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Interim
Final

INSPECTION REPORT N 11
BV Job nr: 6055476.345 CHRONO K2419/13/AR/mb

PROJECT: ZUBAIR - Initial Production Facility Units Ref:


BV Client: WEATHERFORD OIL TOOL ME P/o nr:
(client to BV)
Manufacturer: Newton SPA P/o nr: 2013_05_25/PO_01
(client to Manufacturer)
Inspection requested by: BV DUBAI

SUPPLY / SUBJECT OF INSPECTION ITEM / TAG Nr QTY


Power Transformer 11/6,9 kV 7,5MVA (Rafidiya) - s/n 34529 and 34530 / 2
Power Transformer 11/6,9 kV 7,5MVA (Zubair) - s/n 34531 and 34532 / 2

DOCUMENTS OF REFERENCE : See continuation sheet for additional documents: Yes No


Title Reference n Rev. Approved by Date
See body of report

INSPECTIONS : Results of inspection : Satisfactory Unsatisfactory


Inspection place & Date or Period: Non Conformities Reports (NCR):
Newton, 19&20&21&22 Nov 2013 NCRs issued during reported period :
None
Stage of inspection :
Before manufacturing List of outstanding NCRs :
During manufacturing None
Final
Packing Main Conclusions & Remarks: (for details see continuation sheet)
BV Surveyor performed the inspections noted below at Newton
Type of inspection: Spa premises in Poggibonsi (Siena).
Pre-inspection meeting Scope of the Inspection Visit was to carry out the following tests
Document and QC record review on above mentioned transformers:
Visual examination, checks - Visual and Dimensional check
Witnessing tests - Measurement of windings resistance
Manufacturing progress status - Measurement of voltage ratio and check of phase
Vendor assessment displacement
Final inspection - Measurement of short circuit impedance and load loss
Packing - Measurement of no load loss and current
(for details see continuation sheet) - Separate source withstand voltage test on HV and LV
Stamping : windings
- Induced AC withstand voltage test
No - Check of auxiliary parts
- Temperature rise test (Type Test)
- IR measurament to earth core and wdgs (Type Test)
- Determination of sound level (Type Test)
- Measurament of zero sequence impedance (Type Test)

Result: satisfactory
Revised punch-list has been issued and attached.

Next visit scheduled: None

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Interim
Final

INSPECTION REPORT N 11
(continued)
BV Job nr: 6055476.345 CHRONO K2419/13/AR/mb

Description of the inspections carried out:

- Introduction (Attendees, BV scope of work)

o Mr. M. Bonaccini (BV Inspector)

o Mr. P. Battistin (Newton)

o Mr. A. Ferri & Mr. D. Matteoni (ENI)

o Mr. A. Bernacchia (IMESA)

- Applicable Documents & Status of Approval (Type of documents reviewed & endorsed)

- FAT procedure 00250621DBQR69073 rev.01

- ITP 00250621DBQA69072 rev.00

- FAT procedure 00250621DBQR69073 Rev.01

- ITP 00250621DBQA69072 Rev.00

- Transformer data sheet (Rafidya) 11/6,9KV 7500 kVA: 00251321DEGA69146 Rev.00

- Transformer data sheet (Zubair) 11/6,9KV 7500 kVA: 00250921DEGA69013 Rev.01

- Transformer Painting procedure 00250621DBPT69030 Rev.00

- GA drawing of Transformer 11/6,9KV 7500 kVA: 00250921DEDG69168 Rev.02

- Manufacturing Progress Status (Quantities)

- No.2 Power Transformer 11/6,9 kV 7,5MVA (Rafidiya) - s/n 34529 and 34530 completed

- No.2 Power Transformer 11/6,9 kV 7,5MVA (Zubair) - s/n 34531 and 34532 completed

- Details of inspection activities carried out with respect to scope of work (Visual
examination, witnessing NDT, dimensional checks, material identification)

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The following tests have been carried out on each transformer above mentioned:

Visual and Dimensional check (ITP item 3.2)


Visual and dimensional check has been carried out against the Overall Dimension drawing.
The main dimensions and correct equipment and accessories installation have been
verified against the overall drawings available.
Also the painting surfaces have been checked and found not suitable.
Punch-list checked and found solved.

Result: Satisfactory

Measurement of windings resistance (ITP item 3.3)


This measurement has been performed by a volt-amperometric method.
The voltage and current values between pairs of terminals in the 3 possible combination
have been measured. Values recorded during the 3 combination were comparable.

Result: Satisfactory

Measurement of voltage ratio and check of phase displacement (ITP item 3.4)
This test has been carried out using a potentiometer method and by measuring the ratio
between the vector of voltage applied to primary winding and the induced voltage vector in
the other winding.
Test has been repeated for all taps position and all values were within the requirement (
0,5% of rated ratio).
The phase displacement has been checked at the same time and the vector group YNd1
has been confirmed.

Result: Satisfactory

Measurement of short circuit impedance and load loss (ITP item 3.5)
The test has been carried out by applying to the primary winding a 3-phase voltage in order
to obtain a current > 50% In.
The voltage, current and absorbed power have been recorded during the test and after
reported to rated current.
The load loss detected have been found within the acceptable limit
The Vcc% measured was lower than the acceptance limit

Result: Satisfactory

Measurement of no load loss and current (ITP item 3.6)


The no-load losses test has been carried out applying to the secondary winding about 6900
V at 50 Hz with the primary windings not connected.
Load loos measured during the test was lower than the acceptance limit.
The I0% measured was lower than the acceptance limit .

Result: Satisfactory

Separate source AC withstand voltage test (ITP item 3.7)


This test has been performed applying the following test voltage to the winding under test
with the other winding not under test earthed:
For primary and secondary winding: 28 kV at 50 Hz for 60 s
During the test no collapse have been occurred.
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Result: Satisfactory

Induced AC withstand voltage test (ITP item 3.8)


The test has been performed applying to the secondary winding 13800 V (2 x rated voltage)
at 150 Hz for 40 s with the primary winding with the terminals open.
No collapse have been detected during the test.

Result: Satisfactory

Check of auxiliary parts (ITP item 3.9)


The auxiliary parts (marshalling box) have been checked taking as reference the wiring diagram.

Result: Satisfactory

Temperature rise test (ITP item 4.1 Type Test) (performed only on transformer s/n 34529)
This test has been performed powering the primary of the transformer with the secondary winding
short circuited.
Before to start with the test the resistance of the windings at cold condition have been taken.
Following the test has been performed in two steps:

1) the transformer has been subjected to a test voltage such that the measured active power was
equal to the total losses of transformer. This phase continued till the oil temperature reached the
steady state (oil temperature rise below 1 C in 1 h and remained there for a period of 3 h).
2) immediately after the first step the test continued reducing the current to the rated value. This
condition have been maintained for 1 h and at the end the resistance of the winding have been
measured in order to plot the variation
The oil temperatures have been recorded continuously during the test.
The values of winding temperature has been calculated taking as reference the resistance
measurement at cold and hot conditions.
Winding temperatures have been found within the allowed limit.

Result: Satisfactory

Insulation Resistance measurement to earth of core and wdgs (ITP item 4.2 Type Test) (performed
only on transformer s/n 34529)

This test has been performed supplying at a voltage of 5000 Vdc each winding and the earth, while
the other windings have been connected to earth. The resistance readings at 15s and 60s have
been taken and stated in the report

Result: Satisfactory

Determination of sound level (ITP item 4.3 Type Test) (performed only on transformer s/n 34529)
This test has been performed measuring the background noise around the unpowered transformer
at the beginning and end of the test. Then the transformer has been supplied at the nominal
condition (in the nominal load condition) and noise level in the pressure at 1m. Then the correct
amount of acoustic intensity has been calculated and found within the allowed limit.

Result: Satisfactory

Measurement of zero sequence impedance (ITP item 4.4 Type Test) (performed only on
transformer s/n 34529)

The measurement has been carried out by supplying a current of rated frequency (50 Hz) between
the parallel connected phase terminals and the neutral terminal. The zero-sequence impedance per

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phase is three times the impedance measured in this way.

Result: Satisfactory

Punch list check


The resolution of the following points have been verified:

Point 2: some components installed have spurts painting comes from air spray painting after

retouch of the welding - CLOSED

So only point 1 still remain open and will be closed by Newton on site.

Test Report review:


All test reports have been reviewed: due to a big dimension of file they have not been attached.

- Surveillance with reference to ITP (Each activity elaborated in detail)


See above para

- Results of Inspection (incl. calibration status of equipment / instruments used for the

inspection / testing)

Satisfactory (see updated punch-list attached).

- Problems pending (Areas of Concern, punch list)

See punch-list updated attached.

- Attachments

Updated punch-list.

- Pictures

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Transformers under tests Transformers under tests

Transformers under tests

Transformers under tests

Transformers under tests Transformers under tests

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Transformers under tests

Transformers under tests

Transformers under tests

Transformers under tests

ANNEXES Yes (Total: 1 pdf files) No

Inspected by: Checked by:

Name: M. Bonaccini Signature: Name: A. RACCOMANDATO

Date of issue: 23/11/2013


Inspection centre: BV ITALY
Distribution: CLIENT MANUFACTURER

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