 18# 24# 28#
5.22 - 5.62 0525
5.95 - 6.35 0600
6.56 - 6.96 0663 233.90 243.30 401.60 443.80 615.70 774.00 998.30
6 6.85 - 7.25 0690
7.05 - 7.45 0710 7# 8# 13# 16# 21# 26# 31#
7.45 - 7.85 0745
7.95 - 8.35 0800
8.54 - 8.94 0863 268.80 279.80 456.10 528.30 692.40 861.60 1,102.00
8 8.99 - 9.39 0905
9.27 - 9.67 0940
8# 9# 15# 19# 24# 30# 38#
9.90 - 10.30 1000
10.60 - 11.00 1075

11.04 - 11.44 1110 - 363.50 634.60 653.60 946.40 1,203.40 1,425.50
8 - 10 11.34 - 11.74 1140
11.75 - 12.15 1175 15# 26# 31# 39# 42# 60#
12.00 - 12.40 1200
12.60 - 13.02 1275
13.10 - 13.50 1320 - 408.30 705.70 750.70 1,031.20 1,352.10 1,633.70
12 13.40 - 13.80 1340
13.70 - 14.10 1370 17# 28# 34# 42# 56# 68#
14.00 - 14.40 1400
HOW TO ORDER
2. Select proper clamp O.D. range and band width.
3. Determine Model Number. Available Options Upon Request
4. Specify clamp number. Example: To fit Cast Iron pipe, 6.90 O.D. with 6 width, order:
131-0690-6 Models 131-132
Pipe sizes and ranges not listed
Clamps do not prevent lateral movement of pipe. Applications in which the pipe Conductive Buttons
may move out of the clamp, proper anchorage of the pipe must be provided.
Specialty Gaskets
Tapped clamps, see page 14
6
JCM 132 All Stainless Steel Extended Range
Universal Clamp Couplings
JCM 132 All Stainless Steel Extd. Range Clamp Coupling - for systems in hot soils or
corrosive environments. Provides extra corrosion resistance of all stainless steel.
Double Band Clamps Image reflects 12 width
Clamp Width - Approximate Weight

Nom. Clamp 132 Stainless Steel
Pipe O.D. Extended Range 6 7 12 15 18 24 30
Size Range
4.44 - 5.24 0450 $300.20 320.20 526.10 612.60 803.20 1,052.10 1,310.40
4
4.74 - 5.57 0480 9# 11# 16# 20# 25# 32# 44#
6.62 - 7.42 0663 337.00 362.80 561.80 689.80 924.10 1,120.70 1,457.70
6
6.84 - 7.64 0690 10# 12# 19# 26# 30# 38# 55#
8.62 - 9.42 0863 386.50 402.20 624.70 779.40 1,014.20 1,247.80 1,627.20
8
8.99 - 9.79 0905 11# 13# 20# 29# 33# 40# 55#
10.72 - 11.72 1075 - - 875.60 - 1,322.60 1,735.80 2,190.00

10
11.04 - 12.24 1110 32# 48# 64# 80#
12.72 - 13.92 1275 - - 946.60 - 1,377.60 1,892.70 2,338.30

12 13.14 - 14.34 1320
13.65 - 14.65 1365 34# 51# 68# 85#
- - 1,281.10 - 2,036.90 2,555.40 3,783.00

14 15.20 - 16.20 1530
36# 54# 72# 89#
16.00 - 17.00 1600 - - 1,339.00 - 2,100.60 2,674.60 3,947.20

14 - 16 17.20 - 18.20 1740 37# 56# 74# 92#
- - 1,375.90 - 2,164.20 2,758.90 4,069.10

16 - 18 18.40 - 19.40 1846
39# 59# 78# 97#
19.40 - 20.40 1950 - - 1,397.90 - 2,228.40 2,798.30 4,122.20

18 - 20 20.40 - 21.40 2050 41# 62# 82# 103#
21.40 - 22.40 2160 - - 1,460.70 - 2,338.80 2,926.00 4,311.50

20 - 22 22.50 - 23.60 2260 45# 67# 90# 111#
Multi-Band Clamps
23.80 - 25.00 2400 - - 2,317.80 - 3,365.40 4,608.00 6,825.30
24 25.50 - 26.70 2580
27.90 - 29.10 2800 59# 88# 108# 146#
29.80 - 31.00 3000 - - 2,709.30 - 4,006.60 5,419.30 7,576.60

24 - 30 31.70 - 32.90 3200 64# 95# 128# 158#
- - 2,921.20 - 4,391.80 6,015.90 8,396.40

36 37.85 - 39.20 3830
82# 123# 164# 205#
HOW TO ORDER
1. Determine O.D. of pipe. Available Options Upon Request
2. Select proper clamp O.D. range and band width. Models 131-132
3. Determine Model Number.
Pipe sizes and ranges not listed
4. Specify clamp number. Model 102 or 172.
Conductive Buttons
Example: To fit Cast Iron pipe, 6.90 O.D. with 6 width, order: 132-0690-6
Specialty Gaskets
Clamps do not prevent lateral movement of pipe. Applications
in which the pipe may move out of the clamp, proper
anchorage of the pipe must be provided.
7
JCM 161 Fabricated Lug Stainless Steel Universal Clamps
The JCM 161 Fabricated Lug All Stainless Steel Clamp offers an economical solution to
problems such as breaks, splits, cracks, holes in all types of pipe. Available in standard
sizes, the 161 is a stainless steel clamp that offers all the benefits of stainless: corrosion
resistance, lightweight, flexible yet strong.

Nom. Clamp
Universal Clamp
Pipe O.D. 7 12 15 18 24 30
Size Range
Clamp Number Lbs.# Lbs.# Lbs.# Lbs.# Lbs.# Lbs.#
2.35 - 2.63 0238 $122.80 201.40 233.70 - - -

2 - 2-1/2
2.70 - 3.13 0275 5# 8# 10#
3.46 - 3.70 0350 147.00 233.10 268.10 - - -

3
3.73 - 4.13 0400 6# 9# 11#
4.45 - 4.75 0450 154.90 239.90 272.40 395.50 485.50 544.50

4 4.74 - 5.14 0480
4.95 - 5.35 0500 7# 10# 12# 17# 20# 24#
5.22 - 5.62 0525
5.95 - 6.35 0600
6.56 - 6.96 0663 183.40 292.30 325.90 504.70 587.30 651.10
6 6.85 - 7.25 0690
7.05 - 7.45 0710 9# 13# 17# 20# 26# 34#
7.45 - 7.85 0745
7.95 - 8.35 0800
8.54 - 8.94 0863 212.40 338.10 396.90 565.80 667.70 794.50
8 8.99 - 9.39 0905
9.27 - 9.67 0940
11# 16# 21# 25# 32# 44#
9.90 - 10.30 1000
10.60 - 11.00 1075

11.04 - 11.44 1110 271.80 424.70 489.20 612.10 871.10 975.00
10 11.34 - 11.74 1140
11.75 - 12.15 1175 15# 18# 24# 30# 36# 50#
12.00 - 12.40 1200
12.60 - 13.02 1275
13.10 - 13.50 1320 316.20 508.90 605.70 825.40 889.30 1,207.30
12 13.40 - 13.80 1340
13.70 - 14.10 1370 17# 20# 27# 34# 40# 56#
14.00 - 14.40 1400
Number of Bolts 2 3 4 4 6 8
HOW TO ORDER
4. Specify clamp number. Example: To fit Cast Iron pipe, 6.90 O.D. with 7 width,
order: 161-0690-7
Available Options Upon Request
1. Clamp width should be equal to or greater than the pipe diameter for higher working pressures.
Contact JCM Industries for recommendations. Models 161-162
2. Not recommended for use for joining plain end pressure pipe. Pipe sizes and ranges not listed
3. Other ranges and widths available upon request.
4. Clamps do not prevent lateral movement of pipe. Applications in which the pipe may move out of the Conductive Buttons
clamp, proper anchorage of the pipe must be provided. Specialty Gaskets
8
JCM 162 Fabricated Lug All Stainless Steel
Extended Range Clamps
JCM 162 All Stainless Steel Extended Range Clamps - for piping systems
that are exposed to hot soils or corrosive environments. Provides extra
corrosion resistance of stainless steel to this means of repair and connecting pipe.
DOUBLE BAND CLAMPS

Nom. Clamp
Pipe O.D. Extended Range 7 12 15 18 24 30
Size Range
4.44 - 5.24 0450 $210.00 332.00 377.20 548.50 660.30 740.30

4
4.74 - 5.57 0480 9# 13# 16# 25# 27# 34#
6.62 - 7.42 0663 248.20 395.40 441.30 683.50 804.60 888.90

6
6.84 - 7.64 0690 11# 14# 19# 28# 30# 40#
8.62 - 9.42 0863 287.40 457.70 536.80 768.70 911.40 1,086.60

8
8.99 - 9.79 0905 13# 19# 23# 36# 41# 45#
10.72 - 11.72 1075 - 585.50 665.80 828.40 1,191.80 1,333.70

10
11.04 - 12.24 1110 28# 32# 43# 56# 64#
12.72 - 13.92 1275 - 692.80 840.10 1,105.20 1,227.20 1,678.20

12 13.14 - 14.34 1320
30# 40# 52# 60# 80#
13.65 - 14.65 1365
- 830.40 1,020.40 1,332.40 1,690.10 1,866.40
14 15.20 - 16.20 1530
34# 43# 55# 79# 86#
16.00 - 17.00 1600 - 964.10 1,126.60 1,613.50 1,913.90 2,282.10

14 - 16 17.20 - 18.20 1740 36# 46# 59# 87# 92#
- 1,043.20 1,202.90 1,751.70 2,041.70 2,375.40

16 - 18 18.40 - 19.40 1846
38# 49# 61# 90# 96#
19.40 - 20.40 1950 - 1,174.30 1,335.00 1,933.70 2,385.30 2,734.30

18 - 20 20.40 - 21.40 2050 43# 52# 63# 94# 101#
21.40 - 22.40 2160 - 1,454.80 1,763.90 2,224.70 2,512.80 3,368.90

20 - 22 22.50 - 23.60 2260 47# 59# 67# 99# 106#
HOW TO ORDER
4. Specify clamp number.
Example: To fit Cast Iron pipe, 6.90 O.D. with 7 width,order: 162-0690-7
1. Clamp width should be equal to or greater than the pipe diameter for
higher working pressures. Contact JCM Industries for
recommendations.
2. Not recommended for use for joining plain end pressure pipe.
4. Clamps do not prevent lateral movement of pipe. Applications in which
the pipe may move out of the clamp, proper anchorage of the pipe
must be provided.
9
JCM 121 Gas Repair Clamps
This popular and economical clamp provides a full circumferential seal which
permanently repairs cast iron and steel gas service lines. This clamp features
positive attachment of the stainless band to the lugs, drop-in-bolts and a heavy 1/4
gridded gasket.

JCM 121 Gas Repair Clamps meet the Department of Transportation Code 192.
Clamp Width - Approximate Weight

Nom. Clamp 121 Gas Repair
Pipe O.D. Clamp 6 7 12 15 18 24 30
Size Range
2.35 - 2.63 0238 $110.30 116.10 191.60 230.70 - -

2 - 2-1/2
2.70 - 3.13 0275 8# 9# 15# 19#
3.46 - 3.70 0350 139.00 146.20 221.40 276.40 - - -

3
3.73 - 4.13 0400 8# 10# 16# 20#
4.45 - 4.75 0450 143.90 151.60 239.60 289.90 350.10 469.50 612.90
4
4.74 - 5.14 0480 9# 11# 18# 22# 26# 36# 44#
6.56 - 6.96 0663 170.70 179.90 287.80 330.20 429.90 586.50 703.90
6
6.85 - 7.25 0690 10# 12# 19# 24# 29# 38# 48#
8.54 - 8.94 0863 - 211.10 338.60 387.10 493.20 630.10 786.90

8
8.99 - 9.39 0905 13# 21# 27# 32# 42# 53#
10.62 - 11.00 1075 - 276.40 435.10 499.30 694.50 900.80 1,071.60

10
11.04 - 11.44 1110 18# 34# 36# 50# 68# 72#
12.60 - 13.02 1275 - 314.20 499.00 568.80 783.40 1,035.90 1,221.90

12
13.10 - 13.50 1320 20# 37# 40# 52# 74# 80#
Material Specifications:
Band: 18-8 Type 304 Certifiable Prime Stainless Steel
Lugs: Ductile Iron ASTM A-536, 60-40-18
Bolts: Corrosion resistant low alloy per ASTM A242, ANSI A21.11, AWWA C-111. National coarse rolled thread and heavy hex nut.
Optional Stainless Steel 18-8 Type 304 or 316 available. Optional Epoxy Coated low alloy bolts/nuts available.
Gasket: Nitrile Butadiene Rubber (NBR, Buna-N) per ASTM D2000. Molded virgin rubber for natural gas, oil, mild acids, bases, water
and sewage. Gasket temperature range -40oF to 180oF (-40oC 82oC). For applications on high temperatures or chemical
pipelines, contact JCM Industries Technical Services.
Coating: Corrosion resistant shop coat paint primer.
Pressure Rating of 121 & 123 Gas Clamps:

Cast Iron Pipe:
2 through 8 100 PSI Gas
Steel Pipe:
Do Not use for the repair of Polyethylene Gas Pipe. Suitable for reshaping and marking squeeze off locations. Clamps do not prevent
lateral movement of pipe. Applications in which the pipe may move out of the clamp, proper anchorage of the pipe must be provided.
10
JCM 151 All Stainless Steel Gas Repair Clamps
All stainless steel construction provides extra corrosion resistance for permanent
repair of piping systems which are exposed to hot soils or corrosive environments.
JCM 151 Gas Repair Clamps meet the Department of Transportation Code 192.
151 All Stainless Clamp Width - Approximate Weight

Nom. Clamp Gas Repair
Pipe O.D. Clamp 6 7 12 15 18 24 30
Size Range
2.35 - 2.63 0238 $161.40 171.50 262.00 315.30 - - -

2 - 2-1/2
2.70 - 3.13 0275 5# 6# 10# 12#
3.46 - 3.70 0350 186.80 209.20 317.40 375.20 - - -

3
3.73 - 4.13 0400 6# 7# 11# 13#
4.45 - 4.75 0450 218.90 230.50 375.80 412.30 570.80 724.00 981.00
4
4.74 - 5.14 0480 6# 7# 12# 14# 18# 24# 28#
6.56 - 6.96 0663 257.30 267.60 441.80 488.20 677.30 851.40 1,098.10
6
6.85 - 7.25 0690 7# 8# 13# 16# 21# 26# 31#
8.54 - 8.94 0863 - 295.70 307.80 501.70 761.60 947.80 1,212.20

8
8.99 - 9.39 0905 9# 15# 19# 24# 30# 38#
10.62 - 11.00 1075 - 399.60 698.10 719.00 1,041.00 1,323.70 1,568.10

10
11.04 - 11.44 1110 14# 24# 28v# 36# 48# 56#
12.60 - 13.02 1275 - 449.10 776.30 825.80 1,134.30 1,487.30 1,797.10

12
13.10 - 13.50 1320 16# 27# 33# 41# 54# 66#
Lug: Cast Stainless SteelCF8 equal to 18-8 Type 304
Band: Stainless Steel, 18-8 Type 304
Bolts: Stainless Steel, 18-8 Type 304
Gasket: Nitrile Butadiene Rubber (NBR, Buna-N) per ASTM D2000. Molded virgin rubber for natural gas, oil, mild acids, bases, water
and sewage. Gasket temperature range -40oF to 180oF (-40oC 82oC). For applications on high temperatures or chemical
Pressure Rating of 151 & 153 Gas Clamps:

Cast Iron Pipe:
Steel Pipe:
Do Not use for the repair of Polyethylene Gas Pipe. Suitable for reshaping and marking squeeze off locations. Clamps do not prevent
lateral movement of pipe. Applications in which the pipe may move out of the clamp, proper anchorage of the pipe must be provided.
11
JCM 168 Fabricated Lug Lightweight Stainless Steel Clamps
The JCM 168 Fabricated Lug All Stainless Steel Clamp offers an economical solution for
applications on sewer systems. Suitable for joining plain end pipe in slip lining applications.
Recommended for gravity flow, low pressure sewer applications. For pressure applications,
see JCM 161 Fabricated Lug Stainless Steel Clamp.

Nom. Clamp
Universal Clamp
Pipe O.D. 7 12 15 18 24 30
Size Range
4.00 - 4.40 0420 $135.70 210.00 238.80 346.80 425.80 477.20

4 4.45 - 4.75 0450
4.74 - 5.14 0480 7# 10# 12# 17# 20# 24#
6.00 - 6.40 0630 160.60 256.80 285.90 442.50 514.90 571.00

6 6.56 - 6.96 0663
6.85 - 7.25 0690 9# 13# 17# 20# 26# 34#
8.20 - 8.60 0840 186.20 296.30 347.80 495.80 585.10 696.40

8 8.54 - 8.94 0863
8.99 - 9.39 0905 11# 16# 21# 25# 32# 44#
10.30 - 10.70 1050 238.30 372.30 428.70 536.40 763.70 854.60

10 10.60 - 11.00 1075
11.04 - 11.44 1110 15# 18# 24# 30# 36# 50#
12.30 - 12.70 1250 277.20 446.10 530.80 723.40 779.40 1,058.20

12 12.60 - 13.02 1275
13.10 - 13.50 1320 17# 20# 27# 34# 40# 56#
Conductive Buttons for electrical thawing available upon request for all models.
HOW TO ORDER
4. Specify clamp number.
Example: To fit Cast Iron pipe, 6.90 O.D. with 7 width, order: 168-0690-7
1. Clamp width should be equal to or greater than the pipe diameter for higher working pressures. Contact
JCM Industries for recommendations.
2. Not recommended for use for joining plain end pressure pipe.
4. Clamps do not prevent lateral movement of pipe. Applications in
which the pipe may move out of the clamp, proper anchorage of the
pipe must be provided.
Available in double band, JCM Model 169. Price On Application, Contact JCM Inside Sales Team.
12
JCM 108 Universal Clamp Coupling for Sewer Pipe
For quick, economical, permanent connection of sewer pipe, straight connections of the same type of pipe, or transition
from one type of pipe to another.
The JCM 108 Universal clamp coupling for sewer pipe is designed to connect and repair all types of gravity flow sewer
pipe. Each clamp coupling has a wide range of sizes to accommodate the manufacturing tolerances of this type of pipe.
This assures a simple and proper installation even under the most adverse field conditions. JCM 108 Universal clamp
couplings are furnished standard to join pipe of the same outside diameter. Transition gasket material is furnished with
the clamp coupling when a transition is indicated.
JCM 108 UCC for Sewer Pipe is Priced on Application. For quotation, contact the JCM Inside Sales Team at
1-800-527-8482 or 1-903-832-2581.
108 Universal Clamp Couplings for Sewer Pipe
108 Straight Clamp Coupling 108 Transition Clamp Coupling 138 All Stainless Clamp Coupling
For repair or connection of similar For repairing or connecting pipe of For use in hot or acidic soil conditions.
O.D. pipe. different O.D.s. Available in straight & transition
styles.
How To Order And Submit For Quote

1. Determine type of pipe and outside diameters of each end to be joined.
2. Determine and advise of any special factors involved - such as pressure sewer line or unusual line content.
3. Order Universal Clamp Coupling as follows:
A. For repairing or joining pipe with same O.D. refer to JCM 101, 102 Universal Clamp Couplings and order clamp
to fit O.D. of pipe.
B. Joining ends with different O.D.s, provide O.D.s and type of pipe to JCM Inside Sales Team.
JCM 108 Universal Clamp Couplings for sewer pipe are fabricated to fit these types of pipe:
SDR35 PVC Sewer Pipe
Clay Pipe
Cast Iron Soil Pipe
Asbestos Cement
C-900 PVC, IPS PVC
Lugs: Model 108 - Ductile Iron per ASTM A536
Model 138 - CF8M Cast stainless steel equal to 316 stainless.
Band: Stainless Steel 18-8 Type 304
Gasket: Compounded for use with sewage, water, salt solutions, mild acids, and bases.
Bolts & Nuts: Model 108 - Corrosion resistant, high strength low alloy (AWWA C-111, ANSI 21.11);
Model 138 - Stainless steel, 18-8 Type 304.
Transition Gasket Material (Ra-Seal): Pliable butyl rubber sealant for temperature range -65o to 180o F.
13
JCM Tapped Outlet Repair Clamps - 103, 104, 173, 174, 133, 134, 123, 153, 163, 164
All Models of JCM Universal Clamp Couplings are available with tapped outlets for repair of direct
tap pull outs and broken or split pipe requiring a service outlet.
How To Order
1. Select standard model, size and 3. Select size and type of tapped Ordering Example:
width clamp to fit pipe. outlet from outlet guide below.
Note minimum widths and range/ For standard clamp to fit 6 Cast Iron
2. Change model number to sizes. Pipe with 12 width, with 2 IP outlet,
corresponding Tapped Outlet order:
Clamp Model Number. 4. Add Outlet Tap Code to clamp
number. Add-On outlet price to 103-0690-12 x 14IP
standard clamp list price.
Standard Clamp Model Becomes Tapped Outlet Clamp Model
101 Universal Clamp Coupling - Standard Range 103 Tapped Universal Clamp Coupling - Standard Range
102 Universal Clamp Coupling - Extended Range 104 Tapped Universal Clamp Coupling - Extended Range
131 All Stainless Steel UCC - Std Range 133 Tapped All Stainless Steel UCC - Std Range
132 All Stainless Steel UCC - Extd Range 134 Tapped All Stainless Steel UCC - Extd Range
121 Gas Repair Clamp 123 Tapped Gas Service Clamp
151 Gas Repair Clamp 153 Tapped All Stainless Steel Gas Service Clamp
161 All Stainless Steel Fabricated Lug Clamp 163 All Stainless Steel Tapped Fabricated Lug Clamp
162 All Stainless Steel Fabricated Lug Clamp - Ext Range 164 All Stainless Steel Tapped Fabricated Lug Clamp - Ext Range
171 UCC - Standard Range - Removeable Lug 173 Tapped UCC - Standard Range - Removeable Lug
172 UCC - Extended Range - Removeable Lug 174 Tapped UCC - Standard Range - Removeable Lug
ADD OUTLET TAP CODE ADD-ON

MINIMUM TO
CLAMP TYPE OF IP CC
CLAMP TAP SIZE STANDARD
RANGE/SIZE THREAD ORDER ORDER
LENGTH CLAMP LIST
TAP CODE TAP CODE PRICE
3/4 06 07
2.38 - 4.80 6 IP or CC $ 73.90
1 08 09
3/4 06 07
2.38 - 14.00 7-1/2 IP or CC 73.90
1 08 09
4.50 - 14.00 12 IP or CC 1-1/4 10 11 127.70
4.50 - 14.00 12 IP or CC 1-1/2 12 13 127.70
4.50 - 14.00 12 IP 2 14 - 127.70
4.50 - 14.00 12 CC 2 - 15 150.80
JCM JCM JCM

103 133 163
123 153
173
14
JCM 105 Collar Leak Clamps
JCM 135 All Stainless Steel Collar Leak Clamps
For Quick, Permanent repairs of solvent weld PVC pipe joints.
JCM 105/135 Collar Leak Clamps provide a simple, quick solution to

troublesome leaks in PVC solvent weld pipe systems - without having to cut out
fittings or modifying your system. These heavy duty clamps have many features
which assure a successful repair, even under the most adverse conditions.
How To Order
1. Determine O.D. of pipe. 3. Specify clamp number. For stan- EXAMPLE:

2. Select proper clamp O.D. range and band dard clamp, order model 105. For all For 3 Class 160 PVC pipe, order: 105-0350-6.
width. stainless clamp, order model num- For All Stainless Clamp, order: 135-0350-6.
ber to 135.
NOM. PIPE APPR ALL APPR

STANDARD
PIPE O.D. TYPE OF SOLVENT WELD PIPE Clamp CLAMP WT. STAINLESS WT.
CLAMP
SIZE SIZE JOINT Width* NUMBER EACH CLAMP EACH
(MODEL 105)
(IN.) (IN.) (LBS.) (MODEL 135) (LBS.)
BELL END CLASS 160, 200 6 0238-6 $ 111.70 7.3 $ 168.70 5.3
2 2.38
SCH 40 COUPLING AND BELL END 7 0238-7 117.60 9.3 176.90 6
BELL END CLASS 160, 200 6 0288-6 116.80 7.7 174.60 5.7
2-1/2 2.88
SCH 40 COUPLING AND BELL END 7 0288-7 126.50 9.9 183.60 6
BELL END CLASS 160, 200 6 0350-6 129.10 8.0 189.10 6
3 3.50
SCH 40 COUPLING AND BELL END 7 0350-7 141.50 10 202.40 7
BELL END CLASS 160, 200 6 0450-6 145.20 9.1 208.70 6
4 4.50
BELL END CLASS 160, 200 6 0556-6 156.50 9.4 222.80 6.5
5 5.56
BELL END CLASS 160, 200 6 0663-6 179.40 10 248.90 7.5
6 6.63
SCH 40 COUPLING AND BELLEND 7 0663-7 183.00 12 260.80 8.5
BELL END CLASS 160, 200 6 0863-6 199.70 11 274.60 8.7
8 8.63
SCH 40 COUPLING AND BELL END 7 0863-7 211.10 13 288.60 9.5
*OTHER WIDTHS AVAILABLE UPON REQUEST
105 COLLAR LEAK CLAMP FOR PLASTIC IRRIGATION PIPE

NOMINAL PIPE CLAMP FOR PIPE APPR.
CLAMP PRICE
PIPE SIZE O.D. SIZE WIDTH WALL WT. EA.
NUMBER EACH
(IN.) (IN.) (IN.)* THICKNESS (LBS.)
4 4.125 6 .125 105-0413-6 $ 145.20 9.1

6 6.140 6 .150 105-0614-6 179.40 9.8
8 8.160 6 .199 105-0816-6 199.70 10.7
10 10.200 6 .249 105-1020-6 299.00 14.1
12 12.240 6 .290 105-1224-6 340.20 14.9
15 15.300 6 .375 105-1530-6 415.60 18.0
*OTHER WIDTHS AVAILABLE UPON REQUEST
15
JCM 106 Bell Joint Leak Clamp
For quick repair or water tight joint assurance for rubber joint PVC pipe, solvent weld pipe or coupled pipe
specify JCM 106 Bell Joint Leak Clamps. These clamps are engineered to provide a simple, dependable
repair or assured joint. In addition, the JCM 106 eliminates possible notching of PVC pipe and offers
maximum versatility and corrosion resistance.
For Repair of:

PVC Rubber Joint Bells - Std. Steel Sizes (SDR 26, SDR 21)
PVC Solvent Weld Joints and Couplings
Std. Steel Threaded Couplings.
106 BELL JOINT LEAK CLAMP

NOM. APPR.
PIPE MAXIMUM MAXIMUM MAX. STD.
PIPE OVERALL CATALOG PRICE WT.
O.D. BELL O.D. LIP O.D. CPLG.
SIZE (IN.) (IN.)
LENGTH*
LENGTH
NUMBER EACH EACH
(IN.)
(IN.) (LBS.)
4 4.50 6.13 5.43 11-1/2 7 106-0450 $ 235.70 12
6 6.63 8.25 7.56 11-1/2 7 106-0663 259.00 17
8 8.63 10.88 9.56 11-1/2 7 106-0863 358.20 21
*Dimension will change with use of studs.
JCM 143 Bell Joint Leak Clamp - 4 - 36

Pipe Sizes 4 - 12 Cast Iron Pipe, Ductile Iron Pipe, C-900 PVC
Strong - Split, interlocking rings provide a solid base for maximum gasket compression. Heavy duty
ductile iron components for the life of the pipeline.
Eliminates Extra Parts and Time Loss - Each clamp comes complete to repair cast iron, ductile iron
and C-900 PVC in its nominal size without any special order bolts, gaskets or other parts. Simple
transfer from shelf to job site to pipe joint without confusion.
Simple, Fast Installation - Split-rings interlock around pipe and pre-cut gasket eliminates field cutting.
Install Under Pressure - Install under pressure to repair leaking joint or install as a leak preventative
on older pipe joints that have been excavated or disturbed during other pipeline maintenance (a
low-cost, long-term insurance policy).
Pipe Sizes 14 and Larger for Ductile Iron/Cast Iron Pipe JCM 143 - 4 - 12
Fabricated Bell Joint Leak Clamps with split, bolt-on designed provides a postive seal for large
diameter Ductile Iron and Cast Iron leaking bells. Designed for long-term service and immediate delivery.
NOMINAL CLAMP
APPR. WT.
PIPE O.D. CATALOG PRICE
EACH
SIZE RANGE NUMBER EACH
(LBS.)
(IN.) (IN.)
4 4.80 - 5.00 143-0480 $ 235.70 18
6 6.90 - 7.10 143-0690 260.20 27
8 9.05 - 9.30 143-0905 360.70 33
10 11.10 - 11.40 143-1110 485.60 43
12 13.20 - 13.50 143-1320 560.50 48
14 15.30 143-1530 1,979.60 125
16 17.40 143-1740 2,276.00 150
18 19.50 143-1950 2,446.70 175
20 21.60 143-2160 2,670.30 200
24 25.80 143-2580 3,126.20 325
30 32.00 143-3200 3,798.50 400
JCM 143 - 14 - 36
36 38.30 143-3830 4,735.50 600
JCM 143 Bell Joint Leak Clamp 14 and Larger - Fabricated Steel
Sizes 14 and larger based on working ranges of industry standard pipe tolerences +/-
To ensure exact fit when ordering provide specific bell/spigot outside diameters.
Larger Sizes Available, Contact JCM Sales Team
16
JCM 110 Patch Clamps
How To Order
1. Determine clamp size, material options and width required.
2. Order by clamp number.
For Stainless Steel Bolt(s) add (SS) to clamp number.
For ALL Stainless Steel Clamp add (AS) to clamp number.
Example: All Stainless Steel Clamp for 4 IPS PVC with 4.50 O.D. 3 with, order 110-0450-3AS.
PRICE EACH PRICE EACH
NOMINAL PIPE PIPE O.D. CLAMP WIDTH PRICE EACH WT. EA. CTN.
SS BOLT ALL STAINLESS
SIZE (IN.) (IN.) NUMBER (IN.) E-GALV. BOLT LBS. QTY.
Add (SS) Add (AS)
1/2 .84 0084 3 $ 11.30 $ 20.00 $ 43.10 .6 20
6 21.00 38.30 77.40 1.2 10
3 11.50 20.20 43.70 .6 16
3/4 1.05 0105
6 22.30 39.20 77.70 1.2 8
1 1.32 0132 3 12.80 21.70 45.70 .6 16
6 23.50 40.80 80.90 1.4 8
3 13.40 21.90 46.00 .7 12
1-1/4 1.66 0166
6 24.20 41.70 82.30 1.4 6
1-1/2 1.90 0190 3 13.80 22.40 51.90 1.1 12
6 26.30 43.70 99.00 2.2 6
3 15.30 24.00 52.60 1.1 8
6 28.10 45.70 102.60 2.3 4
2 2.38 0238 9 43.00 69.50 160.40 3.4 2
12 56.90 91.70 213.80 4.5 2
3 19.70 28.20 55.60 1.2 8
6 38.40 55.70 101.30 2.4 4
2-1/2 2.88 0288
9 57.00 83.30 162.10 3.6 2
12 77.40 112.20 215.50 4.8 2
3 20.30 29.10 56.90 1.6 8
6 41.50 58.90 104.10 3.2 4
3 3.50 0350 9 68.00 94.30 162.80 4.8 2
12 92.10 127.00 217.40 6.4 2
3 23.60 32.80 58.10 1.6 8
6 43.90 62.40 103.70 3.2 4
4 4.50 0450
9 82.20 109.80 165.60 4.8 2
12 110.80 148.60 220.10 6.4 2
3 26.80 36.10 60.40 1.7 8
6 53.40 57.40 106.20 3.4 4
5 5.56 0556 9 90.50 118.00 167.40 5.1 -
12 121.00 158.70 223.00 6.8 -
3 28.30 37.50 62.20 1.9 8
6 53.80 72.50 108.10 3.8 4
6 6.63 0663
9 93.60 121.20 169.30 5.7 -
12 125.10 162.80 226.20 7.6 -
3 33.10 42.30 64.10 2.2 8
6 64.40 68.20 109.80 4.4 4
8 8.63 0863 9 102.50 130.00 171.20 6.6 -
12 158.70 196.70 227.60 8.8 -
DOUBLE BAND CLAMPS FOR STEEL PIPE SIZES
3 61.00 79.80 105.40 3.4 -
6 126.90 164.10 189.60 6.8 -
10 10.75 1075 9 207.90 263.30 288.80 10.2 -
12 271.60 345.60 370.00 13.6 -
3 70.60 89.30 115.60 3.7 -
6 136.20 173.30 198.80 7.4 -
12 12.75 1275
9 218.70 274.40 299.90 13.1 -
12 284.80 353.90 378.50 14.8 -
COPPER TUBE SIZES
3 $ 11.30 $ 20.00 $ 43.10 .6 20
1/2 .63 0063 6 21.00 38.30 77.40 1.2 10
3 11.30 20.00 43.10 .6 20
3/4 .88 0084
6 21.00 38.30 77.40 1.2 10
3 11.50 20.20 43.70 .6 16
1 1.13 0105
6 22.30 39.20 77.70 1.2 8
1-1/4 1.38 0132 3 12.80 21.70 45.70 .6 16
6 23.50 40.80 80.90 1.4 8
3 13.40 21.90 46.00 .7 12
1-1/2 1.63 0166
6 24.20 41.70 82.30 1.4 6
2 2.13 0213 3 15.30 24.00 52.60 1.1 8
6 28.00 45.40 102.60 2.3 4
An additional 5% charge will be applied to 110 Patch Clamp orders for quantities less than carton quantities listed.
17
JCM 111 Full-Repair Clamps
JCM 111 Full-Repair clamps are a fast economical means of permanently

repairing steel pipe with extensive corrosion, splits, punctures or pin holes.
These clamps have a heavy, full circumferential Buna-N gasket with a
hardened recessed armor. This provides extra sealing capability for heavily
damaged pipe and pipe with reduced diameter due to corrosion.
JCM 111 FULL-REPAIR CLAMPS

Steel Pipe Sizes - IPS Copper Tubes Sizes - CTS
PRICE EACH PRICE EACH
PIPE PRICE
NOMINAL TYPE OF WIDTH CLAMP STAINLESS ALL WT. EA. CTN.
O. D. EACH
PIPE SIZE PIPE (IN.) NUMBER BOLT STAINLESS (LBS.) QTY.
(IN.) E-GALV. BOLT
Add (SS) Add (AS)
3 111-0084-3 $ 31.10 $ 38.80 $ 81.50 .7 20

1/2 0.84 IPS
6 111-0084-6 61.90 77.40 143.10 1.4 10
3 111-0105-3 31.30 38.80 82.90 .7 16
1.05 IPS
6 111-0105-6 62.30 78.00 144.40 1.4 8
3/4
3 111-0088-3 31.30 37.40 81.50 .7 16
0.88 CTS
6 111-0088-6 62.30 78.00 143.10 1.4 8
3 111-0132-3 33.20 40.90 84.80 .8 16
1.32 IPS
6 111-0132-6 65.90 81.80 154.60 1.5 8
1
3 111-0113-3 33.20 40.90 84.80 .8 16
1.13 CTS
6 111-0113-6 65.90 81.80 154.60 1.5 8
3 111-0166-3 34.30 42.30 93.70 .9 12
1-1/4 1.66 IPS
6 111-0166-6 67.80 83.90 155.70 1.8 6
3 111-0166-3 34.30 42.30 93.70 .9 12
1.63 CTS
6 111-0166-6 67.80 83.90 155.70 1.8 6
1-1/2
3 111-0190-3 34.60 42.70 93.70 1.3 12
1.90 IPS
6 111-0190-6 68.20 84.30 155.70 2.6 6
3 111-0238-3 38.10 45.90 98.20 1.3 8
2 2.38 IPS
6 111-0238-6 70.50 86.50 165.90 2.7 4
How to Order
1. Determine clamp size, material options and width required.
2. Order by clamp number.
For Stainless Steel Bolt(s) add (SS) to clamp number.
For ALL Stainless Steel Clamp add (AS) to clamp number.
Example: All Stainless Steel Clamp for 2 IPS PVC with 2.38 O.D. 3 with, order 111-0238-3AS
An additional 5% charge will be applied to 111 Full-Repair Clamp orders for quantities less than carton
quantities listed.
Material Specifications
JCM 110 PATCH CLAMPS and JCM 111 FULL-REPAIR CLAMPS
JCM 110 PATCH CLAMP JCM 111 FULL-REPAIR CLAMP

Lug:
Ductile Iron ASTM A-536. Optional CF8 Lug: Ductile Iron ASTM A-536.Optional CF8
Stainless Steel, equal to 304. Stainless Steel, equal to 304.
Gasket: Rubber gasket suitable for gas. Gasket: Buna-N
Band: Stainless Steel 18-8 Type 304 Band: Stainless Steel 18-8 Type 304
Hardware: Electro-galvanized Steel. Hardware: Electro-galvanized Steel.
Stainless Steel available. Stainless Steel available.
18
JCM 112 Heavy Duty Patch Clamp
JCM 113 Multi-Band Patch Clamp
Heavy Duty Patch Clamps provide fast, permanent repair of pin
holes, punctures or splits in steel and other types of pipe where
a beam break is not involved. The clamps are readily available
for all sizes of pipe 1-1/2 and larger.
Lug: Ductile Iron ASTM A536. Optional Stainless Steel.
Band: Stainless Steel, 18-8 Type 304
Gasket: Gridded gasket is compounded for use with water, salt
solutions, mild acids and bases.
Other gaskets available upon request.
Bolt & Nuts: Corrosion resistant, high strength low alloy
(AWWA C-111, ANSI A21.11).
Optional Stainless Steel, 18-8 Type 304 available.
EXAMPLE: For 8 steel pipe with 6 width,

How To Order 2. Select proper clamp and width.
order: 112-0863-6.
For optional stainless steel bolts, add (SS) to
1. Determine pipe size. 3. Specify clamp number.
end of part number: 112-0863-6 (SS).
112 HEAVY DUTY PATCH CLAMP 113 MULTI-BAND PATCH CLAMP

NOM. NOM.
CLAMP WT. CLAMP WT.
PIPE CLAMP WIDTH PRICE PIPE CLAMP WIDTH PRICE
O.D. EA. O.D. EA.
SIZE NUMBER (IN.) EACH LB.
SIZE NUMBER (IN.) EACH
RANGE RANGE LB.
(IN.) (IN.)
112-0190-6 6 6 113-1000-6 6 17
1-1/2 1.90 - 2.00 P.O.A. 10 10.00 - 10.75 P.O.A.
112-0190-12 12 12 113-1000-12 12 34
112-0238-6 6 6 113-1200-6 6 19.38
2 2.38 - 2.50 P.O.A. 12 12.00 - 12.75 P.O.A.
112-0238-12 12 12 113-1200-12 12
112-0288-6 6 6 113-1400-6 6 20
2-1/2 2.88 - 3.00 P.O.A. 14 14.00 - 14.75 P.O.A.
112-0288-12 12 12 113-1400-12 12 40
112-0350-6 6 6 113-1600-6 6 23
3 3.50 - 3.88 P.O.A. 16 16.00 - 16.75 P.O.A.
112-0350-12 12 13 113-1600-12 12 46
112-0400-6 6 7 113-1800-6 6 24
3-1/2 4.00 - 4.35 P.O.A. 18 18.00 - 18.75 P.O.A.
112-0400-12 12 14 113-1800-12 12 49
112-0450-6 6 8 113-2000-6 6 26
4 4.50 - 4.85 P.O.A. 20 20.00 - 20.75 P.O.A.
112-0450-12 12 15 113-2000-12 12 52
112-0556-6 6 8 113-2200-6 6 27
5 5.56 - 6.00 P.O.A. 22 22.00 - 22.75 P.O.A.
112-0556-12 12 15 113-2200-12 12 54
112-0663-6 6 8 113-2400-6 6 28
6 6.63 - 6.90 P.O.A. 24 24.00 - 24.75 P.O.A.
112-0663-12 12 16 113-2400-12 12 56
112-0863-6 6 8 113-3000-6 6 29
8 8.63 - 9.05 P.O.A. 30 30.00 - 30.75 P.O.A.
112-0863-12 12 17 113-3000-12 12 58
112-1000-6 6 9 113-3600-6 6 31
10.00 - 10.30 P.O.A. 36 36.00 - 36.75 P.O.A.
112-1000-12 12 18 113-3600-12 12 62
10
10.75 - 11.10
112-1075-6 6
P.O.A.
9 LARGER OR OTHER SIZES AVAILABLE UPON REQUEST.
112-1075-12 12 18
112-1200-6 6 9 FOR COMPLETE BREAKS USE JCM UNIVERSAL CLAMP
12.00 - 12.30 P.O.A.
112-1200-12 12 18 COUPLINGS MODELS 101, 102
12
112-1275-6 6 10
12.75 - 13.05 P.O.A.
112-1275-12 12 20
JCM 112 and 113 Heavy Duty Patch Clamps are Priced on Application. For quotation, contact the JCM Inside
Sales Team at 1-800-527-8482 or 1-903-832-2581.
19
JCM 114 Mechanical Joint Split Repair Sleeve
JCM 114 Mechanical Joint Bell Repair Sleeve
The JCM 114 MJ Split Repair Sleeve represents an

unusually simple method of coupling or repairing straight
runs of cracked or split cast iron pipe and severe
longitudinal and circumferential breaks on critical service
lines which can not be shut down. This product is made to
order for all types and sizes of pipe.
The JCM 114 MJ Bell Repair Sleeve is designed to

permanently repair cracked cast iron bells, split or leaking
couplings and leaking joints. By utilizing a split mechanical
joint design, repairs to joints can be completed without
down time or disruption to service. The JCM 114 is built to
the application dimensions, ensuring a custom fit over the
damaged area. These sleeves are ideal for installation
where strength, weight and continued service are critical.
How To Order
JCM 114 Mechanical Joint Split Repair Sleeve JCM 114 Mechanical Joint Bell Repair Sleeve
The following information must be furnished. The following information must be furnished.
Type of Pipe Type of Pipe

Pipe Outside Diameter Spigot or Pipe Outside Diameter
Length Requirements Largest Bell or Coupling Dimension
Line Content Length Requirements
Line Pressure Line Content
Finish or Coating Requirements Line Pressure
Finish or Coating Requirements
JCM 114 Mechanical Joint Repair Sleeves meet or exceed AWWA C-110/111, ANSI A21.10/21.11 as applicable.
Body: ASTM A-36 Steel, ASTM 285 Grade C Steel or equal. Optional stainless steel available.
Pusher Glands: ASTM A-36 Steel or ASTM A-536 Ductile Iron. Optional stainless steel available.
Bolts: Corrosion resistant, high strength low alloy AWWA C-111/ANSI 21.11
Gasket: Nitrile rubber compounded for use with water, salt solutions, mild acids and bases.
Finish: Heavy coat of corrosion resistant shop coat primer.
Optional fusion epoxy coating per ANSI/AWWA C-213.
JCM 114 Mechanical Joint Repair Sleeve is available fabricated of all 304 or 316 stainless steel.
JCM 114 Mechanical Joint Repair Sleeves are Priced on Application. For quotation, contact the JCM Inside
Sales Team at 1-800-527-8482 or 1-903-832-2581.
20
JCM 116 Repair Sleeve for Concrete Steel Cylinder Pipe
The JCM 116 Repair Sleeve for Concrete Steel Cylinder Pipe provides a quick easy means of repairing and reinforcing
damaged concrete steel cylinder pipe of all sizes. This repair sleeve permits repairs to be made on any side of the pipe
- without requiring complete stripping of the concrete. The standard repair gasket seals around a 12 damaged area.
Larger repair sizes are available. This sleeve is especially recommended for larger sizes of pipe and where the con-
crete and pipe require reinforcement.
Minimal Pipe Excavation - JCM 116 Repair Sleeve requires limited

pipe exposure around the damaged area. Full section joint exposure is
eliminated.
Wide Supportive Body - reinforces pipe which is weakened due to

structural interruption. The bodys grout seal assembly provides a sys-
tem for replacement of the critical corrosion retarding concrete encase-
ment. By restoring the concrete casing, the steel cylinder is protected
from corrosive elements.
Eliminates Excessive Concrete Coating Removal - concrete

removal is limited to the damaged area only, preventing further pipe
structural damage
Epoxy Coated Repair Plate - the internal repair plate is fusion epoxy
coated to provide a quality repair protected against corrosion in the pipe
interior.
Eliminates Welding On Thin Cylinders - JCM 116 directly repairs the

damaged cylinder making a watertight seal, preventing the line contents
from infiltrating the concrete-steel interface.
Availability - The JCM 116 Repair Sleeve for Concrete Steel Cylinder
Pipe is available from JCM on both an emergency and a contingency
basis. Timely delivery and installation prevents extensive pipe damage,
content loss and environmental violations.
JCM 116 Repair Sleeves for Concrete Steel Cylinder Pipe are Priced on Application. For quotation, contact the
JCM Inside Sales Team at 1-800-527-8482 or 1-903-832-2581.
How To Order Material Specifications:
For pricing and engineering, the following information Body: ASTM 285 Grade C or ASTM A-36
must be furnished: Gasket: Nitrile Butadiene Rubber (NBR, Buna-N) per ASTM D2000.
Molded virgin rubber with a pressure activated hydro
mechanical design. Gasket is bonded into a cavity for inter-
Type of pipe (also manufacturer and class if known) nal and external retention. Gasket temperature range -40oF
Diameter of damaged area to 212oF (-40oC - 100oC) Gasket suitable for water, salt
Outside Diameter of Concrete and Cylinder solutions, mild acids, bases, and sewage.
Line Content and Pressure Bolts: Corrosion resistant, high strength low alloy (AWWA C-111,
ANSI A21.11). Optional stainless steel, 18-8 Type 304.
Any special requirements or options Finish: Heavy coat of corrosion resistant primer on sleeve, gland
and straps. Waterway of gland is epoxy coated (fusion
applied per ANSI/AWWA C-213). Optional fusion epoxy
coating on entire sleeve.
JCM 116 Repair Sleeve for Large Diameter Pipe

The JCM 116 Repair Sleeve is also recommended for repairs on large diameter pipe including cast iron, ductile iron,
steel, and other types of large diameter rigid pipe. The direct concentration of bolting pressure to the repair gland area
enables the 116 to repair the damaged area while maintaining the pipelines pressure capability.
21
Material Specifications for JCM Universal Clamp Couplings
Models 101 - 102, 171 - 172, 105, 108 Ductile Iron Lug - Stainless Band
Band: 18-8 Type 304 Certifiable Prime Stainless Steel
Lugs: Ductile Iron ASTM A-536, 60-40-18
Bolts: Corrosion resistant low alloy per ASTM A242, ANSI A21.11, AWWA C-111.
National coarse rolled thread and heavy hex nut.
Optional Stainless Steel 18-8 Type 304 or 316 available.
Optional Epoxy Coated low alloy bolts/nuts available.
Gasket: Virgin Styrene-Butadiene Rubber (SBR) - Compounded for use with water,
salt solutions, mild acids and bases. Per ASTM D-2000 M4AA 607. Standard
temperature range from -40o to 150oF (-40o to 65o C) constant, maximum
intermittent 180o F (82o C). For applications on high temperatures or chemical
Coating: Corrosion resistant shop coat paint primer.
Models 103 - 104, 173 - 174

Tapped Outlet: 18-8 Type 304 Stainless Steel
Models 131 - 132, 135, 138 All Stainless Steel

Band: Certifiable 18-8 Type 304 Stainless Steel.
Optional 316 Stainless Steel available.
Lugs: CF-8 Cast Stainless Steel (equivalent to 304 Stainless Steel). Optional 316
Stainless Steel available.
Bolts: 18-8 Type 304 Stainless Steel. Optional 316 Stainless Steel available.
Gasket: Virgin Styrene-Butadiene Rubber (SBR) - Compounded for use with water, salt
solutions, mild acids and bases. Per ASTM D-2000 M4AA 607. Standard
Models 133 - 134
Models 161 - 162, 168 - 169 All Stainless Steel Fabricated Lug
Lug Assembly: 18-8 Type 304 Stainless Steel
Band: 18-8 Type 304 Stainless Steel
Bolts: 18-8 Type 304 Stainless Steel
Gasket: Virgin Styrene-Butadiene Rubber (SBR) - Compounded for use with water,
salt solutions, mild acids and bases. Per ASTM D-2000 M4AA 607. Standard
Models 163 - 164
JCM Universal Clamp Couplings meet or exceed the ANSI/AWWA C230 Standard as applicable.
Conductive Buttons are available for all models of JCM Clamps.
For optional materials, specialty application criteria, and other product specific information, contact JCM Industries
Sales Team at 800-527-8482 or 903-832-2581, sales@jcmind.com.
22
JCM Selection Guide to Couplings

INFORMATION
201 Steel Couplings Steel couplings for joining steel, galvanized, PVC and other pipe with
standard steel dimensions 1/2 - 24. Available for cast iron and other
pipe in sizes 14 and larger.
202 Long Sleeve Steel Provides longer length for longer space between pipe ends. Especially
Coupling good for repairing PVC pipe. Sizes 2 - 12. Larger sizes on request.
203 Steel Transition For connection of oversize to standard size pipe within the same
Coupling nominal pipe size. Special ranges available.
204 Steel Reducing For connection of any combination of two sizes or types of pipe either
Coupling to increase or decrease sizes.
210 Ductile Iron The standard wide range coupling for joining Cast Iron, Ductile Iron,
Coupling A-C, C-900/C-905 PVC and other types of pipe. Sizes 2 - 12.
211 Ductile Iron Sized for steel and IPS PVC this ductile iron coupling offers more
Coupling deflection capability and corrosion resistance than steel couplings.
Sizes 2- 12.
212 Ductile Iron Utilizes special transition gaskets in standard ductile iron couplings to
Transition join pipe of the same nominal size but different outside diameters.
Coupling Sizes 2-1/4 - 12.
214 Pipe End Cap Provides a simple means of capping all types of plain end pipe. Also
Coupling used for line testing, air release and reducing line for service
extensions. Sizes 3 - 12. Larger sizes on request.
Extra long coupling provides a wide range, accommodates wide gaps

215 Long Ductile Iron between pipe ends, reduces inventory and fits both cast iron and A/C
Coupling Class 150 pipe in the popular 4, 6 and 8 sizes. Utilizes the JCM
original transition gasket system.
219 Restrained Simplifies piping installations requiring couplings and tie rods or other
Ductile Iron types of restraint. Provides an easy joint makeup with restraint in a
Coupling minimum amount of space. Sizes 4 - 12.
241 Standard Length

Optimum Range
Coupling Optimum range coupling accommodates all types of pipe within the
same nominal size. No change of gasket, end rings or bolts. Can be
242 Long Length installed without complete disassembly. Sizes 3 - 16.
Optimum Range
Coupling
23
Price Book Effective March 4, 2013. Cancels all previous prices. Prices subject to change without notice.
JCM 201 Steel Couplings for Steel Pipe Sizes
JCM 201 Steel Couplings provide an easy means of joining plain
end pipe. These couplings are especially applicable for use on
steel, galvanized, PVC and other pipe with standard steel
dimensions.
201 STEEL COUPLINGS FOR STEEL PIPE SIZES

(E) (SS)
NOMINAL PIPE SLEEVE APPR.
NO. EPOXY STAINLESS
PIPE O.D. LENGTH CATALOG CARTON PRICE WT.
OF COAT STEEL 304
SIZE RANGE & NUMBER QUANTITY EACH EACH
BOLTS ADD HARDWARE
(IN.) (IN.) THICKNESS LBS.
TO LIST ADD TO LIST
1/2 .84 .157 x 3-1/2 2 201-008401 12 $ 36.00 $ 21.70 $ 24.40 1
3/4 1.05 .157 x 5 2 201-010501 12 40.10 21.70 24.40 2
1 1.32 .157 x 5 2 201-013201 12 41.50 21.70 24.40 3-1/2
1-1/4 1.66 .138 x 5 2 201-016601 6 43.60 21.70 24.40 4
1-1/2 1.90 .157 x 5 2 201-019001 6 52.10 21.70 24.40 4-1/2
2 2.38 .157 x 5 2 201-023800 6 59.50 21.70 24.40 5
2 2.38 .157 x 5 3 201-023801 1 79.60 21.70 73.00 7
2-1/2 2.88 .197 x 5 3 201-028801 1 92.40 21.70 73.00 8
3 3.50 .157 x 5 4 201-035001 1 107.70 21.70 97.30 10
3 3.50 .157 x 7 4 201-035002 1 126.60 21.70 155.90 12
4 4.50 .157 x 5 4 201-045001 1 127.90 28.80 97.30 12
4 4.50 .157 x 7 4 201-045002 1 146.80 28.80 155.90 15
5 5.56 1/4 x 5 4 201-055601 1 220.20 28.80 97.30 16
6 6.63 1/4 x 5 6 201-066301 1 174.60 28.80 146.10 18
6 6.63 1/4 x 7 6 201-066302 1 191.20 28.80 234.10 22
8 8.63 1/4 x 5 6 201-086301 1 206.20 28.80 146.10 20
8 8.63 1/4 x 7 6 201-086302 1 226.60 28.80 234.10 26
10 10.75 1/4 x 5 8 201-107501 1 268.90 28.80 194.60 32
10 10.75 5/16 x 7 8 201-107507 1 373.30 28.80 194.60 46
12 12.75 1/4 x 5 8 201-127501 1 309.90 28.80 311.90 51
12 12.75 5/16 x 7 8 201-127507 1 456.70 28.80 311.90 62
14 14.00 3/8 x 7 8 201-140007 1 511.90 36.00 311.90 89
16 16.00 3/8 x 7 10 201-160007 1 677.50 36.00 354.60 95
18 18.00 3/8 x 7 10 201-180007 1 707.80 36.00 354.60 102
20 20.00 3/8 x 7 12 201-200007 1 1,125.90 P. O. A. P. O. A. 115
22 22.00 3/8 x 7 14 201-220007 1 1,428.20 P. O. A. P. O. A. 126
24 24.00 3/8 x 7 14 201-240007 1 1,315.80 P. O. A. P. O. A. 132
28 28.00 3/8 x 7 16 201-280007 1 P. O. A. P. O. A. P. O. A. 140
30 30.00 3/8 x 7 17 201-300007 1 P. O. A. P. O. A. P. O. A. 158
36 36.00 1/2 x 10 18 201-360009 1 P. O. A. P. O. A. P. O. A. 250
42 42.00 1/2 x 10 20 201-420009 1 P. O. A. P. O. A. P. O. A. 315
48 48.00 1/2 x 10 22 201-480009 1 P. O. A. P. O. A. P. O. A. 375
Note: Applications in which pipe may move out of the coupling, proper anchorage of the pipe must be provided.
Available options for JCM 201 Steel Couplings:
Epoxy Coated Bolts and Nuts - P.O.A., contact JCM Indside Sales Team
EPDM Gaskets
24
JCM 201 Steel Couplings 14 and Larger
201 STEEL COUPLINGS 14 AND LARGER

(E) (SS)
NOM. APPR.
PIPE SLEEVE NO. EPOXY STAINLESS
PIPE CATALOG PRICE WT.
O.D. RANGE LENGTH & OF COAT STEEL 304
SIZE NUMBER EACH EA.
(IN.) THICKNESS BOLTS ADD HARDWARE
(IN.) (LBS.)
TO LIST ADD TO LIST
14 15.30 3/8 X 7 8 201-153007 $ 758.70 $ 36.00 $ 311.90 85
14 15.65 3/8 X 7 10 201-156507 769.80 36.00 311.90 85
14 16.75 3/8 X 7 10 201-167507 822.60 36.00 394.60 89
16 17.40 3/8 X 7 10 201-174007 824.90 36.00 394.60 90
16 17.80 3/8 X 7 10 201-178007 834.70 36.00 394.60 90
16 18.88 3/8 X 7 10 201-188807 876.20 36.00 394.60 95
18 19.50 3/8 X 7 12 201-195007 880.50 36.00 468.90 113
18 19.92 3/8 X 7 12 201-199207 897.30 36.00 468.90 115
20 21.60 3/8 X 7 12 201-216007 1,203.10 P.O.A. P.O.A. 126
20 22.06 3/8 X 7 14 201-220607 1,428.00 P.O.A. P.O.A. 126
24 25.80 3/8 X 7 15 201-258007 1,650.00 P.O.A. P.O.A. 141
24 26.32 3/8 X 7 15 201-263207 1,670.00 P.O.A. P.O.A. 147
30 31.74 3/8 X 7 18 201-317407 P.O.A. P.O.A. P.O.A. 200
30 32.00 3/8 X 7 18 201-320007 2,890.00 P.O.A. P.O.A. 210
36 38.30 1/2 X 10 21 201-383009 P.O.A. P.O.A. P.O.A. 278
42 44.50 1/2 X 10 24 201-445009 P.O.A. P.O.A. P.O.A. 338
48 50.80 1/2 X 10 27 201-508009 P.O.A. P.O.A. P.O.A. 375
Other Sizes Available Upon Request
*For Sizes 2 through 12 See JCM 210 Ductile Iron Couplings
Sizes 1/2" through 1-1/2" Sizes 2" - 12
MIDDLE RING: Steel per ASTM A-36 MIDDLE RING: Steel per ASTM A-36
FOLLOWERS: Ductile Iron ASTM A536 FOLLOWERS: Ductile Iron ASTM A536
BOLTS: Minimum 1/2 ASTM A242 high strength, low alloy
epoxy coated, Powercron 590-534 black cationic Sizes 14 and Larger:
electrocoat. MIDDLE RING: ASTM A-36
FOLLOWERS: ASTM A-36
Gaskets: Nitrile Butadiene Rubber (NBR, Buna-N) per ASTM D2000. Molded virgin rubber. Gasket temperature range -40oF
to 212oF (-40oC - 100oC) Recommended for water, salt solutions, mild acids, bases, sewage and natural gas.
Available Options: EPDM
Bolts & Nuts: Nominal sizes 2 and larger: minimum 5/8 bolts ASTM A242/ANSI 21.11/AWWA C-111 corrosion resistant, high
strength low alloy; heavy hex nuts A563 per ANSI/AWWA C-219. Available Options: epoxy coated, Powercron 590-
534; Stainless Steel 18-8
Finish: Heavy coat of corrosion resistant shop coat primer. Optional fusion applied epoxy per ANSI/AWWA C-213.
Working Pressure:
Rated for 250 PSI working pressure when installed per manufacturers instructions. Please contact JCM concerning
pressure rating on specific sizes.
JCM 200 Series Bolted Couplings are ANSI/NSF Standard 61 Certified

JCM 200 Series Bolted Couplings meet or exceed the ANSI/AWWA C-219 Standard as applicable.
25
JCM 202 Long Steel Couplings for Steel Pipe Sizes
202 LONG STEEL COUPLINGS - STEEL PIPE SIZES

NOM. APPR.
PIPE SLEEVE NO.
PIPE CATALOG PRICE WT.
O.D. RANGE LENGTH & OF
SIZE NUMBER EACH EA.
(IN.) THICKNESS BOLTS
(IN.) (LBS.)
2 2.38 .157 X 12 3 202-023811 $ 158.00 15

2-1/2 2.88 .197 X 12 3 202-028811 166.70 20
3 3.50 .157 X 12 4 202-035011 212.50 23
4 4.50 .157 X 12 4 202-045011 266.40 28
6 6.63 1/4 X 16 6 202-066311 535.50 51
8 8.63 1/4 X 16 6 202-086311 712.70 54
10 10.75 1/4 X 16 8 202-107511 880.50 81
12 12.75 1/4 X 16 8 202-127511 1,027.20 119
Smaller and Larger Sizes available upon request
Note: Applications in which pipe may move out of the coupling, correct anchorage of the pipe must be provided.
JCM STEEL COUPLINGS OFFER THESE ADVANTAGES
* No beveling, costly threading, exact pipe alignment or fitting is required.

* Quick, simple to install, using only a wrench.
* Gaskets absorb vibration and pipe movement - permits curves to be laid with straight pieces of pipe.
* Simple, rugged and serviceable, jcm couplings are available for most sizes of steel, pvc or cast iron pipe
sizes.
26
JCM 203 Steel Transition Couplings
The JCM 203 Steel Transition Coupling provides a simple means of joining plain end pipe of the same nominal size
but different outside diameter dimensions. The couplings are especially useful in joining old cast iron pipe to ductile
iron pipe. Listed are the most common sizes. Other sizes are available upon request. Also see JCM 212 Ductile Iron
Couplings.
203 STEEL TRANSITION COUPLINGS

NOM. APPR.
FROM TRANSITION MIDDLE
PIPE SLEEVE CATALOG PRICE WT.
O.D. RANGE TO RING
SIZE LENGTH NUMBER EACH EA.
(IN.) O.D. RANGE THICKNESS
(IN.) (LBS.)
14 15.65 15.30 7 3/8 203-1565-1530 $ 896.40 85
16 17.80 17.40 7 3/8 203-1780-1740 966.90 95
18 19.92 19.50 7 3/8 203-1992-1950 1,086.50 115
20 22.06 21.60 7 3/8 203-2206-2160 1,582.00 125
24 26.32 25.80 7 3/8 203-2632-2580 1,855.00 145
OTHER SIZES AVAILABLE UPON REQUEST
NOTE: Applications in which pipe may move out of the coupling, correct anchorage of the pipe must be provided.
JCM 204 Steel Reducing Couplings

The JCM 204 Steel Reducing Coupling is the simplest means of connect-
ing any combination of two sizes or types of pipe. There is practically no
limit to the pipe sizes that can be connected - either to reduce or increase
in size. One common use is joining large steel pipe to ductile iron or C-905
PVC pipe. Listed are the most common sizes. Other sizes are available
upon request.
204 STEEL REDUCING COUPLINGS

NOM. APPR.
FROM REDUCE TO
PIPE CATALOG WT.
O.D. RANGE O.D. RANGE PRICE EACH
SIZE NUMBER EACH
(IN.) (IN.)
(IN.) (LBS.)
15.30 14.00 204-1530-1400 $ 2,046.50 170
14 15.65 14.00 204-1565-1400 2,092.90 170
16.75 15.30 204-1675-1530 2,135.70 190
17.40 16.00 204-1740-1600 2,169.40 195
16 17.80 16.00 204-1780-1600 2,218.20 195
18.88 17.40 204-1888-1740 2,253.30 205
19.50 18.00 204-1950-1800 2,326.60 215
18
19.92 18.00 204-1992-1800 2,375.20 215
21.60 20.00 204-2160-2000 2,536.20 245
20
22.06 20.00 204-2206-2000 2,608.30 245
25.80 24.00 204-2580-2400 2,786.00 290
24
26.32 24.00 204-2632-2400 2,873.10 290
OTHER SIZES AVAILABLE UPON REQUEST
27
JCM Ductile Iron Couplings
JCM Ductile Iron Couplings employ the mechanical compression joint
principle to join two pieces of plain end pipe. This stress relieving flexible
joint eliminates precise cutting and fitting in the field while providing for
deflection, expansion-contraction, pipe settlement and a quick easy means
of disassembling the system for maintenance.
210 DUCTILE IRON COUPLINGS

PRICE
PRICE (SS) (EB)
EACH (E)
NOM. EACH STAINLESS EPOXY APPR.
PIPE LESS EPOXY NO.
PIPE CATALOG COMPLETE STEEL 304 BOLTS SLEEVE WT.
O.D. RANGE SHOPOAT GASKETS COAT OF
SIZE NUMBER BOLTS ADD LENGTH EACH
(IN.) SHOPCOAT ADD BOLTS
(IN.) ALLOY ADD TO (LBS.)
ALLOY TO LIST
BOLTS TO LIST LIST
BOLTS
2 2.34 - 2.63 210-0250 $ 63.60 N/A $ 22.00 $ 46.40 $ 12.70 2 5 8
2-1/4, 2-1/2 2.62 - 2.92 210-0288 84.20 $ 74.00 22.00 46.40 12.70 2 5 9
3 3.80 - 4.17 210-0396 103.10 89.80 22.00 74.50 14.60 3 6 15
4 4.80 - 5.10 210-0480 128.00 113.00 29.30 99.20 17.20 4 6 20
4 5.10 - 5.40 210-0535 151.30 128.00 29.30 99.20 17.20 4 6 22
6 6.90 - 7.20 210-0690 174.60 154.50 29.30 123.80 22.50 5 6 24
6 7.20 - 7.55 210-0740 197.90 161.20 29.30 123.80 22.50 5 6 31
8 9.05 - 9.40 210-0905 221.00 192.90 29.30 148.90 26.40 6 6 36
8 9.40 - 9.75 210-0960 255.60 218.30 29.30 148.90 26.40 6 6 41
10 11.10 - 11.40 210-1110 304.90 243.40 29.30 173.70 30.70 7 6 46
10 11.60 - 12.05 210-1200 345.90 281.90 29.30 173.70 30.70 7 6 55
12 13.20 - 13.50 210-1320 366.60 302.30 29.30 198.30 34.50 8 6 62
12 13.92 - 14.40 210-1420 464.20 390.70 29.30 198.30 34.50 8 6 68
211 DUCTILE IRON COUPLINGS FOR PVC AND STEEL PIPE

(EB)
(SS)
NOM. PIPE PRICE (E) EPOXY
STAINLESS APPR.
PIPE O.D. CATALOG EACH EPOXY COAT BOLTS NO. OF SLEEVE
STEEL 304 WT. EA.
SIZE RANGE NUMBER SHOPCOAT ADD ADD BOLTS LENGTH
BOLTS (LBS.)
(IN.) (IN.) ALLOY BOLTS TO LIST TO
ADD TO LIST
LIST
2 2.38 210-0250 $ 63.60 $ 22.00 $ 46.40 $ 12.70 2 5 8
2-1/2 2.88 210-0288 84.20 22.00 46.40 12.70 2 5 9
3 3.50 211-0350 108.20 22.00 74.50 14.60 3 6 15
4 4.50 211-0450 144.10 29.30 99.20 17.20 4 6 20
6 6.63 211-0663 201.40 29.30 123.80 22.50 5 6 25
8 8.63 211-0863 255.90 29.30 148.90 26.40 6 6 38
10 10.75 211-1075 324.70 29.30 173.70 30.70 7 6 46
12 12.75 211-1275 390.30 29.30 198.30 34.50 8 6 64
To Order Optional Coating and Bolts - add codes (*) indicated below to base catalog number
Shopcoat Primer/Stainless Steel Hardware - (SS)
Shopcoat Primer/Epoxy Coated Hardware - (EB)
Epoxy Coating/Alloy Hardware - (E)
Epoxy Coat/Stainless Steel Hardware - (ES)
Epoxy Coat/Epoxy Coated Hardware - (EE)
28
JCM 212 Ductile Iron Transition Couplings
The JCM 212 Ductile Iron Transition Coupling is part of a uniquely simple coupling system which provides an easy means of
joining plain end pipe. These transition couplings join pipe of the same nominal size that have different outside diameter
dimensions. At the same time they help overcome common installation problems such as pipe misalignment, stress build up,
corrosive environments and working in a limited space.
212 DUCTILE IRON TRANSITION COUPLINGS
(EB)
PRICE (E) (SS)
NOM. TO EPOXY APPR.
FROM EACH EPOXY STAINLESS NO.
PIPE O.D. CATALOG BOLTS SLEEVE WT.
O.D. RANGE SHOPCOAT COAT STEEL 304 OF
SIZE RANGE NUMBER ADD LENGTH EACH
(IN.) ALLOY ADD BOLTSADD BOLTS
(IN.) (IN.) TO (LBS.)
BOLTS TO LIST TO LIST
LIST
2, 2-1/2 2.62 - 2.92 2.38 - 2.50 212-0288-0238 $ 92.40 $ 22.00 $ 46.40 $ 12.70 2 5 9
3 3.80 - 4.17 3.50 212-0396-0350 113.40 22.00 74.50 14.60 3 6 15
4 4.50 4.00 212-0450-0400 144.10 29.30 99.20 17.20 4 6 20
4 4.50 4.22 212-0450-0422 144.10 29.30 99.20 17.20 4 6 20
4 4.80 - 5.10 4.00 212-0480-0400 144.10 29.30 99.20 17.20 4 6 20
4 4.80 - 5.10 4.22 212-0480-0422 144.10 29.30 99.20 17.20 4 6 20
4 4.80 - 5.10 4.50 212-0480-0450 141.20 29.30 99.20 17.20 4 6 20
4 5.10 - 5.40 4.50 212-0535-0450 166.20 29.30 99.20 17.20 4 6 22
4 5.10 - 5.40 4.80 212-0535-0480 166.20 29.30 99.20 17.20 4 6 22
6 6.63 6.00 212-0663-0600 226.70 29.30 123.80 22.50 5 6 26
6 6.63 6.30 212-0663-0630 226.70 29.30 123.80 22.50 5 6 26
6 6.90 - 7.20 6.00 212-0690-0600 226.70 29.30 123.80 22.50 5 6 26
6 6.90 - 7.20 6.30 212-0690-0630 226.70 29.30 123.80 22.50 5 6 26
6 6.90 - 7.20 6.63 212-0690-0663 191.70 29.30 123.80 22.50 5 6 26
6 7.20 - 7.55 6.63 212-0740-0663 218.00 29.30 123.80 22.50 5 6 31
6 7.20 - 7.55 6.90 212-0740-0690 218.00 29.30 123.80 22.50 5 6 31
8 8.63 8.00 212-0863-0800 283.40 29.30 148.90 26.40 6 6 38
8 8.63 8.40 212-0863-0840 283.40 29.30 148.90 26.40 6 6 38
8 9.05 - 9.40 8.00 212-0905-0800 283.40 29.30 148.90 26.40 6 6 38
8 9.05 - 9.40 8.40 212-0905-0840 283.40 29.30 148.90 26.40 6 6 38
8 9.05 - 9.40 8.63 212-0905-0863 242.90 29.30 148.90 26.40 6 6 38
8 9.40 - 9.75 8.63 212-0960-0863 281.30 29.30 148.90 26.40 6 6 41
8 9.40 - 9.75 9.05 212-0960-0905 281.30 29.30 148.90 26.40 6 6 41
10 10.75 10.50 212-1075-1050 335.70 29.30 173.70 30.70 7 6 46
10 11.10 - 11.40 10.50 212-1110-1050 335.70 29.30 173.70 30.70 7 6 46
10 11.10 - 11.40 10.75 212-1110-1075 314.80 29.30 173.70 30.70 7 6 46
10 11.60 - 12.05 10.75 212-1200-1075 391.00 29.30 173.70 30.70 7 6 57
10 11.60 - 12.05 11.10 212-1200-1110 391.00 29.30 173.70 30.70 7 6 57
12 12.75 12.50 212-1275-1250 429.80 29.30 198.30 34.50 8 6 64
12 13.20 - 13.50 12.50 212-1320-1250 412.60 29.30 198.30 34.50 8 6 64
12 13.20 - 13.50 12.75 212-1320-1275 403.40 29.30 198.30 34.50 8 6 64
12 13.92 - 14.40 12.75 212-1420-1275 510.50 29.30 198.30 34.50 8 6 70
12 13.92 - 14.40 13.20 212-1420-1320 510.50 29.30 198.30 34.50 8 6 70
29
JCM 214 Pipe End Cap Couplings
The JCM 214 Pipe End Cap Couplings is a quick, simple means of capping plain
end pipe in either permanent or temporary installations. Furnished standard with
a threaded outlet, this fitting is often used as a test cap, air release or as a
means of reduction for a smaller line extension. The optional restrained coupling
end eliminates the need for required thrust blocks.
214 PIPE END CAP COUPLINGS (WITH 2 IPS OUTLET)

(SS) (EB)
(E)
NOM. PRICE STAINLESS EPOXY APPR.
PIPE EPOXY NO.
PIPE CATALOG EACH STEEL 304 BOLTS SLEEVE WT.
O.D. RANGE COAT OF
SIZE NUMBER Shopcoat BOLTS ADD LENGTH EACH
(IN.) ADD BOLTS
(IN.) Alloy Bolts ADD TO TO (LBS.)
TO LIST
LIST LIST
3 3.50 214-0350 $ 180.10 $ 22.00 $ 74.50 $ 14.60 3 6 19
3 3.80 - 4.17 214-0396 180.10 22.00 74.50 14.60 3 6 19
4 4.50 214-0450 184.00 29.30 99.20 17.20 4 6 25
4 4.80 - 5.10 214-0480 184.00 29.30 99.20 17.20 4 6 25
4 5.10 - 5.40 214-0535 223.50 29.30 99.20 17.20 4 6 27
6 6.63 214-0663 275.80 29.30 123.80 22.50 5 6 32
6 6.90 - 7.20 214-0690 275.80 29.30 123.80 22.50 5 6 32
6 7.20 - 7.55 214-0740 316.80 29.30 123.80 22.50 5 6 41
8 8.63 214-0863 380.20 29.30 148.90 26.40 6 6 51
8 9.05 - 9.40 214-0905 380.20 29.30 148.90 26.40 6 6 49
8 9.40 - 9.75 214-0960 394.00 29.30 148.90 26.40 6 6 56
10 10.75 214-1075 616.30 29.30 173.70 30.70 7 6 64
10 11.10 - 11.40 214-1110 616.30 29.30 173.70 30.70 7 6 64
10 11.60 - 12.05 214-1200 621.20 29.30 173.70 30.70 7 6 78
12 12.75 214-1275 621.20 29.30 198.30 34.50 8 6 88
12 13.20 - 13.50 214-1320 666.50 29.30 198.30 34.50 8 6 86
12 13.92 - 14.40 214-1420 910.60 29.30 198.30 34.50 8 6 99
*Pipe sizes 3.50 & 3.96 have 1-1/2 IPS outlet.
Requires thrust blocks or restraint. Restrained ends available sizes 4 -12. Add (R) to end of catalog number to indicate restrained ends. (Not for
use A/C pipe, HDPE or PVC pipe). Price on inquiry. For Optional Stainless Steel Bolt Pricing, see page 36.
JCM 219 Restrained Ductile Iron Couplings

The JCM Restrained Ductile Iron Coupling simplifies piping installations requiring tie rods or
other types of thrust restraint. The Ductile Iron Coupling eliminates the need for exact pipe fit,
alignment and end preparation. The integral restraining set screws provide restraint equal to
restrained M.J. glands and eliminate the need for cumbersome tie rods or harness assemblies.
219 RESTRAINED DUCTILE IRON COUPLINGS

NOM. PIPE NO. NO. OF APPR.
CATALOG PRICE
PIPE SIZE O.D. RANGE OF SET SCREWS WT. EACH
NUMBER EACH
(IN.) (IN.) BOLTS EA. END (LBS.)
3 3.80 - 4.17 219-0396 P.O.A. 4 4 19

4 4.80 - 5.10 219-0480 P.O.A. 4 4 22
6 6.90 - 7.20 219-0690 P.O.A. 8 8 38
8 9.05 - 9.40 219-0905 P.O.A. 8 8 46
10 11.10 -11.40 219-1110 P.O.A. 12 12 67
12 13.20 -13.50 219-1320 P.O.A. 12 12 81
Larger Sizes available upon request.
NOTE: Restrained ends are not for use on Asbestos Cement, HDPE or PVC pipe.
30
JCM 215 Long Ductile Iron Couplings
The JCM 215 Long Ductile Iron Coupling. This extra-long coupling provides a
wide range, accommodates wide gaps between pipe ends, reduces inventory
and fits both cast iron and A/C Class 150 pipe in the popular 4, 6 & 8 sizes.
The JCM 215 utilizes the same JCM original transition gasket system. One
coupling replaces two or more standard couplings. Unique transition gaskets
change standard couplings into transition couplings, eliminating the need to
stock transition couplings or color-coded end rings, gaskets and loose parts.
215 LONG DUCTILE IRON COUPLINGS

(EB)
(SS)
NOM. (E) EPOXY APPR.
PIPE PRICE EACH STAINLESS NO.
PIPE CATALOG EPOXY COAT BOLTS SLEEVE WT.
O.D. RANGE SHOPCOAT STEEL 304 OF
SIZE NUMBER ADD ADD LENGTH EACH
(IN.) ALLOY BOLTS HARDWARE BOLTS
(IN.) TO LIST TO (LBS.)
ADD TO LIST
LIST
2 2.34 - 2.63 215-0250 $ 136.80 $ 22.00 $ 72.20 $ 14.60 2 10 16
2-1/2 2.62 - 2.92 215-0288 152.60 22.00 72.20 14.60 2 10 18
3 3.50 215-0350 195.50 22.00 72.20 17.20 3 12 30
3 3.80 - 4.17 215-0396 190.80 22.00 108.50 20.00 3 12 30
4 4.50 215-0450 316.40 29.30 144.70 20.00 4 12 35
4 4.80 - 5.10 215-0480 298.90 29.30 144.70 20.00 4 12 35
4 5.10 - 5.40 215-0535 313.10 29.30 144.70 23.80 4 12 39
6 6.63 215-0663 406.80 29.30 180.80 23.80 5 12 42
6 6.90 - 7.20 215-0690 378.50 29.30 180.80 23.80 5 12 42
6 7.20 - 7.55 215-0740 386.30 29.30 180.80 23.80 5 12 54
8 8.63 215-0863 561.40 29.30 217.00 29.20 6 12 65
8 9.05 - 9.40 215-0905 524.70 29.30 217.00 29.20 6 12 65
8 9.40 - 9.75 215-0960 542.20 29.30 217.00 29.20 6 12 71
10 10.75 215-1075 621.70 29.30 253.10 33.30 7 12 79
10 11.10 - 11.40 215-1110 601.00 29.30 253.10 33.30 7 12 79
10 11.60 - 12.05 215-1200 680.40 29.30 253.10 33.30 7 12 87
12 12.75 215-1275 686.70 29.30 289.10 38.50 8 12 111
12 13.20 - 13.50 215-1320 661.40 29.30 289.10 38.50 8 12 111
12 13.92 - 14.40 215-1420 799.80 29.30 289.10 38.50 8 12 118
Note: Applications in which pipe may move out of the coupling, correct anchorage of the pipe must be provided.
Sleeve & Flanges: Ductile Iron Per ASTM A536 65-45-12
Gaskets: Styrene-Butadiene Rubber (SBR) has good physical properties. Compounded for use with water, salt solutions, mild acids
an bases; has excellent abrasion resistance. Per ASTM D-2000. Standard temperature range from -40o to 150oF (-40o to
65oC) constant, maximum intermittent 180o F (82 o C). For applications on high temperatures or chemical pipelines,
contact JCM Industries Technical Services. The material is not recommended for use on oil, ozone or weather resistant
applications.
Bolts: 5/8 Corrosion resistant, high strength low alloy oval neck track head bolts per ASTM A242/ANSI 21.11/AWWA C111 and
heavy hex nuts per A563 or equal. Optional Hardware: Stainless Steel 18-8 Type 304 or 316. Epoxy Coated Alloy
Hardware, Powercron 590-534 black cationic electrocoat.
Coating: Corrosion resistant shop coat paint primer. Optional fusion applied epoxy coating per ANSI/AWWA C-213. Other coatings
available upon request.
Working Pressure: Fittings are rated for 150 PSI working pressure when installed per manufacturers instructions. Inspection of pipe integrity is
the responsibility of the end user. For higher working pressure applications, contact JCM Industries.JCM Couplings meet
or exceed ANSI/AWWA C-219 Standard for Bolted Couplings as applicable.
31
JCM 220 Galvanized Compression Fittings
220 GALVANIZED COMPRESSION COUPLINGS

NOM. APPR.
PIPE OVERALL
PIPE CATALOG PRICE CTN. CTN. WT.
JCM FITTINGS O.D. LENGTH
SIZE NUMBER EACH QTY. WT. EACH
(IN.) (IN.)
(IN.) (LBS.)
1/2 .840 220-0084-L $ 15.70 4-1/8 12 11 .80

3/4 1.050 220-0105-L 17.60 4-1/4 12 14 1.08
1 1.315 220-0132-L 23.70 4-1/2 12 19 1.42
1-1/4 1.660 220-0166-L 28.90 4-3/4 12 23 1.92
220 Compression 1-1/2 1.900 220-0190-L 32.90 5 12 28 2.33
Coupling 2 2.375 220-0238-L 46.20 5-1/4 12 40 3.38
An additional 5% charge will be applied to

220 Series Compression Coupling orders for
quantities less than carton quantities listed.
225 Insulating Adapter Gaskets
For adapting iron pipe size fittings to copper tube size. Also for insulation between dissimilar metals to
prevent galvanic corrosion.
225 INSULATING ADAPTER GASKETS

NOMINAL PIPE SIZES CATALOG NUMBER PRICE EACH
1/2 IP X 1/2 CT 225-0084-0063 $ 9.80
3/4 IP X 3/4 CT 225-0105-0080 14.00
1 IP X 1 CT 225-0132-0113 14.00
1-1/4 IP X 1-1/4 CT 225-0166-0138 18.80
1-1/2 IP X 1-1/2 CT 225-0190-0163 20.20
2 IP X 2 CT 225-0238-0213 29.00
32
JCM Transition Gaskets
For Models 210, 211, 212, 214, 215, 216, 301, 306, 307 Couplings and FCAs
The uniquely simple JCM Wide Range Coupling and Flanged Coupling Adapter
system utilizes self-centering, extra wide transition gaskets eliminating the need for
stocking special transition couplings or color coded flanges and gaskets. Stock JCM
Ductile Iron Coupling and JCM Flanged Coupling Adapters and change only
gaskets to make a transition between A/C, Cast Iron, Ductile Iron, Steel and PVC
pipe. Use the same size gasket on both ends to make a straight coupling.
GASKETS FOR STANDARD SIZE 210 DUCTILE IRON COUPLINGS

NOM. PIPE GASKET
FITS COUPLING FITS TYPES & CLASSES OF GASKET PRICE
SIZE O.D. RANGE
SLEEVE PIPE NUMBER EACH
(IN.) (IN.)
2.62 - 2.92 CI, 2-1/2 PVC, STEEL G212-0288 $ 5.20
2-1/4, 2-1/2 210-0288
2.38 - 2.50 2 PVC, STEEL, CI G212-0288-0238* 12.10
3.80 - 4.17 CI, DI, A/C 150, C-900 PVC G212-0396 6.10
3 210-0396
3.50 IPS PVC, STEEL G212-0396-0350* 9.00
4.74 - 5.10 CI, DI, A/C 150, C-900 PVC G212-0480 7.40
4.50 IPS PVC, STEEL, HDPE G212-0480-0450 15.00
4 210-0480
4.22 SDR 35 G212-0480-0422 34.60
4.00 STEEL TUBING G212-0480-0400 34.60
6.84 -7.26 CI, DI, A/C 150, C-900 PVC G212-0690 9.70
6 210-0690
6.30 SDR 35 G212-0690-0630 39.80
6.00 STEEL TUBING G212-0690-0600 39.80
8.99 - 9.42 CI, DI, A/C 150, C-900 PVC G212-0905 13.60
8 210-0905
8.40 SDR 35 G212-0905-0840 46.30
8.00 STEEL TUBING G212-0905-0800 46.30
11.04 - 11.40 CI, DI, C-900 PVC G212-1110 30.00
10 210-1110 10.75 IPS PVC, STEEL, HDPE G212-1110-1075 39.60
10.50 SDR 35 G212-1110-1050 48.30
13.14 -13.50 CI, DI, C-900 PVC G212-1320 31.40
12 210-1320 12.75 IPS PVC, STEEL, HDPE G212-1320-1275 48.30
12.50 SDR 35 G212-1320-1250 75.40
15.20 - 15.40 CI, DI, C-905 PVC G212-1530 42.10
14 210-1565
15.56 - 15.75 CI G212-1565 39.20
17.32 - 17.50 CI, DI, C-905 PVC G212-1740 48.50
16 210-1780
17.72 - 17.94 CI G212-1780 48.50
*This size gasket does not have extended lip.
GASKETS FOR OVERSIZED 210 DUCTILE IRON COUPLINGS

NOM. PIPE
FITS COUPLING GASKET FITS TYPES & CLASSES GASKET PRICE
SIZE
SLEEVE O.D. RANGE OF PIPE NUMBER EACH
(IN.)
5.06 - 5.40 A/C G212-0535 $ 11.80
4 210-0535 4.80 - 5.10 CI, DI, C-900 PVC G212-0535-0480 23.30
7.17 - 7.55 A/C G212-0740 18.10
6 210-0740 6.90 - 7.10 CI, DI, C-900 PVC G212-0740-0690 27.10
9.32 - 9.75 A/C G212-0967 18.40
8 210-0960 9.05 - 9.30 CI, DI, C-900 PVC G212-0967-0905 37.10
11.60 - 12.05 A/C G212-1200 31.20
10 210-1200 11.10 - 11.30 CI, DI, C-900 PVC G212-1200-1110 48.50
13.92 - 14.40 A/C G212-1420 35.40
12 210-1420 13.20 - 13.50 CI, DI, C-900 PVC G212-1420-1320 75.60
33
JCM Ductile Iron Couplings
IMPROVED
JCM OPTIMUM RANGE COUPLINGS
241 - 242
More Choice - Middle Ring Lengths 6 & 10
More Versatility - Accommodates Larger Pipe Ranges
More Performance - Higher Working Pressures
JCM Optimum Range Couplings employ the mechanical compression joint principle
to join two pieces of plain end pipe. This stress relieving flexible joint eliminates
precise cutting and fitting in the field while providing for deflection, expansion-
contraction, pipe settlement and a quick easy means of disassembling the system
for maintenance.
JCM OPTIMUM RANGE DUCTILE IRON COUPLINGS OFFERS A NEW GASKET

CONCEPT THAT DELIVERS SUPERIOR PERFORMANCE
Larger range capabilities for fitting oversized, exotic & coated pipe diameters.
Rated for 250 PSI working pressure
Internal ribbed design increases sealing capability and grip on both low and
high ranges of nominal pipe sizes.
JCMs unique design for stress relief built into the gasket - eliminates gasket
pinch in applications requiring offset, deflected and pipe settlement.
ONE COUPLING...
...replaces THREE or more standard couplings.
...does the job regardless of type or class, or if the pipe is over or undersized.
...fits All Cast Iron & Asbestos Cement Classes In 3 - 12
...eliminates need for carrying two couplings or transition couplings.
MATERIAL SPECIFICATIONS
Flanges: Ductile Iron Per ASTM A-536

Middle Ring: Ductile Iron Per ASTM A-536
Gaskets: Buna N - specially compounded new rubber polymer for superior shelf life and resistance to permanent set.
Recommended for use on water, salt solutions, mild acids, bases and sewage.
Bolts: Corrosion resistant, high strength low alloy bolts and nuts per AWWA C-111, ANSI 21.11. Optional stainless
steel 18-8 Type 304, or Epoxy Coated.
Coating: Corrosion resistant shop coat paint primer. Optional fusion applied epoxy coating per AWWA C-213.
JCM Couplings meet or exceed ANSI/AWWA C-219 Standard for Bolted Couplings as applicable.
34
JCM 241 Standard Length Optimum Range Ductile Iron Couplings
JCM 242 Long Length Optimum Range Ductile Iron Couplings
JCM Optimum Range Coupling

Full Range capability for pipe sizes 3 through 12
16 Nominal Size - range 17.32 - 19.20 rated for 250 PSI
242 Long length middle ring allows for deeper pipe insertion and
accommodates wide gaps between pipe ends
Reduces inventory - one coupling fits SDR35, IPS PVC, C-900 PVC,
Ductile Iron, Steel, Cast Iron and A/C Pipe classes 100, 150 and 200
Non-compromising design with maximum number of bolts for uniform

tightening provides the engineered test and field proven service and
reliability of the JCM Ductile Iron Coupling family
(EB)
(SS)
NOM. (E) EPOXY APPROX.
PIPE NO. STAINLESS
PIPE CATALOG SLEEVE PRICE EPOXY COAT BOLTS WT.
O.D. RANGE OF STEEL 304
SIZE NUMBER LENGTH EACH ADD ADD EA.
(IN.) BOLTS BOLTS
(IN.) TO LIST TO (LBS.)
ADD TO LIST
LIST
241-0420 6 3 $ 169.40 $ 22.10 $ 119.40 $ 17.20 22
3 3.45 - 4.20
242-0420 10 3 202.20 22.10 108.50 17.20 26
241-0550 6 4 226.00 29.30 158.80 20.00 30
4 4.22 - 5.60
242-0550 10 4 259.50 29.30 144.70 20.00 35
241-0760 6 5 324.90 29.30 198.60 23.80 39
6 6.28 - 7.60
242-0760 10 5 353.10 29.30 180.80 23.80 46
241-0960 6 6 405.10 29.30 233.80 29.20 47
8 8.40 - 9.75
242-0960 10 6 450.00 29.30 217.00 29.20 55
241-1200 6 8 477.40 29.30 317.90 38.50 62
10 10.50 - 12.12
242-1200 10 8 544.50 29.30 289.10 38.50 71
241-1430 6 8 610.90 29.30 317.90 38.50 71
12 12.50 - 14.38
242-1430 10 8 702.80 29.30 289.10 38.50 84
14 15.05 - 16.93 242-1690 10 10 1,515.70 36.60 361.60 39.90 115
16 17.32 - 19.20 242-1920 10 11 1,581.50 41.80 399.20 43.80 118
35
JCM Product Bolt Options
Hardware is sold in complete assembly only. Assemblies include bolt, nut and appropriate washers.
JCM Product Model Order Price

Alloy Assembly Product Size Bolt Size Number Each
210 - 211 - 212 Ductile Couplings 0238 - 0288 5/8 x 7-1/2 46034 $ 6.10
210 - 211 - 212 Ductile Couplings 0350 - 1420 5/8 x 9 46035 6.70
215 Long Ductile Iron Coupling 0250 - 1420 5/8 x 15 46039 13.20
241 Optimum Range Ductile Coupling 0420 - 1430 5/8 x 11 46036 10.30
412 Fabricated Tapping Sleeve 0690 - 0940 3/4 x 8-3/4 46012 14.50
412 Fabricated Tapping Sleeve 1000 - 3200 3/4 x 10 46013 16.40
JCM Product Model Order Price

304 Stainless Steel Assembly Product Size Bolt Size Number Each
201 Steel Couplings 0084 - 0190 1/2 x 7-1/2 46042 $ 15.40
201 Steel Coupling 5 Middle Ring 0230 -1275 5/8 x 9 46031 31.20
201 Steel Coupling 7 Middle Ring 0350 - 3200 5/8 x 11 46033 49.70
201 Steel Coupling 10 Middle Ring 3600 - 5080 5/8 x 15 46038 45.80
210 - 211 - 212 Ductile Couplings 0238 - 0288 5/8 x 7-1/2 46009 28.90
215 Long Ductile Iron Coupling 0250 - 1420 5/8 x 15 46038 45.80
412 - 419 Fabricated Tapping Sleeve 0690 - 0940 3/4 x 8-3/4 46010 46.30
412 - 419 Fabricated Tapping Sleeve 1000 - 3200 3/4 x 10 46011 54.00
422 - 429 Tapping Sleeve PVC/Steel 0450 - 0905 5/8 x 6-1/2 46008 26.80
422 - 429 Tapping Sleeve PVC/Steel 1075 - 1320 5/8 x 7-1/2 46009* 28.90
432 - 462 - 439 Stainless Tap Sleeve 0450 - 1275 5/8 x 6-1/2 46008 26.80
432 - 462 - 439 Stainless Tap Sleeve 1200 5/8 x 7-1/2 46009* 28.90
432 - 462 - 439 Stainless Tap Sleeve 1300 - 1320 5/8 x 7-1/2 46009* 28.90
432 - 462 - 439 Stainless Tap Sleeve 1392 - 2632 5/8 x 7-1/2 46009* 28.90
452 - 464 - 465 - 459 Tapping Sleeve Outlets 3 - 8 0690 - 0940 5/8 x 6-1/2 46008 26.80
452 - 464 - 465 - 459 Tapping Sleeve Outlets 3 - 12 1000 - 1420 5/8 x 7-1/2 46041* 28.90
452 - 464 - 465 - 459 Tapping Sleeve All Outlets 1475 - 3200 3/4 x 10 46040* 54.00
*Indicates Double Washer Assembly
36
JCM 230 and 231 HDPE Pipe Stiffeners
New, Advanced Design Provides...

Corrosion Resistance
Rigid Reinforcement of Pipe Wall for Pipe Connections
Accurate Pipe I.D. Sizing maintains proper Outside Diameter
1/8 Tapered Insert End provides for Easy Installation
90 1/8 Flared End Secures Stiffener to End of Pipe
Positive Reinforcement without interference
JCM HDPE Pipe Stiffeners are designed to support the interior wall of HDPE for critical pipe joining applications. Rec-
ommended for all pipe end connections utilizing mechanical bolt-on fittings, the JCM Pipe Stiffeners support the pipes
end and controls the necking down reaction to the pressure applied during normal installation of fittings used in pipe
joining applications.
The JCM HDPE Pipe Stiffeners are formed of stainless steel, 304 or 316 material, to the actual inside pipe diameter
provided by the customer. This accurate formation provides for ease of installation and maintains the proper outside
diameter for a successful, trouble free application that provides long-term service.
JCM Pipe Stiffeners are available for Steel Size and Ductile Iron Size HDPE in SDR11,13.5, 17, 21, 26, 32.5
JCM Pipe Stiffeners Material Specifications: ASTM - 240 - TP 304 Stainless Steel or 316 Stainless Steel
Nominal 230 Stiffener 231 Stiffener

Price Each Price Each
Pipe Size 6 Width 12 Width
4 230-04-xxxx $ 74.50 231-04-xxxx $ 148.50
6 230-06-xxxx 80.30 231-06-xxxx 160.20
8 230-08-xxxx 87.40 231-08-xxxx 174.50
10 230-10-xxxx 94.50 231-10-xxxx 189.40
12 230-12-xxxx 103.20 231-12-xxxx 206.30
14 230-14-xxxx 106.60 231-14-xxxx 213.10
16 230-16-xxxx 117.80 231-16-xxxx 235.60
18 230-18-xxxx 124.30 231-18-xxxx 248.40
20 230-20-xxxx 131.80 231-20-xxxx 264.30
22 230-22-xxxx 151.20 231-22-xxxx 301.60
24 230-24-xxxx 188.80 231-24-xxxx 377.30
30 230-30-xxxx 226.20 231-30-xxxx 452.60
36 230-36-xxxx 301.60 231-36-xxxx 603.20
Smallest I.D./O.D. available 3.65 - Sizes larger than 36 available upon request
Stiffeners provided as 304 Stainless Steel. Optional 316 Stainless Steel available - priced on application.
Nominal Size Stiffeners 4 - 22 are 17 Gauge Stainless Steel Material
Nominal Size Stiffeners 24 - 36 are 12 Gauge Stainless Steel Material
HOW TO ORDER
1. Select nominal pipe size of HDPE. 3. Insert actual HDPE pipe I.D. (pro- Example: To order a 304 stainless, 12
vided by customer) @ xxxx. The wide stiffener, for steel size 8 nominal
2. Select Width of Stiffener (Model 230 - pipe I.D. determines the stiffener O.D. SDR 17 pipe, with an actual pipe I.D.
6 wide or Model 231 - 12 wide). and completes the order number. of 7.55, order number: 231-08-0755.
Note: JCM recommends fusion joints as a primary method of connection. Mechanical fittings are a secondary and limiting choice. JCM
230 Pipe Stiffeners are designed for use with mechanical couplings, clamps and fittings where stiffening of the pipe is necessary for
proper gasket seal. Caution needs to be taken to prevent (1) shear loading on the joint, (2) migration of the stiffener out of the end of the
pipe from lack of a back load on stiffener rim or load on the stiffener. Applications in which pipe may move out of the fitting, correct
anchorage of the pipe must be provided.
37
JCM Products For Polyethylene Pipe
JCM Industries manufactures a number of products which have proven to be very applicable to HDPE Pipe. Due to the
unique characteristics of polyethylene pipe, special attention should be applied to the repair, connection and tapping
procedures performed in systems using this type of pipe. Products especially applicable to HDPE pipe include:
COUPLINGS AND REPAIR CLAMPS

101 - 102 Universal Clamp Couplings
131 - 132 All Stainless Steel Universal Clamp Couplings
230 Stiffener for HDPE
TAPPING SLEEVES AND SADDLES

412 - 422 Tapping Sleeves (4 size and larger)
452 - 459 All Stainless Steel Tapping Sleeves
419 - 429 Tapping Sleeves with MJ Outlets
464 - 465 Stainless Steel Tapping Sleeves
418 - 438 Threaded Outlet Tapping Sleeve (1/2 - 4 Outlets)- Best all round saddle in nominal sizes 4 through 60
403 - 405 Wide Body Service Saddle (1/27 3/4, 1 outlets, 2 - 12 sizes)
404 - 406 Service Saddle with Double Stainless Steel Straps (3/4 thru 2-1/2 outlets, 2 - 24 sizes)
Success in these products is largely due to the design criteria that took the working characteristics of HDPE Pipe into
consideration. Design characteristics inherent to JCM clamps, couplings, tapping sleeves, saddles and other products
area as follows:
GASKETS - Tapping sleeve and service saddle gaskets should have wide cross section with enough volume to store
compression energy. Gaskets should be of a hardness which will flex with pipe pressure fluctuations. Outlet seals
should have a mechanical sealing lip that utilizes line pressure to increase seal. Outlet gaskets should be externally
and internally confined.
TAPPING SLEEVE OR CLAMP BODY - Tapping sleeve or clamp coupling body should conform to the HDPE pipe and
support it and the branch (in cases of outlets). Width of sleeve should be such that it spreads the load to prevent point
loading or deformation of the pipe.
BOLTING - Bolting should be self-aligning and heavy enough to properly load the gasket and assure an adequate
safety factor.
For specific applications or questions regarding product recommendations or availability, please call the JCM
Inside Sales Team.
PRODUCTS FOR POLYETHYLENE PIPE

JCM 101 Universal Clamp Coupling JCM 404 Service Saddle JCM 412 Tapping Sleeve
JCM recommends JCM Model 230 pipe stiffeners be used when joining, or connecting to, High Density Polyethylene Pipe.
38
JCM Selection Guide to Flanged Coupling Adapters
PRODUCT NUMBER & TYPE APPLICATION, SIZES AND ADDITIONAL INFORMATION
301 Flanged Coupling This most popular and versatile FCA provides a quick means of joining
Adapter plain end pipe for flanged fittings, valves and equipment. Short laying
length does not require exact alignment of pipe and preparation. Can be
used with butterfly and wafer valves. Sizes 4 - 12.
303 Fabricated Flanged Quick means of joining plain end pipe to flanged fittings of same nominal
Coupling Adapter size. Most popular sizes - 14 and larger. Also available in sizes 2 - 12.
304 Fabricated Provides a quick means of increasing or reducing pipe sizes at a flanged
Reducing Flanged connection. Sizes 2 and larger.
Coupling Adapter
306 Fabricated Flanged A very versatile FCA which combines the ductile iron coupling system to a
Coupling Adapter flanged outlet. Excellent for cutting in equipment or where more take up
capability is needed. Available for 10 and 12 Asbestos Cement pipe.
Sizes 3 - 12.
307 Fabricated Similar to the JCM 306 FCA this adapter is available with reducing or
Reducing Flanged larger flanges. Excellent for installing reduced sizes of meters and
Coupling Adapter equipment in lines. For pipe sizes 3 - 12 with larger or smaller flanges.
Simplify installations and replacement of flanged fittings in retrofitting

applications. Provides the solution for adding, repairing or replacing
flanged fittings within a flanged pipe system. Adjustable, slip joint design
accommodates either wide gaps or close quarter installations and
309 Fabricated eliminates the need for precise measurements between flange
Dismantling Joint connections.
Available in sizes 2 and larger, for ductile iron or flanged steel pipe
systems.
39
JCM 301 Flanged Coupling Adapters
The Quick, Simple, Economical way to join

flanged fittings,
valves and meters to plain end pipe.
Special flange design provides

Ductile Iron body and flange extra versatility which makes it an
and corrosion resistant high excellent means for installing
strength alloy bolts provide wafer type valves, fittings and
high strength and corrosion equipment.
resistance to installations.
Optional retainer set screws

anchor the adapter on steel, cast
Laying length provides extra iron and ductile iron pipe
margin of safety for field cutting eliminating the need for tie rods,
of pipe, yet is short enough for thrust blocks and additional joint
close quarter installations. restraint. Retainer set screws are
not exposed to the line contents
and do not require drilling of pipe.
Full bolting to compression
flange provides proper gasket
compression. Many adapters
use half the number of the JCM 301 Flanged Adapters are
standard flange. 125/150# drilling pattern.
Special flange gasket provides Special wide range gaskets,

extra sealing capability on new which are interchangeable with
and old flanged fittings and JCM Ductile Iron Couplings,
equipment. The wide molded provide extra field versatility
gasket has a special lip which necessary on installations
increases its sealing pressure involving deflection, oversize
with increases in line pressure. pipe, out-of-round and uneven
pipe ends.
JCM 301 Flanged Coupling Adapter Dimensions
Nominal
A B C D
Size
3 8-1/8 4-1/4 3 5-1/2
4 9-1/8 5-1/4 3 5-1/2
6 11-1/8 7-5/16 3-1/2 5-1/2
8 13-1/2 9-9/16 3-1/2 5-1/2
10 16-1/4 11-9/16 4 7
12 19 13-5/8 4 7
The JCM 301 Flanged Coupling Adapter combines a flange with a

ductile iron flexible coupling to provide a compact adapter fitting to
connect plain end pipe to flanged fittings, meters, valves and
equipment. The JCM 301 can be used to make on-site flanged spools
and, when used with the optional set screws, eliminates the need for
extra tie rods or harnessing assemblies on flanged equipment.
40
JCM 301 Flanged Coupling Adapters
301 Standard Flanged Coupling Adapter 301 Optional Restrained Flanged Adapter
301 Standard Flexible Flanged Coupling Adapter Applications advantageous for using JCM FCAs
The JCM 301 FCA provides a quick simple means of joining Valve insertions
flanged fittings to plain end pipe. The 301 will absorb vibration, Equipment connections and offset adjustment
accommodate pipe deflection and expansion, provide for easy Converting flanged fittings to mechanical joint or push on
equipment removal and reinstallation, and eliminate the need type
for exact measurements. Dampening vibration
Providing for field fitting of flanged spool pieces
301 FLANGED COUPLING ADAPTERS

NOM. PIPE APPR.
PRICE EACH QTY PRICE EACH
PIPE O.D. CATALOG WT
SHOPCOAT OPTIONAL WITH
SIZE RANGE NUMBER EACH
ALLOY BOLTS SET SCREWS SET SCREWS
(IN.) (IN.) (LBS.)
3.50 301-0350 $ 198.80 4 $ 281.90 17

3
3.80 - 4.17 301-0396 198.80 4 281.90 17
4.00 301-0400 277.50 N/A 22
4 4.50 301-0450 257.80 4 331.10 22
4.80 - 5.10 301-0480 257.80 4 331.10 22
6.00 301-0600 346.90 N/A 37
6 6.63 301-0663 329.30 8 411.60 37
6.90 - 7.20 301-0690 329.30 8 411.60 37
8.00 301-0800 468.50 N/A 44
8 8.63 301-0863 452.00 8 527.30 44
9.05 - 9.40 301-0905 452.00 8 527.30 44
10.75 301-1075 818.90 12 919.90 67
10
11.10 - 11.40 301-1110 818.90 12 919.90 67
12.75 301-1275 907.90 12 1,060.10 94
12
13.20 - 13.50 301-1320 907.90 12 1,060.10 94
*Set Screws are not for use on Asbestos Cement, HDPE or PVC pipe.
Add (R) to end of Catalog Number to indicate optional set screws.
Sleeve & Flanges: Sleeve - Ductile Iron Per ASTM A536 65-45-12. Flange - Ductile Iron with ANSI Class 125 & 150 bolt pattern
Gaskets: Styrene-Butadiene Rubber (SBR) has good physical properties. Compounded for use with water, salt solutions, mild acids
and bases; has excellent abrasion resistance. Per ASTM D-2000. Standard temperature range from -40o to 150o F (-40oto
65o C) constant, maximum intermittent 180o F (82 o C). For applications on high temperatures or chemical pipelines,
contact JCM Industries Technical Services. The material is not recommended for use on oil, ozone or weather resistant
applications.
Bolts: 5/8" Corrosion resistant, high strength low alloy oval neck track head bolts per ASTM A242/ANSI 21.11/AWWA C111 and
heavy hex nuts per A563 or equal. Optional Hardware: Stainless Steel 18-8 Type 304 or 316, Epoxy Coated Alloy
Hardware, Powercron 590-534 black cationic electrocoat.
Coating: Corrosion resistant shop coat paint primer. Optional fusion applied epoxy coating per ANSI/AWWA C-213.
Other coatings available upon request.
JCM Flanged Adapters meet or exceed ANSI/AWWA C-219 Standard for Bolted Couplings as applicable.
41
JCM 303 Fabricated Flanged Coupling Adapters
The JCM 303 Fabricated Flanged Coupling Adapter provides a

simple means of joining plain end pipe to flanged fittings, valves and
equipment. Fabricated from steel, these fittings are readily available
in large or small sizes with a standard AWWA Class D flange.
Special or heavier flanges are available on request.
How To Order
EXAMPLE: For 17.40 O.D. ductile iron pipe to
1. Determine pipe O.D. and flange size & 2. Order catalog Number indicating O.D.
be joined to 16 Class D flange, order: 303-
type to be joined. and flange size selected.
1740 x16
JCM 303 FLANGED COUPLING ADAPTERS

NOM. APPR.
PIPE NOMINAL
PIPE WT.
O.D. RANGE FLANGE CATALOG NUMBER PRICE EACH
SIZE EACH
(IN.) SIZE
(IN.) (LBS.)
3 3.50 3 303-0350 X 3 $ 388.90 19
4 4.50 4 303-0450 X 4 419.20 25
4 4.80 - 5.00 4 303-0480 X 4 474.40 26
5 5.56 5 303-0556 X 5 522.40 32
6 6.63 6 303-0663 X 6 592.90 38
6 6.90 - 7.10 6 303-0690 X 6 612.00 40
8 8.63 8 303-0863 X 8 736.20 50
8 9.05 - 9.30 8 303-0905 X 8 758.30 52
10 10.75 10 303-1075 X 10 923.70 58
10 11.10 - 11.40 10 303-1110 X 10 945.70 61
12 12.75 12 303-1275 X 12 1,099.10 78
12 13.20 - 13.50 12 303-1320 X 12 1,116.80 84
14 14.00 14 303-1400 X 14 1,271.10 90
14 15.30 14 303-1530 X 14 1,320.60 110
14 15.65 14 303-1565 X 14 1,349.00 110
16 16.00 16 303-1600 X 16 1,422.50 113
16 17.40 16 303-1740 X 16 1,598.90 130
16 17.80 16 303-1780 X 16 1,640.40 137
18 18.00 18 303-1800 X 18 1,689.90 137
18 19.50 18 303-1950 X 18 1,921.60 144
18 19.92 18 303-1992 X 18 1,982.20 144
20 20.00 20 303-2000 X 20 2,023.70 158
20 21.60 20 303-2160 X 20 2,307.60 162
20 22.06 20 303-2206 X 20 2,349.20 162
24 24.00 24 303-2400 X 24 2,487.10 192
24 25.80 24 303-2580 X 24 2,661.60 220
24 26.32 24 303-2632 X 24 2,798.20 220
30 32.00 30 303-3200 X 30 P.O.A. 442
36 38.30 36 303-3830 X 36 P.O.A. 602
42 44.50 42 303-4450 X 42 P.O.A. 771
48 50.80 48 303-5080 X 48 P.O.A. 885
FLANGES: Standard 125/150# bolt pattern. Other flanges available upon request.
Other sizes available upon request.
Epoxy coating and stainless steel bolts are available as an extra.
42
JCM 304 Fabricated Reducing Flanged Coupling Adapters
The JCM 304 Reducing Flanged Coupling Adapter is similar in

construction to the JCM 303 FCA but has a reducer or increaser
combination of coupling and flange.
How To Order
1. Determine pipe O.D. and flange size to be joined. 3. Insert desired flange size to complete catalog number.
EXAMPLE:
2. Select proper coupling O.D. catalog number. To join 16 O.D. steel pipe to 4 Class D flange, order: 304-
1600 x 4
304 FABRICATED FLANGED COUPLING ADAPTERS

NOM. STANDARD
PIPE
PIPE (X) ADD FLANGE AVAILABLE
O.D. RANGE CATALOG NUMBER
SIZE SIZE FLANGE
(IN.)
(IN.) SIZES
4 4.50 304-0450 X 2
4 4.80 - 5.00 304-0480 X 3
5 5.56 304-0556 X 4
6 6.63 304-0663 X 6
6 6.90 - 7.10 304-0690 X 8
8 8.63 304-0863 X 10
8 9.05 - 9.30 304-0905 X 12
10 10.75 304-1075 X 14
10 11.10 - 11.40 304-1110 X 16
12 12.75 304-1275 X 18
12 13.20 - 13.50 304-1320 X 20
14 14.00 304-1400 X 24
14 15.30 304-1530 X
14 15.65 304-1565 X
FLANGES:
16 16.00 304-1600 X
Standard 125/150# bolt pattern
16 17.40 304-1740 X
16 17.80 304-1780 X Other flanges available upon
18 18.00 304-1800 X request.
18 19.50 304-1950 X
18 19.92 304-1992 X
20 20.00 304-2000 X
20 21.60 304-2160 X
20 22.06 304-2206 X
24 24.00 304-2400 X
24 25.80 304-2580 X
24 26.32 304-2632 X
OTHER SIZES AVAILABLE UPON REQUEST.
JCM 304 Fabricated Reducing Flanged Coupling Adapters are Priced on Application. For quotation,
contact the JCM Inside Sales Team at 1-800-527-8482 or 1-903-832-2581.
43
JCM 306 Fabricated Flanged Coupling Adapters
The JCM 306 Fabricated Flanged Coupling Material Specifications JCM 306 & 307 FCA:
Adapter combine the versatile JCM Ductile Iron
Coupling system with a fabricated flanged end to Body/Follower: Ductile Iron ASTM A536
provide a fitting which allows for pipe Flanged End: Fabricated ASTM 285 Grade C Steel with AWWA
misalignment, less critical pipe end preparation C207 Class D Flange, with ANSI 150lb. drilling.
and ease of equipment installation and removal. Gaskets: Specially compounded new rubber polymer for
The 306 FCAs are easily adapted from one type of superior shelf life and resistance to permanent set.
pipe to another with the simple JCM Transition Recommended for water, salt solutions, mild acids
Gasket system. These FCAs simplify installations and bases. Flange gasket not furnished.
on larger A/C pipe and are available in the hard to Bolts: Corrosion resistant, high strength low alloy bolts and
find 10 and 12 sizes. nuts (AWWA C-111, ANSI A21.11) Flanged bolts not
furnished.
Finish: Heavy coating of corrosion resistant shop coat primer.
Optional Fusion Epoxy Coating available.
JCM Couplings and Flanged Adapters meet or exceed ANSI/AWWA C-

219 Standard for Bolted Couplings as applicable.

NOM. APPR.
COUPLING NOM.
PIPE PRICE OVERALL WT.
O.D. RANGE FLANGE CATALOG NUMBER
SIZE EACH LENGTH EACH
(IN.) SIZE
(IN.) (LBS.)
3.50 3 306-0350 X 3 $ 366.80 12 32
3
3.80 - 4.17 3 306-0396 X 3 366.80 12 32
4.50 4 306-0450 X 4 414.20 12 42
4 4.80 - 5.10 4 306-0480 X 4 414.20 12 42
5.10 - 5.40 4 306-0535 X 4 487.20 12 46
6.63 6 306-0663 X 6 580.70 12 59
6 6.90 - 7.20 6 306-0690 X 6 580.70 12 59
7.20 - 7.55 6 306-0740 X 6 657.30 12 68
8.63 8 306-0863 X 8 733.20 12 86
8 9.05 - 9.40 8 306-0905 X 8 733.20 12 86
9.40 - 9.75 8 306-0960 X 8 817.00 12 91
10.75 10 306-1075 X 10 938.60 12 115
10 11.10 - 11.40 10 306-1110 X 10 938.60 12 115
11.60 - 12.05 10 306-1200 X 10 1,036.40 12 129
12.75 12 306-1275 X 12 1,056.70 12 163
12 13.20 - 13.50 12 306-1320 X 12 1,056.70 12 163
13.92 - 14.40 12 306-1420 X 12 1,284.20 12 175
Epoxy coating and stainless steel bolts available as an extra.
Integral retainer set screws are available as an extra. Add (R) to end of catalog number. Price on application.
NOTE: Restraining set screws are not for use on Asbestos Cement, HDPE or PVC pipe.
NOTE: Applications in which pipe may move out of the coupling, proper anchorage of the pipe must be provided.
44
JCM 307 Fabricated Reducing Flanged Coupling Adapters
The JCM 307 Reducing Fabricated Flanged Coupling Adapter

combines the versatile JCM Ductile Iron Coupling system with
an increaser or reducer fabricated flanged end to provide a
fitting which allows for pipe misalignment, less critical pipe end
preparation and ease of equipment installation and removal.
The 307 FCAs are easily adapted from one type of pipe to
another with the simple JCM Transition Gasket system. These
FCAs simplify installations on larger A/C pipe and are available
in the hard to find 10 and 12 sizes.

NOM.
COUPLING (X) ADD
PIPE CATALOG OVERALL PRICE
O.D. RANGE REQUIRED
SIZE NUMBER LENGTH EACH
(IN.) FLANGE SIZE
(IN.)
3.50 307-0350 X 12 P.O.A.
3
3.80 - 4.17 307-0396 X 12 P.O.A.
4.50 307-0450 X 12 P.O.A.
4 4.80 - 5.10 307-0480 X 12 P.O.A.
5.10 - 5.40 307-0535 X 12 P.O.A.
6.63 307-0663 X 12 P.O.A.
6 6.90 - 7.20 307-0690 X 12 P.O.A.
7.20 - 7.55 307-0740 X 12 P.O.A.
8.63 307-0863 X 12 P.O.A.
8 9.05 - 9.40 307-0905 X 12 P.O.A.
9.40 - 9.75 307-0960 X 12 P.O.A.
10.75 307-1075 X 12 P.O.A.
10 11.10 - 11.40 307-1110 X 12 P.O.A.
11.60 - 12.05 307-1200 X 12 P.O.A.
12.75 307-1275 X 12 P.O.A.
12 13.20 - 13.50 307-1320 X 12 P.O.A.
13.92 - 14.40 307-1420 X 12 P.O.A.
Epoxy coating and stainless steel bolts available as an extra.
Integral retainer set screws are available as an extra. Add (R) to end of catalog number. Price on application.
NOTE: Restraining set screws are not for use on Asbestos Cement, HDPE or PVC pipe.
NOTE: Applications in which pipe may move out of the coupling, proper anchorage of the pipe must be provided.
JCM 307 Fabricated Reducing Flanged Coupling Adapters are Priced on Application. For quotation,
contact the JCM Inside Sales Team at 1-800-527-8482 or 1-903-832-2581.
45
JCM 309 Dismantling Joints
Dismantling joints simplify installations and replacement

of flanged fittings in retrofitting applications. JCM 309
Dismantling Joints provide the solution for adding,
repairing or replacing flanged fittings within a flanged
pipe system. Adjustable, slip joint design
accommodates either wide gaps or close quarter
installations and eliminates the need for precise
measurements between flange connections.
Available in sizes 2 and larger, for ductile iron or

flanged steel pipe systems.
Standard flanges AWWA C207 Class D Flange with 150

lb. drilling. Other flanges available upon request.
Restraint system available upon request.
JCM 309 Dismantling Joints Offer:
Greater adjustment ability speeds installations

and reduce system downtime.
Accommodates future modifications and system

adjustments.
Simplifies installation - one fitting integrates into

system operating as flanged adapter and an
adjustable spool piece.
MATERIAL SPECIFICATIONS - JCM 309 Dismantling Joint
Flanged Adapter Body: ASTM A513, ASME SA 675 GR60, or Ductile Iron ASTM A536.
Follower Flange: AISI C1012, ASME SA36, or Ductile Iron ASTM A536.
Flange: AWWA C207 Class D Flange, 150 lb. drilling. Optional flanges available.
Flange Extension: Schedule 40 Steel Pipe
Bolts: Corrosion resistant, high strength low alloy (AWWA C-111, ANSI 21.11).
Optional Stainless Steel 18-8 Type 304 available.
Finish: Heavy coat of corrosion resistant metal primer. Optional Fusion Applied
Epoxy Coating per AWWA C-213 available.
Gasket: Specially compounded new rubber polymer for superior shelf life and
resistance to permanent set. Recommended for water, salt solutions,
mild acids, bases.
46
JCM Service Saddle Selection Guide
INFORMATION
402 Double Strap Large outlet heavy duty double strap service saddle. Sizes 2 -
Service Saddle 24 with outlet sizes 1/2 - 2-1/2.
408 Coated Coated saddle with electro-galvanized straps.

Double Strap Sizes 2 - 24 with outlet sizes 1/2 - 2-1/2.
Service Saddle
401 Single Strap Single strap service saddle with wrap around design utilizes
Service Saddle single electro-galvanized strap. Sizes 2 - 12 with outlet sizes
1/2 - 2-1/2.
407 Coated Coated saddle with electro-galvanized strap. Sizes 2 - 12

Single Strap with outlet sizes 1/2 - 2-1/2.
Service
Saddle
403 Wide Body Single strap service saddle with stainless steel band
Service especially recommended for pipe requiring extra
Saddle reinforcement. Sizes 2 - 12 with outlet sizes 1/2 - 2-1/2.
Single strap service saddle with stainless steel band and

405 Coated Wide fusion plastic coating for hot and corrosive soils.
Body Service Sizes 2 - 12 with outlet sizes 1/2 - 2-1/2.
Saddle
404 Service Saddle Large outlet heavy duty saddle with two wide stainless steel
with Double straps for extra pipe support and corrosion resistance.
Stainless Steel Sizes 2 - 24 with outlet sizes 1/2 - 2-1/2.
Straps
406 Coated Large outlet heavy duty saddle with two wide stainless steel
Service Saddle straps and fusion plastic coating for hot and corrosive soils.
with Double Sizes 2 - 24 with outlet sizes 1/2 - 2-1/2.
Stainless Steel
Straps
418 Threaded For taps and connections on larger pipe, thin wall pipe and
Outlet pipe requiring extra reinforcement. Sizes 4 - 60 with outlet
Tap Sleeve sizes 1/2 - 4.
438 All Stainless All stainless steel construction, especially recommended for
Threaded Outlet aggressive or corrosive environments. Sizes 4 - 60 with out-
Tap Slv let sizes 1/2 - 4
425 Service For 3/4 - 2 taps and connections in 16 - 48 concrete steel

Saddle for cylinder pipe. Available for standard and embedded cylinder
Concrete Steel pipe.
Cylinder Pipe
47
JCM Service Saddles
JCM Service Saddles provide a quick, dependable High pressure performance is assured by the
means of tapping pipe for branch connections of 1/2 broad, pressure activated gasket. Permanently set
through 2-1/2. Use of economical JCM Service Sad- in a retaining cavity, the contoured gasket produces
dles eliminate problems common to direct taps, such as a positive initial seal which increases with increase
leaking threads or split pipe, and reinforces the critical in line pressure.
connection.
JCM Service Saddles are designed for maximum safety The JCM 402, 404 and 406 saddles, with their wide
and performance. The wrap around design, wide skirt bodies and large sealed outlet areas, provide an
and wide straps support and reinforce the pipe while excellent means of repairing holes, pin holes and
providing excellent stability to the saddle. The heavy leaking 3/4 and 1 direct taps.
duty design of these saddles provides strength and
mass for long term service.
DESIGNED FOR SAFETY AND PERFORMANCE
HEAVY THREADED OUTLET -

with IPS or CC threads reinforces the
critical connection.
BROAD PRESSURE ACTIVATED HEAVY DUTY DESIGN - provides
GASKET - for low and high pressure strength and mass for long term service.
performance.
CORROSION RESISTANT COATING
- for long-term service.
WIDE STRAPS - increase the load

bearing area of the straps.
CLOSED CANTED EARS - for extra
protection against electrolysis and
maximum strap bearing.
WIDE BODY WRAP AROUND
DESIGN - support and reinforce the

pipe and provide excellent stability.
Body: Ductile Iron ASTM A536
Straps: Models 401, 402, 407, 408 - Coated Steel
Models 403, 404, 405, 406 - Bands, Bolts, Nuts and Washers are 18-8 Type 304 Stainless Steel.
Gasket: Compounded for use with water, salt solutions, mild acids, bases. Optional EPDM gasket
available.
Finish: Models 401, 402, 403, 404 - Standard Shop Coat Primer: Heavy coat of corrosion resistant metal
primer.
Models 405, 406, 407, 408 - Fusion Plastic Coating: fusion bonded, high density blue
plastic coating, 12 mils minimum thickness with a dielectric strength of over 12,000
volts.
JCM Service Saddles meet or exceed ANSI/AWWA C-800 as applicable.

48
JCM Service Saddles - Single Strap
JCM 401 Single Strap Service Saddle with Electro Galvanized Strap
JCM 403 Wide Body Service Saddle with Stainless Steel Strap
The JCM 401 Single Strap Service Saddle is designed for maximum safety, performance and economy. The wrap around design,
broad, pressure activated gasket and corrosion electro galvanized steel strap provide for ease of installation, high pressure
performance and a long service life.
The JCM 403 Wide Body Service Saddle utilizes an extra wide stainless steel strap with the broad, wrap around single strap
saddle body to provide extra support and stability as well as to eliminate point loading. The 403 is especially recommended for PVC,
thin wall pipe and pipe sensitive to point loading.
JCM 401 SERVICE SADDLE JCM 403 SERVICES SADDLE

NOM. APPR
PIPE CATALOG 1-1/4 CATALOG 1-1/4
PIPE WT. CTN. 3/4 & 1 1-1/2 3/4 & 1 1-1/2
O.D. RANGE NUMBER NUMBER
SIZE EACH QTY. PRICE 2, 2-1/2 PRICE 2, 2-1/2
(IN.) X X
(IN.) (LBS.) EACH PRICE EACH PRICE
TAP CODE EACH TAP CODE EACH
2 2.35 - 2.63 2.5 12 401-0238 X -- $ 27.60 N/A 403-0238 X -- $ 51.30 N/A
2-1/2 2.70 - 3.13 3.0 12 401-0288 X -- 29.20 N/A 403-0288 X -- 51.30 N/A
3 3.25 - 3.50 3.0 12 401-0350 X -- 30.80 N/A 403-0350 X -- 52.70 N/A
3-4 3.80 - 4.13 3.0 12 N/A N/A N/A 403-0413 X -- 55.20 N/A
4 4.25 - 4.50 4.5 10 401-0450 X -- 33.80 $ 50.80 403-0450 X -- 55.20 $ 72.80
4 4.50 - 4.80 4.5 10 401-0480 X -- 36.80 50.80 403-0480 X -- 55.20 72.80
4 4.74 - 5.45 4.5 10 401-0545 X -- 36.80 N/A 403-0545 X -- 57.40 N/A
6 6.50 - 6.63 4.5 10 401-0663 X -- 39.80 57.70 403-0663 X -- 67.70 78.60
6 6.63 - 6.90 4.5 10 401-0690 X -- 42.50 62.40 403-0690 X -- 70.50 79.10
6 6.84 - 7.60 4.5 10 401-0745 X -- 42.50 62.40 403-0745 X -- 70.50 79.10
8 8.50 - 8.63 5.0 10 401-0863 X -- 48.90 68.70 403-0863 X -- 73.60 94.20
8 8.63 - 9.05 5.0 10 401-0905 X -- 50.20 80.90 403-0905 X -- 75.20 95.90
8 8.99 - 9.79 5.0 10 401-0963 X -- 50.20 80.90 403-0963 X -- 75.20 95.90
10 10.60 - 10.75 5.5 6 401-1075 X -- 60.90 95.90 403-1075 X -- 89.20 122.80
10 10.75 - 11.10 5.5 6 401-1110 X -- 60.90 95.90 403-1110 X -- 89.20 122.80
10 11.10 - 11.40 5.5 6 401-1140 X -- 60.90 95.90 403-1140 X -- 89.20 122.80
10 11.00 - 12.25 5.5 6 401-1225 X -- 60.90 95.90 403-1225 X -- 89.20 122.80
12 12.60 - 12.75 6.0 6 401-1275 X -- 66.90 99.00 403-1275 X -- 99.50 138.90
12 12.75 - 13.20 6.0 6 401-1320 X -- 66.90 99.00 403-1320 X -- 99.50 138.90
12 12.75 - 13.50 6.0 6 401-1350 X -- 66.90 99.00 403-1350 X -- 99.50 138.90
12 13.10 - 14.38 6.0 4 401-1426 X -- 66.90 99.00 403-1426 X -- 99.50 138.90
TAP CODES TAP CODES

OUTLET SIZES
IP CC
How To Order
1/2 04 --
1. Determine O.D. of pipe, outlet size and thread type. 3/4 06 07
2. Select desired saddle type and tap order code. 1 08 09
1-1/4 10 11
3. Look under saddle listing to determine order number. Add tap code after
1-1/2 12 13
base catalog number.
2 14 15
EXAMPLE: For 6 C.I. Pipe with O.D. of 6.90 with 1 IP thread, order: 2-1/2 16 --
401-0745 x 08IP. For stainless steel strap, order: 403-0745 x 08IP.
JCM JCM JCM 403/405

401 403 Strap Service
407 405 Saddles with
outlets
1-1/4 - 2-1/2
49
JCM Coated Service Saddles - Single Strap
JCM 405 Single Strap Service Saddle with Stainless Steel Strap
JCM 407 Wide Body Service Saddle with Electro Galvanized Strap
The JCM 405 Coated Wide Body Service Saddle with Stainless Steel Strap is designed for maximum safety and performance in
tapping all types of pipe in hot and corrosive soils. Extra corrosion resistance is built into this saddle with the heavy resilient plastic
coating which is fusion applied to the saddle body.
The JCM 407 Coated Wide Body Service Saddle utilizes an electro galvanized steel strap with the broad, wrap around single strap
saddle body. The 407 features the extra corrosion resistance is built into this saddle with the heavy resilient plastic coating which is
fusion applied to the saddle body.
NOM. APPR JCM 405 SERVICE SADDLE JCM 407 SERVICES SADDLE
PIPE
PIPE WT. CTN. CATALOG 3/4 & 1 1-1/4, 1-1/2, CATALOG 3/4 & 1 1-1/4, 1-1/2,
O.D. RANGE
SIZE EACH QTY. NUMBER PRICE 2, 2-1/2 NUMBER PRICE 2, 2-1/2
(IN.)
(IN.) (LBS.) X TAP CODE EACH PRICE EACH X TAP CODE EACH PRICE EACH
2 2.35 - 2.63 2.5 12 405-0238 X -- $ 62.00 N/A 407-0238 X -- $ 37.40 N/A

2-1/2 2.70 - 3.13 3.0 12 405-0288 X -- 63.00 N/A 407-0288 X -- 39.00 N/A
3 3.25 - 3.50 3.0 12 405-0350 X -- 63.00 N/A 407-0350 X -- 41.10 N/A
3-4 3.80 - 4.13 3.0 12 405-0413 X -- 64.40 N/A N/A N/A N/A
4 4.25 - 4.50 4.5 10 405-0450 X -- 64.40 $ 78.00 407-0450 X -- 43.70 $ 59.30
4 4.50 - 4.80 4.5 10 405-0480 X -- 64.70 78.00 407-0480 X -- 46.40 59.30
4 4.74 - 5.45 4.5 10 405-0545 X -- 64.70 N/A 407-0545 X -- 46.40 N/A
6 6.50 - 6.63 4.5 10 405-0663 X -- 72.70 87.20 407-0663 X -- 49.00 67.00
6 6.63 - 6.90 4.5 10 405-0690 X -- 73.50 88.40 407-0690 X -- 51.80 71.20
6 6.84 - 7.60 4.5 10 405-0745 X -- 73.50 88.40 407-0745 X -- 51.80 71.20
8 8.50 - 8.63 5.0 10 405-0863 X -- 85.60 101.80 407-0863 X -- 58.90 77.80
8 8.63 - 9.05 5.0 10 405-0905 X -- 87.60 103.50 407-0905 X -- 61.50 89.60
8 8.99 - 9.79 5.0 10 405-0963 X -- 87.60 103.50 407-0963 X -- 61.50 89.60
10 10.60 - 10.75 5.5 6 405-1075 X -- 96.20 121.40 407-1075 X -- 74.20 108.00
10 10.75 - 11.10 5.5 6 405-1110 X -- 96.20 121.40 407-1110 X -- 74.20 108.00
10 11.10 - 11.40 5.5 6 405-1140 X -- 96.20 121.40 407-1140 X -- 74.20 108.00
10 11.00 - 12.25 5.5 6 405-1225 X -- 96.20 121.40 407-1225 X -- 74.20 108.00
12 12.60 - 12.75 6.0 6 405-1275 X -- 110.90 141.60 407-1275 X -- 79.20 110.20
12 12.75 - 13.20 6.0 6 405-1320 X -- 110.90 141.60 407-1320 X -- 79.20 110.20
12 12.75 - 13.50 6.0 6 405-1350 X -- 110.90 141.60 407-1350 X -- 79.20 110.20
12 13.10 - 14.38 6.0 4 405-1426 X -- 110.90 141.60 407-1426 X -- 79.20 110.20
TAP CODES TAP CODES

OUTLET SIZES
IP CC
How To Order 1/2 04 --
3/4 06 07
1. Determine O.D. of pipe, outlet size and thread type. 1 08 09
2. Select desired saddle type and tap order code. 1-1/4 10 11
3. Look under saddle listing to determine order number. Add tap code 1-1/2 12 13
after base catalog number. 2 14 15
EXAMPLE: For 6 C.I. Pipe with O.D. of 6.90 with 1 IP thread, order: 2-1/2 16 --
405-0745 x 08IP. For electro galvanized strap, order: 407-0745 x 08IP.
JCM JCM JCM 403/405
401 403 Strap Service
407 405 Saddles with
outlets
1-1/4 - 2-1/2
50
JCM Service Saddles - Double Strap
JCM 402 Double Strap Service Saddle
JCM 404 Service Saddle with Double Stainless Steel Straps
The JCM 402 and 404 utilize the heavy duty double strap saddle body with
corrosion resistant shop coat primer. The 402 is furnished with two electro
galvanized straps sizes 2 -12, on sizes 15.20 and larger, the 402
incorporates two fabricated, coated steel straps. The 404 is furnished with
two wide stainless steel straps.
JCM 402 SERVICE SADDLE JCM 404 SERVICE SADDLE

NOM.
PIPE WT. CATALOG CATALOG
PIPE CTN. 3/4 & 1 1-1/4, 1-1/2, 1-1/4, 1-1/2
O.D. RANGE EA. NUMBER NUMBER 3/4 & 1
SIZE QTY. PRICE 2, 2-1/2 2, 2-1/2
(IN.) LBS. X X PRICE EACH
(IN.) EACH PRICE EACH PRICE EACH
ADD TAP CODE ADD TAP CODE
2 2.35 - 2.63 4 6 *402-0238 X -- $ 38.90 N/A *404-0238 X -- $ 86.60 N/A
2-1/2 2.70 - 3.13 5 6 *402-0288 X -- 42.30 N/A *404-0288 X -- 88.10 N/A
3 3.25 - 3.50 7 6 **402-0350 X -- 45.80 $ 62.40 **404-0350 X -- 93.90 $ 107.30
3-4 3.80 - 4.13 7 6 **402-0413 X -- 50.20 65.30 **404-0413 X -- 95.10 112.00
4 4.25 - 4.50 10 4 402-0450 X -- 50.20 65.30 404-0450 X -- 95.10 112.00
4 4.50 - 4.80 10 4 402-0480 X -- 55.40 70.90 404-0480 X -- 95.90 114.00
4 4.74 - 5.45 10 4 402-0545 X -- 55.40 70.90 404-0545 X -- 95.90 114.00
5 5.50 - 5.56 10 4 402-0556 X -- N/A N/A 404-0556 X -- 108.20 120.70
6 6.50 - 6.63 10 4 402-0663 X -- 58.00 73.80 404-0663 X -- 107.70 120.70
6 6.63 - 6.90 10 4 402-0690 X -- 65.90 82.50 404-0690 X -- 107.70 122.00
6 6.84 - 7.60 10 4 402-0745 X -- 65.90 82.50 404-0745 X -- 107.70 122.00
8 8.50 - 8.63 12 4 402-0863 X -- 67.60 88.30 404-0863 X -- 134.70 151.70
8 8.63 - 9.05 13 4 402-0905 X -- 72.50 91.10 404-0905 X -- 137.30 151.70
8 8.99 - 9.79 13 4 402-0963 X -- 72.50 91.10 404-0963 X -- 137.30 151.70
10 10.60 - 10.75 14 3 402-1075 X -- 96.70 117.90 404-1075 X -- 156.70 177.40
10 10.75 - 11.10 14 3 402-1110 X -- 96.70 117.90 404-1110 X -- 156.70 177.40
10 11.10 - 11.40 14 3 402-1140 X -- 96.70 117.90 404-1140 X -- 156.70 177.40
10 11.00 - 12.25 14 3 402-1225 X -- 96.70 117.90 404-1225 X -- 156.70 177.40
12 12.75 - 13.20 16 3 402-1320 X -- 112.70 143.70 404-1320 X -- 183.50 201.40
12 12.75 - 13.50 16 3 402-1350 X -- 112.70 143.70 404-1350 X -- 183.50 201.40
12 13.10 - 14.38 16 2 402-1426 X -- 112.70 143.70 404-1426 X -- 183.50 201.40
12 - 14 14.00 - 15.20 15 1 402-1520 X -- 153.20 184.20 404-1520 X -- 219.30 221.30
14 C-905 15.30 15 1 402-1530 X -- 162.10 197.40 404-1530 X -- 244.90 247.00
14 - 16 15.20 - 16.60 15 1 402-1660 X -- 162.10 197.40 404-1660 X -- 244.90 247.00
16 C-905 17.40 16 1 402-1740 X -- 176.20 218.70 404-1740 X -- 248.80 251.00
16 - 18 17.30 - 18.88 16 1 402-1888 X -- 176.20 218.70 404-1888 X -- 248.80 251.00
18 C-905 19.50 18 1 402-1950 X -- 211.70 243.40 404-1950 X -- 325.60 330.00
18 - 20 19.00 - 20.50 18 1 402-2050 X -- 211.70 243.40 404-2050 X -- 325.60 330.00
18 - 20 20.50 - 21.50 18 1 402-2125 X -- 211.70 243.40 404-2125 X -- 325.60 330.00
20 C-905 21.60 20 1 402-2160 X -- 222.60 259.50 404-2160 X -- 336.10 340.50
20 21.35 - 22.60 20 1 402-2260 X -- 222.60 259.50 404-2260 X -- 336.10 340.50
20 22.50 - 23.70 20 1 402-2370 X -- 222.60 259.50 404-2370 X -- 336.10 340.50
24 23.75 - 25.25 20 1 402-2525 X -- 233.90 270.20 404-2525 X -- 381.90 385.70
24 C-905 25.80 20 1 402-2580 X -- 233.90 270.20 404-2580 X -- 381.90 385.70
24 25.50 - 26.50 20 1 402-2650 X -- 233.90 270.20 404-2650 X -- 381.90 385.70
*Outlets Not available in 1-1/4, 1-1/2, 2 or 2-1/2
TAP CODES TAP CODES **Outlets Not available in 2 CC or 2-1/2 IP
OUTLET SIZES
IP CC How To Order
1/2 04 -- 1. Determine O.D. of pipe, outlet size and thread type.
3/4 06 07 2. Select desired saddle type and tap order code.
1 08 09 3. Look under saddle listing to determine order number.
1-1/4 10 11 Add tap code after base catalog number.
1-1/2 12 13 EXAMPLE: For 6 C.I. Pipe with O.D. of 6.90 with 1 IP
2 14 15 thread, order: 402-0745 x 08IP.
2-1/2 16 -- For stainless steel straps, order: 404-0745 x08IP
51
JCM Coated Service Saddles - Double Straps
JCM 406 Coated Saddle - Double Stainless Steel Straps
JCM 408 Coated Saddle - Electro Galvanized Straps
The JCM 406 and 408 utilize the heavy duty double strap saddle body with a
fusion applied, heavy resilient plastic coating. The JCM 406 is furnished with
two stainless steel straps. The model 408 is furnished with two coated steel
straps.
JCM 406 SERVICE SADDLE JCM 408 SERVICE SADDLE

NOM.
PIPE WT. BASE CATALOG BASE CATALOG
PIPE CTN. 3/4 & 1 1-1/4, 1-1/2, 3/4 & 1 1-1/4, 1-1/2
O.D. RANGE EA. NUMBER NUMBER
SIZE QTY. PRICE 2, 2-1/2 PRICE 2, 2-1/2
(IN.) LBS. X X
(IN.) EACH PRICE EACH EACH PRICE EACH
ADD TAP CODE ADD TAP CODE
2 2.35 - 2.63 4 6 *406-0238 X -- $ 107.70 N/A *408-0238 X -- $ 48.50 N/A
2-1/2 2.70 - 3.13 5 6 *406-0288 X -- 110.80 N/A *408-0288 X -- 51.40 N/A
3 3.25 - 3.50 7 6 **406-0350 X -- 110.80 $ 125.10 **408-0350 X -- 54.90 $ 71.30
3-4 3.80 - 4.13 7 6 **406-0413 X -- 111.60 131.70 **408-0413 X -- 59.20 73.80
4 4.25 - 4.50 10 4 406-0450 X -- 111.60 131.70 408-0450 X -- 59.20 73.80
4 4.50 - 4.80 10 4 406-0480 X -- 111.60 131.70 408-0480 X -- 64.70 79.40
4 4.74 - 5.45 10 4 406-0545 X -- 111.60 131.70 408-0545 X -- 64.70 79.40
5 5.50 - 5.56 10 4 406-0556 X -- 128.00 151.80 408-0556 X -- N/A N/A
6 6.50 - 6.63 10 4 406-0663 X -- 128.00 150.20 408-0663 X -- 68.00 83.40
6 6.63 - 6.90 10 4 406-0690 X -- 128.00 150.20 408-0690 X -- 76.10 92.00
6 6.84 - 7.60 10 4 406-0745 X -- 128.00 150.20 408-0745 X -- 76.10 92.00
8 8.50 - 8.63 12 4 406-0863 X -- 151.60 171.00 408-0863 X -- 77.60 92.00
8 8.63 - 9.05 13 4 406-0905 X -- 151.60 176.60 408-0905 X -- 82.50 100.40
8 8.99 - 9.79 13 4 406-0963 X -- 151.60 176.60 408-0963 X -- 82.50 100.40
10 10.60 - 10.75 14 3 406-1075 X -- 178.70 201.90 408-1075 X -- 114.00 134.50
10 10.75 - 11.10 14 3 406-1110 X -- 178.70 201.90 408-1110 X -- 114.00 134.50
10 11.10 - 11.40 14 3 406-1140 X -- 178.70 201.90 408-1140 X -- 114.00 134.50
10 11.00 - 12.25 14 3 406-1225 X -- 178.70 201.90 408-1225 X -- 114.00 134.50
12 12.75 - 13.20 16 3 406-1320 X -- 206.10 231.40 408-1320 X -- 129.90 159.50
12 12.75 - 13.50 16 3 406-1350 X -- 206.10 231.40 408-1350 X -- 129.90 159.50
12 13.10 - 14.38 16 2 406-1426 X -- 206.10 231.40 408-1426 X -- 129.90 159.50
12 - 14 14.00 - 15.20 15 1 406-1520 X -- 245.30 273.30 408-1520 X -- 181.10 210.90
14 C-905 15.30 15 1 406-1530 X -- 256.50 290.20 408-1530 X -- 189.40 223.60
14 - 16 15.20 - 16.60 15 1 406-1660 X -- 256.50 290.20 408-1660 X -- 189.40 223.60
16 C-905 17.40 16 1 406-1740 X -- 278.40 303.10 408-1740 X -- 202.90 244.20
16 - 18 17.30 - 18.88 16 1 406-1888 X -- 278.40 303.10 408-1888 X -- 202.90 268.60
18 C-905 19.50 18 1 406-1950 X -- 356.50 379.60 408-1950 X -- 237.50 268.60
18 - 20 19.00 - 20.50 18 1 406-2050 X -- 356.50 379.60 408-2050 X -- 237.50 268.60
18 - 20 20.50 - 21.50 18 1 406-2125 X -- 356.50 379.60 408-2125 X -- 237.50 268.60
20 C-905 21.60 20 1 406-2160 X -- 391.40 427.00 408-2160 X -- 247.80 283.70
20 21.35 - 22.60 20 1 406-2260 X -- 391.40 427.00 408-2260 X -- 247.80 283.70
20 22.50 - 23.70 20 1 406-2370 X -- 391.40 427.00 408-2370 X -- 247.80 283.70
24 23.75 - 25.25 20 1 406-2525 X -- 437.90 474.20 408-2525 X -- 259.10 294.40
24 C-905 25.80 20 1 406-2580 X -- 437.90 474.20 408-2580 X -- 259.10 294.40
24 25.50 - 26.50 20 1 406-2650 X -- 437.90 474.20 408-2650 X -- 259.10 294.40
*Outlets Not available in 1-1/4, 1-1/2, 2 or 2-1/2
TAP CODES TAP CODES **Outlets Not available in 2 CC or 2-1/2 IP
OUTLET SIZES
IP CC
1/2 04 --
How To Order
3/4 06 07 1. Determine O.D. of pipe, outlet size and thread type.
1 08 09 2. Select desired saddle type and tap order code.
1-1/4 10 11 3. Look under saddle listing to determine order
1-1/2 12 13 number. Add tap code after base catalog number.
2 14 15 Example: For 6 C.I. Pipe with O.D. of 6.90 with
2-1/2 16 -- 1 IP thread, order: 406-0745 x 08IP.
For electro galvanized straps, order: 408-0745
x08IP
52
JCM 425 Service Saddle for Concrete Steel Cylinder Pipe
Service Saddle for 3/4 through 2 Taps and Connections on Concrete Steel
Cylinder Pipe, Reinforced Concrete Pipe, Large Diameter Cast Iron and
Ductile Iron.
The JCM 425 Service Saddle is specifically designed for making safe, dependable
taps into Concrete Steel Cylinder Pipe and Concrete Coated Steel Pipe. The
threaded outlet, available in sizes 3/4 through 2 IP or CC, provides critical
reinforcement to branch connections for service lines. These saddles can also be
used to install air and vacuum valves, pitot tubes, injection lines and other
equipment.
For coating thickness of 1-1/8 or less.
The following are important features and benefits this saddle offers:
*Provides critical reinforcement of pipe prior to removal of the prestress wire

from the outlet area. This is a required feature to maintain pipe integrity on larger
taps and many small taps. The separate bolt-in outlet makes possible this essential
installation step.
*The adjustable outlet accommodates variation in concrete coating from no
coating to a thickness of 1-1/8. Special outlets are available for embedded
cylinder pipe and thicker coatings of concrete.
*High and low pressure performance are assured by a broad, pressure-
For coating thickness of over 1-1/8.
activated gasket. Permanently set in a retaining cavity, the contoured gasket Outlet for Embedded Cylinder Pipe.
produces a positive initial seal which increases with increases in line pressure. Prices upon request.
425 SERVICE SADDLE FOR CONCRETE STEEL CYLINDER PIPE

NOM. CATALOG OUTLET TAP CODES
CONCRETE STEEL
PIPE NUMBER
O.D. CYLINDER PRICE EACH OUTLET IP CC
SIZE X
RANGE O.D.* SIZE THREAD THREAD
(IN.) TAP CODE
16 19.25 - 20.15 17.25 - 20.15 425-2015 X -- $ 491.00 3/4 06 07
18 21.75 - 22.75 19.50 - 22.75 425-2275 X -- 554.00 1 08 09
20 23.64 - 24.65 21.70 - 24.65 425-2465 X -- 565.00 1-1/4 10 11
24 27.62 - 29.15 25.75 - 29.15 425-2915 X -- 586.00 1-1/2 12 13
30 33.88 - 35.75 31.88 - 35.75 425-3575 X -- 787.00 2 14 15
36 39.75 - 41.00 37.75 - 41.00 425-4100 X -- 860.00
36 41.50 - 43.00 40.50 - 43.00 425-4300 X -- 860.00
42 45.75 - 47.25 43.75 - 47.25 425-4725 X -- 906.00
42 48.00 - 49.50 46.00 - 49.50 425-4950 X -- 906.00
48 51.50 - 53.00 49.50 - 53.00 425-5300 X -- 1,043.00
48 55.38 - 56.50 53.40 - 56.50 425-5650 X -- 1,043.00
*Longer outlet bolts are required for making taps on pipe with less than 1/4 coating
Body, Outlet, Washers: Ductile Iron ASTM A536

Outlet Bolts: Corrosion resistant, high strength low alloy (AWWA C-111, ANSI A21.11)
Straps: Steel per ASTM A-36. Optional Stainless Steel 18-8 Type 304.
Gasket: Buna-N compounded for use with water, salt solutions, mild acids, bases, gas.
Coating: Heavy coating of corrosion resistant shop coat primer.
Optional Fusion Epoxy Coating available.
GROUT DIAPERS
SADDLE SIZE PRICE EACH
Grout Diapers for Service Saddles
16 - 24 $ 54.30
These diapers make the recommended grouting of the service saddle a very quick
procedure. Diapers are 11 wide with two 5/8 straps and are constructed of one 30 - 36 71.70
layer of Typar backed by a 6 mil ply of polyethylene film. Order by pipe size. 42 - 48 96.70
53
JCM 418 Threaded Outlet Tapping Sleeve
For taps and connections on larger pipe, thin wall pipe

and pipe requiring extra reinforcement.
The JCM 418 Fabricated Threaded Outlet Tapping Sleeve is especially recommended
for service connections, air relief valve connections, taps on larger A/C, Cast Iron,
Ductile Iron, PVC and Reinforced Concrete Pipe. The heavy gasket section and full
sleeve support of this fitting offer much more stability, pipe reinforcement and strength
than a strapped saddle, yet they are competitively priced. Readily available for pipe 4
and larger requiring IPS outlets of 3/4 through 4, these sleeves are furnished with
shop coat and alloy bolts. Epoxy coating and stainless steel bolts are available at an
additional charge.
How To Order EXAMPLE:

1. Determine O.D. of pipe and outlet size. For 24 Cast Iron with 25.80 O.D. with 3IP outlet,
2. Check listing to determine order number. If size is not listed, order by pipe order: 418-2580 x 17IP.
O.D. size. For All Stainless Steel see 438 Threaded Outlet Tapping Sleeve
418 FABRICATED THREADED OUTLET TAPPING SLEEVE (IPS Outlet)

NOM. PRICE EACH APPR.
SLEEVE SLEEVE NUMBER PRICE EACH ORDER
PIPE OUTLET SIZES WT. OUTLET
O.D. RANGE X OUTLET SIZES CODE
SIZE 3/4, 1, 1-1/4 EACH SIZE
(IN.) OUTLET SIZE 3, 4 IP
(IN.) 1-1/2, 2, 2-1/2 (LBS.)
2.38 **418-0238 X -- 12 3/4 06
2* P.O.A. N/A
2.50 **418-0250 X -- 12 1 08
3.50 418-0350 X -- 18 1-1/4 10
3 P.O.A. P.O.A.
3.96 418-0396 X -- 18 1-1/2 12
4.50 418-0450 X -- 21 2 14
4 $ 360.00 $ 517.00
4.80 418-0480 X -- 21
2-1/2 16
6.63 418-0663 X -- 23
6 372.00 528.00 3 17
6.90 418-0690 X -- 23
4 18
8.63 418-0863 X -- 31
8 390.00 544.00
9.05 418-0905 X -- 33
10.75 418-1075 X -- 38 *2 Steel & Cast Iron
10 498.00 644.00 Pipe Only
11.10 418-1110 X -- 40
12.75 418-1275 X -- 48
12 519.00 657.00 **Outlets Available
13.20 418-1320 X -- 51
14.59 - 15.08 418-1475 X -- 54 3/4 - 1-1/2 IP/CC,
14 15.23 - 15.80 418-1530 X -- 539.00 678.00 57 2 IP
16.30 - 16.73 418-1650 X -- 60
17.33 - 17.87 418-1740 X -- 64 2 CC Not Available
16 553.00 693.00
18.62 - 19.19 418-1875 X -- 68
19.41 - 20.01 418-1950 X -- 72
18 582.00 729.00
20.93 - 21.57 418-2130 X -- 77
21.51 - 22.15 418-2160 X -- 80
20 612.00 740.00
23.46 - 24.16 418-2400 X -- 87
25.71 - 26.41 418-2580 X -- 95
24 636.00 763.00
28.14 - 28.84 418-2834 X -- 104
30 31.52 - 32.22 418-3200 X -- 691.00 825.00 115
36 38.10 - 38.75 418-3830 X -- 829.00 936.00 139
42 44.10 - 44.70 418-4450 X -- 864.00 969.00 160
48 50.40 - 51.00 418-5080 X -- 948.00 1,054.00 183
54 56.60 - 57.25 418-5710 X -- 1,065.00 1,172.00 205
Available Options for JCM 418:

Epoxy Coated with Stainless Steel Hardware (additional charge).
With CC Threaded Outlet (additional charge).
54
JCM 438 All Stainless Steel Threaded Outlet Tapping Sleeve
For taps and connections on larger pipe, thin wall pipe and
pipe requiring extra reinforcement in corrosive or aggressive
conditions.
The JCM 438 All Stainless Steel (304) Threaded Outlet Tapping Sleeve is
especially recommended for aggressive or acidic conditions. The heavy gasket
section and full sleeve support of this fitting offer much more stability, pipe
reinforcement and strength than a strapped saddle, yet they are competitively
priced. Readily available for pipe 4 and larger requiring IPS outlets of 3/4
through 4.
How To Order EXAMPLE:

1. Determine O.D. of pipe and outlet size. For 24 Cast Iron with 25.80 O.D. with 3IP outlet,
2. Check listing to determine order number. If size is not listed, order by pipe order: 438-2580 x 17IP
O.D. size.
438 ALL STAINLESS STEEL THREADED OUTLET TAPPING SLEEVE (IPS Outlet)
SLEEVE SLEEVE NUMBER PRICE EACH
PIPE OUTLET SIZES WT. ORDER
O.D. RANGE X OUTLET SIZES
SIZE 3/4, 1, 1-1/4, 1-1/2 EACH OUTLET
(IN.) OUTLET SIZE 3, 4 CODE
(IN.) 2, 2-1/2 (LBS.) SIZE
IP
3.50 438-0350 X -- 19
3 P. O. A. P. O. A. 3/4 06
3.96 438-0396 X -- 19
1 08
4.50 438-0450 X -- 21
4 $ 784.00 $ 908.00 1-1/4 10
4.80 438-0480 X -- 21
1-1/2 12
6.63 438-0663 X -- 23
6 849.00 970.00 2 14
6.90 438-0690 X -- 23
8.63 438-0863 X -- 31 2-1/2 16
8 892.00 1,016.00
9.05 438-0905 X -- 33 3 17
10.75 438-1075 X -- 38 4 18
10 941.00 1,106.00
11.10 438-1110 X -- 40
12.75 438-1275 X -- 48
12 995.00 1,159.00
13.20 438-1320 X -- 51
14.59 - 15.08 438-1475 X -- 54
14 15.23 - 15.80 438-1530 X -- 1,169.00 1,337.00 57
16.30 - 16.73 438-1650 X -- 60
17.33 - 17.87 438-1740 X -- 64
16 1,221.00 1,386.00
18.62 - 19.19 438-1875 X -- 68
19.41 - 20.01 438-1950 X -- 72
18 1,271.00 1,440.00
20.93 - 21.57 438-2130 X -- 77
21.51 - 22.15 438-2160 X -- 80
20 1,330.00 1,500.00
23.46 - 24.16 438-2400 X -- 87
25.71 - 26.41 438-2580 X -- 95
24 1,440.00 1,604.00
28.14 - 28.84 438-2834 X -- 104
30 31.52 - 32.22 438-3200 X -- 1,561.00 1,728.00 115
36 38.10 - 38.75 438-3830 X -- 1,720.00 1,890.00 139
42 44.10 - 44.70 438-4450 X -- 1,864.00 2,033.00 160
48 50.40 - 51.00 438-5080 X -- 2,383.00 2,547.00 183
54 56.60 - 57.25 438-5710 X -- 2,565.00 2,734.00 205
Available Options for JCM 438:

With CC Threaded Outlet (additional charge).
316 Stainless Steel Construction (P.O.A.)
55
JCM Carbon Steel Fabricated Tapping Sleeve Selection Guide
Most economical sleeve for dry taps and connections to

411 Plain Outlet
be made without a valve. Also excellent as a base
Sleeve
sleeve for special sleeves. Available with reducing and
size on size outlets for all types of pipe, 6 and larger.
412 Flanged Outlet The standard sleeve for quick, economical taps on all
Tapping Sleeve types of pipe, standard or high pressure service. Most
available of all types in standard or special sizes.
Available with reducing and size on size outlets, pipe
sizes 6 and larger. Special outlets readily available.
422 Flanged Outlet Specially designed tapping sleeve for the exact O.D. of
Tapping Sleeve steel pipe, IPS PVC and C-900. Sizes 4 -12.
for PVC & Steel
Pipe
Quick economical cross for all types of pipe 8 and
larger. Outlets must be minimum of three nominal sizes
413 Flanged Outlet smaller than run. Made similar to the 412, the sleeve
Tapping Cross length is extended to provide more pipe support.
The sleeve with side and end gaskets to provide extra

414 Mechanical margin of safety on lines which are subject to problems
Joint Tapping of beam loads. Available with size on size and reducing
Sleeve & Cross outlets. Competitive with cast sleeves in larger and
special sizes. Excellent availability.
Designed to tap all types and brands of concrete steel

cylinder pipe. Sleeve reinforces pipe prior to cutting of
415 Concrete Steel
pipe reinforcing rod. Extra heavy retained gasket and
Cylinder
easily installed gland provide a locked in, positive seal.
Tapping Sleeve
Available with reducing outlets in pipe sizes 16 and
larger.
416 Weld On Outlets, partial sleeves and complete sleeves for pipe
Outlets sizes 6 and larger with size on size and reducing out-
lets. These outlets are designed for steel pipe with wall
thickness of 1/4 and greater.
417 Weld on Split weld on sleeve designed to reinforce pipe to be

Tapping Sleeve tapped. Standard sleeve thickness 1/4.
56
JCM Carbon Steel Fabricated Tapping Sleeve Selection Guide
For taps and connections in larger sizes of pipe (service

connections, taps for air relief valves). Heavy gasket
418 Threaded Outlet
section and full sleeve offer better performance than
Tapping Sleeve
strapped saddle, yet competitively priced. Available with
IPS outlets, pipe sizes 4 and larger, outlets 3/4 - 4, in
standard shop coat alloy bolts or epoxy coated/stainless
steel bolts.
419 Fabricated
Carbon Steel New from JCM Fabricated Carbon Steel Tapping Sleeve
Tapping Sleeve with TRUE Mechanical Joint Outlet. Durable construction,
with Mechanical alignment set pins and monocast mechanical joint outlet
Joint Outlet* provides a competitive option for using MJ valves in lieu of
tapping valves. Available in shopcoat or epoxy, standard or
429 Fabricated stainless steel hardware. Sizes 3 and larger up through
Carbon Steel 12 outlets. JCM 429 is provided standard epoxy coated.
Tap Sleeve with
MJ Outlet* for JCM Mechanical Joint Outlets meet AWWA C-111/ANSI 21.11
Standard Dimensions
IPS PVC, C-900
PVC and Steel *Licensed by PowerSeal Corporation U. S. Patent No. 6,227,234
Pipe sizes
Designed for use on 150 PSI piping systems, the heavier

materials and extra bolting power built into these sleeves
eliminate flexing and provides extra sealing capability
necessary for long term performance. The heavy all
stainless construction and full circumferential sealing
440 Line Stop Fitting gasket means these non-compromising sleeves will be
trouble free and become a permanent part of the piping
system just as the mechanical joint fittings already in use.
Sizes 4 - 8 fabricated of Stainless Steel
Sizes 10 - 12 fabricated of Carbon Steel
Patent No. 8176929
57
JCM Stainless Steel (304) Tapping Sleeve Selection Guide
All stainless steel construction for taps and connections of

larger sizes of pipe in corrosive, acidic environments. The
438 All Stainless
438 is available construction of either 304 or 316 Stainless
Steel Threaded
Steel. Heavy gasket section and full sleeve offer better
Outlet Tapping
performance than strapped saddle, yet competitively
Sleeve
priced. Available with IPS outlets, pipe sizes 4 and larger,
outlets 3/4 - 4
432 All Stainless

Steel Tapping
Sleeve The sleeve for taps requiring full circumferential seal with
high safety factor. Strong stainless construction with
462 Stainless Steel independent bolting for higher bolt torque capabilities.
Tapping Sleeve Sizes 4 - 24.
with Carbon
Steel Flange
452 All Stainless

Steel Tapping
Sleeve with
Outlet Seal
Gasket Stainless steel tapping sleeve for large diameter pipe and
high pressure applications. Stainless construction provides
464 Stainless Steel superior corrosion resistance for long term service. Sizes 6
Tapping Sleeve and larger.
with Outlet Seal
Gasket
Carbon Steel
Flange
439 All Stainless
Steel Sleeve with
Mechanical Joint
Outlet*
True mechanical joint outlet tapping sleeve reduces
469 Stainless Steel application costs and inventory by utilizing MJ gate valve in
Sleeve with lieu of tapping valve. All stainless steel construction
Carbon Steel
provides corrosion resistance. Unique load bearing set pins
Mechanical Joint
transfer load and prevents movement or misalignment
Outlet*
during or after the tap. Available in full circumferential
459 All Stainless gasket style or outlet seal gasket style. Sizes: Outlets 3 -
Steel Sleeve with 12, pipe sizes 4 and larger.
Mechanical Joint
Outlet* JCM Mechanical Joint Outlets meet AWWA C-111/ANSI 21.11
Standard Dimensions
465 Stainless Steel
Sleeve with Outlet *Licensed by PowerSeal Corporation U. S. Patent No. 6,227,234
Seal Gasket and
Carbon Steel
Mechanical Joint
Outlet*
58
JCM Stainless Steel (316) Tapping Sleeve Selection Guide
Tapping Sleeves featured are available constructed of ALL 316 Stainless Steel material. Four digit
model numbers reflect JCM standard tapping sleeve design style and outlet configuration. Fittings
are available in same O.D. ranges and outlet sizes as their corresponding model numbers indicate.
These fittings are priced on application. Contact JCM Inside Sales Team for information.
6438 All 316 Stainless All 316 stainless steel construction for taps and connections
Steel Threaded of larger sizes of pipe in corrosive, saltwater and extreme
Outlet Tapping acidic environments. Heavy gasket section and full sleeve
Sleeve offer better performance than strapped saddle. Available with
IPS outlets, pipe sizes 4 and larger, outlets 3/4 - 4
The sleeve for taps requiring full circumferential seal with high
6432 All 316 Stainless
safety factor. Strong stainless construction with independent
Steel Tapping
bolting for higher bolt torque capabilities.
Sleeve
Sizes 4 - 24.
6452 All 316 Stainless Stainless steel tapping sleeve for large diameter pipe and
Steel Tapping high pressure applications. Stainless construction provides
Sleeve with superior corrosion resistance for long term service. Sizes 6
Outlet Seal Gasket and larger.
6439 All 316 Stainless True mechanical joint outlet tapping sleeve reduces
Steel Sleeve with application costs and inventory by utilizing MJ gate valve in
Mechanical Joint lieu of tapping valve. All stainless steel construction provides
Outlet*
corrosion resistance. Unique load bearing set pins transfer
load and prevents movement or misalignment during or after
the tap. Available in full circumferential gasket style or outlet
seal gasket style. Sizes: Outlets 3 - 12, pipe sizes 4 and
larger.
JCM Mechanical Joint Outlets meet AWWA C-111/ANSI 21.11

6459 All 316 Stainless Standard Dimensions
Steel Sleeve with
Mechanical Joint *Licensed by PowerSeal Corporation U. S. Patent No. 6,227,234
Outlet*
59
JCM 412 Fabricated Steel Tapping Sleeves
Built-in benefits make these heavy fabricated steel sleeves increasingly popular for making larger taps on all types of
pipe. By placing the design emphasis on eliminating problems inherent with older pipe and field installations, JCM
Fabricated Tapping Sleeves have taken the complexity out of tapping larger pipe.
Built in range assures proper fit on more than one Alignment recess for aligning Corrosion resistant, high
class of pipe - reducing inventory requirements and sleeve and tapping valve. strength low alloy bolts and
nuts. Optional Stainless
the chance of not having the right size sleeve.
Steel.
Ease of assembly eliminates extra equipment, time Test Plug 3/4 NPT
and specially trained personnel. (stainless steel in the Epoxy
Coated
Ready availability means taps can be made with- tapping sleeve).
out long delays - even taps on special sizes of pipe -
or services requiring high pressure flanges.
Direct reinforcement of the pipe by the sleeve

eliminates flexing or deflection of pipe opposite the
tap. Less weight than heavy cast iron sleeves
reduces the load on the pipe.
Most important, JCM Fabricated Tapping Sleeves

assure a safe dependable tap. A large gasket Broad cross section gasket set Heavy steel sleeve
cross section provides a positive initial seal which in retaining cavity. with built-in range rein-
increases with increases in line pressure. forces pipe - eliminates
deflection possibility.
MATERIAL SPECIFICATIONS - JCM FABRICATED TAPPING SLEEVES 412

Body: ASTM 283 Grade C, ASTM 285 Grade C, ASTM A-36 Steel or equal.
Flange: AWWA C207 Class D, ANSI 150 lb. Drilling, recessed for tapping valve per MSS-SP60. Optional flanges available upon request.
Gasket: Nitrile Butadiene Rubber (NBR, Buna-N) per ASTM D2000. Molded virgin rubber with a pressure activated hydromechanical
design. Gasket is bonded into a cavity for internal and external retention. Gasket temperature range -40oF to 212oF (-40oC -
100oC). Gasket suitable for water, salt solutions, mild acids, bases, and sewage. Optional gasket materials available.
Bolts: Corrosion resistant, high strength low alloy oval neck track head bolt per ASTM A242/ANSI 21.11/AWWA C-111 and heavy hex
nut per A563 epoxy coated, Powercron 590-534.
Service Rating: 2" to 12" Outlets: 175 PSI. Higher service rating available for specific applications and sizes.
JCM Industries Tapping Sleeves meet or exceed the ANSI/AWWA C-223 and the MSS-SP 124 Standards as applicable.
412 TAPPING SLEEVE DIMENSIONS
Flange
A B C D E F
Size*
3 12 5 4-1/32 3-1/2 6 3/4

4 12 5 5-1/32 4-1/2 6 3/4
6 12 5 7-1/32 *6-1/2 6 3/4
8 16 5-1/8 9-1/32 8-1/8 8 3/4
10 20 5-1/2 11-1/16 10-1/4 10 3/4
12 24 5-3/4 13-1/16 12-1/4 12 3/4
For outlets 14 and larger the manufacturer of the tapping valve must be
specified to assure proper alignment recess dimension.
Size on size tapping sleeve requires 1/2 undersize cutter to assure
proper cutter clearance and complete severance of the coupon.
*On nominal pipe size 7.45 and smaller dimension D is 6-1/8.
60
JCM 412 Fabricated Carbon Steel Tapping Sleeves Flanged Outlet
EPOXY
NOM. EPOXY APPR.
SLEEVE SLEEVE NUMBER OUTLET COAT
PIPE SHOPCOAT COAT WT.
O.D. RANGE X SIZES (1) ALLOY
SIZE (1) ALLOY 304 SS BOLTS EACH
(IN.) ANY OUTLET AVAILABLE BOLTS
(IN.) BOLTS Add (ESS) (LBS.)
Add (E)
6.63 (SEE 422)

6.83 - 7.16 412-0690 X3 $ 622.00 $ 717.00 $ 860.00 74
6
7.05 - 7.40 412-0720 X4 622.00 717.00 860.00 76
7.40 - 7.73 412-0745 X6 694.00 813.00 940.00 82
8.63 (SEE 422) X3 676.00 730.00 879.00 83
8.98 - 9.37 412-0905 X4 676.00 730.00 879.00 85
8
9.27 - 9.69 412-0940 X6 714.00 834.00 943.00 88
X8 907.00 1,042.00 1,210.00 118
9.83 - 10.25 *412-1000 X3 706.00 776.00 914.00 90
10.64 - 10.86 412-1075 X4 706.00 776.00 914.00 92
10 11.03 - 11.47 412-1110 X6 754.00 851.00 986.00 96
11.36 - 11.80 412-1140 X8 941.00 1,102.00 1,234.00 125
11.76 - 12.24 412-1200 X 10 1,244.00 1,421.00 1,592.00 168
X3 721.00 834.00 965.00 98
12.62 - 12.88 412-1275 X4 721.00 834.00 965.00 100
13.13 - 13.60 412-1320 X6 787.00 913.00 1,052.00 104
12
13.60 - 14.09 412-1392 X8 1,000.00 1,178.00 1,330.00 140
14.08 - 14.56 412-1420 X 10 1,329.00 1,627.00 1,795.00 176
X 12 1,516.00 1,768.00 1,945.00 216
X3 756.00 890.00 995.00 113
14.59 - 15.08 412-1475 X4 756.00 890.00 995.00 115
15.23 - 15.80 412-1530 X6 834.00 967.00 1,033.00 116
14
15.73 - 16.22 412-1600 X8 1,065.00 1,256.00 1,393.00 150
16.30 - 16.73 412-1650 X 10 1,402.00 1,716.00 1,822.00 190
X 12 1,592.00 1,858.00 2,022.00 220
X3 792.00 907.00 1,029.00 113
16.74 - 17.26 412-1684 X4 792.00 907.00 1,029.00 115
17.33 - 17.87 412-1740 X6 877.00 1,018.00 1,143.00 120
16
17.88 - 18.43 412-1800 X8 1,086.00 1,320.00 1,454.00 162
18.62 - 19.19 412-1875 X 10 1,465.00 1,765.00 1,928.00 210
X 12 1,684.00 1,936.00 2,098.00 230
X3 813.00 936.00 1,048.00 120
18.87 - 19.45 412-1920
X4 813.00 936.00 1,048.00 122
19.41 - 20.01 412-1950
X6 915.00 1,048.00 1,155.00 126
18 20.00 - 20.60 412-2000
X8 1,170.00 1,326.00 1,483.00 180
20.29 - 20.94 412-2050
X 10 1,512.00 1,822.00 1,981.00 240
20.93 - 21.57 412-2130
X 12 1,721.00 1,995.00 2,138.00 245
21.51 - 22.15 412-2160 X3 884.00 959.00 1,124.00 131
22.16 - 22.81 412-2254 X4 884.00 959.00 1,124.00 133
22.78 - 23.45 412-2294 X6 996.00 1,084.00 1,248.00 140
20
23.46 - 24.16 412-2400 X8 1,273.00 1,412.00 1,597.00 185
24.15 - 24.85 412-2450 X 10 1,639.00 1,887.00 2,056.00 245
24.82 - 25.52 412-2502 X 12 1,809.00 2,027.00 2,302.00 255
X3 929.00 1,092.00 1,207.00 143
25.71 - 26.41 412-2580 X4 929.00 1,092.00 1,207.00 143
26.55 - 27.25 412-2715 X6 1,051.00 1,225.00 1,342.00 160
24
27.26 - 27.96 412-2746 X8 1,351.00 1,583.00 1,743.00 215
28.14 - 28.84 412-2834 X 10 1,815.00 2,132.00 2,334.00 280
X 12 1,966.00 2,271.00 2,486.00 312
X3 1,018.00 1,168.00 1,319.00 163
X4 1,018.00 1,168.00 1,319.00 165
29.78 - 30.48 412-3000
X6 1,156.00 1,307.00 1,466.00 175
30 30.48 - 31.18 412-3075
X8 1,510.00 1,724.00 1,886.00 226
31.52 - 32.22 412-3200
X 10 1,924.00 2,333.00 2,551.00 295
X 12 2,102.00 2,427.00 2,627.00 310
(1) Note: Effective March 4, 2013 Alloy Bolts furnished with fabricated tapping sleeves will be standard Epoxy Coated, Powercron 590-534.
*These sizes not available with size on size outlets.
Larger Sizes: For outlets 14 and larger, the tapping valve to be used must be specified to assure proper alignment recess dimension.
JCM 412 Tapping Sleeves furnished with test plugs unless otherwise specified.
61
JCM 422 Tapping Sleeves for PVC and Steel Pipe Sizes
Built-in benefits make JCM 422 Tapping Sleeves the ideal selection for tapping and branching IPS sized PVC, Steel, High
Density Polyethylene Pipe and C-900 PVC. These sleeves are designed to reinforce the pipe and assure simple, safe
installation - even under the most adverse field conditions. The extra wide reinforcement and exact fit of these sleeves provide
reinforcement which strengthens the PVC pipe and prevents pipe stress at the branch.
Built-in Corrosion Resistance Coated bolts and nuts.

JCM 422 Tapping Sleeves are furnished standard Fusion Alignment recess for aligning sleeve
Epoxy Coated with Hot Dipped Galvanized Bolts. and tapping valve.
Heavy Gasket Best for PVC Pipe

JCM 422 Tapping Sleeves utilize a broad, heavy gasket
with hydro-mechanical lip to assure a positive seal on
Stainless Steel
PVC pipe with its normal expansion-contraction character- test plug 3/4 NPT.
istics.
Extra Wide for Support and Stability

JCM Sleeves are designed extra wide for reinforcement to
the main, to spread the load over a wider area and to pro-
vide stability during the tapping process.
Stronger - yet lighter than Cast Sleeves

Extra strength provides an extra margin of safety against
damage to the sleeve in handling and installation, or due
to concentrated stress. Reduced weight speeds installa-
Broad cross section gasket set in retaining cavity.
tion and reduces the load placed on the pipe.
Ease Of Assembly Assures Proper Installation Epoxy coated heavy steel

Simplicity of design permits JCM Tapping Sleeves to be sleeve designed for extra
installed with minimum of crew, equipment, time and expe- wide reinforcement of the
rience. pipe.
MATERIAL SPECIFICATIONS - JCM 422 Tapping Sleeve

Body: ASTM 285 Grade C, ASTM A-36 Steel or equal.
Bolts: 5/8 Corrosion resistant, high strength low alloy oval neck track head bolt per ASTM A242/ANSI 21.11/AWWA C-111 and heavy
hex nut per A563 epoxy coated, Powercron 590-534. Optional: Stainless Steel 18-8 304 or 316 available.
Flange: AWWA C207 Class D, ANSI 150 lb. Drilling, recessed for tapping valve MSSSP60.
Gasket: Nitrile Butadiene Rubber (NBR, Buna-N) per ASTM D2000. Molded virgin rubber with a pressure activated hydro mechanical
design. Gasket is bonded into a cavity for internal and external retention. Gasket temperature range - 40oF to 212oF (-40oC -
100oC) Gasket suitable for water, salt solutions, mild acids, bases, and sewage.
Finish: Fusion applied epoxy coating, minimum 12 mils thickness per ANSI/AWWA C-213.
Service Rating: 4" to 12" Outlets: 175 PSI. Higher service rating available for specific applications and sizes.
422 TAPPING SLEEVE DIMENSIONS
FLANGE
A B C D E F
SIZE
3 9* 5 4-1/32 3-1/2 6 5/8

4 9* 5 5-1/32 4 6 5/8
6 12 5 7-1/32 6-1/8 8 5/8
8 15 5-1/8 9-1/32 8-1/8 10 5/8
10 21 5-1/2 11-1/16 10-1/4 14 5/8
12 24 5-3/4 13-1/16 12-1/4 16 5/8
NOTE: 422 Tapping Sleeves require that a standard 1/2 undersize cutter
be used.
*3, 10 & 12 Nominal pipe sizes - dimension A is 12.
62
JCM 422 Tapping Sleeves for PVC Pipe and Steel Pipe Flanged Outlet
O.D. ADD
PIPE CATALOG PRICE EACH 304 WT.
TYPE AND CLASS OF PIPE RANGE OUTLET
SIZE NUMBER EPOXY BOLTS STAINLESS EACH
(IN.) SIZE STEEL BOLTS
(IN.) (LBS.)
2 STEEL & CAST IRON PIPE 2.38 422-0238
ONLY
2 x2 P. O. A. P. O. A. 12
2.50 422-0250
PVC PIPE 3 3.50 422-0350 x3 P. O. A. P. O. A. 18
IPS SIZED SDR 26, 21 x3 $ 583.00 $ 706.00 29
4 4.50 422-0450
SCH. 40 CLASS 200, CLASS x4 583.00 706.00 31
160
x3 678.00 828.00 32
5 5.56 422-0556
x4 678.00 828.00 33
STEEL PIPE
IPS SIZES, SCHEDULE PIPE x3 602.00 749.00 33
6 6.63 422-0663 x4 602.00 749.00 35
x6 679.00 843.00 44
x3 631.00 768.00 36
x4 631.00 768.00 38
8 8.63 422-0863
x6 697.00 856.00 49
x8 881.00 1,078.00 64
x3 646.00 851.00 90
x4 646.00 851.00 92
10 10.75 422-1075 x6 703.00 921.00 96
x8 888.00 1155.00 125
x10 1,159.00 1,503.00 168
x3 679.00 919.00 98
x4 679.00 919.00 100
x6 740.00 980.00 104
12 12.75 422-1275
x8 943.00 1249.00 140
x10 1,306.00 1,660.00 176
x 12 1,439.00 1,809.00 216
3 3.96 422-0396 x3 P. O. A. P. O. A. 20
C-900 PVC ONLY x3 $ 583.00 $ 706.00 33
AWWA C-900 ALL CLASSES 4 4.80 422-0480
x4 583.00 706.00 35
x3 602.00 749.00 38
6 6.90 422-0690 x4 602.00 749.00 40
x6 679.00 843.00 60
x3 631.00 768.00 43
x4 631.00 768.00 45
8 9.05 422-0905
x6 697.00 856.00 56
x8 881.00 1,078.00 71
x3 646.00 851.00 90
x4 646.00 851.00 92
10 11.10 422-1110 x6 703.00 921.00 96
x8 888.00 1155.00 125
x10 1,159.00 1,503.00 168
x3 679.00 919.00 98
x4 679.00 919.00 100
x6 740.00 980.00 104
12 13.20 422-1320
x8 943.00 1249.00 140
x10 1,306.00 1,660.00 176
x 12 1,439.00 1,809.00 216
422 Tapping Sleeves are furnished with test plugs unless otherwise specified.
422 Tapping Sleeves are furnished standard Fusion Epoxy Coated with Epoxy Coated Bolts.
422 Tapping Sleeves require that a 1/2 undersized cutter be used.
How To Order - JCM 422 Tapping Sleeves

1. Determine O.D. of pipe. 3. Specify catalog number and outlet EXAMPLE:
size. For 422 Epoxy is standard. Add For PVC pipe with 08.63 O.D. with 6
2. Select proper Sleeve O.D. (SS) for Stainless Bolts. outlet, order: 422-0863 x 6. For
range. stainless steel bolts, add (SS).
63
JCM 419 Fabricated Carbon Steel Tapping Sleeves Mechanical Joint Outlet*
JCM Mechanical Joint Outlets meet AWWA C-111/ANSI 21.11 Standard Dimensions
EPOXY COAT EPOXY APPR.
NOM. SLEEVE SLEEVE NUMBER OUTLET
SHOPCOAT (1) ALLOY COAT WT.
PIPE SIZE O.D. RANGE X SIZES
(1) ALLOY BOLTS 304 SS BOLTS EACH
(IN.) (IN.) ANY OUTLET AVAILABLE
BOLTS Add (E) Add (ESS) (LBS.)
6.63 (SEE 429)

419-0690 X3 $ 691.00 $ 786.00 $ 931.00 73
6.83 - 7.16
6 419-0720 X4 691.00 786.00 931.00 76
7.05 - 7.40
419-0745 X6 820.00 940.00 1,066.00 82
7.40 - 7.73
8.63 (SEE 429) X3 743.00 802.00 951.00 83
8.98 - 9.37 419-0905 X4 743.00 802.00 951.00 85
8
9.27 - 9.69 419-0940 X6 837.00 961.00 1,071.00 88
X8 1,098.00 1,234.00 14,03.00 118
9.83 - 10.25* 419-1000 X3 775.00 849.00 987.00 90
10.64 - 10.86 419-1075 X4 775.00 849.00 987.00 92
10 11.03 - 11.47 419-1110 X6 878.00 973.00 1,113.00 96
11.36 - 11.80 419-1140 X8 1,134.00 1,298.00 1,428.00 125
11.76 - 12.24 419-1200 X 10 1,459.00 1,635.00 1,811.00 168
X3 790.00 905.00 1,037.00 97
12.62 - 12.88 419-1275 X4 790.00 905.00 1,037.00 100
13.13 - 13.60 419-1320 X6 913.00 1,039.00 1,179.00 104
12
13.60 - 14.09 419-1392 X8 1,193.00 1,372.00 1,528.00 140
14.08 - 14.56 419-1420 X 10 1,544.00 1,840.00 2,013.00 176
X 12 1,758.00 2,008.00 2,187.00 216
X3 826.00 961.00 1,066.00 110
14.59 - 15.08 419-1475 X4 826.00 961.00 1,066.00 115
15.23 - 15.80 419-1530 X6 961.00 1,094.00 1,219.00 116
14
15.73 - 16.22 419-1600 X8 1,259.00 1,450.00 1,587.00 150
16.30 - 16.73 419-1650 X 10 1,616.00 1,930.00 2,042.00 190
X 12 1,832.00 2,098.00 2,264.00 220
X3 864.00 976.00 1,099.00 110
16.74 - 17.26 419-1684 X4 864.00 976.00 1,099.00 115
17.33 - 17.87 419-1740 X6 1,003.00 1,143.00 12,71.00 120
16
17.88 - 18.43 419-1800 X8 1,276.00 1,512.00 1,650.00 162
18.62 - 19.19 419-1875 X 10 1,682.00 1,981.00 2,147.00 210
X 12 1,923.00 2,178.00 2,340.00 230
X3 883.00 1,007.00 1,120.00 120
18.87 - 19.45 419-1920
X4 883.00 1,007.00 1,120.00 122
19.41 - 20.01 419-1950
X6 1,041.00 1,174.00 1,283.00 126
18 20.00 - 20.60 419-2000
X8 1,362.00 1,518.00 1,678.00 180
20.29 - 20.94 419-2050
X 10 1,724.00 2,038.00 2,199.00 240
20.93 - 21.57 419-2130
X 12 1,961.00 2,234.00 2,384.00 245
21.51 - 22.15 419-2160 X3 954.00 1,028.00 1,195.00 130
22.16 - 22.81 419-2254 X4 954.00 1,028.00 1,195.00 133
22.78 - 23.45 419-2294 X6 1,120.00 1,208.00 1,375.00 140
20
23.46 - 24.16 419-2400 X8 1,466.00 1,605.00 1,795.00 185
24.15 - 24.85 419-2450 X 10 1,855.00 2,100.00 2,274.00 245
24.82 - 25.52 419-2502 X 12 2,046.00 2,265.00 2,544.00 255
X3 1,000.00 1,162.00 1,274.00 140
25.71 - 26.41 419-2580 X4 1,000.00 1,162.00 1,274.00 143
26.55 - 27.25 419-2715 X6 1,176.00 1,348.00 1,470.00 160
24
27.26 - 27.96 419-2746 X8 1,544.00 1,775.00 1,940.00 215
28.14 - 28.84 419-2834 X 10 2,031.00 2,347.00 2,554.00 280
X 12 2,208.00 25,12.00 2,730.00 312
X3 1,089.00 1,237.00 1,393.00 160
X4 1,089.00 1,237.00 1,393.00 165
29.78 - 30.48 419-3000
X6 1,283.00 1,434.00 1,594.00 175
30 30.48 - 31.18 419-3075
X8 1,700.00 1,917.00 2,081.00 226
31.52 - 32.22 419-3200
X 10 2,138.00 2,550.00 2,770.00 295
X 12 2,341.00 2,667.00 2,869.00 310
(1) Note: Effective March 4, 2013 Alloy Bolts furnished with fabricated tapping sleeves will be standard Epoxy Coated, Powercron 590-534.
*These sizes not available with size on size outlets. For size on size outlets a 1/2 undersize shell cutter is required.
JCM 419 are furnished with test plugs unless otherwise specified.
*Licensed by PowerSeal Corporation U. S. Patent No. 6,227,234
64
JCM 429 Fabricated Carbon Steel Tapping Sleeve Mechanical Joint Outlet*

O.D. ADD
PIPE CATALOG PRICE EACH STAINLESS WT.
TYPE AND CLASS OF PIPE RANGE OUTLET
SIZE NUMBER EPOXY BOLTS STEEL 304 EACH
(IN.) SIZE
(IN.) BOLTS (LBS.)
PVC PIPE 4 4.50 429-0450

x3 $ 648.00 $ 776.00 29
IPS SIZED SDR 26, 21 x4 648.00 776.00 31
SCH. 40 CLASS 200, CLASS x3 776.00 913.00 31
160 5 5.56 429-0556
x4 776.00 913.00 33
x3 662.00 821.00 32
STEEL PIPE 6 6.63 429-0663 x4 662.00 821.00 35
x6 795.00 968.00 44
IPS SIZES, SCHEDULE PIPE
x3 696.00 835.00 35
x4 696.00 835.00 38
8 8.63 429-0863
x6 810.00 980.00 49
x8 1,060.00 1,268.00 64
x3 706.00 919.00 89
x4 706.00 919.00 92
10 10.75 429-1075 x6 815.00 1,045.00 96
x8 1,067.00 1,346.00 125
x10 1,356.00 1,716.00 168
x3 742.00 990.00 96
x4 742.00 990.00 100
x6 853.00 1,104.00 104
12 12.75 429-1275
x8 1,121.00 1,438.00 140
x10 1,501.00 1,873.00 176
x 12 1,660.00 2,046.00 216
C-900 PVC ONLY 4 4.80 429-0480
x3 $ 648.00 $ 776.00 29
AWWA C-900 ALL CLASSES x4 648.00 776.00 35
x3 662.00 821.00 32
6 6.90 429-0690 x4 662.00 821.00 35
x6 795.00 968.00 44
429 Tapping Sleeves are:
x3 696.00 835.00 35
Furnished with test plugs x4 696.00 835.00 38
unless otherwise 8 9.05 429-0905
x6 810.00 980.00 49
specified. x8 1,060.00 1,268.00 64
x3 706.00 919.00 89
Furnished standard Fusion x4 706.00 919.00 92
Epoxy Coated with Epoxy 10 11.10 429-1110 x6 815.00 1,045.00 96
Coated Bolts x8 1,067.00 1,346.00 125
x10 1,356.00 1,716.00 168
Requires that a 1/2 x3 742.00 990.00 96
undersized cutter be used x4 742.00 990.00 100
x6 853.00 1,104.00 104
12 13.20 429-1320
x8 1,121.00 1,438.00 140
x10 1,501.00 1,873.00 176
x 12 1,660.00 2,046.00 216
*Licensed by PowerSeal Corporation U. S. Patent No. 6,227,234.
JCM 429 FABRICATED TAPPING SLEEVE WITH MECHANICAL JOINT OUTLET
OUTLET A B C D E
3 9* 4-7/8 3.32 6 5/8
4 9* 5 4.26 6 5/8
6 12 5-1/8 6.36 8 5/8
8 15 5-1/4 8.33 10 5/8
10 21 5-1/4 10.42 14 5/8
12 24 5-1/4 12.39 16 5/8
*10 & 12 Nominal pipe sizes - dimension A is 12.
65
JCM 432 All Stainless Steel Tapping Sleeve
JCM 462 Stainless Steel Tapping Sleeve with Carbon Steel Flange
EXTRA BOLTING POWER...The true tapping sleeve design of this sleeve incorporates
replaceable, self-aligning bolts, which facilitate conversion of high bolt torques to high
gasket pressure, can be torqued to 125 ft. lbs. This increases gasket sealing pressure and
pressure holding capability.
FULL CIRCUMFERENTIAL SEAL...The extra bolting power assures the gasket will seal
the full circumference of the pipe. This provides insurance against beam breaks in size on
size taps.Molded in recessed bridge plate assures even gasket pressure throughout the
range of the sleeve.
STRONGER YET LIGHTER THAN CAST SLEEVES...Extra strength eliminates possible cracking of the sleeve or flange. Reduced
weight speeds installation and reduces the load placed on the pipe.
EXTRA WIDE FOR SUPPORT AND STABILITY...Extra width and heavier neck and body material provide extra reinforcement of
the outlet and extra stability during the tapping process.
JCM 432 - All stainless construction provides extra corrosion resistance. The stainless steel flange, outlet and body join as one unit
of similar metals for highest structural strength and corrosion resistance.
JCM 462 - Stainless steel body/neck construction joins with a strong, economical carbon steel flange. Coated steel flange is to
AWWA C207, Class D standard with recess for tapping alignment.
JCM 432 AND 462 MATERIAL SPECIFICATIONS:
Body: Stainless Steel, 18-8 Type 304

Bolts: Stainless Steel, Type 304
Branch Outlet: Heavy Stainless Steel Pipe
Gasket: Full circumferential Virgin Styrene-Butadiene Rubber (SBR) - Compounded for use with water, salt solutions, mild
acids and bases. Per ASTM D-2000 M4AA 607. Standard temperature range from -40o to 150oF (-40o to 65o C)
constant, maximum intermittent 180oF (82oC). Optional: EPDM available. For applications on high temperatures
or chemical pipelines, contact JCM Industries Technical Services.
432 Flange: CF8 Cast Stainless Steel - equivalent to 18-8 Type 304 Stainless Steel. Per ANSI/AWWA Standard C228-08. ANSI 150lb.
Drilling, recessed for tapping valve per MSS-SP 60.
462 Flange: AWWA C207 Class D, ANSI 150lb. Drilling, recessed for tapping valve MSS-SP60.
Sleeve pressure rating with standard CF8 cast stainless steel flange:
Sleeves 4" - 24" nominal pipe sizes: 175 PSI working pressure, hydrostatic test pressure of 218 PSI (pressures per ANSI/AWWA C207 Standard).
Sleeve pressure rating with optional ANSI stainless steel flange:

Sleeves 4" - 12" nominal pipe sizes: 250 PSI working pressure, hydrostatic test pressure of 300 PSI.
Sleeves 14" - 24" nominal pipe sizes: 200 PSI working pressure, hydrostatic test pressure of 250 PSI
Sleeves shall be rated at 150 PSI working pressure with a hydrostatic test pressure of 200 PSI on pipe with a full circumferential break.
JCM 432 & 462 STAINLESS STEEL TAPPING SLEEVE DIMENSIONS
FLANGE SIZE A B C D E F
4 15 5 5-1/32 4.26 10 5/8
6 15 5 7-1/32 6.36 10 5/8
8 21 5-1/8 9-1/32 8.33 14 5/8
10 27 5-1/2 11-1/16 10.42 18 5/8
12 30 5-3/4 13-1/16 12.39 20 5/8
66
Stainless Steel Tapping Sleeve - Full Circumferential Gasket - Flanged Outlet
JCM 432 Stainless Steel Flanged Outlet
JCM 462 Carbon Steel Flanged Outlet
NOM. MODEL 432 MODEL 462
SLEEVE WIDTH NUMBER APPR.
PIPE SLEEVE OUTLET STAINLESS CARBON
O.D. RANGE OF OF WT. EA.
SIZE NUMBER SIZES STEEL STEEL LBS
(IN.) SLEEVE BOLTS
(IN.) FLANGE FLANGE
4.40 - 4.60 0450
X2 $ 1,326.00 $ 924.00 15 10 35
4.50 - 4.80 0465
4 X3 1,326.00 924.00 15 10 38
4.74 - 5.00 0480
X4 1,326.00 924.00 15 10 40
5.10 - 5.30 0520
6.56 - 6.90++ 0663 X2 1,338.00 959.00 15 10 42
6.83 - 7.16 0690 X3 1,338.00 959.00 15 10 42
6
7.05 - 7.40 0720 X4 1,338.00 959.00 15 10 47
7.40 - 7.73 0745 X6 1,380.00 1,092.00 15 10 49
X2 1,398.00 1,025.00 15 10 45
8.54 - 8.74 0863
X3 1,398.00 1,025.00 15 10 45
8.60 - 9.05++ 0900
8 X4 1,398.00 1,025.00 15 10 51
8.98 - 9.37 0905
X6 1,510.00 1,087.00 15 10 54
9.27 - 9.69 0940
X8 1,853.00 1,456.00 21 14 78
X2 1,594.00 1,125.00 15 10 46
9.83 - 10.25+ 1000
X3 1,594.00 1,125.00 15 10 46
10.64 - 10.86 1075
X4 1,594.00 1,125.00 15 10 55
10 11.00 - 11.40 1110
X6 1,727.00 1,212.00 15 10 60
11.36 - 11.80 1140
X8 2,110.00 1,472.00 21 14 72
11.76 - 12.24 1200
X 10** 3,084.00 2,515.00 27 18 138
X2 1,801.00 1,255.00 15 10 47
12.62 - 12.88 1275 X3 1,801.00 1,255.00 15 10 47
12.75 - 13.20++ 1300* X4 1,801.00 1,255.00 15 10 60
12 13.10 - 13.50 1320 X6 1,995.00 1,351.00 15 10 64
13.70 - 14.09 1392 X8 2,503.00 2,026.00 21 14 90
14.08 - 14.40 1420 X 10** 3,181.00 2,622.00 27 18 125
X 12** 3,527.00 2,844.00 30 20 150
X2 2,127.00 2,106.00 15 10 74
X3 2,127.00 2,106.00 15 10 74
15.20 - 15.60 1530 X4 2,127.00 2,106.00 15 10 80
14 15.80 - 16.20 1600 X6 2,317.00 2,274.00 15 10 85
16.38 - 16.78 1650 X8 2,786.00 2,715.00 21 14 114
X 10** 3,530.00 3,475.00 27 18 162
X 12** 3,964.00 3,871.00 30 20 171
X2 2,548.00 2,106.00 15 10 78
X3 2,548.00 2,106.00 15 10 78
17.40 - 17.80 1740 X4 2,548.00 2,106.00 15 10 78
16 17.75 - 18.15 1800 X6 2,883.00 2,274.00 15 10 90
18.58 - 18.98 1875 X8 3,134.00 2,715.00 21 14 126
X 10** 3,927.00 3,475.00 27 18 163
X 12** 4,298.00 3,871.00 30 20 175
X3 2,548.00 2,534.00 15 10 80
19.30 - 19.70 1950
X4 2,548.00 2,534.00 15 10 80
18 19.80 - 20.20 1990
X6 2,883.00 2,854.00 15 10 90
21.20 - 21.40 2130
X8 3,346.00 3,286.00 21 14 130
X3 2,686.00 2,671.00 15 10 85
21.40 - 21.80 2160
X4 2,686.00 2,671.00 15 10 85
20 21.90 - 22.30 2206
X6 2,886.00 2,860.00 15 10 92
22.30 -22.70 2250
X8 3,382.00 3,319.00 21 14 136
X3 2,831.00 2,816.00 15 10 105
23.45 - 23.85 2360
X4 2,831.00 2,816.00 15 10 105
24 25.60 - 26.00 2580
X6 3,087.00 3,062.00 15 10 125
26.20 - 26.60 2632
X8 3,690.00 3,634.00 21 14 150
+NOTE: THIS SIZE NOT AVAILABLE WITH A SIZE ON SIZE OUTLET.
++NOTE: RECOMMENDED FOR IPS PVC, STEEL, C-900 PVC, DUCTILE IRON PIPE DIAMETERS. NOT RECOMMENDED FOR PIT CAST IRON PIPE.
FOR OVERSIZED OR PIT CAST IRON PIPE, SEE NEXT LARGER RANGE.
*NOTE: NOT AVAILABLE IN 10 OR 12 OUTLET SIZES
**NOTE: 10 & 12 OUTLETS, MAXIMUM WORKING PRESSURE 150 PSI, MAXIMUM TEST PRESSURE 200 PSI.
For larger sizes and outlets, see JCM 412 Tapping Sleeve or JCM 452 All Stainless Steel Tapping Sleeve.
HOW TO ORDER
2. Select proper Sleeve O.D. range.
3. Specify catalog number and outlet size.
EXAMPLE: For PVC pipe with 08.63 O.D. with 6 outlet, order: 432-0863 x 6. For carbon steel flange, order: 462-0863 x 6
67
JCM Mechanical Joint Outlet Tapping Sleeves
True Mechanical Joint Outlet - one cast piece creates a strong unit. No glued or
attached parts to separate or cause misalignment. JCM Mechanical Joint Outlets
meet AWWA C-111/ANSI 21.11 Standard Dimensions.
Load Bearing Set Pins - JCM Tapping Sleeves with MJ Outlet connections
come furnished with load bearing set pins on the MJ outlet gland. After valve
installation, the set pins are tightened against the face of the MJ valve
flange, transferring any load and preventing movement or misalignment
during or after the tap.
Strong pipe outlet - heavy duty neck outlet provides stability and a full size cutter
bore. Standard lengths accommodate industry common tapping machine travel.
Consistent Inside Diameter Outlet - through the MJ flange outlet and through the pipe neck outlet. No
modifications, changes or alterations that can interfere with cutter travel.
Quality Workmanship - JCM Tapping Sleeves with Mechanical Joint Outlets are manufactured of certifiable
materials and are fabricated to the JCM standard quality recognized in the industry.
JCM 439 AND 469 MATERIAL SPECIFICATIONS:

Bolts: Stainless Steel, Type 304
Branch Outlet: Heavy Stainless Steel Pipe
Gasket: Full circumferential Virgin Styrene-Butadiene Rubber (SBR) - Compounded for use with water, salt
solutions, mild acids and bases. Per ASTM D-2000 M4AA 607. Standard temperature range from -40o to
150oF (-40o to 65o C) constant, maximum intermittent 180oF (82oC). Optional: EPDM available. For
applications on high temperatures or chemical pipelines, contact JCM Industries Technical Services.
439 MJ Outlet: CF8 Cast Stainless Steel - equivalent to 18-8 Type 304 Stainless Steel meets AWWA C-111/ANSI 21.11
Standard Dimensions.
469 MJ Outlet: Carbon Steel meets AWWA C-111/ANSI 21.11 Standard Dimensions
Sleeve pressure rating with mechanical joint outlets:

Sleeves 4" - 12" nominal pipe sizes: 250 PSI working pressure, hydrostatic test pressure of 300 PSI.
Sleeves 14" - 24" nominal pipe sizes: 200 PSI working pressure, hydrostatic test pressure of 250 PSI
Sleeves shall be rated at 150 PSI working pressure with a hydrostatic test pressure of 200 PSI on pipe with a full circumferential
break.
JCM 439 & 469 TAPPING SLEEVE DIMENSIONS

OUTLET
A B C D E
SIZE
3 15 5-1/4 3.32 10 5/8

4 15 5-1/4 4.26 10 5/8
6 15 5-1/4 6.36 10 5/8
8 21 5-1/4 8.33 14 5/8
10 27 5-1/4 10.42 18 5/8
12 30 5-1/4 12.39 20 5/8
68
Stainless Steel Tapping Sleeve - Full Circumferential Gasket - Mechanical Joint Outlet*
JCM 439 Stainless Steel Mechanical Joint Outlet
JCM 469 Carbon Steel Mechanical Joint Outlet
FULL CIRCUMFERENTIAL SEAL EXTRA WIDTH EXTRA BOLTING POWER

NOM. MODEL 439 MODEL 469 APPR.
SLEEVE WIDTH NUMBER
PIPE SLEEVE OUTLET STAINLESS CARBON WT.
O.D. RANGE OF OF
SIZE NUMBER SIZES STEEL STEEL EACH
(IN.) SLEEVE BOLTS (LBS.)
(IN.) MJ OUTLET MJ OUTLET
4.40 - 4.60 0450
4.50 - 4.80 0465 X3 $ 1,444.00 $ 1,299.00 15 10 36
4
4.74 - 5.00 0480 X4 1,444.00 1,299.00 15 10 40
5.10 - 5.30 0520
6.56 - 6.90++ 0663
X3 1,444.00 1,299.00 15 10 42
6.83 - 7.16 0690
6 X4 1,444.00 1,299.00 15 10 47
7.05 - 7.40 0720
X6 1,557.00 1,371.00 15 10 49
7.40 - 7.73 0745
8.54 - 8.74 0863 X3 1,488.00 1,410.00 15 10 48
8.60 - 9.05++ 0900 X4 1,488.00 1,410.00 15 10 51
8
8.98 - 9.37 0905 X6 1,671.00 1,478.00 15 10 54
9.27 - 9.69 0940 X8 2,318.00 1,751.00 21 14 78
9.83 - 10.25+ 1000 X3 1,701.00 1,633.00 15 10 52
10.64 - 10.86 1075 X4 1,701.00 1,633.00 15 10 55
10 11.00 - 11.40 1110 X6 1,902.00 1,719.00 15 10 60
11.36 - 11.80 1140 X8 2,359.00 2,042.00 21 14 82
11.76 - 12.24 1200 X 10*** 3,668.00 3,524.00 27 18 125
X3 1,894.00 1,836.00 15 10 57
12.62 - 12.88 1275
X4 1,894.00 1,836.00 15 10 60
12.75 - 13.20++ 1300**
X6 2,154.00 1,982.00 15 10 64
12 13.10 - 13.50 1320
X8 2,731.00 2,434.00 21 14 90
13.70 - 14.09 1392
X 10*** 3,459.00 3,182.00 27 18 138
14.08 - 14.40 1420
X 12*** 3,732.00 3,524.00 30 20 161
X3 2,217.00 2,190.00 15 10 67
X4 2,217.00 2,190.00 15 10 70
15.20 - 15.60 1530 85
X6 2,480.00 2,427.00 15 10
14 15.80 - 16.20 1600 114
X8 3,015.00 2,949.00 21 14
16.38 - 16.78 1650 150
X 10*** 3,807.00 3,738.00 27 18
X 12*** 4,171.00 4,163.00 30 20 171
X3 2,637.00 2,620.00 15 10 73
X4 2,637.00 2,620.00 15 10 78
17.40 - 17.80 1740
X6 3,046.00 3,005.00 15 10 90
16 17.75 - 18.15 1800
X8 3,365.00 3,303.00 21 14 126
18.58 - 18.98 1875
X 10*** 4,204.00 4,140.00 27 18 163
X 12*** 4,504.00 4,450.00 30 20 175
X3 2,637.00 2,620.00 15 10 75
19.30 - 19.70 1950
X4 2,637.00 2,620.00 15 10 80
18 19.80 - 20.20 1990
X6 3,046.00 3,005.00 15 10 90
21.20 - 21.40 2130
X8 3,578.00 3,517.00 21 14 130
X3 2,779.00 2,759.00 15 10 80
21.40 - 21.80 2160
X4 2,779.00 2,759.00 15 10 85
20 21.90 - 22.30 2206
X6 3,047.00 3,011.00 15 10 92
22.30 -22.70 2250
X8 3,613.00 3,552.00 21 14 136
X3 2,922.00 2,903.00 15 10 100
23.45 - 23.85 2360
X4 2,922.00 2,903.00 15 10 105
24 25.60 - 26.00 2580
X6 3,250.00 3,213.00 15 10 125
26.20 - 26.60 2632
X8 3,920.00 3,866.00 21 14 150
+NOTE: THIS SIZE NOT AVAILABLE WITH A SIZE ON SIZE OUTLET.
++NOTE: RECOMMENDED FOR IPS PVC, STEEL, C-900 PVC, DUCTILE IRON PIPE DIAMETERS.
NOT RECOMMENDED FOR PIT CAST IRON PIPE.
FOR OVERSIZED OR PIT CAST IRON PIPE, SEE NEXT LARGER RANGE.
**NOTE: NOT AVAILABLE IN 10 OR 12 OUTLET SIZES
***NOTE: 10 & 12 OUTLETS, MAXIMUM WORKING PRESSURE 150 PSI, MAXIMUM TEST PRESSURE 200 PSI.
69
JCM Stainless Steel Tapping Sleeves with Outlet Seal Gasket
Available With Flanged Outlet or Mechanical Joint Outlet*
Stainless Steel or Carbon Steel
Rugged and Heavy Duty Stainless Tapping Sleeves Offer Extra Benefits.
Heavy Duty Design...
Heavier construction and thicker metal provide extra reinforcement of the pipe and
outlet. The extra bolting power and body thickness eliminate problems inherent
with light weight sleeves.
High Pressure Capability - High Safety Factor...

The broad, heavy hydromechanical gasket provides for high working
pressure applications. They are also ideal for critical problem prone taps
such as pump and lift stations, large diameter mains and large outlets.
Large Sizes - High Pressure...

The premier sleeve for larger sizes of ductile iron, PVC, PE and steel pipe, JCM 452 - 464 Stainless Tapping Sleeve
these sleeves are capable of working pressure of 1.5 times the valves Flanged Outlet
commonly used with these types of pipe. Higher pressure sleeves are
available on request.
Stronger - Yet Lighter Than Cast Sleeves...

Reduced weight aids in installation and handling as well as reducing load on the
pipe.
Extra Wide for Support and Stability...

Extra width and heavier neck and body material provide extra reinforcement
of the outlet and extra stability during the tapping process.
Affordable...
These stainless sleeves are surprisingly affordable in all sizes. Larger sleeves
are priced less than ductile iron mechanical joint sleeves which offer less corrosion
resistance and pressure capability.
JCM 459 - 465 Stainless Tapping Sleeve
MATERIAL SPECIFICATIONS Mechanical Joint Outlet
(Fitting dimensions - see JCM 412 Fabricated Tapping Sleeve)
Body: Stainless Steel, 18-8 Type 304. Optional 316 Stainless Steel.
Bolts: Stainless Steel, Type 304. Optional 316 Stainless Steel.
Branch Outlet: Heavy Stainless Steel Pipe. Optional 316 Stainless Steel.
Gasket: Gasket compounded for use water, salt solutions, mild acids, bases and sewage
452 Flange: CF8 Cast Stainless Steel - equivalent to 18-8 Type 304 Stainless Steel. Per ANSI/AWWA Standard
C228-08. ANSI 150lb. Drilling, recessed for tapping valve per MSS-SP 60. Optional 316 Stainless
Steel.
464 Flange: AWWA C207 Class D, ANSI 150lb. Drilling, recessed for tapping valve MSS-SP60.
459 MJ Outlet: CF8 Cast Stainless Steel - equivalent to 18-8 Type 304 Stainless Steel meets AWWA C-111/ANSI
21.11 Standard Dimensions. Optional 316 Stainless Steel.
465 MJ Outlet: Carbon Steel meets AWWA C-111/ANSI 21.11Standard Dimensions
*Licensed by PowerSeal Corporation U. S. Patent No. 6,227,234.

70
Stainless Steel Tapping Sleeves - Outlet Seal Gasket - Flanged Outlet
JCM 452 Stainless Steel Flanged Outlet
JCM 464 Carbon Steel Flanged Outlet
OUTLET SEAL GASKET HIGH PRESSURE CAPABILITY HIGH SAFETY FACTOR LARGE SIZES
NOM. PIPE SLEEVE MODEL 452 MODEL 464 APPROX.
SLEEVE OUTLET
SIZE O.D. RANGE STAINLESS STEEL CARBON STEEL WEIGHT
NUMBER SIZES
(IN.) (IN.) FLANGE FLANGE EACH
4.50 0450 X3 $ 1,132.00 $ 1,044.00 32
4
4.80 0480 X4 1,132.00 1,044.00 32
6.63 0663
X3 1,200.00 1,110.00 74
6.83 - 7.16 0690
6 X4 1,200.00 1,110.00 76
7.05 - 7.40 0720
X6 1,386.00 1,231.00 82
7.40 - 7.73 0745
X3 1,298.00 1,191.00 83
8.63 0863
X4 1,298.00 1,191.00 85
8 8.98 - 9.37 0905
X6 1,457.00 1,297.00 88
9.27 - 9.69 0940
X8 2,001.00 1,587.00 118
9.83 - 10.25* *1000 X3 1,452.00 1,311.00 90
10.64 - 10.86 1075 X4 1,452.00 1,311.00 92
10 11.03 - 11.47 1110 X6 1,561.00 1,393.00 96
11.36 - 11.80 1140 X8 1,921.00 1,705.00 125
11.76 - 12.24 1200 X 10 2,739.00 2,436.00 168
X3 1,471.00 1,331.00 98
12.62 - 12.88 1275 X4 1,471.00 1,331.00 100
13.13 - 13.60 1320 X6 1,631.00 1,454.00 104
12
13.60 - 14.09 1392 X8 2,006.00 1,787.00 140
14.08 - 14.56 1420 X 10 2,818.00 2,505.00 176
X 12 4,404.00 3,145.00 216
X3 113
14.59 - 15.08 1475 X4 P. O. A. P. O. A. 115
15.23 - 15.80 1530 X6 Call JCM Call JCM 116
14
15.73 - 16.22 1600 X8 800-527-8482 800-527-8482 150
16.30 - 16.73 1650 X 10 903-832-2581 903-832-2581 190
X 12 220
X3 113
16.74 - 17.26 1684 X4 P. O. A. P. O. A. 115
16
17.88 - 18.43 1800 X8 800-527-8482 800-527-8482 162
18.62 - 19.19 1875 X 10 903-832-2581 903-832-2581 210
X 12 230
X3 120
18.87 - 19.45 1920
X4 P. O. A. P. O. A. 122
19.41 - 20.01 1950
X6 Call JCM Call JCM 126
18 20.00 - 20.60 2000
X8 800-527-8482 800-527-8482 180
20.29 - 20.94 2050
X 10 903-832-2581 903-832-2581 240
20.93 - 21.57 2130
X 12 245
21.51 - 22.15 2160 X3 131
22.16 - 22.81 2254 X4 P. O. A. P. O. A. 133
20
23.46 - 24.16 2400 X8 800-527-8482 800-527-8482 185
24.15 - 24.85 2450 X 10 903-832-2581 903-832-2581 245
24.82 - 25.52 2502 X 12 255
X3 143
25.71 - 26.41 2580 X4 P. O. A. P. O. A. 143
24
27.26 - 27.96 2746 X8 800-527-8482 800-527-8482 215
28.14 - 28.84 2834 X 10 903-832-2581 903-832-2581 280
X 12 312
X3 163
X4 P. O. A. P. O. A. 165
29.78 - 30.48 3000
30 30.48 - 31.18 3075
X8 800-527-8482 800-527-8482 226
31.52 - 32.22 3200
X 10 903-832-2581 903-832-2581 295
X 12 310
*These sizes not available with size on size outlets.
JCM 452/464 Tapping Sleeves furnished with test plugs unless otherwise specified.
Larger Sleeve Ranges and Outlets Available.
For outlets 14 and larger, the tapping valve to be used must be specified to assure proper alignment recess dimension.
71
Stainless Steel Tapping Sleeves - Outlet Seal Gasket - Mechanical Joint Outlet*
JCM 459 Stainless Steel Mechanical Joint Outlet
JCM 465 Carbon Steel Mechanical Joint Outlet
NOM. PIPE SLEEVE MODEL 459 MODEL 465 APPROX.
SLEEVE OUTLET
SIZE O.D. RANGE STAINLESS STEEL MJ CARBON STEEL WEIGHT
NUMBER SIZES
(IN.) (IN.) OUTLET MJ OUTLET EACH
4.50 0450 X3 $ 1,193.00 $ 1,097.00 29
4
4.80 0480 X4 1,193.00 1,097.00 32
6.63 0663
X3 1,264.00 1,097.00 73
6.83 - 7.16 0690
6 X4 1,264.00 1,097.00 76
7.05 - 7.40 0720
X6 1,473.00 1,231.00 82
7.40 - 7.73 0745
X3 1,363.00 1,170.00 81
8.63 0863
X4 1,363.00 1,170.00 85
8 8.98 - 9.37 0905
X6 1,632.00 1,294.00 88
9.27 - 9.69 0940
X8 2,097.00 1,594.00 118
9.83 - 10.25** 1000 X3 1,549.00 1,289.00 89
10.64 - 10.86 1075 X4 1,549.00 1,289.00 92
10 11.03 - 11.47 1110 X6 1,735.00 1,386.00 96
11.36 - 11.80 1140 X8 2,166.00 1,705.00 125
11.76 - 12.24 1200 X 10 3,034.00 2,433.00 168
X3 1,612.00 1,306.00 97
12.62 - 12.88 1275 X4 1,612.00 1,306.00 100
13.13 - 13.60 1320 X6 1,854.00 1,447.00 104
12
13.60 - 14.09 1392 X8 2,312.00 1,780.00 140
14.08 - 14.56 1420 X 10 3,200.00 2,503.00 176
X 12 4,586.00 3,193.00 216
X3 110
14.59 - 15.08 1475 X4 P. O. A. P. O. A. 115
14
15.73 - 16.22 1600 X8 800-527-8482 800-527-8482 150
16.30 - 16.73 1650 X 10 903-832-2581 903-832-2581 190
X 12 220
X3 110
16.74 - 17.26 1684 X4 P. O. A. P. O. A. 115
16
17.88 - 18.43 1800 X8 800-527-8482 800-527-8482 162
18.62 - 19.19 1875 X 10 903-832-2581 903-832-2581 210
X 12 230
X3 118
18.87 - 19.45 1920
X4 P. O. A. P. O. A. 122
19.41 - 20.01 1950
18 20.00 - 20.60 2000
X8 800-527-8482 800-527-8482 180
20.29 - 20.94 2050
X 10 903-832-2581 903-832-2581 240
20.93 - 21.57 2130
X 12 245
21.51 - 22.15 2160 X3 127
22.16 - 22.81 2254 X4 P. O. A. P. O. A. 133
20
23.46 - 24.16 2400 X8 800-527-8482 800-527-8482 185
24.15 - 24.85 2450 X 10 903-832-2581 903-832-2581 245
24.82 - 25.52 2502 X 12 255
X3 136
25.71 - 26.41 2580 X4 P. O. A. P. O. A. 143
24
27.26 - 27.96 2746 X8 800-527-8482 800-527-8482 215
28.14 - 28.84 2834 X 10 903-832-2581 903-832-2581 280
X 12 312
X3 152
X4 P. O. A. P. O. A. 165
29.78 - 30.48 3000
30 30.48 - 31.18 3075
X8 800-527-8482 800-527-8482 226
31.52 - 32.22 3200
X 10 903-832-2581 903-832-2581 295
X 12 310
**These sizes not available with size on size outlets. JCM 459/465 Tapping Sleeves furnished with test plugs unless otherwise specified.
NOW AVAILABLE - 14& 16 MJ OUTLETS IN STAINLESS STEEL

PRICE ON APPLICATION - CONTACT JCM INSIDE SALES TEAM
72
JCM Fabricated Carbon Steel Weld On Tapping Outlets
All Stainless Steel Construction Available (304 & 316) Upon Request
Weld-on taps & connections - quick, dependable and economical with Weld On Fittings.
Outlets, partial sleeves and complete sleeves are readily available for steel pipe 6 and larger with size on
size and reducing outlets. Outlets and partial sleeves are also available for tank and bulkhead use.
Various configurations of this design are available. Featured below are the most popular.
Nom. Pipe
Flanged
Size
Outlet
(IN.)
416 Type 1 416 Type 3 416 Type 4

Weld On Outlet Flanged Nozzle Hat Flange
x 3 $ 332.00 $ 270.00 $ 220.00

4
x 4 337.00 279.00 327.00
x 3 382.00 270.00 372.00

6 x 4 398.00 279.00 389.00
x 6 447.00 373.00 434.00
x 3 393.00 270.00 383.00

x 4 409.00 279.00 401.00
8
x 6 453.00 373.00 443.00
x 8 554.00 399.00 546.00
x 3 405.00 270.00 396.00

x 4 418.00 279.00 406.00
10 x 6 462.00 373.00 453.00
x 8 567.00 399.00 555.00
x 10 769.00 623.00 756.00
x 3 420.00 270.00 406.00

x 4 424.00 279.00 415.00
x 6 476.00 373.00 466.00
12
x 8 579.00 399.00 568.00
x 10 794.00 623.00 783.00
x 12 1,046.00 777.00 1,035.00
416 is standard without test plug. For optional test plug, add $20.00 to list price.
Larger Sizes and Designs available upon request.
Stainless Steel Sleeves available upon request.
When ordering, furnish fitting type and pipe O.D.

Sleeves are fabricated to the exact O.D. of the pipe. Other Designs offered by JCM, price on
application
HOW TO ORDER - JCM Weld On Outlets
1. Determine pipe O.D. and outlet size.
2. Determine sleeve type required.
3. Specify sleeve type, pipe O.D. and outlet size.
Standard outlet flange is AWWA C207 Class D, ANSI 150lb.
Drilling, recessed for tapping valve MSS-SP60. Other flanges
available upon request.
EXAMPLE: For Standard Type 1 416 Weld On Outlet for steel

pipe with 6.63 O.D. with 6 outlet, order: 416-0663 x 6 Type1. 416 Type 2 417 Type 1
Three Piece Weld On Sleeve
73
JCM 440 Line Stop Sleeves
All 440 Line Stops
Line Stop Plug: Ductile Iron per ASTM A536
Plug O-Ring: Nitrile (NBR, Buna-N) Rubber - Gasket temperature range -40o to 212oF (-40oC to 100oC).
Blind Flange: 150#, ASTM A36 Carbon Steel, Epoxy Coated
Blind Flange Gasket: Styrene-Butadiene Rubber (SBR) - Compounded for use with water, salt solutions, mild acids and bases. Standard
temperature range from -40o to 150oF (-40o to 65oC) constant, maximum intermittent 180oF (82oC)
JCM 440 Line Stop Sleeves with Full Circumferential Gasket

Recommended for: cast iron, ductile iron, asbestos cement, PVC and other types of pipe susceptible to breakage.
Pipe Run Sizes 4 - 12, Outlets up to 12

Bolts: Stainless Steel, 18-8 Type 304
Type 1 Gasket: Full circumferential Virgin Styrene-Butadiene Rubber (SBR) - Compounded for use with water, salt solutions,
mild acids and bases. Per ASTM D-2000 M4AA 607. Standard temperature range from -40o to 150oF (-40o to
65oC) constant, maximum intermittent 180oF (82oC).
JCM 440 Type 1 - all stainless steel construction

Flange: ASME/ANSI 150 lb. Drilling, B16.1 Class 125 Compatible, CF8 Cast Stainless Steel equal to 18-8 Type 304,
recess for tapping valve MSS-SP60
JCM 440 Type 4 - stainless steel construction with carbon steel outlet
Flange: ASME/ANSI 150 lb. Drilling, B16.1 Class 125 Compatible, Carbon Steel, recess for tapping valve MSS-SP60,
shop coat for corrosion resistance.
Type 4
JCM 440 Line Stop Sleeves with Outlet Seal Gasket

Recommended for: cast iron, ductile iron, C-900/C905 PVC, HDPE, steel
Pipe Run Sizes 4 - 24, Outlets up to 12
Gasket: Nitrile Butadiene Rubber (NBR, Buna-N) per ASTM D2000. Molded virgin rubber with a pressure activated hydro
mechanical design. Gasket is bonded into a cavity for internal and external retention. Gasket temperature range
Type 2 -40o to 212oF (-40o - 100oC). Gasket suitable for water, salt solutions, mild acids, bases, and sewage.
JCM 440 Type 2 - Carbon Steel Construction

Body: ASTM A285 Grade C or A36 Carbon Steel or Equal
Flange: ASME/ANSI 150 lb. Drilling, B16.1 Class 125 Compatible, Carbon Steel, recess for tapping valve MSS-SP60
Bolts: ASTM A242 corrosion resistant high strength, low alloy (per ANSI 21.11/AWWA C-111)
Optional Stainless Steel 18-8 Type 304 or 316 available.
Optional fusion applied Epoxy Coating per ANSI/AWWA C213 Standard.
JCM 440 Type 3 and Type 5 - Stainless Steel Construction

Type 3 Bolts: Stainless Steel, 18-8 Type 304
JCM 440 Type 3 - All Stainless Steel Construction

Flange: ASME/ANSI 150 lb. Drilling, B16.1 Class 125 Compatible, CF8 Cast Stainless Steel equal to 18-8 Type 304,
recess for tapping valve MSS-SP60
JCM 440 Type 5 - Stainless Steel Construction with Carbon Steel Outlet
Flange: ASME/ANSI 150 lb. Drilling, B16.1 Class 125 Compatible, Carbon Steel, recess for tapping valve MSS-SP60,
shop coat for corrosion resistance.
Patent Number 8176929

Type 5
JCM 440 Line Stop Fitting Ranges
Nominal Pipe Size Ranges Nominal Pipe Size Ranges
4.40 - 4.60 10.64 - 10.86
4 4.74 - 5.00 10 11.03 - 11.40
5.10 - 5.30* 11.85 - 12.15
6.56 - 6.76 12.62 - 12.85
6 6.84 - 7.10 12 13.12 - 13.50
7.05 - 7.25 14.10 - 14.35
8.54 - 8.74 Pipe sizes up to 24 and larger available.
8 8.98 - 9.30 Custom ranges available.
Other designs available: weld-on outlets and sleeves,
9.27 - 9.50 mechanical joint sleeves, specialty configurations.
*Range Available in 440 Type 1 & Type 4 only Contact JCM Sales Team for Information.
74
JCM 414 Fabricated Mechanical Joint Tapping Sleeve
The JCM 414 Fabricated Mechanical Joint Tapping Sleeve is recommended for taps on pipe that will not accommodate
a direct top seal tapping sleeve. The 414 utilizes a true mechanical joint sleeve design that completely encompasses
the tap area, eliminating any potential leaks due to pipe cracks or breaks. Side gaskets are internally and externally
trapped in a recessed groove machined into the bolting lug bars that completely compress the gaskets creating the
watertight seal on the sides of the sleeve. The end gaskets are compressed into the sleeve housing with mechanical
joint pusher glands, providing the water tight seal on the ends of the sleeve and completing the full encapsulation of the
tap area.
High Strength Steel eliminates stress cracked casting or

flange possibility. Side And End Gaskets provide complete
seal around the pipe.
Fabricated Sleeves provide more strength with significantly

reduced weight than a cast sleeve. The lighter sleeve
reduces the load on the pipe and aids in installation and
handling. For applications in corrosive environments, the
JCM 414 is available fabricated in all stainless steel.
Accommodates Non-Standard Pipe Characteristics -

Oversize, undersize or irregularities in the pipe O.D. can be
accommodated within the fitting increasing performance and
safety factor. The JCM 414 is available in larger sizes, non-
standard sizes and with many special options (special
flanges, special laying lengths, etc.)
Improved Availability - Fabricated sleeves with non-

standard sizes have a delivery schedule of three to five
weeks, significantly less than a cast sleeves six to nine
months.
How To Order
For pricing and engineering, the following information must be furnished:
Type of pipe
Outside diameter of pipe
Irregular or non-standard pipe characteristics
Line contents and pressure
Outlet Size (14 and larger, furnish manufacturer of valve and cutter size)
Coating and hardware
Material requirements - options
Special requirements
JCM 114 Fabricated Mechanical Joint Tapping Sleeves meet or exceed AWWA C-110/111, ANSI A21.10/21.11 as applicable.
JCM 414 Fabricated Mechanical Joint Tapping Sleeve - Material Specifications:
Body: ASTM 285 Grade C or ASTM A-36 Steel. Optional Stainless Steel 304 or 316.
Flange: AWWA C207 Class D, ANSI 150 lb. Drilling, recessed for tapping valve MSS-SP60. Other flanges available.
Pusher Gland: ASTM A-36 or Ductile Iron. Optional Stainless Steel 304 or 316.
Bolts: Corrosion resistant, high strength low alloy (AWWA C-111, ANSI A21.11). Optional Stainless Steel available.
Gasket: Compounded for use with water, salt solutions, mild acids and bases.
Coating: Heavy coat of corrosion resistant shop coat primer which is an excellent base for bitumastic coal tar
or similar field coatings. Optional Fusion Epoxy Coating available.
JCM 414 Mechanical Joint Tapping Sleeves are Priced on Application. For quotation, contact the JCM
Inside Sales Team at 1-800-527-8482 or 1-903-832-2581.
75
JCM 415 Tapping Sleeve for Concrete Steel Cylinder Pipe
The JCM 415 Tapping Sleeve for Concrete Steel Cylinder Pipe is the standard in the industry for fast safe taps on
Concrete Pressure Pipe. Designed to meet the AWWA M-9 Manual, the JCM 415 is the leading sleeve preferred by
PCCP tapping contractors. These fabricated tapping sleeves are designed to reinforce the pipe and provide for easy
installation with maximum safety factor. There are many unique features as well as options available on these sleeves.
Unique to these sleeves are the following
Separate Body and Tapping Gland (outlet) - By separating

the outlet gland from the sleeve body the sleeve reinforces
the pipe prior to removal of the critical prestress wire from the
outlet area.
Broad Cross Section Gasket - The 7/8 wide gasket with a

hydromechanical lip provides a broad sealing surface which
produces an initial seal that increases with increases in line
pressure. The broad, flat gasket is very advantageous for
sealing on beveled cylinder welds.
Gusseted Pressure Plate - The gusseted pressure plate

eliminates problems caused by flexing of the cylinder or
tapping sleeve pressure plate. This grooved plate is
contoured to fit the cylinder and retains the broad profile
gasket to provide an extra margin of safety at this critical
point.
Combination Gland/Draw Flange - The combination gland/draw flange on 4 - 12 outlet sizes facilitates tapping with
a 25 travel tapping machine. Larger outlets utilize separate flanges for each function to make bolt take-up on large
flanges more accessible.
Load Bearing Set Screws - The JCM 415 Tapping Sleeve is furnished with load bearing set screws on the gland
flange that are tightened after the gland is installed. These set screws tighten against the sleeve draw flange,
transferring any load on the outlet away from the steel cylinder and onto the sleeve.
Grout Seal Assembly - Type I 415 Tapping Sleeve, the standard sleeve, is furnished with straps and a grout seal
assembly under the sleeve. These two design features facilitate fitting oversize, undersize and out-of-round pipe by
providing the means to pour cement grout into a cavity to make a perfect sleeve fit. This feature is in accordance with
AWWA M-9 Manual as recommended by the manufacturers of concrete pressure pipe. Epoxy coated sleeves and
sleeves with a solid back sit directly on the pipe, precluding the use of the grout seal assembly.
Epoxy Coated Waterway - The tapping sleeves waterway is fusion applied epoxy coated to provide a quality
connection protected against corrosion in the critical waterway
How To Order
Type of pipe (also manufacturer and class if known)

Type of sleeve
Outside diameter of pipe and cylinder O.D.
Line content and pressure
Outlet size (on outlets 14 and larger furnish manufacturer of valve and cutter size)
Material requirements or options
Any special requirements or options.
FOR SLEEVES FOR REINFORCED CONCRETE PIPE ASK FOR JCM 412 TAPPING SLEEVES FOR REINFORCED CONCRETE PIPE.
76
JCM 415 Tapping Sleeve for Concrete Steel Cylinder Pipe
Many agencies have special requirements which are modifications of our standard design. JCMs manufacturing
flexibility makes it possible for us to offer a great many modifications without delay in product availability. Some of the
more popular options on these sleeves are:
A solid back half in lieu of straps (Type II) for Pretension Concrete Cylinder Pipe.
Entire sleeve and outlet epoxy coated with stainless steel straps.
Different locations of the grouting holes.
Material Specifications for JCM 415 Tapping Sleeve for Concrete Steel Cylinder Pipe:
Body: ASTM 285 Grade C or ASTM A-36 Steel. Optional Stainless Steel 304 or 316.
Flange: Combination flange with ANSI 150 lb. Drilling, recessed for tapping valve MSS-SP60. Other flanges available
Gasket: Nitrile Butadiene Rubber (NBR, Buna-N) per ASTM D2000. Molded virgin rubber with a pressure activated hydro mechanical design.
Gasket is bonded into a cavity for internal and external retention. Gasket temperature range -40oF to 212oF (-40oC - 100oC) Gasket
suitable for water, salt solutions, mild acids, bases, and sewage.
Bolts: Corrosion resistant, high strength low alloy (AWWA C-111, ANSI A21.11). Optional Stainless Steel 304 or 316.
Finish: Heavy coat of corrosion resistant primer on sleeve, gland and straps. Waterway of gland is epoxy coated (fusion applied per AWWA
C-213). Optional Fusion Epoxy Coating on entire sleeve.
JCM Industries recommends a template of the outside diameter of the pipe surface on all taps with an outlet of 24 or larger, on all
taps where the outlet is more than 60% of the pipe size, on pipe which out-of-roundness is suspected and on high-pressure taps
where the fit of the sleeve is critical to the high pressure performance. Instructions for this procedure are available from JCM upon
request.
JCM 415 Tapping Sleeves for Concrete Steel Cylinder Pipe are Priced on Application. For quotation, contact
the JCM Inside Sales Team at 1-800-527-8482 or 1-903-832-2581.
77
JCM Engineered Fittings - Tapping Sleeve Guide
JCM offers an extensive selection of Engineered Branching Fittings. Each of these items are unique
application and are priced on request and custom made to order. Specific information is required to
process a quotation for these items. To ensure all criteria is met during the quotation and ordering
process, requests for pricing must include the following information:
Type of Fitting Specified (i.e. mechanical joint, stainless steel, etc.)

Type of Pipe
Size of Pipe
Type and Size of Outlet
Working Pressure
Test Pressure
Line Content
Type of Coating/Bolt Requirements
Additional application/job site information concerning limited space, extraordinary
environment conditions, concerns addressing pipe integrity or stability, etc.
With this information, JCM Industries can accurately and promptly provide a price and delivery time for
the fitting. Please call 1-800-527-8482 or 903-832-2581 for assistance from our technically trained
insides sales team.
Sample Tapping Sleeve Options

304 or 316 Stainless Steel Construction
Threaded, Mechanical Joint, ANSI Flanges and other Specialty Outlets
High Pressure Rating Capabilities
Specialty Gaskets
Offset or Deflected Outlets
JCM Fabricated Tapping Sleeve with 45o Outlet

JCM Stainless Steel Weld On
Outlet Beveled for Welding
JCM Fabricated Mechanical Joint Tapping Cross
78
JCM SUR-GRIP RESTRAINERS
JCM Sur-Grip Restrainers provide an immediate, reliable method of anchoring IPS PVC, C-900 PVC and Ductile
Iron pressure pipe, and C-905 PVC pipe, to mechanical joint and push-on fittings, as well as bell to spigot joints.
Sur-Grips are designed to provide maximum resistance to surge pressure within a pipe system. The supportive,
circumferential pipe contact and large serrated inside surface provides the gripping action to properly restrain the
joint, preventing pipe separation.
JCM 610 Sur-Grip Fitting Restrainer

4 - 12 for use on C-900 PVC and Ductile Iron Pipe
4 - 8 for use on IPS PVC
Anchors IPS PVC, C-900 PVC Pipe and Ductile Iron Pipe to mechanical
joint and other type fittings provided with anchor lugs.
SERRATED
PIPE SIZE COMPRESSION T-HEAD BOLTS APPR.
CATALOG LIST PRICE
RING BODY WT.EA.
NUMBER EACH
(LBS.)
NOM. O. D. WIDTH SIZE QTY
4 4.50 610-0450 2-1/2 3/4 X 9-1/2 2 $ 121.00 12
4 4.80 610-0480 2-1/2 3/4 X 9-1/2 2 121.00 12
6 6.63 610-0663 2-1/2 3/4 X 9-1/2 2 130.00 15
6 6.90 610-0690 2-1/2 3/4 X 9-1/2 2 130.00 15
8 8.63 610-0863 2-3/4 3/4 X 9-1/2 2 205.00 22
8 9.05 610-0905 2-3/4 3/4 X 9-1/2 2 205.00 22
10 11.10 610-1110 2-3/4 3/4 X 9-1/2 4 281.00 31
12 13.20 610-1320 2-3/4 3/4 X 9-1/2 4 294.00 41
JCM 620 Sur-Grip Bell Joint Restrainer

4 - 12 for use with C-900 PVC and Ductile Iron Pipe
4 - 8 for use on IPS PVC
Anchors IPS PVC, C-900 PVC Pipe and Ductile Iron Pipe
over the bell, flexible couplings and other low profile joints.
SERRATED
COMPRESSION APPR.
PIPE SIZE CATALOG COMPRESSION BOLTS LIST PRICE
FOLLOWER RING WT. EA.
NUMBER RING BODY EACH
(LBS.)
NOM. O. D. WIDTH WIDTH QTY. SIZE QTY
4 4.50 620-0450 2-1/2 1-3/8 2 3/4 X 12 2 $ 134.00 16
4 4.80 620-0480 2-1/2 1-3/8 2 3/4 X 12 2 134.00 16
6 6.63 620-0663 2-1/2 1-1/2 2 3/4 X 12 2 159.00 21
6 6.90 620-0690 2-1/2 1-1/2 2 3/4 X 12 2 159.00 21
8 8.63 620-0863 2-3/4 1-3/4 2 3/4 X 14 2 265.00 32
8 9.05 620-0905 2-3/4 1-3/4 2 3/4 X 14 2 265.00 32
10 11.10 620-1110 2-3/4 1-3/4 2 3/4 X 18-1/2 4 399.00 49
12 13.20 620-1320 2-3/4 1-3/4 2 3/4 X 18-1/2 4 418.00 63
JCM 610 and 620 Restrainers

Serrated Restrainer and Followers: Ductile Iron ASTM A-536
T-Head Bolts, Oval Neck Bolts and Nuts: Corrosion resistant high strength, alloy steel.
Finish: Standard Shop Coat - Heavy coating of corrosion inhibiting metal primer
JCM 610 and 620 Sur-Grip Restrainers are rated for 235 PSI on DR-18 PVC Pipe, and are equal to the pipe
rating on other classes. JCM 610 and 620 Sur-Grip Restrainers are rated for 350 PSI on Ductile Iron Pipe
offering a 2:1 safety factor.
79
JCM 610 Sur-Grip Restrainer
14 - 30 for use with C-905 PVC Pipe
Anchors PVC Pipe to Mechanical Joint and other types of fittings
provided with anchor lugs.
PIPE SIZE RESTRAINING RODS BOLTS APPR.

CATALOG BODY LIST PRICE
WT. EA.
NOM. O. D. NUMBER WIDTH SIZE QTY. SIZE QTY. EACH
(LBS.)
14 15.30 610-1530 5 3/4 X 14 6 1X9 4 $ 491.00 60
16 17.40 610-1740 5 3/4 X 14 6 1X9 4 538.00 63
18 19.50 610-1950 5 3/4 X 14 8 1X9 4 587.00 73
20 21.60 610-2160 7 3/4 X 16 8 1X9 6 848.00 120
24 25.80 610-2580 7 3/4 X 16 12 1X9 6 1,022.00 150
30 32.00 610-3200 10 1 X 18 14 1X9 8 P. O. A. 330
JCM 611 Sur-Grip PVC Fitting Restrainer

14 - 30 for use with C-905 PVC Fittings and Pipe
Anchors Long Bell PVC Gasketed Fittings to C-905 PVC Pipe. JCM 611 PVC Fitting Restrainers are Priced on
Application. For price and availability, provide the O.D., manufacturer and SDR of the PVC fitting.
BASE CATALOG PROVIDE PRICE

PIPE SIZE -
NUMBER O.D. OF PVC FITTING EACH
14 611-1530 - xxxx P. O. A.
16 611-1740 - xxxx P. O. A.
18 611-1950 - xxxx P. O. A.
20 611-2160 - xxxx P. O. A.
24 611-2580 - xxxx P. O. A.
30 611-3200 - xxxx P. O. A.
JCM 621 Sur-Grip Bell Joint Restrainer

14 - 30 for use with C-905 PVC Pipe
Anchors over the bell-spigot connection, the JCM 621 prevents joint
separation on pressure pipe.
PIPE SIZE RESTRAINING RODS BOLTS. APPR.

CATALOG BODY LIST PRICE
WT. EA.
NOM. O. D. NUMBER WIDTH SIZE QTY. SIZE QTY. EACH
(LBS.)
14 15.30 621-1530 5 3/4 X 26 6 1X9 8 $ 882.00 113
16 17.40 621-1740 5 3/4 X 26 6 1X9 8 994.00 120
18 19.50 621-1950 5 3/4 X 26 8 1X9 8 1,082.00 137
20 21.60 621-2160 7 3/4 X 32 8 1X9 12 1,545.00 230
24 25.80 621-2580 7 3/4 X 32 12 1X9 12 1,974.00 280
30 32.00 621-3200 10 1 X 36 14 1X9 16 P. O. A. 660
JCM 610 and 621 Restrainers for use with C-905 PVC Pipe 14 - 30
Serrated Restrainer Body: Pressure Vessel Quality Boiler Plate Steel ASTM-A285 Grade C.
Bolts and Nuts: Corrosion Resistant, high strength low alloy per AWWA C-111, ANSI 21.11.
Optional Stainless Steel, 18-8 Type 304
Finish: Standard Shop Coat - Heavy coating of corrosion inhibiting metal primer.
Optional Fusion applied epoxy coating AWWA C-213
JCM 610, 611 and 621 Sur-Grip Restrainers sizes 14 - 30 are available for HDPE. For quotation, contact JCM
Inside Sales Team. JCM 610, 611and 621 Sur-Grip Restrainers sizes 14 - 30 are not for use on ductile iron,
cast iron, asbestos cement, steel or any other rigid types of pipe. For application recommendations, contact
JCM Inside Sales Team at 1-800-527-8482 or 903-832-2581.
80
JCM 630 Restrainer for Asbestos Cement Pipe
JCM 630 Restrainers have been developed to fill the need to anchor 4 - 16 inch Asbestos Cement
pipe. The wide supportive stance around the pipe combined with the split design make these
restrainers ideal for retrofitting installations. Necessary excavation of Asbestos Cement Pipe will
release the compacted backfill around joint areas exposing the joints to shifting or movement. This
disturbance can lead to displaced and leaking gaskets. Hydrants, dead ends, ground subsidence and
unstable soils often require restraint other than concrete thrust blocking.
JCM 630 Fitting Restrainer for Asbestos Cement Pipe

Restrainer for use with fittings, hydrants, flanged coupling adapters, meter and mechanical
joints. All thread rods (16 long) nuts and washers are included.
Optional Finishes
Nominal Fitting No. Size Shop Epoxy Coat
Pipe Range Epoxy Coat
Pipe Width Tie Tie Order Number Coat Stainless
O.D. Alloy Bolts
Size (IN) Rod Rod Alloy Steel Bolts
(E)
Bolts (ESS)
4 4.80 - 5.10 9 2 3/4 x 16 630-0500 $ 261.50 $ 405.20 $ 505.50
6 7.05 - 7.40 8 2 3/4 x 16 630-0720 324.50 468.20 567.80
8 9.27 - 9.60 8 2 3/4 x 16 630-0940 343.40 493.90 593.80
10 11.76 - 12.24 8 4 3/4 x 16 630-1200 484.40 643.00 808.60
12 14.08 - 14.56 8 4 3/4 x 16 630-1420 588.60 754.50 919.20
14 16.30 - 16.73 12 6 3/4 x 16 630-1650 886.60 1,061.80 1,277.50
16 18.62 - 19.19 12 6 3/4 x 16 630-1875 1,010.00 1,192.00 1,407.60
JCM 631 Coupling Restrainer for Asbestos Cement Pipe

Restrainer for use over A/C coupling, MJ couplings and mechanical couplings.
Tie rods (36 long), nuts and washers are included with restrainer
Optional Finishes
Nominal Fitting No. Size Shop Epoxy Coat
Pipe Range Epoxy Coat
Pipe Width Tie Tie Order Number Coat Stainless
O.D. Alloy Bolts
Size (IN) Rod Rod Alloy Steel Bolts
(E)
Bolts (ESS)
4 4.80 - 5.10 9 2 3/4 x 36 631-0500 $ 608.00 $ 895.40 $ 1,158.80
6 7.05 - 7.40 8 2 3/4 x 36 631-0720 731.60 1019.20 1,383.40
8 9.27 - 9.60 8 2 3/4 x 36 631-0940 830.20 1,131.10 1,395.40
10 11.76 - 12.24 8 4 3/4 x 36 631-1200 1,061.40 1,380.40 1,840.00
12 14.08 - 14.56 8 4 3/4 x 36 631-1420 1,151.90 1,484.30 1,943.90
14 16.30 - 16.73 12 6 3/4 x 36 631-1650 1,580.50 1,930.90 2,620.20
16 18.62 - 19.19 12 6 3/4 x 36 631-1875 1,697.90 2,061.80 2,751.10
For optional Epoxy Coating add (E) to end of Catalog Number.
For optional Epoxy Coating and stainless steel bolts add (ESS) to end of Catalog Number.
Material Specifications
Restrainer Body: Pressure Vessel Quality Steel ASTM A-285 Grade C or equal.
Bolts and Nuts: Corrosion resistant high strength, low alloy AWWA C-111, ANSI 21.11.
Optional stainless steel, 18-8 Type 304.
Finish: Standard Shop Coat - heavy coating of corrosion inhibiting metal primer.
Optional Fusion applied Epoxy Coating ANSI/AWWA C-213.
81
JCM Fabricated Spools and Bypass Tees
820 Fabricated Plain End Tee

822 Fabricated Flanged x Plain End Tee
823 Bypass Tee (Flg x Flg x Flg)
Sizes 3 and Larger, Available size on size and reducing
Custom fabricated tees for cutting in services, replacing existing piping and for
installing bypasses. The ability to meet exact length requirements, epoxy
820 coated for extra corrosion resistance and quick shipment make these tees real
problem solvers.
How To Order
1. Determine Nominal Pipe and Flange Size
2. Determine Outlet Tee/ Flange Size
3. Determine Exact Laying Length Requirements
Example: Flange x Flange Bypass Tee
822 6 Nominal Run with 4 Flanged Outlet, 10 in Length
Part Number: 823-6 x 6 x 4 x 10
823
831 Flange x Flange Spool with Test Outlets
832 Flange x Flange Spool without Test Outlets
Ideal for installing new meters and equipment where the laying length of the new
equipment is shorter than the equipment being replaced. These flanged spools can
make up the difference and add test outlets if necessary. Custom fabrication allows
exact length requirements to be met.
831 How To Order

2. Determine Size and Quantity of Test Outlets (for 831)
3. Determine Exact Laying Length Requirements - minimum length available:
Size on Size: 3 nominal size - 5-3/4, 4 - 12 nominal size - 6-3/4
Example: 6 Nominal run with two (2) 1-3/4 Test Outlets, 10 in Length
831 Part Number: 831-6 x 6 x 1-3/4 x 10 with two (2) Test Outlets
832 832 Part Number: 832-6 x 6 x 10
833 Flange x Plain End Spool with Test Outlets

834 Flange x Plain End Spool without Test Outlets
Ideal for use on installations requiring field fit up. Plain end accommodates a flexible
coupling for easy adjustment.
833 How To Order
2. Determine Size and Quantity of Test Outlets (for 833)
3. Determine Exact Laying Length Requirements -minimum length available:
Size on Size: 3 nominal size - 8-3/4, 4 - 12 nominal size - 9-3/4
Example: 6 Nominal run with two (2) 1-3/4 Test Outlets, 10 in Length
833 Part Number: 833-6 x 6 x 1-3/4 x 10 with two (2) Test Outlets
834 Part Number: 834-6 x 6 x 10
834
82
Surge Suppressors
JCM Surge Suppressor provide an simple and economical solution to reduce the number and costs of repairs, protect valuable
system assets and eliminate loss of treated water due to damage from water hammer. Water Hammer is the pressure surge that
results when fluid in motion is forced to stop or change direction suddenly. This is a common occurrence at the end of a pipeline
when a valve closes suddenly and introduces a pressure wave within the pipe.
Water Hammer is caused by:

Pump Failure
Unexpected Power Outages
Fast Opening/closing of Valves and Hydrants
Pump Start-Up & Shut-Down
Pipeline Breaks or Damage
Severe changes in elevation or grade
Decades old infrastructure materials become fragile and subject to damage as they
and their service demands increase. Intense changes of velocity are exceptionally
hard on pipelines - most our nations systems include these at-risk pipes. Eliminating and
preventing these severe water hammer situations will reduce sudden impacts on systems and
extend the uninterrupted service life of the pipeline.
Preventing fatal pressure stresses on pipe and other system components not only reduces costs
associated with repairing breaks, but also the ecological danger of exposing the potable systems to transients and erosion of
the subsurface soil base (i.e. sinkholes). Other costly hidden factors include liability of interruption to fire protection, medical and
other emergency services.
The overall benefits of JCM Surge Suppressors far exceed their initial costs by:
Reduction in main breaks

Reduce and eliminate water quality/supply complaints
Extend the life expectancy of streets, pavement and overlays
Minimize system pump damage
Prevent water treatment discharge line main breaks
JCM Surge Suppressors Options
841 842 843 844

Model Number
Stainless Steel Carbon Steel Stainless Steel Carbon Steel
Connection Type
Flange Flange Mechanical Joint Mechanical Joint
Body Material Stainless Steel Stainless Steel Stainless Steel Stainless Steel
Connection Material Stainless Steel Carbon Steel Stainless Steel Carbon Steel
Connection Types Flange Flange Mechanical Joint Mechanical Joint
Connection Standard ANSI/AWWA C207 ANSI/AWWA C207 ANSI/AWWA C111 ANSI/AWWA C111
Fitting Height Overall 18 / 457.2 mm 18 / 457.2 mm 22 / 558.8 mm 22 / 558.8 mm
Fitting Length Overall 24 /609.6 mm 24 / 609.6 mm 24 / 609.6 mm 24 / 609.6 mm
Outside Diameter 12.75 / 323.85 12.75 / 323.85 12.75 / 323.85 12.75 / 323.85
Approximate Weight 85 lbs. / 38.55 kg 85 lbs. / 38.55 kg 85 lbs. / 38.55 kg 85 lbs. / 38.55 kg
JCM 800 Series Surge Suppressors are Priced on Application.

Contact the JCM Inside Sales Team at 800-527-8482 or 903-832-2581.
JCM 800 Series Surge Suppressor body is constructed of certifiable 18-8 type 304 Stainless Steel and available with two types
of connections - flange and mechanical joint. The connections are available in stainless steel or carbon steel.
83
JCM Fabricated Expansion Joints
JCM Expansion Joints permit up to 10 of concentrated pipe movement that provides for normal expansion/
contraction of pipelines subject to variations of both environmental and line content temperatures. JCM
Expansion Joints are manufactured using a telescoping design that consists of a fabricated steel body, or
housing, that accommodates an inserted internal slip pipe that moves in and out of the body. This free
movement absorbs the linear, or axial, movement of the section of pipe. The fabricated steel body houses a
packing area of alternating rings of lubricated flax and rubber that provides the water tight seal during the
cycling of the joint. JCM Expansion Joints offer several design options including end connections, coatings,
limit rods, stainless steel fabrication and others. JCM Expansion Joints are manufactured for each specific
application allowing for the incorporation of special options or engineered features required for the
installation.
Heavy Duty Construction - The heavy duty, durable

exterior body provides the protective shell for the slip
pipe and packing system. For corrosive or acidic
environments, the expansion joint may be epoxy
coated or fabricated of stainless steel.
Externally Guided Slip Pipe - The chromed slip pipe

furnishes a hard, corrosion resistent surface that
reduces friction between the slip pipe and packing
material. For corrosive environments or line contents,
slip pipe is available fabricated of stainless steel.
Adjustable Packing Gland - Alternating rings of

lubricated flax and rubber are packed tightly into the
packing area of the body by the adjustable packing
gland. This packing gland maintains a consistent
compression of the flax/rubber rings to ensure a tight,
leak proof seal between the slip pipe and body.
Lubricated Packing - The rings of lubricated flax provide the lubrication to the slip pipe ensuring a smooth
expanding/contracting movement while the square rubber rings secure the water tight seal. This packing area
is easily accessible, without disruption of service, should repacking be required.
HOW TO ORDER
Type of pipe
Outside diameter of pipe
Type of End Connections
Line Contents
Minimum and maximum temperatures
Maximum working pressure
Material and Coating specifications
JCM 802 Double End Expansion Joints are designed for special applications such as middle of line use
where expansion joint body can be anchored. This fitting permits up to 10 total pipe movement, 5 on each
end, with properly anchored body.
84
JCM Fabricated Expansion Joints
JCM Expansion Joints are available as Model 801 Single End design or Model 802 Double End Expansion Joint
and are available with the following options:
(1) Weld-On Ends without Limit Rods

(2) Weld-On Ends with Limit Rods
(3) Flanged Ends without Limit Rods
(4) Flanged Ends with Limit Rods
(5) Mechanical Joint Ends without Limit Rods
(6) Mechanical Joint Ends with Limit Rods
Other end connections available
Increased or decreased amounts of pipe movement capability
JCM 801 Single End Expansion Joint
JCM 802 Double End Expansion Joint
JCM Expansion Joint - Typical Specifications

Expansion Joints shall be of the externally guided, slip joint type, permitting up to 10 of concentrated pipe
movement. The packing gland shall have alternate rings of lubricated flax and rubber specially compounded for
use with water, salt solutions, mild acids, bases, natural gas and sewage. The body of the expansion joint shall
have a shop coat primer. The slip pipe shall be machined and be chrome plated. Expansion Joint shall be ANSI/
NSF Standard 61 Certified. Expansion Joints shall be JCM 801 or approved equal.
JCM Expansion Joint - Material Specifications
BODY MATERIAL: ASTM A-36 Carbon Steel

SLIP PIPE: ASTM A53B Machined and chrome plated
GASKET AND FLAX: Square packing Buna-N rubber, 55 - 60 durometer, compounded for use with
water, salt solutions, mild acids, bases and sewage. Flax: Gurlock
waxed, braided cord (hemp).
LIMIT RODS: Grade B-5
FINISH: Heavy coat of corrosion resistant primer.
85
JCM Tools And Accessories
JCM MASTER WRENCHES All JCM Master Wrenches offer these important
JCM Master Wrenches are designed for simple, field advantages.
quick use for installing all types of pipe fittings and Two common sizes on each wrench.
fabrications. By incorporating specific design Works on long bolts without bottoming out.
points, JCM Wrenches eliminate problems such Nuts can be spun tight with knurled socket.
as missing sockets, bottoming out on long bolts No complex reverse mechanism - just flip over.
and not having the right size socket. Easily cleaned without disassembly.
No loose parts.
NOMINAL WT. PER

CATALOG SOCKET PRICE CARTON
NUT LENGTH CARTON
NUMBER SIZE EACH QTY.
SIZE (LBS.)
901 1-1/4 X 1-1/16 3/4 & 5/8 HH 17 $ 117.90 10 20
902 7/8 X 3/4 1/2 & 7/16 HH 9-1/4 49.50 10 5-1/2
903 3/4 X 11/16 7/16 & 3/8 HH 9-1/4 48.60 10 5-1/2
904 1-1/8 X 15/16 3/4 & 5/8 STD. HEX 17 117.90 10 20
JCM 900 Master Wrench Set
QUICK SELECTION GUIDE
WRENCH NO. NOMINAL SIZE FITS PRODUCTS
901 3/4 X 5/8 HH M.J. BOLTS, CLAMPS, TAPPING SLEEVES
902 1/2 X 7/16 HH SMALL BOLTED COUPLINGS, CLAMPS
903 7/16 X 3/8 HH PATCH CLAMPS
904 3/4 X 5/8 STD. HEX FLANGE BOLTS, EQUIPMENT
The JCM 900 Master Wrench Set includes all four JCM wrenches 901, 902, 903, 904 packed in a fabric rolled case for
easy storage. The 900 Master Wrench Set Lists 10% LESS than if all four wrenches were purchased separately. A
real savings!
WT. PER
CATALOG INCLUDES PRICE CARTON
CARTON
NUMBER WRENCH MODELS EACH QTY.
(LBS.)
900 901, 902, 903, 904 $309.50 1 20
JCM 920 PIPE O. D. TAPE

This popular tape has a 8 blade which has standard inches on the
reverse from the diameter in 100ths. This reversed blade allows a quick
and accurate measurement of the diameter or circumference of the pipe.
CATALOG PRICE
DESCRIPTION
NUMBER EACH
920 8 Pipe Diameter Tape $19.60
86
JCM 905 Torque Wrench
JCM 910 Extra Deep Socket Set
Designed For Field Use
Knurled Grip provides a rugged No-Slip Grip that allows
continual pull on the wrench during tighten process. Manual
wrench allows for more accurate levels or torque to be
achieved.
1/2 Standard Drive* accepts any 1/2 standard square

socket.
Audible Torque Indicator provides click sound that

provides immediate confirmation the proper toque level has
been met. Audible click eliminates the necessity of
watching or protecting fragile dials and pointers.
Reverse Action Lever make use simple, the same motion

both tightens and loosens with just a flip of the lever.
No Handles to Align. One strong hand eases use, The JCM 905 and 910 come with their own
especially in harsh environments and inclement weather. storage cases to protect them when not in
use.
The JCM 905 meets the Federal Specification GGG-W-00686C
and is delivered calibrated with an accuracy of +4%. Adjusts from 10 - 150 Ft. Lbs. -
accommodates most common pipe fitting
installation torque level recommendations.
JCM 910 Extra Deep Socket Set
CATALOG NO. PRICE EACH
Available from JCM this four piece deep socket set includes
the popular 1/2 drive sockets sizes 15/16, 1-1/16, 1-1/8, 905 Torque Wrench $ 183.20
1-1/4 with a plastic storage case to protect and store sock-
ets when not in use. 910 Socket Set 207.70
JCM 906 Universal Hydrant Wrench

New from JCM the 906 Universal Hydrant Wrench. This adjustable
hydrant wrench accommodates pentagon nuts up to 1-3/4 and
square nuts through 1-1/4. Complete with 3/4 through hole and
lug style spanners, the JCM 906 fits both pin and lug style
couplings.
The JCM 906 handle is 7/8 in diameter and has a knurled grip
making it easy to use when wearing gloves and resistant to
slippage. The 15 long steel handle provides for maximum
leverage. Zinc chromate plated.
CATALOG NO. PRICE EACH
906 Universal Hydrant Wrench $66.20
87
JCM INDUSTRIES, INC. INDUSTRY PRODUCT COMPARISON CHART
Ford Meter Box

Smith-Blair
PowerSeal
Cascade
Dresser
Mueller
Romac
JCM Industries Product Description
REPAIR FITTINGS
101 UCC - Standard Range 226 360 F1 CL1 3121 500 CDR1
102 UCC - Extended Range 227, 228 361 F2, F3 CL2, CL3 3122 510 CDR2 -3
103 Tapped UCC - Std. Range 238 360 F1 CL1 3131 501-509
104 Tapped UCC - Ext. Range 239 361 F2, F3 CL2, CL3 3132 511, 519
131 All Stainless Steel UCC - Std. Range 256, 261 FLS1 *SS1 3121CS
132 All Stainless Steel UCC - Ext. Range 257, 262 FLS2 *SS2, *SS3
133 Tapped All Stainless UCC - Std. Rng. 264 *SS1
134 Tapped All Stainless UCC - Ext. Rng. 265 *SS2, *SS3
136 Heavy Duty Stainless Repair Clamp 3122AS
161 All SS Fabricated Clamp 261 8364 FS1 SS1 3121AS 540 CR1
162 All SS Fabricated Clamp - Ext. Rng. 262 SS2 3122AS CR2
168 - 169 All SS Fabricated Lightweight Clamp LSS1, LSS2 3121ASLW CSS1, CSS2
171- 172 UCC - Removeable Lug
105 PVC Collar Leak UCC 229 FCC CLC 3141 773 CCLC
106 Bell Joint - IPS PVC FBC 517
108 UCC Sewer Pipe LSS1 3541
110 Patch Clamp 245 118 FSC SC 3151A 220-221
111 Full-Repair Clamp 244 FSCR SCC 3152 230, 231 CFC
112 Heavy Duty Patch Clamp 3151HD 220
113 Heavy Duty Patch Clamp 246
114 Mechanical Joint Repair Sleeve
116 Repair Slv for CSCP
142 Bell Joint Clamp - DI, CI 274 60S FBC 516 3231, 3232 200
143 Bell Joint Clamp - DI, CI, C-900 PVC 274 516 3231, 3232
COUPLINGS - FLANGED ADAPTERS
201 Steel Coupling 411 38 FC3-7 400 MAXI
202 Long Steel Coupling 411 40 FLC - 3540
203 Steel Transition Coupling 413 162 FC5 TC400
204 Steel Reducing Coupling 415 62 FC6 RC400 3562
210 Ductile Iron Coupling 441, 431 253, 153 FC1 501 3503 CDC
211 Ductile Iron Cplg - Stl, IPS PVC - - FC1 501 CDC
212 Ductile Iron Transition Cplg 433 - FC2 501 3501 CDC
214 Pipe End Cap Coupling 481, 482 31 FEC EC501 3501ES CDCEC
215 Long Ductile Iron Couplings 442 - - 501 3501LB
219 Restrained Ductile Cplg - - - -
220 Compression Coupling 525 65 - 702 3504
225 Insulating Adapter Gasket - 3065 - -
230 HDPE Pipe Stiffener 206 3530 SCP
241 Standard - Optimum Coupling 461 - FC2W XR501 3506
242 Long - Optimum Coupling 462 FC2W XR501
301 Cast Flanged Coupling Adapter 912 127 FFCA FCA501 3521 CFCA
303 Fabricated Flg Cplg Adapter 913 128 FCA FC400 3528
304 Reducing Fabricated FCA 914 128 FCA FC400
306 Fabricated FCA 913 128 -
307 Reducing Fabricated FCA 914 128 -
309 Fabricated Dismantling Joint 971 - FDJ DJ400-05
Ford Meter Box
Smith-Blair
PowerSeal
Cascade
Dresser
Mueller
Romac
Compiled from information available at time of printing. Product comparisons are provided for reference purposes. Design material
criteria should be confirmed prior to specification or purchase.
88
JCM INDUSTRIES, INC. INDUSTRY PRODUCT COMPARISON CHART
Ford Meter Box

Smith-Blair
PowerSeal
Cascade
Dresser
Mueller
Romac
SERVICE SADDLES - TAPPING SLEEVES

401 Single Strap Service Saddle 311 291 F101 101 6411DI DR1A
402 Double Strap Service Saddle 313 291 F202 202 3413 DR2A
403 Wide Body Service Saddle - SS Strap 315 194 - 101S DR1S
404 Service Saddle - Double SS Straps 317 - FS202 202S DR2S
405 Ctd Wide Service Saddle - SS Strap 315 - - 101N 3415 CNS1
406 Ctd Service Saddle - Dbl SS Straps 317 - FC202 202N 3417DI CNS2
407 Ctd ServSdl - Electro Galv Strap 311 - - - CDS1
408 Ctd Serv Sdl - Dbl Elctro Galv Straps 313 CDS2
411 Fab Tapping Sleeve - Plain End Outlet -
412 Fab Tapping Sleeve - Flanged Outlet 622 610 FTS FTS420 3160 CFT
419 Fab Tap Slv - Mechanical Joint Outlet 622MJ
422 Fab Tapping Sleeve for PVC/Stl/HDPE - 615 - FTS419 *H612 CFTLP
429 Fab Tap Slv - PVC/Stl/HDPE - MJ Outlet
414 Fab Mechanical Joint Tapping Sleeve *623 - - *FTS425 *H615
415 Tap Slv for CSCP 625 - FTS435
416 Fab Weld-On Tapping Outlet - Partial 626 - FWS FTS445 3428 CRTWO
417 Fab Weld-On Tapping Sleeve 627 - - - 3428
418 Fab Threaded Outlet Tap Slv 366 - - CFTTO
425 Service Saddle for CSCP 362 - - -
432 All Stainless Steel Tapping Sleeve 665 630 FTSS SSTIII 3490 H304 CSTEX
438 All SS Threaded Outlet Tap Slv - - - STS420T
439 All SS Tap Slv - MJ Outlet 665 - - - 3490MJ
440 Line Stop Fitting 680 640 - -
452 All SS Tap Slv - Outlet Seal Gasket - - FTSAS STS420 3460AS *H300 CFTSS
462 All SS Tap Slv - Carbon Steel Flange 664 630 FTSS SSTIII H304
464 SS Tap Slv - Outlet Gskt - Carbon Flg
465 SS Tap Slv - Outlet Seal Gskt - Carbon MJ
469 SS Tap Slv - Full Gskt- Carbon MJ
459 All SS Tapping Sleeve - MJ Outlet - - - -
FABRICATIONS
801 Expansion Joint - Single End 611 63 FEJ EJ400 3563
802 Expansion Joint - Double End 612 63 FEJ EJ400 3563
Ford Meter Box
Smith-Blair
PowerSeal
Cascade
Dresser
Mueller
Romac
*Items of similar materials, designs vary
Compiled from information available at time of printing. Product comparisons are provided for reference purposes. Design
material criteria should be confirmed prior to specification or purchase.
89
JCM INDUSTRIES, INC,
General Application Information
Fittings and Fabrications for High Density Polyethylene Pipe
JCM Products for repairing, connecting and tapping Polyethylene pipe have been tested and evaluated for their suitability
and design capability. In each case JCM products have performed satisfactorily in respect to their design application.
Test criteria range from short-term for special applications to long-term 1000 hour evaluations with the most common
applications. Temperature and pressure cycles are also incorporated to fully address the pipe characteristics and full
range of occurrences. Special monitoring equipment is utilized to produce accurate test data and for historical reference.
High Density Polyethylene Pipe (HDPE) has several unique characteristics which are taken into consideration in the
following guidelines. The disregard of these guidelines and/or the installation instructions supplied with each fitting may
cause unsatisfactory results and void the expressed product warranty.
HDPE Pipe considered for use must be manufactured to the recommendations set forth in the ANSI/AWWA Standard
C906 and complies with criteria in reference to size.
HDPE has a high coefficient of thermal expansion and contraction along with a low modulus of elasticity. This sensitivity
to pressure and temperature causes HDPE to expand and contract more than traditional water and sewer piping
materials. The potential pipe expansion or contraction must be considered when assembling bolt on fittings.
HDPE will relax (creep) at lower stress levels than other piping materials. Due to these special characteristics, the
following parameters should be adhered to when utilizing JCM products for HDPE (ANSI/AWWA C901, C906).
HDPE and bolt-on fitting connections are vulnerable to forces experienced with expansion/contraction of the pipe
and require special consideration. Restraint must be considered when joining plain end pipe to ensure against pipe
pull out. HDPE is manufactured with a smooth pipe wall surface resulting in a low coefficient of friction that can
enable fittings to slide, shift, move, rotate and/or travel on the pipe after installation. JCM products are limited in the
tolerance of axial movement of the pipe.
JCM products for HDPE are designed for underground pressurized fluid service and are pressure rated to match the
pipe SDR pressure rating or with a maximum service rating of 150 PSI (Temperature 35o - 75o F/Maximum test
pressure limited to rated pipe pressure or fitting, whichever is lower). For above ground applications, contact JCM
Industries Technical Services.
Pipe stiffeners must be used when joining, or connecting to, HDPE. Pipe systems must be engineered to prevent
movement causing fittings to slide or rotate on the pipe. Cutting HDPE can cause the pipe to ovate or neck down
and become egg shaped. This pipe movement can interfere with the assembly of bolt on fittings.
Thirty years of successful performance has been one of the most stringent proving grounds for JCM products and their
application with Polyethylene Pipe. Generally speaking, most common potable water pressure applications utilize HDPE
SDR 17 through 11. For applications on thinner wall pipe, special applications, higher pressure ratings and product
usage recommendations, please contact JCM.
Note: JCM recommends fusion joints as a primary method of connection. When correctly implemented, fused joints are
self-restraining and leak proof. In some instances conditions are not conducive to properly fuse the joint per
manufacturers recommendations. Mechanical fittings to join or repair HDPE are a secondary and limiting choice. The
information included on this page is provided to address the known factors when repairing, joining or tapping HDPE with
mechanical fittings.
Effective 07/30/08
90
JCM 452 - 464 Stainless Steel Tapping Sleeve with Outlet Seal Gaskets
The JCM Outlet Seal Gasket design featured in the Models 452 - 464 Stainless Steel Tapping Sleeves incorporates
the time proven heavy duty design of the fabricated steel tapping sleeve with the corrosion resistance of stainless
steel. This design utilizes a broad cross section, hydromechanical outlet gasket in lieu of the full body gasket. The
outlet gasket produces a positive initial seal which increases with increase in line pressure. The 452 - 454 Stainless
Steel Tapping Sleeves have been engineered and manufactured to provide the superior corrosion resistance of
stainless steel in applications requiring high pressure service.
Stainless steel tapping sleeves utilizing a full circumferential gasket (i.e. 432, 462, 439, 469) are recommended for
smaller size applications in which the pipe is susceptible to breakage, such as 4 though 6 cast iron or asbestos
cement pipe. These fittings have been developed to provide a full circle wrap around gasket which will insure a
watertight seal should a beam break occur during or after the tapping process. While these fittings are successful
on such applications, they are not always the most suitable fitting for all applications. Tapping applications on
mains which are not susceptible to breakage such as ductile iron, C-900 and C-905 PVC, a standard outlet seal
tapping sleeve, such as the 452, can be utilized. The standard outlet seal tapping sleeve is also recommended for
use in applications requiring higher working pressure capability, large diameter taps (above 12) and on mains
experiencing water hammer and extreme flow variations.
Table A - INTERNAL FORCE
A tapping sleeves success can be measured directly by the proportion of bolt
torque versus the total square inches of gasket to be compressed. The JCM 452 & Outlet Force at
464 models broad, hydromechanical outlet gasket allows bolt torque energy to be Size 100 PSI
applied directly to the outlet area. As the outlet area of the tapping sleeve 6 2,827 lbs.
experiences the greatest amount of internal force, it is critical that this gasket area
have proper compression. To prevent the internal force from escaping, the external 8 5,027 lbs.
force must be greater; the difference between these two forces is the SAFETY
10 7,854 lbs.
FACTOR. When using a full circumferential gasketed tapping sleeve the bolt torque
compression energy must be shared over a broad area of gasket all around the pipe 12 11,310 lbs.
circumference whereas the JCM Outlet Seal Gasket has the total sum compression
of all the available bolt torque. To more fully understand the necessity for maximum 14 15,394 lbs.
compression at the outlet area, the table (A) indicates the amount of internal force 16 20,106 lbs.
encountered at the outlet area of the tapping sleeve when the main is operating at
100 PSI. 24 45,239 lbs.
The internal force at the outlet area can cause the sleeve to lift away from the pipe and interrupt the gasket/pipe
surface contact creating the opportunity for the gasket to be ripped from its seat or to completely blow out.
For example (table B), a JCM 432 - 1740 x 12 All

Stainless Steel full circumferential gasketed tapping Table B - Example: JCM 432-1740 X 12 VS 452-1740 X 12
sleeve has an approximate total gasket area of
JCM 432 JCM 452
1,500 square inches to be compressed as Pipe Outlet
Square Inches of Square Inches of
compared to a JCM 452 - 1740 x 12 standard outlet O.D. Size
Gasket Gasket
gasket tapping sleeve which has an approximate
total gasket area of 42 square inches. Therefore, a 17.40 12 1,500 42
fully gasketed tapping sleeve has 35 times more
gasket area to be compressed than an outlet gasket
tapping sleeve.
The fully gasketed tapping sleeve must share available bolt torque over 20 times the area than that of the outlet
seal tapping sleeve and maintain the gasket/pipe contact seal through 11,310 lbs. of thrust at the 12 outlet.
The thrust vs. bolt torque vs. gasket area is the basis of recommending a standard outlet gasket tapping sleeve
over that of the fully gasketed sleeve. Especially in applications on large diameter pipe operating at higher working
pressures. For specific product application involving higher working pressures, contact JCM Industries Technical
and Engineered Sales Team for assistance at 1-800-527-8482 or 903-832-2581.
2000 JCM Industries, Inc., Nash, Texas, USA
Pipe Outside Diameter Guide
IMPORTANT: This Pipe O.D. Guide is furnished

for your convenience and is based on the latest
SMALL DIAMETER PIPE SIZES pipe standards and information supplied by pipe
NOMINAL PIPE SIZE (INCHES) 1/2 3/4 1 1-1/4 1-1/2 2 2-1/2 manufacturers. Due to occasional changes and
COPPER TUBING .63 .88 1.13 1.38 1.63 2.13 2.63 variances in outside diameters, the pipe O.D.
STEEL & PLASTIC PIPE .84 1.05 1.32 1.66 1.90 2.38 2.88 should always be verified before ordering fittings.
STANDARD PRESSURE PIPE SIZES

NOMINAL PIPE SIZE (INCHES) 3 4 5 6 8 10 12 14 15 16 18 20 24 30
COPPER TUBING 3.13 4.13 5.13 6.13
STEEL & PLASTIC PIPE (SDR 26,21 & SCHEDULE) 3.50 4.50 5.56 6.63 8.63 10.75 12.75 14.00 16.00 18.00 20.00 24.00 30.00
PLASTIC IRRIGATION PIPE (PIP) 4.13 6.14 8.16 10.20 12.24 15.30 18.70 22.05 24.80
PLASTIC SEWER PIPE (SDR 35) 4.22 6.28 8.40 10.50 12.50 15.30 18.70 24.80
PLASTIC (PVC) AWWA C-900/C-905/C-909 4.80 6.90 9.05 11.10 13.20 15.30 17.40 19.50 21.60 25.80
POLYETHYLENE PIPE (IPS SIZE) 3.50 4.50 6.63 8.63 10.75 12.75 14.00 16.00 18.00 20.00 24.00 30.00
POLYETHYLENE PIPE (DIP SIZE) 4.80 6.90 9.05 11.10 13.20 15.30 17.40 19.50 21.60 25.80 32.00
DUCTILE IRON PIPE 3.96 4.80 6.90 9.05 11.10 13.20 15.30 17.40 19.50 21.60 25.80 32.00
CLASS 100 - 250 AWWA 3.96 4.80 6.90 9.05 11.10 13.20 15.30 17.40 19.50 21.60 25.80 32.00
CAST IRON
CLASS A AWWA PIT CAST 3.80 4.80 6.90 9.05 11.10 13.20 15.30 17.40 19.50 21.60 25.80 31.74
CLASS B AWWA PIT CAST 3.96 5.00 7.10 9.05 11.10 13.20 15.30 17.40 19.50 21.60 25.80 32.00
CLASS C - D AWWA PIT CAST 3.96 5.00 7.10 9.30 11.40 13.50 15.65 17.80 19.92 22.06 26.32
MACHINED END 3.74 4.64 6.91 9.11 11.24* 13.44* 15.07 17.15 19.90 22.12 26.48 33.12
FLINTITE ROUGH BARREL 3.94 4.90 7.13 9.33 11.30 13.42 15.45 17.60
Class 100
FLUID-TITE ROUGH BARREL 3.93 5.05 7.16 9.32 11.46 13.70 15.36 17.50 20.44 22.50 27.17
PERMAFLEX ROUGH BARREL 4.84 7.15 9.35 11.47 13.74 15.55 17.55 20.50 22.70 27.15
RING-TITE ROUGH BARREL 3.95 4.92 7.19 9.39 11.47 13.74 15.51 17.65 20.44 22.68 27.12 33.80
MIN. STD. ROUGH BARREL 4.79 7.05 9.22 11.25 13.37 15.36 17.50
MAX. STD. ROUGH BARREL 5.26 7.40 9.57 11.77 14.04 15.80 17.94
ABESTOS CEMENT PIPE
MACHINED END 3.84 4.81 6.91 9.11 11.66 13.92 16.22 18.46 20.94 23.28 27.96 35.00
Class 150
FLUID-TITE ROUGH BARREL 4.03 5.14 7.12 9.32 11.85 14.11 16.41 18.65 21.20 23.54 28.22
MACHINED END 3.84 4.81 6.91 9.11 11.66 13.92 16.22 18.46 22.18 24.66 29.62 37.06
Class 200
FLUID-TITE ROUGH BARREL 4.18 5.32 7.36 9.46 11.88 14.11 16.44 18.74
NOMINAL PIPE SIZE (INCHES) 3 4 5 6 8 10 12 14 15 16 18 20 24 30
* Flintite ME is 10.89 for 10 and 12.99 for 12 sizes.

P.O. Box 1220 Nash, Texas 75569-1220
Call Toll Free 800-527-8482, Fax Toll Free 800-874-9524
Outside U.S. Call 903-832-2581, Outside U.S. Fax 903-838-6260

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JCM INDUSTRIES, INC.

P. O. Box 1220 - Nash, Texas 75569-1220

February 11, 2013

To Our Valued JCM Customer,

JCM Industries, Inc.

Discounts are applicable to JCM Pipe Fittings and Fabrications

List Prices Discount

$1,001.00 - $10,000.00 45%

$10,001.00 and above 53%

JCM INDUSTRIES, INC.

NOM. PIPE SLEEVE SLEEVE NUMBER OUTLET

NOM. PIPE SLEEVE SLEEVE NUMBER

JCM INDUSTRIES, INC. CONTACT JCM:

(2) TERMS OF PAYMENT

(4) BIDS AND QUOTATIONS

(5) FREIGHT, SHIPMENT AND TITLE

(6) INSPECTION AND CLAIMS

(7) RETURNS AND CANCELLATIONS

(8) WARRANTY - LIMITATION OF LIABILITY - EXCLUSION OF WARRANTIES

(10) PRODUCT IMPROVEMENT

(11) CONTRAVENING LAW

UNIVERSAL CLAMP COUPLINGS / REPAIR FITTINGS SERVICE SADDLES

JCM FITTINGS FOR HDPE

APPLICATION, SIZES AND ADDITIONAL

103 Tapped Universal Clamp

133 All Stainless Tapped Univ.

105 Collar Leak Clamp

161 All Stainless Steel Fabricated

Universal Clamp Coupling with unique feature of

A bell joint repair clamp specifically for rubber joint IPS

A special repair sleeve for sealing over split or leaking cast

A high pressure, reinforcing repair sleeve for repairing

JCM 171 Removeable Lug Universal Clamp Coupling - provides a removeable

101 171 Clamp Width - Approximate Weight

2.35 - 2.63 0238 100.30 105.50 174.20 209.70 - - -

3.46 - 3.70 0350 126.40 132.90 201.30 251.30 - - -

10.60 - 11.00 1075

Image reflects 12 width

10.72 - 11.72 1075 - - 537.70 - 809.50 1,081.70 1,375.90

12.72 - 13.92 1275 - - 571.90 - 854.30 1,193.50 1,503.40

16.00 - 17.00 1600 - - 841.90 - 1,341.10 1,884.30 2,476.20

- - 873.40 - 1,387.30 1,984.40 2,576.00

19.40 - 20.40 1950 - - 888.30 - 1,440.50 2,361.90 2,621.30

21.40 - 22.40 2160 - - 940.60 - 1,532.60 2,507.50 2,774.70

29.80 - 31.00 3000 - - 1,831.60 - 2,706.90 3,854.30 5,058.80

- - 2,006.20 - 3,013.30 4,328.70 5,720.20

HOW TO ORDER Available Options Upon Request

131 Stainless Steel Clamp Width - Approximate Weight

2.35 - 2.63 0238 146.70 155.90 238.20 286.60 - - -

3.46 - 3.70 0350 169.80 190.20 288.50 341.10 - - -

10.60 - 11.00 1075

Double Band Clamps Image reflects 12 width

Clamp Width - Approximate Weight

10.72 - 11.72 1075 - - 875.60 - 1,322.60 1,735.80 2,190.00

12.72 - 13.92 1275 - - 946.60 - 1,377.60 1,892.70 2,338.30

- - 1,281.10 - 2,036.90 2,555.40 3,783.00

16.00 - 17.00 1600 - - 1,339.00 - 2,100.60 2,674.60 3,947.20

- - 1,375.90 - 2,164.20 2,758.90 4,069.10

19.40 - 20.40 1950 - - 1,397.90 - 2,228.40 2,798.30 4,122.20

21.40 - 22.40 2160 - - 1,460.70 - 2,338.80 2,926.00 4,311.50

29.80 - 31.00 3000 - - 2,709.30 - 4,006.60 5,419.30 7,576.60

- - 2,921.20 - 4,391.80 6,015.90 8,396.40

Image reflects 7 width