Boiler Performance Test Report Rev0

0 FIRST ISSUE 10-12-2012
REV. DESCRIPTION DATE
DATE DEPARTMENT NAME SIGNATURE

ISSUED 10-12-2012 IPD Erbizzi L.
CHECKED 10-12-2012 AVV/IPD Sardano R./Volpi G.
APPROVED 10-12-2012 GCPM Casero C.
WEST DELTA ELECTRICITY PRODUCTION

COMPANY
ABU QIR THERMAL POWER PLANT
2 x 650 MW GAS/OIL FIRED UNITS
BOILER PERFORMANCE TEST REPORT

UNIT #6
JOB NO. DOCUMENT NO. REV.

POWER GENERATION ENGINEERING AND
SERVICES COMPANY
0
PROJECT CLIENT
ABU QIR WEST DELTA ELECTRICITY PRODUCTION

THERMAL POWER PLANT - 2 X650 MW COMPANY
JOB NO. DEPARTMENT DOC TYPE
3039 V1-V2 AVV
BOILER PERFORMANCE TEST REPORT

Ansaldo Caldaie S.p.A. reserves all UNIT # 6
rights on this document that can not be
reproduced in any part without its written
consent
DOCUMENT NO. REVISION SHEET OF
30390-A-M1008 0 1 73
Informazioni strettamente riservate di propriet di Ansaldo Caldaie s.p.a. - Da non utilizzare per scopi diversi da quelli per cui sono state
fornite.
Confidential information, property of Ansaldo Caldaie s.p.a. Not to be used for any purpose other than that for which it is supplied.
Titolo Identificativo Rev. Pagina Di
title document no. rev. Page Of
ABU QIR THERMAL POWER PLANT 0 2 73
2 x 650 MW GAS / OIL FIRED UNIT 30390-A-M1008
TABLE OF CONTENTS
1. SCOPE AND OBJECT

2. GENERAL
3. RESULT SUMMARY
3.1 BOILER CAPACITY
3.2 TEMPERATURES AT BOILER BATTERY LIMIT
3.2.1 REHEATER PERFORMANCE EVALUATION
3.3 REHEATER PRESSURE DROP
3.4 MAXIMUM MAIN STEAM PRESSURE DROP
3.5 GUARANTEED EFFICIENCY
3.5.1 EFFICIENCY AT BMCR GAS FIRING
3.6 AUXILIARY CONSUMPTIONS
3.7 A.H. LEAKAGE
3.8 EMISSIONS
3.8.1 GAS FIRING
4. CONCLUSION
5. ATTACHMENT 1: RAW DATA
5.1.1 TEST#1
5.1.2 TEST#2
6. ATTACHMENT 2: FUEL GAS ANALYSIS
6.1.1 TEST #1
6.1.2 TEST #2
7. ATTACHMENT 3: CALCULATION SHEETS
7.1.1 TEST #1
7.1.2 TEST #2
1. Scope and object

Object of this document is to provide a comprehensive report concerning the performance
test results of the steam generating unit 6.
2. General
The performance guarantee test has been carried out with the following time schedule in
accordance with the Boiler performance test procedure 30390-A-M1007 Rev. 03.
Unit Case Fuel Load Date Time start Time end

6 2 GAS 100% MCR* 15/11/2012 10.30 12.00
6 2 GAS 100% MCR* 15/11/2012 12.00 13.30
6 3 GAS BMCR** 17/11/2012 15.45 16.10
6 7 GAS 25% MCR*** 16/11/2012 10.30 12.45
NOTES:
* Test duration has been reduced as per client request
** BMCR test duration has been reduced due to client request
*** Done at 30% according to client request since 25% load would have required the use
of:
- one electrical pump instead of the turbo pump
- level control at one element instead of three
The guarantees have been fulfilled with good margins, except than for auxiliary power
consumption, that is in any case well compensated by the other boiler over performances
(details are reported in the following chapters of the present document).
In particular this report includes:

1. Performance test result summary
2. Data collected during tests
3. Calculation of guaranteed values
4. Post test key observations
3. Result summary
3.1 Boiler capacity
Contract Load
Guarantee Comment Units Guarantee Meas. Comments
Par. No. [Mwe]
Minimum continuous main steam
2.1 Boiler capacity (case 2) 658.2 generating capacity at Turbine kg/s 544.9 545.8
Generator 100% load
Minimum continuous main steam Not a
- Boiler capacity (case 3) 688.0 kg/s 574.3 578.4
generating capacity at BMCR guarantee
During BMCR test there was no limitation in the boiler itself.
Below are shown the thermal loads of case 2 and 3 tests. Both cases show higher thermal
load than design (Boiler Heat Output or BHO).
Design Test Test Electrical

CASE BHO [MW] BHO [MW] Load [MWe]
2 1460.9 1480.7 658.2
3 1517.0 1552.1 688
BMCR load!
3.2 Temperatures at boiler battery limit

Contract Load
Guarantee Comment Units Guarantee Meas.
Par. No. [Mwe]
Minimum average main steam
Temperature at boiler battery
2.2 658.2 temperature when operating at C 541.7 542.1
limit (case2)
100% TG load - Gas firing
Minimum average RH outlet
Temperature at boiler battery
2.3 658.2 temperature when operating at C 567 566.0 *
limit (case2)
100% TG load - Gas firing
* Regarding to RH temperature please consider that Cold Reheater Temperature was

5.2C lower than design
In order to give an idea of the better performance we have converted the credits in
electrical power for MCR test load (gas firing).
For this purpose correction curves from Steam Turbine manufacturer has been used for
evaluating the corresponding kWe credits on ST side:
Gas Firing MCR

Power Credit
Design Test MCR with ST Corr.
Curves
[C] [C] [kWe]
Main steam Temp. out 541.7 542.1 157
Reheater steam Temp. out 567 566 * 1701 *
* See analysis in Par. 3.2.1 for correction on RH outlet temperature based on Cold RH inlet
Temperature, showing the fulfilment of the guaranteed value.
Gas Firing
BMCR *
Design Test BMCR
[C] [C]
Main steam Temp. out 541.8 539
Reheater steam Temp. out 565.8 564
* Steam Temperatures at case 3 were slightly below the guaranteed value, but it has to be
considered that:
Boiler Heat Output was higher than design one (measured 1552.1 MW vs. design
1517.0 MW)
The test duration was reduced, thus it was not possible to reach a stable load with
guaranteed parameters
3.2.1 Reheater performance evaluation

During tests at MCR, boundary conditions of reheater coils were off design; indeed cold
reheater temperature was well below than design.
The following analysis is made to evaluate the enhance of electrical power credit due to
higher RH coils heat absorption.
In order to understand the real credit we have to consider the following RH conditions:
1. Cold reheater flow
2. Cold reheater temperature
3. Overall reheater absorption
The cold reheater flow during test was higher than design:
Design Test
Cold reheater flow [kg/s] 459.53 460.3
Cold reheater temperature during the test was 5.2C lower than design as shown in the
below table:
Design Test
Cold reheater temperature [C] 337.2 332
In the below table is shown the comparison between design and test RH power:
Design Test
Cold reheater temperature [C] 337.2 332.0
Cold reheater pressure [bara] 41.2 38.2
Cold reheater enthalpy [kJ/kg] 3058.1 3052.3
Hot reheater temperature [C] 567.0 566.0

Hot reheater pressure [bara] 39.25 36.9
Hot reheater flow [kg/s] 459.53 460.3
Hot reheater enthalpy [kJ/kg] 3599.8 3599.7
Ratio
Reheater power absorbtion [MW] 248.94 251.95 101.2
During tests the heat absorption of RH coils was 1.2% higher than design.
As suggested by ASME PTC 4 paragraph 5.18.13 the temperature of HRH is considered
higher than guaranteed if tested RH heat absorption is higher than design.
In the below table the test HRH temperature has been changed in order to have the same
heat absorption as in design condition.
MCR
Design Corr. Test
Cold reheater temperature [C] 337.2 332.0
Cold reheater pressure [bara] 41.2 38.2
Cold reheater enthalpy [kJ/kg] 3058.1 3052.3
Hot reheater temperature [C] 567.0 563.15 566.02 - 563.15 = 2.87

Hot reheater pressure [bara] 39.3 36.9
Hot reheater flow [kg/s] 459.5 460.3
Hot reheater enthalpy [kJ/kg] 3599.8 3593.1
Reheater power absorbtion [MW] 248.94 248.94

563.15C is the temperature of Hot Reheater that should be assumed as guaranteed
Temperature corresponding to the test Cold Reheat Temperature
Test Hot RH T = 566.0 > 563.15, therefore the guarantee has been fulfilled.
Nevertheless the increased flow through the GRF helped to enhance RH power absorption
leading to a HRH steam credit equal to 2.87C.
In order to give an idea of the better overall performance this temperature credit has been
converted into equivalent electrical power credits (kWe) on ST side by the means of
correction curves from Steam Turbine manufacturer:
Power Credit
with ST Corr.
Curves
C [kWe]
HRH temperature credit 2.87 1701
3.3 Reheater pressure drop
Contract Load Meas.

Guarantee Comment Units Guarantee Delta
Par. No. [Mwe] Corrected
Maximum Reheater steam

2.4 658.2 100% TG bar 1.9 0.67 1.23
pressure drop (case 2)
Tests are showing lower RH pressure drop than design. The above value has been
corrected to design condition (mass flow and density).
In order to give an idea of the better overall performance this credit has been converted
into equivalent electrical power credits (kWe) on ST side by the means of correction
curves from Steam Turbine manufacturer:
Power Credit
Design Test MCR with ST Corr.
Curves
[bar] [bar] [kWe]
Reheater pressure drop 1.90 0.67 1660
Please note that this credit itself is big enough to balance the entire over absorption in
auxiliary power, even the uncorrected value (Ref. Par. 3.6).
3.4 Maximum main steam pressure drop
Contract Load Measured

Par. No.
Guarantee Comment Units Guarantee
[Mwe] Corrected
From feedwater inlet terminal
Maximum main steam
- 658.2 point to SH outlet (excluding bar 12 11.62
pressure drop (case 3)
static head) at BMCR
Tests are showing lower main steam pressure drop than design. The above value has
been corrected to design condition (mass flow and density).
3.5 Guaranteed Efficiency
Contract Load Meas.

Guarantee Comment Units Guarantee Meas. Delta
Efficiency firing gas

2.5 658.2 100% TG % 86.73 87.25 87.26 0.53
(case 2)
MCR load is showing an higher efficiency value.

In order to give an idea of the better overall performance this credit has been converted
into equivalent electrical power credits (kWe) according to plant balance calculations:
Power Credit
Design Test MCR Balance Calc
[%] [%] [kWe]
Efficiency (corrected) 86.73 87.26 3962
Also in this case please note that this credit itself is more than enough for balancing the
entire over absorption in auxiliary power, even the uncorrected value (Ref. Par. 3.6).
Test #1 Test #2
measured measured
[%] [%]
Efficiency 87.25 87.25
The table is showing how the measured value is exactly the same for both the test carried
out. This means in principle that:
Performance test instruments were sufficient in number and well calibrated

The boiler was in real steady state
Boiler control system is well tuned
Test MCR Test MCR

with design with Test
fuel Fuel
[%] [%]
Efficiency (corrected) 87.26 87.26
Please note that, since the test fuel gas analysis was in line with design one, the efficiency
resulting from Design Fuel and that from Test Fuel are exactly the same figure.
3.5.1 Efficiency at BMCR Gas Firing
Even if not guaranteed below is shown the calculation for as tested efficiency at BMCR
firing gas.
Load
Description Comment Units Espected Meas. Delta
[Mwe]
As Tested Efficiency
firing gas at BMCR 688.0 105% TG % 86.69 87.19 0.50
(case 3)
3.6 Auxiliary consumptions

Contract Load Measured
Guarantee Comment Units Guarantee Meas. Delta
Total auxiliary power

2.9 658.2 100% TG kW 7500 8818 8283 783
consumption (case 2)
Hereafter the auxiliary power consumption break up is reported.

Guarantee Measured
Item Units Delta Test#1 Test#2
Value Value
Forced draft fan motor power - Left kW 3290 3449 159 3455 3444
Forced draft fan motor power - Right kW 3290 3723 433 3728 3718
Recirculating fan motor power - Left kW 410 810 400 812 809
Recirculating fan motor power - Right kW 410 775 365 777 773
Other Auxiliary power absorption kW 100 61 -39 61 61
As shown in above tables the measured power consumption is higher than the guaranteed
value, but we would like to highlight the following aspects.
Agreed correction curves (Ref. Boiler performance test procedure 30390-A-M1007
Rev. 03) reduce the measured value from 8818 kW to 8283 kW due to:
- 54 kW on FD Fans power absorption due to higher heat to steam
- 481 kW on GR Fans power absorption due to lower CRH steam
temperature
Please note that, according to Par. 4, the greater power consumption is more than
balanced by boiler over performances
3.7 A.H. Leakage
Contract Load
Guarantee Comment Units Guarantee Measured
Par. No. [Mwe]
Maximum regenerative air
3.4 658.2 100% TG % 8 6.72
heater leakage (case 2, 10)
The A.H leakage was lower than guaranteed.

3.8 Emissions
3.8.1 Gas firing
Contract Load
Par. No.
Guarantee Comment Units Guarantee Meas.
[Mwe]
3
NOX flue gas emission limits when mg/Nm
221.4 At 25% TG - gas firing 320 213
firing natural gas (case 1) @ 3% O2
3
CO flue gas emission limits when mg/Nm
firing natural gas (case 1)
221.4 At 25% TG - gas firing 250 0
@ 3% O2
3
658 At 100% TG - gas firing 320 290
3.7 3
658 At 100% TG - gas firing 250 58
@ 3% O2
3
688.0 At BMCR TG - gas firing 320 310
3
688.0 At BMCR TG - gas firing 250 147
@ 3% O2
GAS FIRING
NOx [mg/Nm3 @ 3% O2]
350
GUARANTEED LIMIT
300
NOx [mg/Nm3 @ 3% O2]
250
200
310
150 290
213
100
50
0
25 100 BMCR
Load [%]
NOx emissions at various loads firing Natural Gas

GAS FIRING
CO [mg/Nm3 @ 3% O2]
300
250 GUARANTEED LIMIT

CO [mg/Nm3 @ 3% O2]
200
147
150
100
58
50
0
0
25 100 BMCR
Load [%]
CO emissions at various loads firing Natural Gas
Analysers station
Flue gas sampling at AH inlet
Flue gas sampling detail: mixing bottles at AH outlet

4. Conclusion
The above analysis shows the good behavior of the entire boiler package:
Emission levels are below the guaranteed values

RH pressure drop is much lower than guaranteed
Efficiency is about 0.5% more than guaranteed
Steam temperatures fulfill the design and contractual requirements
As shown above the over-performances of the boiler have been converted in electrical
power credit in order to show with expressive figures the obtained benefit.
This has been done by the means of technical considerations in two ways:
a. RH pressure drop: correction curves from Steam Turbine manufacturer has been
used for evaluating the corresponding kWe credits on ST side
b. Boiler Efficiency: plant balance calculations
Power Credit
Technical
[kWe]
Reheater pressure Drop 1660 a
Efficiency 3962 b
Total 5622
a
Calculated from ST correction curves
b
Calculated from plant balance considerations
Regarding to auxiliary power consumption, by applying the corrections foreseen in Boiler

performance test procedure 30390-A-M1007 Rev. 03 (see details at Par. 3.6):
FDF power absorption due to higher heat to steam

GRF power absorption due to lower Cold Reheater Temperature
The overall under performance is 783 kW, as shown in detail in the below table.
FDF GRF Measured

Guarantee Units Guarantee Measured Delta
correction correction Corrected
Total auxiliary power

kW 7500 8818 - 54 - 481 8283 783
consumption (case 2)
It is clear that the over performances given by the boiler itself are much greater than the
underperformance of Fans (approx. 7 times bigger).
By subtracting the overall credits to the auxiliary power over absorption, the situation is as
reported:
Total power absorption underperformance [kWe] 783 -
Total power credits [kWe] 5662 * =
Total equivalent power over absorption [kWe] - 4879
* Power Credit evaluated on technical considerations
Where the negative sign means that the Fans under performance is much more than
compensated by the good boiler behavior.
Obviously the negative shortfall means a positive result for AC.
In the next page the overall test results are reported.

title
FUNCTIONAL GUARANTEES Titolo
Contract Guarantee Measured Corrected

Par. No.
Guarantee Comment Units Test#1 Test#2
Value value Value
Minimum continuous main steam generating
2.1 Boiler capacity (case 2) kg/s 544.9 545.8 - 546.0 545.7
capacity at Turbine Generator 100% load
Temperature at boiler battery limit Minimum average main steam temperature
2.2 C 541.7 5 542.1 - 541.7 542.4
(case2,10) when operating at 100% TG load
Temperature at boiler battery limit Minimum average RH outlet temperature when See Page
2.3 C 567 5 566.0 565.7 566.3
(case2,10) operating at 100% TG load 10
Maximum Reheater steam pressure drop
2.4 When operating at 100% TG load bar 1.9 0.67 - 0.67 0.67
(case 2)
2.5 Efficiency firing gas (case 2) When operating at 100% TG load % 86.73 87.25 87.26 87.25 87.25
When operating at 100% TG load; Calculation

2 x 650 MW GAS / OIL FIRED UNIT
- Efficiency firing gas (case 2) % 86.73 87.26 87.26 87.26 87.26

ABU QIR THERMAL POWER PLANT
with Gas composition at Test condition
2.6 Total auxiliary power consumption (case 2) When operating at 100% TG load kW 7500 8818 8283 8832 8804
Maximum average superheater spray water

2.7 When operating at 100% TG load kg/s 90 52.9 - 53 53
flow (case 2)
EQUIPMENT GUARANTEES
document no.
Identificativo
Contract Guarantee Measured Corrected

Par. No.
Guarantee Comment Units Test#1 Test#2
Value value Value
3.3 RH spray water flow From 25% of TG to BMCR kg/s 0 0 - 0 0

30390-A-M1008
Maximum regenerative air heater leakage

3.4 100% TG % 8 6.72 - 6.48 6.96
(case 2 and 10)
NOX flue gas emission limits when firing mg/Nm3
From 25% TG to BMCR 320 290 - 289 292
natural gas @ 3% O2
rev.
3.7
Rev.
CO flue gas emission limits when firing mg/Nm3

From 25% TG to BMCR 250 58 - 56 61
natural gas @ 3% O2
Maximum main steam pressure drop (case From feedwater inlet terminal point to SH
Page
bar 12 11.72 -
3) outlet (excluding static head) at BMCR
20
Pagina
Of
Di
73
The sky around Abu Qir is cleaner

5. Attachment 1: Raw data

5.1.1 Test#1
Averaged data computed from 10.30.04 - 15/11/12 to 12.00.11 - 15/11/12
ABU QIR ( PERFORMANCE TEST )
Test n. 1
Tag Description Units Values
Tam 1 humidity relative Ambient relative humidity % 63.3257555
Tam 2 Ambient Temperature Ambient temperature C 23.5432143
Barometric pressure Ambient pressure hPa 1017.92301
Ta 1 Air left upstr. AH Air temperature upstr. AH (A) RTD PT 100 0 - 250C C 34.7990369
Ta 4 Air right upstr. AH Air temperature upstr. AH (B) RTD PT 100 0 - 250C C 34.337742
Tgi 1 left. temp. AH (A) Flue gas temperature upstr. AH (A) Tc K " 0 - 500 C " C 350.577253
Tgo 1 left. temp. AH (A) Flue gas temperature downstr. AH RTD PT 100 " 0 - 250C" C 107.945133
Tgi 25 right. temp. AH (B) Flue gas temperature upstr. AH (B) Tc K " 0 - 500 C " C 347.114603
Tgo 25 right. temp. AH (B) Flue gas temperature downstr. AH RTD PT 100 " 0 - 250C" C 106.449305
A1 O2 downstream. AHs Flue gas O2 analysis (downstream. AHs) % 2.20716016
A2 O2 upstream AHs Flue gas O2 analysis (upstream. AHs) % 0.78215707
A3 CO upstream AHs Flue gas CO analysis (upstream AHs) ppm 49.9789835
A4 NO downstr. AHs Flue gas NO analysis (downstream AHs) ppm 158.120536
W01 Feedwater flow at boiler inlet mbar 989.339667
P01 Feedwater pressure at flowmeeter bar 179.616171
T01 TI 103 Feedwater temperature at boiler inlet C 273.223021
P02 PI 100 Feedwater pressure at boiler inlet bar 179.117313
W02 FE 112 Desuperheating water flow to SH (1st stage) mbar 366.391369
W03 FE 122 Desuperheating water flow to SH (2nd stage) mbar 161.16746
P03 PI 112 Desuperheating water press. to SH (1st/2nd stage) bar 200.230337
T02 TE 111 Desuperheating water temperature to SH C 182.216858
W04 FE 153 Desuperheating water flow to RH mbar 0.83388205
P05 PE 153 Desuperheating water pressure to RH bar 37.0174837
T03 TT152 Desuperheating water temperature to RH C 25.0773201
T04 TI 222 SH outlet steam temperature right side Tc K 0-650 C C 541.716213
T05 TI 212 SH outlet steam temperature left side Tc K 0-650 C mbar 541.75277
P06 PI 226 SH outlet steam pressure PT 0-250 bar bar 167.107115
T07 TI 281 Hot reheated steam temperature Tc K 0-650 C C 565.691481
P08 PT 283 Hot reheated steam pressure PT 0-100 bar bar 35.8827139
T06 TI252 Cold reheated steam temperature a HP ST outlet Tc J 0 - 400 C 331.730107
P07 PT 250 Cold reheated steam pressure a HP ST Outlet PT. 0 - 100 bar bar 37.2593087
KF1 F.D.F. MA200 Forced draft fan motor power 1 AP MA200 0 - 4800 KW KW 3454.75707
KG1 R.G.M. MA 200 Recirculating fan motor power 1FU MA200 0 - 1050 KW KW 811.773807
Averaged 1Air left temp.upstr.AH C 34.634398
Averaged 2Air right temp.upstr. AH C 34.220595
Averaged 3 Flue gas left Temperature upstr.AH C 351.22026
Averaged 4 Flue gas left Temp. downstr. AH C 106.83465
Averaged 5 Flue gas right Temp. upstr. AH C 351.10572
Averaged 6 Flue gas right Temp. downstr. AH C 102.19776
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FUNCTIONAL GUARANTEES
Contract
Par. No.
Guarantee Comment Units Value Measured

2.1 Boiler capacity (case 2) generating capacity at Turbine kg/s 544.9 546.0
Generator 100% load
2.2 Temperature at boiler battery limit (case2,10) temperature when operating at 100% C 541.7 5 541.7
TG load
2.3 Temperature at boiler battery limit (case2,10) temperature when operating at 100% C 567 5 565.7
TG load
To be corrected after MHI

2.4 Maximum Reheater steam pressure drop (case 2) When operating at 100% TG load bar 1.9 0.67
calculation on RH flow
2.5 Efficiency firing gas (case 2) When operating at 100% TG load % 86.73 87.25
To be corrected for:
- CRH Temperature
2.6 Total auxiliary power consumption (case 2) When operating at 100% TG load kW 7500 8832
- RH flow
- Boiler Heat Output
Maximum average superheater spray water flow

2.7 When operating at 100% TG load kg/s 90 53
(case 2)
Other aux power cons.

Cooling FAN kW 38.07
AHs kW 22.5
Contract
Par. No.
3.3 RH spray water flow From 25% of TG to BMCR kg/s 0 0
Maximum regenerative air heater leakage (case 2 and

3.4 100% TG % 8 6.48
10)
mg/Nm3 @ 3%
NOX flue gas emission limits when firing natural gas From 25% TG to BMCR 320 289
O2
3.7 3
mg/Nm @ 3%
CO flue gas emission limits when firing natural gas From 25% TG to BMCR 250 56
O2
5.1.2 Test#2
ABU QIR ( PERFORMANCE TEST )
Test n. 2
Tag Description Units Values
Tam 1 humidity relative Ambient relative humidity % 58.9747917
Tam 2 Ambient Temperature Ambient temperature C 24.0989931
Barometric pressure Ambient pressure hPa 1017.32042
A1 O2 downstream. AHs Flue gas O2 analysis (downstream. AHs) % 2.23671389
A2 O2 upstream AHs Flue gas O2 analysis (upstream. AHs) % 0.7092125
A3 CO upstream AHs Flue gas CO analysis (upstream AHs) ppm 54.699375
A4 NO downstr. AHs Flue gas NO analysis (downstream AHs) ppm 160.569618
W01 Feedwater flow at boiler inlet mbar 991.004475
P01 Feedwater pressure at flowmeeter bar 179.732236
T01 TI 103 Feedwater temperature at boiler inlet C 273.165564
P02 PI 100 Feedwater pressure at boiler inlet bar 179.222178
W02 FE 112 Desuperheating water flow to SH (1st stage) mbar 354.434808
W03 FE 122 Desuperheating water flow to SH (2nd stage) mbar 158.814177
P03 PI 112 Desuperheating water press. to SH (1st/2nd stage) bar 200.685923
T02 TE 111 Desuperheating water temperature to SH C 182.199517
W04 FE 153 Desuperheating water flow to RH mbar 0.67422731
P05 PE 153 Desuperheating water pressure to RH bar 36.9466058
T03 TT152 Desuperheating water temperature to RH C 25.383333
T04 TI 222 SH outlet steam temperature right side Tc K 0-650 C C 542.405374
T05 TI 212 SH outlet steam temperature left side Tc K 0-650 C mbar 542.38125
P06 PI 226 SH outlet steam pressure PT 0-250 bar bar 167.18157
T07 TI 281 Hot reheated steam temperature Tc K 0-650 C C 566.34025
P08 PT 283 Hot reheated steam pressure PT 0-100 bar bar 35.8527761
T06 TI252 Cold reheated steam temperature a HP ST outlet Tc J 0 - 400 C 332.313678
P07 PT 250 Cold reheated steam pressure a HP ST Outlet PT. 0 - 100 bar bar 37.2361836
Averaged 1Air left temp.upstr.AH C 35.17054
Averaged 2Air right temp.upstr. AH C 34.575121
Averaged 3 Flue gas left Temperature upstr.AH C 351.22881
Averaged 4 Flue gas left Temp. downstr. AH C 107.25175
Averaged 5 Flue gas right Temp. upstr. AH C 351.11119
Averaged 6 Flue gas right Temp. downstr. AH C 102.49602
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FUNCTIONAL GUARANTEES - Preliminary values
Contract
Par. No.

2.1 Boiler capacity (case 2) generating capacity at Turbine kg/s 544.9 545.7
Generator 100% load
2.2 Temperature at boiler battery limit (case2,10) temperature when operating at 100% C 541.7 5 542.4
TG load
2.3 Temperature at boiler battery limit (case2,10) temperature when operating at 100% C 567 5 566.3
TG load
To be corrected after MHI

2.4 Maximum Reheater steam pressure drop (case 2) When operating at 100% TG load bar 1.9 0.67
calculation on RH flow
2.5 Efficiency firing gas (case 2) When operating at 100% TG load % 86.73 87.25
To be corrected for:
- CRH Temperature
2.6 Total auxiliary power consumption (case 2) When operating at 100% TG load kW 7500 8804
- RH flow
- Boiler Heat Output
Maximum average superheater spray water flow

2.7 When operating at 100% TG load kg/s 90 53
(case 2)
Other aux power cons.

Cooling FAN kW 38.07
AHs kW 22.5
Contract
Par. No.
3.3 RH spray water flow From 25% of TG to BMCR kg/s 0 0
Maximum regenerative air heater leakage (case 2 and

3.4 100% TG % 8 6.96
10)
3
mg/Nm @ 3%
NOX flue gas emission limits when firing natural gas From 25% TG to BMCR 320 292
O2
3.7 3
mg/Nm @ 3%
CO flue gas emission limits when firing natural gas From 25% TG to BMCR 250 61
O2
6. Attachment 2: Fuel gas analysis

Hereafter the natural gas analysis received from:
Intertek Commodities
Cargo Inspection, Analytical Services
Petroleum and carg Services,Laboratory Services
217 Abdel Salam Aref Lauran,Alexandria,Egypt
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6.1.1 Test #1
6.1.2 Test #2
Fuel gas sampling station

7. Attachment 3: Calculation sheets

7.1.1 Test #1
WEST DELTA ELECTRICITY PRODUCTION COMPANY ABU QIR THERMAL POWER PLANT UNITS 6 & 7
2 x 650 MW GAS/OIL FIRED UNITS GUARANTEED EFFICIENCY CALCULATION
Date 15/11/12
Time 10:30-12:00
Test n. 1
Load 100% GAS
INPUT DATA Unit Value Symbol Formula
Reference conditions
Reference air temperature C 25 Tre
Barometric pressure Pa 101792 Pa
Dry-bulb temperature at location 6 C 23.5 Tdb
Wet-bulb temperature at location 6 C 18.7 Twb
Relative humidity at Iocation 6 % 63.33 Rhm
Design entering air temperature C 41 TAEn
Design fuel data

Fuel type - G (G=Gas; O=Oil)
Higher heating value of fuel at constant volume kJ/kg 54995.0 HHVFcv
Higher heating value of fuel at constant pressure kJ/kg 55060.3 HHVF
Percent carbon in fuel % wt. 74.73 MpCF
Percent hydrogen in fuel % wt. 24.71 MpH2F
Nitrogen in fuel % wt. 0.15 MpN2F
Sulfur in fuel % wt. 0.00 MpSF
Oxygen in fuel % wt. 0.41 MpO2F
Percent water in fuel % wt. 0.00 MpH2OF
Percent ash in fuel % wt. 0.00 MpAsF
% 100.0 total
Flue gas data

At Air Heater inlet:
Measured percent O2 in flue gas at boiler inlet, dry basis % vol. dry 0.782 DVpO2En
Measured percent O2 in flue gas at boiler inlet, wet basis % vol. wet 0.64 VpO2En
Percent CO in flue gas, dry basis % vol. dry 0.0050 DVpCOEn
Quantity of NOx as NO % vol. dry 0.0158 DVpNOx
At Air Heater outlet:

Measured percent O2 in flue gas at A.H. outlet, dry basis % vol. dry 2.21 DVpO2Lv
Date 15/11/12
Time 10:30-12:00
Test n. 1
Load 100% GAS
Measured flows
Mass flow rate of fuel kg/s 30.8 MrF
Additional water per mass fuel kg/s 0 MFrWAd
Mass flow rate of feedwater at boiler inlet kg/s 492.7 MrW24
Mass flow rate of superheated steam at boiler outlet kg/s 546.0 MrSt32
Mass flow rate of cold reheat kg/s 460.5 MrSt33
Mass flow rate of Blow Down kg/s 0.0 MrWbd
Mass flow rate of Sh spray water kg/s 53.3 MrW25
Mass flow rate of Rh spray water kg/s 0 MrW26
Fuel, air & flue gas temperatures

Temperature of fuel at boiler inlet C 26.0 Tfuel
Air heater entering air temperature C 34.4 TAEn
Temperature of wet air at Air Heater outlet C 326.6 TALv
Temperature of wet flue gas at Air Heater inlet C 351.2 TFgEn
Temperature of wet flue gas at A.H. outlet with leakage C 104.5 TFgLv
Temperature of wet flue gas at A.H. outlet without leakage C 107.9 TFgLCr
-> Change TFgLvCr (w/oL) untill 0 = 0.00
Water & steam temperatures
Water temperature at Economizer inlet C 273.2 TW24
Steam temperature at Superheater outlet C 541.7 TSt32
Water temperature at Sh attemperator inlet C 182.2 TW25
Steam temperature at cold Rh C 331.7 TSt33
Steam temperature at Reheater outlet C 565.7 TSt34
Water temperature at Rh attemperator inlet C 182.2 TW26
Water & steam pressures

Water pressure at SH attemperators bar abs. 201.2 PW25
Water pressure at Economizer inlet bar abs. 180.1 PW24
Drum pressure bar abs. 176.93 PSt31
Steam pressure at Superheater outlet bar abs. 168.1 PSt32
Water pressure at RH attemperators bar abs. 201.2 PW26
Cold reheater pressure bar abs. 38.26 PSt33
Hot reheater pressure bar abs. 36.88 PSt34
Auxiliaries absorbed power

Gas recirculating fan kW 1589.0 QX
Efficiency % 0.95 EX
Date 15/11/12
Time: 10:30-12:00
Test n. 1
Load 100% GAS
OUTPUT Unit Value Symbol Formula
5.4 Energy balance

Main steam flow kg/s 546.0 MrSt32
Main steam pressure bar 168.1 PSt32
Main steam temperature C 541.7 TSt32
Main steam enthalpy kJ/kg 3407.9 HSt32
Feed water flow kg/s 492.7 MrW24
Feed water pressure bar 180.1 PW24
Feed water temperature C 273.2 TW24
Feed water enthalpy kJ/kg 1198.1 HW24
SH spray water flow kg/s 53.3 MrW25
SH spray water pressure bar 201.2 PW25
SH spray water temperature C 182.2 TW25
SH spray water enthalpy kJ/kg 782.8 HW25
Cold reheat flow kg/s 460.5 MrSt33
Cold reheat pressure bar 38.3 PSt26
Cold reheat temperature C 331.7 TSt33
Cold reheat enthalpy kJ/kg 3051.6 HSt33
Hot reheat flow kg/s 460.5 MrSt34
Hot reheat pressure bar 36.9 PSt34
Hot reheat temperature C 565.7 TSt34
Hot reheat enthalpy kJ/kg 3598.9 HSt34
RH spray water flow kg/s 0.0 MrW26
RH spray water pressure bar 201.2 PW26
RH spray water temperature C 182.2 TW26
RH spray water enthalpy kJ/kg 782.8 HW26
( MrSt32 * HSt32 - ( MrW24 * HW24 + MrW25 *

Total heat output MW 1480.7 QrO HW25 ) + MrSt34 * HSt34 - ( MrSt33 * HSt33 +
MrW26 * HW26 ) ) / 100
CAIRO ELECTRICITY PRODUCTION COMPANY ABU QIR THERMAL POWER PLANT UNITS 6 & 7
Date 15/11/12
Time 10:30-12:00
Test n. 1
Load 100% GAS
A.H. INLET Units Value Symbol Formula
5.8 Fuel properties

Percent hydrogen in fuel % mass 24.71486254 MpH2F
HH value of fuel at constant pressure kJ/kg 55060.35 HHVF HHVFcv + 2,644 * MpH2F
5.10.2 Unburned carbon calculation

Mass of residue per unit volume at Air Heater outlet g. of residue/m3 0.00 MvRs
Mass flow rate of wet gas at Air Heater outlet kg/s 0 MrFgLv
Density of wet ftue gas at Air Heater outlet kg/m3 0.823 DnFgLv
Mass flow rate of residue at air heater outlet kg/s 0.000 MrRsLv ( MvRs * MrFgLv ) / ( 1000 * DnFgLv )
Mass fraction of residue at Air Heater outlet per mass unit of fuel kg/kg 0.0000 MFrRsLv MrRsLv / MrF
Percent unburned carbon in residue at Air Heater outlet % mass 85 MpCRsLv
Percent of unburned carbon at A.H. outlet per mass unit of fuel % 0.00 MpUbC MFrRsLv * MpCRsLv
Percent carbon in fuel % mass 74.72860258 MpCF
Carbon burned % mass 74.73 MpCb MpUbC - MpCF
5.11.2 Moisture in air (kg/kg dry air)

Barometric pressure psi 14.47 Pa Pa * 14,22 / 100000
Dry-bulb temperature at location 6 F 74.38 Tdbz Tdb * 1,8 + 32
Wet-bulb temperature at location 6 F 65.62 Twbz Twb * 1,8 + 32
C1 - 1.93E-02 -
C2 - 1.29E-03 -
C3 - 1.21E-05 -
C4 - 4.53E-07 -
C5 - 6.84E-11 -
C6 - 2.20E-11 -
C1 + C2 * Twbz + C3 * ( Twbz * 2 ) + C4 * ( Twbz * 3
Saturation pressure of water vapor at wet-bulb temperature psia 3.12E-01 PsWTwb
) + C5 * ( Twbz * 4 ) + C6 * ( Twbz * 5 )
PsWTwb - ( Pa - PsWTwb ) * ( Tdbz - Twbz ) / (
Partial pressure of water vapor in air - 0.267 PpWvA
2830 - 1,44 * Twbz )
Mass fraction of moisture In dry air, mass H20/mass dry air kg/kg dry air 0.012 MFrWDA 0,622 * ( PpWvA / ( Pa - PpWvA ) )
Date 15/11/12
Time 10:30-12:00
Test n. 1
Load 100% GAS
5.11.3 Theoretical air calculation (corrected)

Carbon burned on a mass percentage basis % mass 74.73 MpCb
Percent hydrogetn in fuet % mass 24.71486254 MpH2F
Sulfur in fuel % mass 0.0 MpSF
Sutfur capture ratio kg/kg 0 MFrSc
Oxygen in fuel % mass 0.411340238 MpO2F
0,1151 * MpCb + 0,343 * MpH2F + 0,0431 * MpSF *
Mass of theoretical air corrected on input from fuel basis kg/kg fuel as fired 17.06 MFrThACr
( 1 + 0,5 * MFrSc ) - 0,0432 * MpO2F
Moles of theoretical air required (corrected) moles/kg as fired fuel 0.5891 MoThACr MFrThACr / 28,963
Theoretical air corrected on input from fuel basis kg/kJ 0.000310 MqThACr MFrThACr / HHVF
5.11.4.1 Percent excess air at Air Heater inlet

Measured percent 02 in flue gas at A.H. inlet, dry basis % volume dry 0.78 MoThACr
Sulfur in fuel % mass 0 MpSF
Nitrogen In fuel % mass 0.145194639 MpN2F
Moles of dry gas (CO2) from sorbent per mass fuel moles/mass fuel 0 MoCO2Sb
MpCb / 1201 + ( 1 - MFrSc ) * MpSF / 3206,4 +
Moles dry products from fuel (CO2, N2F, and actual SO2 produced) moles/mass fuel 0.062 MoDPc
MpN2F / 2801,3 + MoCO2Sb
100 * ( DVpO2 * ( MoDPc + 0,7905 * MoThACr ) ) / (
Percent excess air at Air Heater inlet % 3.48 XpAEn
MoThACr * ( 20,95 - MoThACr ) )
5.11.4.2 Calculation of DVpO2, DVpCO2, DVpSO2, DVpN2f and DVpN2a on a dry basis (%vol. dry)
Moles dry gas per mass fuel moles/mass fuel 0.55 MoDFg MoDPc + MoThACr * ( 0,7905 + XpAEn / 100 )
Percent 02 in flue gas, dry basis (measured) % volume dry 0.782 DVpO2
Percent of CO2 in flue gas, dry basis % volume dry 11.35 DVpCO2 ( MpCb / 12,01 + 100 * MoCO2Sb ) / MoDFg
Percent of SO2 in flue gas, wet basis % volume dry 0.0000 DVpSO2 MpSF / 32,064 * ( 1 - 0 ) ) / MoDFg
Percent N2 from fuel in flue gas, wet basis % volume dry 0.0095 DVpN2f ( MpN2F / 28,013 ) / MoDFg
Percent nitrogen (atmospheric) in flue gas, dry basis % volume dry 87.86 DVpN2a 100 - DVpO2En - DVpCO2 - DVpSO2 - DVpN2f
100.00 DVpO2 + DVpCO2 + DVpSO2 + DVpN2f + DVpN2a

Date 15/11/12
Time 10:30-12:00
Test n. 1
Load 100% GAS
5.11.4.4 Calculation of VpO2, VpCO2, VpSO2, VpN2f and VpN2a on a wet basis (%vol. wet)
MoDPc + ( MpH2F / 201,6 ) + MpH2OF / 1801,5 +
MoDPc plus moles H2O frorn fuel, sorbent and any additional moisture moles/mass fuel 0.185 MoWPc
MFrWAd / 18,15
Moles of moisture in air moles/kg air 0 XpAEn 1,608 * MFrWAd
MoWPc + MoThACr * ( 0,7905 + MoWA + XpAEn /
Moles of wet gas per mass fuel moles/mass fuel as fired 0.671 MoFg
100 ) * ( 1+ XpAEn ) )
Percent O2 in flue gas, wet basis % volume wet 0.639 VpO2 ( XpAEn * MoThACr * 0,2095 / MoFg )
Percent of CO2 in flue gas, wet basis % volume wet 9.273 VpCO2 ( MpCb / 12,01 ) / MoFg
Percent of SO2 in flue gas, wet basis % volume wet 0.0000 VpSO2 ( MpSF / 32,064 ) / MoFg
( MpH2F / 2,016 + MpH2OF / 18,015 + MFrWAd /
Percent water in flue gas, wet basis % volume wet 18.27 VpH2O 18,015 + ( 100 + XpAEn ) * MoThACr * XpAEn ) /
MoFg
Percent N2 from fuel in flue gas, wet basis % volume wet 0.008 VpN2f ( MpN2F / 28,013 ) / MoFg
Percent N2 (atmospheric) in flue gas, wet basis % volume wet 71.81 VpN2a 100 - VpO2 - VpCO2 - VpSO2 - VpH2O - VpN2f
VpO2 + VpCO2 + VpSO2 + VpH2O + VpN2f +
100.00
VpN2a
Date 15/11/12
Time 10:30-12:00
Test n. 1
Load 100% GAS
5.11.5 MqDALv - Dry air at Air Heater inlet

Mass of total dry air at A.H. outlet on input from fueI basis kg/kJ 0.0003206 MqDALv MqThACr * ( 1+ XpAEn / 100 )
Mass of total air corrected on input from fuel basis kg/kg fuel as fired 17.65 MFrDALv MFrThACr * ( 1+ XpAEn / 100 )
5.11.06 MrALv - Wet air at Air Heater inlet (kg/s)

Mass of total wet air at Air Heater outlet on input from fueI basis kg/kJ 0.00032 MqALv ( 1 + MFrWDA ) * MqDALv
Potential energy of combustion available from fuel kW 1695859 QrF MrF * HHVF
Mass flow rate of wet air at A.H. inlet kg/s 550.08 MrALv MqALv * QrF
5.12.00 Flue gas products at Air Heater inlet

5.12.01 Wet gas from fuel at A. H. inlet on fuel input basis
Wet gas from fuel kg/kJ 0.0000182 MqFgF ( 100 - MpAsF - MpUbC ) / ( 100 * HHVF )
5.12.2 Moisture from water in fuel

Moisture from water in fuel kg/kJ 0.000000000 MqWF MpH2OF / ( 100 * HHVF )
5.12.3 Water from combustion of hydrogen in fuel

Water from combustion of hydrogen in fuel kg/kJ 0.0000401 MqWH2F ( 8,937 * MpH2F ) / ( 100 * HHVF )
5.12.6 Water from moisture in air at A. H. inlet

Water from moisture in air kg/kJ 0.00000 MqWALv MFrWDA * MqDALv
5.12.8 Total moisture in flue gas at A.H. inlet on fuel input basis
Total moisture in flue gas at A. H. inlet on fuel input basis kg/kJ 0.000044 MqWFgEn MqWF + MqWH2F + MqWALv
5.12.9 Mass of wet gas at A. H. inlet on input from fuel basis

Mass of wet gas at A. H. inlet on input from fuel basis kg/kJ 0.00034 MqFgEn MqDALv + MqWALv + MqFgF
5.12.10 Dry flue gas weight at A. H. inlet on input from fuel basis
Mass dry gas at A.H. inlet on input from fueI basis kg/kJ 0.00029867 MqDFgEn MqFgEn - MqWFgEn
5.12.11 Moisture in flue gas at A. H. inlet, percent of wet flue gas

Moisture in flue gas at A.H. inlet, percent of wet flue gas % mass 12.80 MpWFgEn 100 * ( MqWFgEn / MqFgEn )
Date 15/11/12
Time 10:30-12:00
Test n. 1
Load 100% GAS
A.H. OUTLET Units Value Symbol Formula
5.08.00 Fuel properties

Higher heating value of fuel at constant volume kJ/kg 54995.00 NHVFcv

C1 1.93E-02 -
C2 1.29E-03 -
C3 1.21E-05 -
C4 4.53E-07 -
C5 6.84E-11 -
C6 2.20E-11 -
C1 + C2 * Twbz + C3 * ( Twbz * 2 ) + C4 * ( Twbz *
Saturation pressure of water vapor at wet-bulb temperature 3.12E-01 PsWTwb
3 ) + C5 * ( Twbz * 4 ) + C6 * ( Twbz * 5 )
Partial pressure of water vapor in air 0.267 PpWvA
2830 - 1,44 * Twbz )

Percent hydrogetl in fuet % mass 24.71486254 MpH2F
0,1151 * MpCb + 0,343 * MpH2F + 0,0431 * MpSF *
( 1 + 0,5 * MFrSc ) - 0,0432 * MpO2F
moles/kg as fired
Moles of theoretical air required (corrected) 0.5891 MoThACr MFrThACr / 28,963
fuel
Date 15/11/12
Time 10:30-12:00
Test n. 1
Load 100% GAS
5.11.4.1 Percent excess air at Air Heater outlet

Measured percent 02 in flue gas at A.H. inlet, dry basis % volume dry 2.21 DVpO2
Sutfur capture ratio (kg/kg) 0 MFrSc
MpCb / 1201 + ( 1 - MFrSc ) * MpSF / 3206,4 +
Percent excess air at Air Heater outlet % 10.56 XpALv
5.11.4.2 Calculation of DVpO2, DVpCO2, DVpSO2, DVpN2f

and DVpN2a on a dry basis (%vol. dry)
Percent of SO2 in flue gas, dry basis % volume dry 0.00000 DVpSO2 MpSF / 32,064 * ( 1 - 0 ) ) / MoDFg
Percent N2 from fuel in flue gas, dry basis % volume dry 0.00878 DVpN2f ( MpN2F / 28,013 ) / MoDFg
Flue gas dry composition at air heater outlet: 100.00 DVpO2 + DVpCO2 + DVpSO2 + DVpN2f + DVpN2a
Date 15/11/12
Time 10:30-12:00
Test n. 1
Load 100% GAS
5.11.4.4 Calculation of VpO2, VpCO2, VpSO2, VpN2f and

VpN2a on a wet basis (%vol. wet)
MoDPc + ( MpH2F / 201,6 ) + MpH2OF / 1801,5 +
MFrWAd / 18,15
Moles of moisture in air moles/kg air 0 MoWA 1,608 * MFrWAd
moles/mass fuel as MoWPc + MoThACr * ( 0,7905 + MoWA + XpAEn /
Moles of wet gas per mass fuel 0.713 MoFg
fired 100 ) * ( 1+ XpAEn ) )
MoFg
Flue gas wet composition at air heater outlet: 100.00
VpN2a
5.11.05 MqDALv - Dry air at Air Heater outlet

5.11.06 MrALv - Wet air at Air Heater outlet (kg/s)

Mass flow rate of wet air at A.H. outlet kg/s 587.74 MrALv MqALv * QrF
Date 15/11/12
Time 10:30-12:00
Test n. 1
Load 100% GAS
5.12 Flue gas products at Air Heater outlet

Moisture from water in fuel kg/kJ 0.000000000 MqWF
MpH2OF / ( 100 * HHVF )
5.12.6 Water from moisture in air at Air Heater outlet

5.12.8 Total moisture in flue gas at A. H. outlet on fuel input

basis
Total moisture in flue gas at A. H. outlet on fuel input basis kg/kJ 0.000044 MqWFgEn MqWF + MqWH2F + MqWALv
5.12.9 Mass of wet gas at A. H. outlet on input from fuel

basis
Mass of wet gas at A. H. outlet on input from fuel basis kg/kJ 0.0004 MqFgLv MqDALv + MqWALv + MqFgF
5.12.10 Dry flue gas weight at A. H. outlet on input from fuel

basis
Mass dry gas at A.H. outlet on input from fueI basis kg/kJ 0.0003 MqDFgEn MqFgEn - MqWFgEn
Date 15/11/12
Time 10:30-12:00
Test n. 1
Load 100% GAS
5.12.11 Moisture in flue gas at A. H. outlet, percent of wet

flue gas
Moisture in flue gas at A.H. outlett, percent of wet flue gas % mass 12.10 MpWFgEn 100 * ( MqWFgEn / MqFgEn )
5.13 Air and flue gas temperature

5.13.1 T Re - Reference temperature
Reference temperature C 25 T Re
5.13.2 Average entering air temperature (C)

Average entering air temperature C 34.4 TMnAEn
5.13.03 TFgLvCr - Corrected Gas Outlet Temperature

Air temperature entering the air heater C 34.4 TAEn
Gas Temperature leaving the air heater C 104.5 TFgLV
Mean specific heat of wet air between TAEn and TFgLv kJ/kg 1.03 MnCpA
Mean specific heat of wet flue gas between TGLv and TFgLvCr kJ/kg 1.37 MnCpFg
Wet gas weight leaving the air heater kg/kJ 0.00036 MqFgLv
Wet gas weight entering the air heater kg/kJ 0.00034 MqFgEn
TFgLV + ( MnCpA / MnCpFg ) * ( MqFgLv / MqFgEn
Corrected Gas Outlet Temperature (Excluding Leakage) C 107.9 TFgLvCr
- 1 ) * ( TFgLV - TAEn )
5.18.2.2 Regenerative air heater corrections

( ( TAEn * ( TFgEn - TFgLv ) + TFgEn * ( TFgLv -
A.H.r temperature correction for entering air temperature C 5.118 TDiTAEn
TAEn ) ) / ( TFgEn - TAEn ) ) - TFgLv
A. H.r temperature correction for entering gas temperature C 0 TDiFgEn
A.H. temperature correction for entering gas mass flow C 0 TDiMrFgEn
A.H. temperature corrected for off design X-ratio C 0 TDiXr
TFgLCr + TDiTAEn + TDiFgEn + TDiMrFgEn +
Exit gas temperature corrected to design conditions C 113.0 TFgLvCrd
TDiXr
Date 15/11/12
Time 10:30-12:00
Test n. 1
Load 100% GAS
LOSSES Units Value Symbol Formula
5.14.1 QpLDFg - Loss due to dry gas

Percent 02 in flue gas, dry basis (measured) % mass dry 2.37 MpO2
Percent of CO2 in flue gas, dry basis % mass dry 15.57 MpCO2
Percent of SO2 in flue gas, dry basis % mass dry 0.000 MpSO2
Percent N2 from fuel in flue gas, dry basis % mass dry 0.0083 MpN2f
Percent nitrogen (atmospheric) in flue gas, dry basis % mass dry 82.05 MpN2a
Enthalpy of dry flue gas leaving, excluding Ieakage kJ/kg 114.46 HDFgLvCr
Enthalpy of dry flue gas at reference temperature kJ/kg 25.13 HDFgLvRef
Loss due to dry gas % 2.67 QpLDFg 100*'MqDFgEn*(HDFgLvCr-HDFgLvRef)
5.14.2 Water from fuel losses (%)

5.14.2.1 QpLH2F - Loss due to water formed from comb. of H2 in fuel
Water from combustion of hydrogen in fuel kg/kJ 0.00004012 MqWH2F
Enthalpy of steam at corr. exit gas temp. TFgLvCrd kJ/kg 2710.20 HStLvCr
Enthalpy of water at reference temperature Btu/lb 45.00 HWRe 9 / 5 * Tre + 32 - 32
Enthalpy of water at reference temperature kJ/kg 104.567 HWRe HWRe * 2,3237
Loss due to water from combustion of H2 in fuel % 10.45 QpLH2F 100 * MqWH2F * ( HStLvCr - HWRe )
5.14.2.3 QpLWF - Loss due to water in a gaseous fuel

Water from H20 in fuel kg/kJ 0.00000 MqWF
Enthalpy of water at reference temperature Btu/lb 45.00
Enthalpy of water at reference temperature kJ/kg 104.57 HWRe
Loss due to water in fuel % 0.00000 QpLWF =100*MqWF*(HStLvCr-HWRe)
5.14.3 QpLWA - loss due to moisture in air (%)

Mass fraction of moisture in dry air kg/kg 0.012 MFrWDA
Mass of total dry air at A.H. outlet on input from fueI basis kg/kJ 0.0003206 MqDALv
Enthalpy of water at TFgLvCr kJ/kg 165.31 HWLvCr
Loss due to moisture in air % 0.062 QpLWA 100 * MFrWDA * MqDALv * HWLvCr
Date 15/11/12
Time 10:30-12:00
Test n. 1
Load 100% GAS
5.14.4.3 QpLCO - Loss due to carbon monoxide (CO) in flue gas (%)
Percent CO in flue gas at A.H. outlet wet basis % vol. dry 0.005 VpCOEn
Moles dry gas per mass fuel moles/kg 0.548 MoDFg
Molecular weight of carbon monoxide, CO kg/mole 28.01 MwCO
Higher heating value of carbon monoxide kJ/kg 10111 HHVCO
Higher heating value of fuel at constant pressure kJ/kg 55060 HHVF
Loss due to carbon monoxide (CO) in flue gas % 0.0141 QpLCO VpCOEn * MoDFg * MwCO * HHVCO / HHVF
5.14.8 QpLNOx - Loss due to the formation of NOx (%)

Heat of formation of NO kJ/kg 89850 HrNOx
Quantity of NOx as NO on a dry basis % vol 0.0158 DVpNOx
Loss due to the formation of NOx (%) % 0.0142 QpLNOx DvpNOx * MoDFg * HrNOx / HHVF
5.14.9 QpLSrc - Loss due to surface radiation and convection (%)

Convection heat transfer coefficient Btu/ft2 h F 0.74 Hcaz MAX ( 0,35 * Vaz ^ ( 4 / 5 ) ; 0.2 * Tdi ^ ( 1 / 3 ) )
2 0,847 + 0,00236 * Tdi + 0,00000294 * Tdi ^ 2 +
Radiation heat transfer coefficient Btu/ft h F 0.97 Hraz
0,00000000137 * Tdi ^ 3
2
Flat project surface area of the casing lagging over insulation ft 104983 Afz Afz m2 * 0,092903
m2 9753 Afz m2 MAX(0.35*E70^(4/5);0.2*E68^(1/3))
Temperature difference F 50 Tdi
Avarage velocity of air near surface ft/sec 1.67 Vaz
m/s 0.51 Vaz * 0,3048006096
Loss due to surface radiation and convection Btu/h 8972494 QrLSrc 0,74 + Hraz * Afz * ( Tdi )
Loss due to surface radiation and convection W 2629569 QrLSrc QrLSrc * 0,29307
5.19.04 Enthalpy of Water Vapor (Btu/lbm)

Coefficient for enthalpy calculation (from 200F to 1000F) C0 -34.1 C0
Coefficient for enthalpy calculation (from 200F to 1000F) C1 0.4408 C1
Coefficient for enthalpy calculation (from 200F to 1000F) C2 2.38E-05 C2
Exit gas temperature corrected to design conditions F 235.4714363 TFgLvCrd 9 / 5 * TFgLvCrd + 32
C0 + C1 * TFgLvCrd + C2 * TFgLvCrd ^ 2 + C3 *
Enthalpy of Steam/Water at 1psia Btu/lbm 71.14 HWv
TFgLvCrd ^ 3
Enthalpy of Steam/Water at 1psia kJ/kg 165.31 HWv HWv * 2,3237
Date 15/11/12
Time 10:30-12:00
Test n. 1
Load 100% GAS
5.19.05 Enthalpy of Steam Water at 1 psia (Btu/lbm)

Enthalpy of Steam/Water at 1psia Btu/lbm 1166.33 HWv C0 + C1 * TFgLvCrd + C2 * TFgLvCrd ^ 2
Date 15/11/12
Time 10:30-12:00
Test n. 1
Load 100% GAS
CREDITS Units Value Symbol
5.15.1 QpBDA - Credit due to Entering Dry Air (%)

Mass of total dry air at A.H. inlet on input from fueI basis kg/kJ 0.0003206 MqDALv
Enthalpy of dry air at the average entering air temperature TMnAEn kJ/kg 16.08 HDAEn
Enthalpy of dry air at Tref kJ/kg 0.00 HDATRef
Credit due to Entering Dry Air % 0.52 QpBDA 100 * MqDALv * ( HDAEn - HDATRef 9
5.15.2 QpBWA - Credit due to moist. in entering air (%)

Mass fraction of moisture In dry air, mass H20/mass dry air kg/kg 0.012 MFrWDA
Enthalpy of water vapor at average entering air temperature TMnAEn kJ/kg 29.8 HWvEn
Average entering air temperature C 41 TMnAEn
Credit due to moisture in entering air % 0.012 QpBWA 100 * MFrWDA * MqDALv * HWvEn
5.19.10 Hk - Enthalpy Coefficients for Abbreviated JANA/NASA Correlation - Dry Air

Entering air temperature F 105.8 T ( T * 1,8 ) + 32
C 41 T
K 314.2 TK ( T * 459,7 ) / 1,8
Reference air temperature C 25 Tref
F 77 Tref ( Tref * 1,8 ) + 32
K 298.2 TrefK ( Tref * 459,7 ) / 1,8
Coefficient for dry air enthalpy calculation (from 255 K to 1000 K) C0 - -1.31E+02 C0
Coefficient for dry air enthalpy calculation (from 255 K to 1000 K) C1 - 4.58E-01 C1
Coefficient for dry air enthalpy calculation (from 255 K to 1000 K) C2 - -1.08E-04 C2
C0 + C1 * TrefK + C2 * ( TrefK * 2 ) + C3 * ( TrefK * 3
Enthalpy of dry air at the reference entering air temperature Btu/lbm 0.00 Hkref
) + C4 * ( TrefK * 4 ) + C5 * ( TrefK * 5 )
kJ/kg 0.00 Hkref Hkref * 2,3237
C0 + C1 * TK + C2 * ( TK * 2 ) + C3 * ( TK * 3 ) + C4
Enthalpy of dry air at the average entering air temperature TMnAEn Btu/lbm 6.92 Hk
* ( TK * 4 ) + C5 * ( TK * 5 )
kJ/kg 16.08 Hk Hk * 2,3237
Date 15/11/12
Time 10:30-12:00
Test n. 1
Load 100% GAS
5.19.8 HGF - Enthalpy of Natural Gas

Temperature of fuel at boiler inlet C 26 Tfuel
F 78.8 Tfuel ( Tfuel * 1,8 ) + 32
F 77 Tref (Tref * 1,8 ) + 32
Coefficient for natural gas calculation (from 0F to 500F) C0 - -37.2 C0
Coefficient for natural gas calculation (from 0F to 500F) C1 - 0.4693 C1
Coefficient for natural gas calculation (from 0F to 500F) C2 - 1.75E-04 C2
Enthalpy of natural gas at the reference air temperature Btu/lbm -0.01 HGFref
C0 + C1 * Tref + C2 * ( Tref * 2 ) + C3 * ( Tref * 3 )
Enthalpy of natural gas at the reference air temperature kJ/kg -0.01 HGFref * 2,3237
Enthalpy of natural gas at boiler inlet Btu/lbm 8.90E-01 HGF
C0 + C1 * Tfuel + C2 * ( Tfuel * 2 ) + C3 * ( Tfuel * 3 )
Enthalpy of natural gas at boiler inlet kJ/kg 2.07E+00 HGF HGF * 2,3237

Exit gas temperature corrected to design conditions F 105.8 TFgLvCrd 9 / 5 * TMnAEn + 32
C0 + C1 * TFgLvCrd + C2 * ( TFgLvCrd * 2 ) + C3 * (
TFgLvCrd * 3 )
Date 15/11/12
Time 10:30-12:00
Test n. 1
Load 100% GAS
CREDITS Units Value Symbol Formula
Losses and Credits calculated on percent input from fuel

LOSSES
Loss due to dry gas 5.14.1 % 2.6680 QpLDFg
Loss due to water formed from combustion of H2 in fuel (%) 5.14.2.1 % 10.4526 QpLH2F
Loss due to water vapor in a gaseous fuel 5.14.2.3 % 0.0000 QpLWF
Loss due to moisture in air 5.14.3 % 0.0619 QpLWA
Loss due to carbon monoxide (CO) in flue gas 5.14.4.3 % 0.0141 QpLCO
Loss due to the formation of NOx 5.14.8 % 0.0142 QpLNOx
Total Losses calculated on percent input from fuel % 13.2108 SmQpL
CREDITS
Credit due to Entering Dry Air 5.15.1 % 0.52 QpBDA
Credit due to moisture in entering air 5.15.2 % 0.0119 QpBWA
Credit due to sensible heat in fuel 5.15.3 % 0.0038 QpBF
Total Credits calculated on percent input from fuel % 0.53 SmQpB

LOSSES
Loss due to surface radiation and convection kW 2630 QrLSrc
CREDITS
Credit due to electricity driven equipment kW 1509.6 QrBX QX * EX
BOILER EFFICIENCY
(100-
Boiler efficiency % 87.25 EF SmQpL+SmQpB)*((QrO*1000)/(QrO*1000+(QrLSrc)-
(QrBX)))
Date 15/11/12
Time 10:30-12:00
Test n. 1
Load 100% GAS
ADDITIONAL BOILER FUNCTIONAL AND EQUIPMENT TESTS Units Value Symbol Formula
RHEATER PRESURE DORP - CASE 2

Rehater flow kg/s 460.46 MrSt33
Cold reheater pressure bara 38.26 PSt33

Cold reheater temperature C 331.73 TSt33
Cold reheater specific volume m3/kg 0.067 vST33
Hot reheater pressure bara 36.88 PSt34

Hot reheater temperature C 565.69 TSt34
Hot reheater specific volume m3/kg 0.103 vST34
RH pressure drop bar 1.38 DPRHtest PSt26 - PSt34

Mean RH steam specific volume m3/kg 0.0849 vST3433 ( vST33 + vST34 ) / 2
Reference RH steam mass flow kg/s 459.530 MrSt33ref

Reference mean RH steam specific volume m3/kg 0.0796 vST3433ref
DPRHtest *( MrSt33ref / MrSt33) ^ 2 * (vST3433ref /

Corrected Total reheater pressure drop 1.29 DPRHcorr
bar vSt3433)
Additional Pressure drop at reference conditions bar 0.62
Final corrected RH pressure drop bar 0.67
7.1.2 Test #2
Date 15/11/12
Time 12:00-13:30
Test n. 2
Load 100% GAS
Reference conditions
Reference air temperature C 25 Tre
Barometric pressure Pa 101732 Pa
Dry-bulb temperature at location 6 C 24.1 Tdb
Wet-bulb temperature at location 6 C 18.5 Twb
Relative humidity at Iocation 6 % 58.97 Rhm
Design entering air temperature C 41 TAEn
Design fuel data

Fuel type - G (G=Gas; O=Oil)
Higher heating value of fuel at constant pressure kJ/kg 55060.3 HHVF
Percent carbon in fuel % wt. 74.73 MpCF
Percent hydrogen in fuel % wt. 24.71 MpH2F
Nitrogen in fuel % wt. 0.15 MpN2F
Sulfur in fuel % wt. 0.00 MpSF
Oxygen in fuel % wt. 0.41 MpO2F
Percent water in fuel % wt. 0.00 MpH2OF
Percent ash in fuel % wt. 0.00 MpAsF
% 100.0 total
Flue gas data

At Air Heater inlet:
Measured percent O2 in flue gas at boiler inlet, dry basis % vol. dry 0.709 DVpO2En
Measured percent O2 in flue gas at boiler inlet, wet basis % vol. wet 0.58 VpO2En
Percent CO in flue gas, dry basis % vol. dry 0.0055 DVpCOEn
Quantity of NOx as NO % vol. dry 0.0161 DVpNOx
At Air Heater outlet:

Measured percent O2 in flue gas at A.H. outlet, dry basis % vol. dry 2.24 DVpO2Lv
Date 15/11/12
Time 12:00-13:30
Test n. 2
Load 100% GAS
Measured flows
Additional water per mass fuel kg/s 0 MFrWAd
Mass flow rate of feedwater at boiler inlet kg/s 493.1 MrW24
Mass flow rate of superheated steam at boiler outlet kg/s 545.7 MrSt32
Mass flow rate of cold reheat kg/s 460.2 MrSt33
Mass flow rate of Blow Down kg/s 0.0 MrWbd
Mass flow rate of Sh spray water kg/s 52.5 MrW25
Mass flow rate of Rh spray water kg/s 0 MrW26
Fuel, air & flue gas temperatures

Temperature of fuel at boiler inlet C 26.0 Tfuel
Air heater entering air temperature C 34.9 TAEn
Temperature of wet air at Air Heater outlet C 326.5 TALv
Temperature of wet flue gas at Air Heater inlet C 351.2 TFgEn
Temperature of wet flue gas at A.H. outlet with leakage C 104.9 TFgLv
Temperature of wet flue gas at A.H. outlet without leakage C 108.5 TFgLCr
-> Change TFgLvCr (w/oL) untill 0 = 0.00
Water & steam temperatures
Water temperature at Economizer inlet C 273.2 TW24
Steam temperature at Superheater outlet C 542.4 TSt32
Water temperature at Sh attemperator inlet C 182.2 TW25
Steam temperature at cold Rh C 332.3 TSt33
Steam temperature at Reheater outlet C 566.3 TSt34
Water temperature at Rh attemperator inlet C 182.2 TW26
Water & steam pressures

Water pressure at SH attemperators bar abs. 201.7 PW25
Water pressure at Economizer inlet bar abs. 180.2 PW24
Drum pressure bar abs. 177.02 PSt31
Steam pressure at Superheater outlet bar abs. 168.2 PSt32
Water pressure at RH attemperators bar abs. 201.7 PW26
Cold reheater pressure bar abs. 38.24 PSt33
Hot reheater pressure bar abs. 36.85 PSt34
Auxiliaries absorbed power

Gas recirculating fan kW 1581.8 QX
Efficiency % 0.95 EX
Date 15/11/12
Time: 12:00-13:30
Test n. 2
Load 100% GAS
OUTPUT Unit Value Symbol Formula
5.4 Energy balance

Main steam flow kg/s 545.7 MrSt32
Main steam pressure bar 168.2 PSt32
Main steam temperature C 542.4 TSt32
Main steam enthalpy kJ/kg 3409.7 HSt32
Feed water flow kg/s 493.1 MrW24
Feed water pressure bar 180.2 PW24
Feed water temperature C 273.2 TW24
Feed water enthalpy kJ/kg 1197.8 HW24
SH spray water flow kg/s 52.5 MrW25
SH spray water pressure bar 201.7 PW25
SH spray water temperature C 182.2 TW25
SH spray water enthalpy kJ/kg 782.8 HW25
Cold reheat flow kg/s 460.2 MrSt33
Cold reheat pressure bar 38.2 PSt26
Cold reheat temperature C 332.3 TSt33
Cold reheat enthalpy kJ/kg 3053.1 HSt33
Hot reheat flow kg/s 460.2 MrSt34
Hot reheat pressure bar 36.9 PSt34
Hot reheat temperature C 566.3 TSt34
Hot reheat enthalpy kJ/kg 3600.4 HSt34
RH spray water flow kg/s 0.0 MrW26
RH spray water pressure bar 201.7 PW26
RH spray water temperature C 182.2 TW26
RH spray water enthalpy kJ/kg 782.8 HW26
( MrSt32 * HSt32 - ( MrW24 * HW24 + MrW25 *

Total heat output MW 1480.6 QrO HW25 ) + MrSt34 * HSt34 - ( MrSt33 * HSt33 +
MrW26 * HW26 ) ) / 100
Date 15/11/12
Time 12:00-13:30
Test n. 2
Load 100% GAS
5.8 Fuel properties

5.10.2 Unburned carbon calculation

Mass of residue per unit volume at Air Heater outlet g. of residue/m3 0.00 MvRs
Mass flow rate of wet gas at Air Heater outlet kg/s 0 MrFgLv
Density of wet ftue gas at Air Heater outlet kg/m3 0.823 DnFgLv
Mass flow rate of residue at air heater outlet kg/s 0.000 MrRsLv ( MvRs * MrFgLv ) / ( 1000 * DnFgLv )
Mass fraction of residue at Air Heater outlet per mass unit of fuel kg/kg 0.0000 MFrRsLv MrRsLv / MrF
Percent unburned carbon in residue at Air Heater outlet % mass 85 MpCRsLv
Percent of unburned carbon at A.H. outlet per mass unit of fuel % 0.00 MpUbC MFrRsLv * MpCRsLv
Percent carbon in fuel % mass 74.72860258 MpCF
Carbon burned % mass 74.73 MpCb MpUbC - MpCF

C1 - 1.93E-02 -
C2 - 1.29E-03 -
C3 - 1.21E-05 -
C4 - 4.53E-07 -
C5 - 6.84E-11 -
C6 - 2.20E-11 -
C1 + C2 * Twbz + C3 * ( Twbz * 2 ) + C4 * ( Twbz * 3
Saturation pressure of water vapor at wet-bulb temperature psia 3.09E-01 PsWTwb
) + C5 * ( Twbz * 4 ) + C6 * ( Twbz * 5 )
Partial pressure of water vapor in air - 0.257 PpWvA
2830 - 1,44 * Twbz )
Date 15/11/12
Time 12:00-13:30
Test n. 2
Load 100% GAS

Percent hydrogetn in fuet % mass 24.71486254 MpH2F
0,1151 * MpCb + 0,343 * MpH2F + 0,0431 * MpSF *
( 1 + 0,5 * MFrSc ) - 0,0432 * MpO2F
Moles of theoretical air required (corrected) moles/kg as fired fuel 0.5891 MoThACr MFrThACr / 28,963
5.11.4.1 Percent excess air at Air Heater inlet

Measured percent 02 in flue gas at A.H. inlet, dry basis % volume dry 0.71 MoThACr
MpCb / 1201 + ( 1 - MFrSc ) * MpSF / 3206,4 +
Percent excess air at Air Heater inlet % 3.14 XpAEn
5.11.4.2 Calculation of DVpO2, DVpCO2, DVpSO2, DVpN2f and DVpN2a on a dry basis (%vol. dry)
Percent of SO2 in flue gas, wet basis % volume dry 0.0000 DVpSO2 MpSF / 32,064 * ( 1 - 0 ) ) / MoDFg
Percent N2 from fuel in flue gas, wet basis % volume dry 0.0095 DVpN2f ( MpN2F / 28,013 ) / MoDFg
100.00 DVpO2 + DVpCO2 + DVpSO2 + DVpN2f + DVpN2a

Date 15/11/12
Time 12:00-13:30
Test n. 2
Load 100% GAS
5.11.4.4 Calculation of VpO2, VpCO2, VpSO2, VpN2f and VpN2a on a wet basis (%vol. wet)
MoDPc + ( MpH2F / 201,6 ) + MpH2OF / 1801,5 +
MFrWAd / 18,15
Moles of moisture in air moles/kg air 0 XpAEn 1,608 * MFrWAd
MoWPc + MoThACr * ( 0,7905 + MoWA + XpAEn /
Moles of wet gas per mass fuel moles/mass fuel as fired 0.669 MoFg
100 ) * ( 1+ XpAEn ) )
MoFg
100.00
VpN2a
Date 15/11/12
Time 12:00-13:30
Test n. 2
Load 100% GAS
5.11.5 MqDALv - Dry air at Air Heater inlet

5.11.06 MrALv - Wet air at Air Heater inlet (kg/s)

Mass flow rate of wet air at A.H. inlet kg/s 548.07 MrALv MqALv * QrF
5.12.00 Flue gas products at Air Heater inlet


Moisture from water in fuel kg/kJ 0.000000000 MqWF MpH2OF / ( 100 * HHVF )

5.12.6 Water from moisture in air at A. H. inlet

5.12.8 Total moisture in flue gas at A.H. inlet on fuel input basis
Total moisture in flue gas at A. H. inlet on fuel input basis kg/kJ 0.000044 MqWFgEn MqWF + MqWH2F + MqWALv
5.12.9 Mass of wet gas at A. H. inlet on input from fuel basis

Mass of wet gas at A. H. inlet on input from fuel basis kg/kJ 0.00034 MqFgEn MqDALv + MqWALv + MqFgF
5.12.10 Dry flue gas weight at A. H. inlet on input from fuel basis
Mass dry gas at A.H. inlet on input from fueI basis kg/kJ 0.00029763 MqDFgEn MqFgEn - MqWFgEn
5.12.11 Moisture in flue gas at A. H. inlet, percent of wet flue gas

Moisture in flue gas at A.H. inlet, percent of wet flue gas % mass 12.81 MpWFgEn 100 * ( MqWFgEn / MqFgEn )
Date 15/11/12
Time 12:00-13:30
Test n. 2
Load 100% GAS
5.08.00 Fuel properties

Higher heating value of fuel at constant volume kJ/kg 54995.00 NHVFcv

C1 1.93E-02 -
C2 1.29E-03 -
C3 1.21E-05 -
C4 4.53E-07 -
C5 6.84E-11 -
C6 2.20E-11 -
C1 + C2 * Twbz + C3 * ( Twbz * 2 ) + C4 * ( Twbz *
Saturation pressure of water vapor at wet-bulb temperature 3.09E-01 PsWTwb
3 ) + C5 * ( Twbz * 4 ) + C6 * ( Twbz * 5 )
Partial pressure of water vapor in air 0.257 PpWvA
2830 - 1,44 * Twbz )

Percent hydrogetl in fuet % mass 24.71486254 MpH2F
0,1151 * MpCb + 0,343 * MpH2F + 0,0431 * MpSF *
( 1 + 0,5 * MFrSc ) - 0,0432 * MpO2F
moles/kg as fired
Moles of theoretical air required (corrected) 0.5891 MoThACr MFrThACr / 28,963
fuel
Date 15/11/12
Time 12:00-13:30
Test n. 2
Load 100% GAS
5.11.4.1 Percent excess air at Air Heater outlet

Measured percent 02 in flue gas at A.H. inlet, dry basis % volume dry 2.24 DVpO2
Sutfur capture ratio (kg/kg) 0 MFrSc
MpCb / 1201 + ( 1 - MFrSc ) * MpSF / 3206,4 +
Percent excess air at Air Heater outlet % 10.72 XpALv
5.11.4.2 Calculation of DVpO2, DVpCO2, DVpSO2, DVpN2f

and DVpN2a on a dry basis (%vol. dry)
Percent of SO2 in flue gas, dry basis % volume dry 0.00000 DVpSO2 MpSF / 32,064 * ( 1 - 0 ) ) / MoDFg
Percent N2 from fuel in flue gas, dry basis % volume dry 0.00876 DVpN2f ( MpN2F / 28,013 ) / MoDFg
Flue gas dry composition at air heater outlet: 100.00 DVpO2 + DVpCO2 + DVpSO2 + DVpN2f + DVpN2a
Date 15/11/12
Time 12:00-13:30
Test n. 2
Load 100% GAS
5.11.4.4 Calculation of VpO2, VpCO2, VpSO2, VpN2f and

VpN2a on a wet basis (%vol. wet)
MoDPc + ( MpH2F / 201,6 ) + MpH2OF / 1801,5 +
MFrWAd / 18,15
Moles of moisture in air moles/kg air 0 MoWA 1,608 * MFrWAd
moles/mass fuel as MoWPc + MoThACr * ( 0,7905 + MoWA + XpAEn /
Moles of wet gas per mass fuel 0.714 MoFg
fired 100 ) * ( 1+ XpAEn ) )
MoFg
Flue gas wet composition at air heater outlet: 100.00
VpN2a
5.11.05 MqDALv - Dry air at Air Heater outlet

5.11.06 MrALv - Wet air at Air Heater outlet (kg/s)

Mass flow rate of wet air at A.H. outlet kg/s 588.33 MrALv MqALv * QrF
Date 15/11/12
Time 12:00-13:30
Test n. 2
Load 100% GAS
5.12 Flue gas products at Air Heater outlet

Moisture from water in fuel kg/kJ 0.000000000 MqWF
MpH2OF / ( 100 * HHVF )
5.12.6 Water from moisture in air at Air Heater outlet

5.12.8 Total moisture in flue gas at A. H. outlet on fuel input

basis
Total moisture in flue gas at A. H. outlet on fuel input basis kg/kJ 0.000044 MqWFgEn MqWF + MqWH2F + MqWALv
5.12.9 Mass of wet gas at A. H. outlet on input from fuel

basis
Mass of wet gas at A. H. outlet on input from fuel basis kg/kJ 0.0004 MqFgLv MqDALv + MqWALv + MqFgF
5.12.10 Dry flue gas weight at A. H. outlet on input from fuel

basis
Mass dry gas at A.H. outlet on input from fueI basis kg/kJ 0.0003 MqDFgEn MqFgEn - MqWFgEn
Date 15/11/12
Time 12:00-13:30
Test n. 2
Load 100% GAS
5.12.11 Moisture in flue gas at A. H. outlet, percent of wet

flue gas
Moisture in flue gas at A.H. outlett, percent of wet flue gas % mass 12.04 MpWFgEn 100 * ( MqWFgEn / MqFgEn )
5.13 Air and flue gas temperature

5.13.1 T Re - Reference temperature
Reference temperature C 25 T Re
5.13.2 Average entering air temperature (C)

Average entering air temperature C 34.9 TMnAEn
5.13.03 TFgLvCr - Corrected Gas Outlet Temperature

Air temperature entering the air heater C 34.9 TAEn
Gas Temperature leaving the air heater C 104.9 TFgLV
Mean specific heat of wet air between TAEn and TFgLv kJ/kg 1.03 MnCpA
Mean specific heat of wet flue gas between TGLv and TFgLvCr kJ/kg 1.38 MnCpFg
Wet gas weight leaving the air heater kg/kJ 0.00037 MqFgLv
Wet gas weight entering the air heater kg/kJ 0.00034 MqFgEn
TFgLV + ( MnCpA / MnCpFg ) * ( MqFgLv / MqFgEn
Corrected Gas Outlet Temperature (Excluding Leakage) C 108.5 TFgLvCr
- 1 ) * ( TFgLV - TAEn )
5.18.2.2 Regenerative air heater corrections

( ( TAEn * ( TFgEn - TFgLv ) + TFgEn * ( TFgLv -
A.H.r temperature correction for entering air temperature C 4.771 TDiTAEn
TAEn ) ) / ( TFgEn - TAEn ) ) - TFgLv
A. H.r temperature correction for entering gas temperature C 0 TDiFgEn
A.H. temperature correction for entering gas mass flow C 0 TDiMrFgEn
A.H. temperature corrected for off design X-ratio C 0 TDiXr
TFgLCr + TDiTAEn + TDiFgEn + TDiMrFgEn +
TDiXr
Date 15/11/12
Time 12:00-13:30
Test n. 2
Load 100% GAS
5.14.1 QpLDFg - Loss due to dry gas

Percent 02 in flue gas, dry basis (measured) % mass dry 2.40 MpO2
Percent of CO2 in flue gas, dry basis % mass dry 15.55 MpCO2
Percent of SO2 in flue gas, dry basis % mass dry 0.000 MpSO2
Percent N2 from fuel in flue gas, dry basis % mass dry 0.0082 MpN2f
Percent nitrogen (atmospheric) in flue gas, dry basis % mass dry 82.04 MpN2a
Enthalpy of dry flue gas leaving, excluding Ieakage kJ/kg 114.72 HDFgLvCr
Enthalpy of dry flue gas at reference temperature kJ/kg 25.13 HDFgLvRef
Loss due to dry gas % 2.67 QpLDFg 100*'MqDFgEn*(HDFgLvCr-HDFgLvRef)
5.14.2 Water from fuel losses (%)

5.14.2.1 QpLH2F - Loss due to water formed from comb. of H2 in fuel
Water from combustion of hydrogen in fuel kg/kJ 0.00004012 MqWH2F
Enthalpy of water at reference temperature Btu/lb 45.00 HWRe 9 / 5 * Tre + 32 - 32
Enthalpy of water at reference temperature kJ/kg 104.567 HWRe HWRe * 2,3237
Loss due to water from combustion of H2 in fuel % 10.45 QpLH2F 100 * MqWH2F * ( HStLvCr - HWRe )
5.14.2.3 QpLWF - Loss due to water in a gaseous fuel

Water from H20 in fuel kg/kJ 0.00000 MqWF
Enthalpy of water at reference temperature Btu/lb 45.00
Enthalpy of water at reference temperature kJ/kg 104.57 HWRe
Loss due to water in fuel % 0.00000 QpLWF =100*MqWF*(HStLvCr-HWRe)
5.14.3 QpLWA - loss due to moisture in air (%)

Mass fraction of moisture in dry air kg/kg 0.011 MFrWDA
Mass of total dry air at A.H. outlet on input from fueI basis kg/kJ 0.0003196 MqDALv
Enthalpy of water at TFgLvCr kJ/kg 165.78 HWLvCr
Loss due to moisture in air % 0.060 QpLWA 100 * MFrWDA * MqDALv * HWLvCr
Date 15/11/12
Time 12:00-13:30
Test n. 2
Load 100% GAS
5.14.4.3 QpLCO - Loss due to carbon monoxide (CO) in flue gas (%)
Percent CO in flue gas at A.H. outlet wet basis % vol. dry 0.005 VpCOEn
Molecular weight of carbon monoxide, CO kg/mole 28.01 MwCO
Higher heating value of carbon monoxide kJ/kg 10111 HHVCO
Loss due to carbon monoxide (CO) in flue gas % 0.0154 QpLCO VpCOEn * MoDFg * MwCO * HHVCO / HHVF
5.14.8 QpLNOx - Loss due to the formation of NOx (%)

Heat of formation of NO kJ/kg 89850 HrNOx
Quantity of NOx as NO on a dry basis % vol 0.0161 DVpNOx
Loss due to the formation of NOx (%) % 0.0143 QpLNOx DvpNOx * MoDFg * HrNOx / HHVF
5.14.9 QpLSrc - Loss due to surface radiation and convection (%)

Convection heat transfer coefficient Btu/ft2 h F 0.74 Hcaz MAX ( 0,35 * Vaz ^ ( 4 / 5 ) ; 0.2 * Tdi ^ ( 1 / 3 ) )
2 0,847 + 0,00236 * Tdi + 0,00000294 * Tdi ^ 2 +
Radiation heat transfer coefficient Btu/ft h F 0.97 Hraz
0,00000000137 * Tdi ^ 3
2
Flat project surface area of the casing lagging over insulation ft 104983 Afz Afz m2 * 0,092903
m2 9753 Afz m2 MAX(0.35*E70^(4/5);0.2*E68^(1/3))
Temperature difference F 50 Tdi
Avarage velocity of air near surface ft/sec 1.67 Vaz
m/s 0.51 Vaz * 0,3048006096
Loss due to surface radiation and convection Btu/h 8972494 QrLSrc 0,74 + Hraz * Afz * ( Tdi )
Loss due to surface radiation and convection W 2629569 QrLSrc QrLSrc * 0,29307

C0 + C1 * TFgLvCrd + C2 * TFgLvCrd ^ 2 + C3 *
TFgLvCrd ^ 3
Date 15/11/12
Time 12:00-13:30
Test n. 2
Load 100% GAS
5.19.05 Enthalpy of Steam Water at 1 psia (Btu/lbm)

Enthalpy of Steam/Water at 1psia Btu/lbm 1166.53 HWv C0 + C1 * TFgLvCrd + C2 * TFgLvCrd ^ 2
Date 15/11/12
Time 12:00-13:30
Test n. 2
Load 100% GAS
5.15.1 QpBDA - Credit due to Entering Dry Air (%)

Enthalpy of dry air at the average entering air temperature TMnAEn kJ/kg 16.08 HDAEn
Enthalpy of dry air at Tref kJ/kg 0.00 HDATRef
Credit due to Entering Dry Air % 0.51 QpBDA 100 * MqDALv * ( HDAEn - HDATRef 9
5.15.2 QpBWA - Credit due to moist. in entering air (%)

Mass fraction of moisture In dry air, mass H20/mass dry air kg/kg 0.011 MFrWDA
Enthalpy of water vapor at average entering air temperature TMnAEn kJ/kg 29.8 HWvEn
Credit due to moisture in entering air % 0.012 QpBWA 100 * MFrWDA * MqDALv * HWvEn
5.19.10 Hk - Enthalpy Coefficients for Abbreviated JANA/NASA Correlation - Dry Air

Entering air temperature F 105.8 T ( T * 1,8 ) + 32
C 41 T
K 314.2 TK ( T * 459,7 ) / 1,8
F 77 Tref ( Tref * 1,8 ) + 32
K 298.2 TrefK ( Tref * 459,7 ) / 1,8
Coefficient for dry air enthalpy calculation (from 255 K to 1000 K) C0 - -1.31E+02 C0
C0 + C1 * TrefK + C2 * ( TrefK * 2 ) + C3 * ( TrefK * 3
Enthalpy of dry air at the reference entering air temperature Btu/lbm 0.00 Hkref
) + C4 * ( TrefK * 4 ) + C5 * ( TrefK * 5 )
kJ/kg 0.00 Hkref Hkref * 2,3237
C0 + C1 * TK + C2 * ( TK * 2 ) + C3 * ( TK * 3 ) + C4
Enthalpy of dry air at the average entering air temperature TMnAEn Btu/lbm 6.92 Hk
* ( TK * 4 ) + C5 * ( TK * 5 )
kJ/kg 16.08 Hk Hk * 2,3237
Date 15/11/12
Time 12:00-13:30
Test n. 2
Load 100% GAS
5.19.8 HGF - Enthalpy of Natural Gas

Temperature of fuel at boiler inlet C 26 Tfuel
F 78.8 Tfuel ( Tfuel * 1,8 ) + 32
F 77 Tref (Tref * 1,8 ) + 32
Coefficient for natural gas calculation (from 0F to 500F) C0 - -37.2 C0
Coefficient for natural gas calculation (from 0F to 500F) C1 - 0.4693 C1
Enthalpy of natural gas at the reference air temperature Btu/lbm -0.01 HGFref
C0 + C1 * Tref + C2 * ( Tref * 2 ) + C3 * ( Tref * 3 )
Enthalpy of natural gas at the reference air temperature kJ/kg -0.01 HGFref * 2,3237
Enthalpy of natural gas at boiler inlet Btu/lbm 8.90E-01 HGF
C0 + C1 * Tfuel + C2 * ( Tfuel * 2 ) + C3 * ( Tfuel * 3 )
Enthalpy of natural gas at boiler inlet kJ/kg 2.07E+00 HGF HGF * 2,3237

Exit gas temperature corrected to design conditions F 105.8 TFgLvCrd 9 / 5 * TMnAEn + 32
C0 + C1 * TFgLvCrd + C2 * ( TFgLvCrd * 2 ) + C3 * (
TFgLvCrd * 3 )
Date 15/11/12
Time 12:00-13:30
Test n. 2
Load 100% GAS
CREDITS Units Value Symbol Formula

LOSSES
Loss due to dry gas 5.14.1 % 2.6663 QpLDFg
Loss due to water formed from combustion of H2 in fuel (%) 5.14.2.1 % 10.4545 QpLH2F
Loss due to water vapor in a gaseous fuel 5.14.2.3 % 0.0000 QpLWF
Loss due to moisture in air 5.14.3 % 0.0596 QpLWA
Loss due to carbon monoxide (CO) in flue gas 5.14.4.3 % 0.0154 QpLCO
Loss due to the formation of NOx 5.14.8 % 0.0143 QpLNOx
Total Losses calculated on percent input from fuel % 13.2101 SmQpL
CREDITS
Credit due to Entering Dry Air 5.15.1 % 0.51 QpBDA
Credit due to moisture in entering air 5.15.2 % 0.0115 QpBWA
Credit due to sensible heat in fuel 5.15.3 % 0.0038 QpBF
Total Credits calculated on percent input from fuel % 0.53 SmQpB

LOSSES
Loss due to surface radiation and convection kW 2630 QrLSrc
CREDITS
Credit due to electricity driven equipment kW 1502.7 QrBX QX * EX
BOILER EFFICIENCY
(100-
Boiler efficiency % 87.25 EF SmQpL+SmQpB)*((QrO*1000)/(QrO*1000+(QrLSrc)-
(QrBX)))
Date 15/11/12
Time 12:00-13:30
Test n. 2
Load 100% GAS
ADDITIONAL BOILER FUNCTIONAL AND EQUIPMENT TESTS Units Value Symbol Formula
RHEATER PRESURE DORP - CASE 2

Rehater flow kg/s 460.17 MrSt33
Cold reheater pressure bara 38.24 PSt33

Cold reheater temperature C 332.31 TSt33
Cold reheater specific volume m3/kg 0.067 vST33
Hot reheater pressure bara 36.85 PSt34

Hot reheater temperature C 566.34 TSt34
Hot reheater specific volume m3/kg 0.103 vST34
RH pressure drop bar 1.38 DPRHtest PSt26 - PSt34

Mean RH steam specific volume m3/kg 0.0851 vST3433 ( vST33 + vST34 ) / 2
Reference RH steam mass flow kg/s 459.530 MrSt33ref

Reference mean RH steam specific volume m3/kg 0.0796 vST3433ref
DPRHtest *( MrSt33ref / MrSt33) ^ 2 * (vST3433ref /

Corrected Total reheater pressure drop 1.29 DPRHcorr
bar vSt3433)
Additional Pressure drop at reference conditions bar 0.62
Final corrected RH pressure drop bar 0.67

Boiler Performance Test Report Rev0

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0 FIRST ISSUE 10-12-2012

REV. DESCRIPTION DATE

DATE DEPARTMENT NAME SIGNATURE

WEST DELTA ELECTRICITY PRODUCTION

2 x 650 MW GAS/OIL FIRED UNITS

BOILER PERFORMANCE TEST REPORT

JOB NO. DOCUMENT NO. REV.

ABU QIR WEST DELTA ELECTRICITY PRODUCTION

3039 V1-V2 AVV

BOILER PERFORMANCE TEST REPORT

1. SCOPE AND OBJECT

1. Scope and object

Unit Case Fuel Load Date Time start Time end

In particular this report includes:

During BMCR test there was no limitation in the boiler itself.

Design Test Test Electrical

3.2 Temperatures at boiler battery limit

* Regarding to RH temperature please consider that Cold Reheater Temperature was

Gas Firing MCR

3.2.1 Reheater performance evaluation

Hot reheater temperature [C] 567.0 566.0

Hot reheater temperature [C] 567.0 563.15 566.02 - 563.15 = 2.87

Reheater power absorbtion [MW] 248.94 248.94

3.3 Reheater pressure drop

Contract Load Meas.

Maximum Reheater steam

3.4 Maximum main steam pressure drop

Contract Load Measured

3.5 Guaranteed Efficiency

Contract Load Meas.

Efficiency firing gas

MCR load is showing an higher efficiency value.

Performance test instruments were sufficient in number and well calibrated

Test MCR Test MCR

3.5.1 Efficiency at BMCR Gas Firing

3.6 Auxiliary consumptions

Total auxiliary power

Hereafter the auxiliary power consumption break up is reported.

Other Auxiliary power absorption kW 100 61 -39 61 61

3.7 A.H. Leakage

The A.H leakage was lower than guaranteed.

NOx emissions at various loads firing Natural Gas

250 GUARANTEED LIMIT

CO emissions at various loads firing Natural Gas

Flue gas sampling at AH inlet

Flue gas sampling detail: mixing bottles at AH outlet

Emission levels are below the guaranteed values

Regarding to auxiliary power consumption, by applying the corrections foreseen in Boiler

FDF power absorption due to higher heat to steam

FDF GRF Measured

Total auxiliary power

* Power Credit evaluated on technical considerations

In the next page the overall test results are reported.

Contract Guarantee Measured Corrected

When operating at 100% TG load; Calculation

- Efficiency firing gas (case 2) % 86.73 87.26 87.26 87.26 87.26

with Gas composition at Test condition

Maximum average superheater spray water

Contract Guarantee Measured Corrected

3.3 RH spray water flow From 25% of TG to BMCR kg/s 0 0 - 0 0

Maximum regenerative air heater leakage

CO flue gas emission limits when firing mg/Nm3

The sky around Abu Qir is cleaner