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Article history: An investigation into the re performance of self-consolidating concrete (SCC) lled double skin tubular
Received 17 September 2008 columns (CFDST) during the standard re test is reported. Six full size SCC lled CFDST columns were
Received in revised form designed for the re tests. Detail failure modes of overall specimens and each component in the
30 November 2009
columns as well as temperatures, deformation and re endurance were presented. Fire performance of
Accepted 1 December 2009
the CFDST columns were studied through analysis of the limiting temperature of the outer tube,
Available online 4 January 2010
composite action between steel and concrete and effect of a number of parameters on the re
Keywords: endurance. It showed that the limiting temperature in the CFDST columns is signicantly higher than
Fire performance that in concrete lled steel tubular (CFST) columns or critical temperature in steel structural
Concrete lled double skin tubes (CFDST)
components. Strong evidence was found to prove the existence of composite action between steel and
Column
concrete in the CFDST columns during re exposure. Effect of a number of parameters on the re
Self-consolidating concrete (SCC)
endurance of the composite columns was identied. Investigation into the re performance of the
columns also reveals possible solutions to improve the re resistance of CFDST members.
& 2009 Elsevier Ltd. All rights reserved.
0379-7112/$ - see front matter & 2009 Elsevier Ltd. All rights reserved.
doi:10.1016/j.resaf.2009.12.001
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H. Lu et al. / Fire Safety Journal 45 (2010) 106115 107
the specimens, composite action between steel and concrete, and selected were load ratio (n), cavity ratio (w), load case and the
the effect of parameters on the re endurance. The effect of a prole. Load ratio and cavity ratio are dened as follows:
number of parameters on the re endurance of the composite
columns was identied, in which cavity ratio is unique for CFDST Nf
n 1
columns. Investigation into the re performance of the columns Nu
also reveals possible solutions to improve their re resistance.
2.1. Specimens
Stiffeners
The specimens were designed to enable the effect of various
parameters on the re performance of the CFDST columns to be
Ventilation hole
studied. The prole of outer tube and cavity ratio in the CFDST
columns are among factors that affect the behaviour of CFDST at
ambient temperature [1]. On the other hand, load and load case
3810 mm Inner tube
are important factors affecting the re resistance of CFST columns
[8]. So, in the experimental program, the variable parameters
Outer tube
Outer CHS
Outer CHS
Inner CHS Inner SHS Void
Concrete Concrete
CHS plus CHS CHS plus SHS Concrete
Fig. 1. Some typical proles of CFDST sections. Fig. 2. Schematic view of the specimens.
Table 1
Basic parameters for CFDST specimens.
No. Specimen Outer tube Inner tube Cavity Load eccentricity Load Load Fire protection Fire endurance Failure Failure
label (mm) (mm) ratio (mm) (KN) ratio thickness (mm) (min) criterion mode
Note: Failure criterion 1 corresponding to axial deformation exceeding 0.01H mm and failure criterion 2 corresponding to axial deformation rate exceeding
0.003H mm/min.
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108 H. Lu et al. / Fire Safety Journal 45 (2010) 106115
w Bi =Bo 2to or Di =Do 2to 2 been sprayed to prevent possible spalling of the coating at
elevated temperature. Finally, the outer surface of the coating was
where Bo and Bi are width of outer and inner SHS, Do and Di are plastered to ensure the total thickness of the coating meets the
diameter of outer and inner CHS, to and ti are thickness of the specied thickness.
outer and inner steel tubes, Nf is the load applied in the re test
and Nu is the ultimate capacity at ambient temperature. Formulae
to determine Nu can be found in Zhao and Han [1]. The parameters 2.2. Material Properties
of the specimens are shown in Table 1.
The total length of each specimen is 3810 mm as shown in Steel coupons at ambient temperature were taken from the
Fig. 2. Steel tubes for specimens were all fabricated from mild steel sheet along the same direction as the longitudinal direction
steel sheet. The square tubes were fabricated from four sheets of the specimens. The yield stress was found to be 320 MPa.
with butt welding along the corners. The steel sheet was curved Normal strength self-consolidating concrete was used in the
to the required circular section and butt weld longitudinally to test. The mixture proportion of the self-consolidating concrete is
form a CHS. shown in Table 2. The mixture of concrete was designed to meet
There were two semi-circular holes with diameter of 25 mm the requirement of anticipated strength and workability of SCC as
drilled on the outer steel tube at the upper and bottom end of well. Two methods were adopted to test the workability of the
the specimens for ventilation of vapor in concrete at elevated SCC, slump cone and L-Box test.
temperature. The workability of the fresh SCC is shown in Table 3, which
Two endplates with bolt holes which were used to x the generally satised the requirements of SCC [10]. Concrete cubes,
specimen to the loading system of the test rig were welded to the with dimension of 100 100 100 mm3, were prepared to test
tubes. One of the endplates was welded before the concrete was the strength of the concrete, some cured under standard
poured into the specimens. Before the re test, epoxy mortar was conditions to test the standard strength at 28 days and the
used to compensate any shrinkage at the open end and another others cured under the same condition as the concrete in the
endplate was welded to the tubes. The geometric centre of the CFDST specimens to test a more realistic strength of the concrete
steel tubes corresponded to the centre of the endplate for in the CFDST columns. The 28 days cube strength and elastic
concentric load specimens, whereas, for eccentrically loaded modulus were 26 and 1.77 104 MPa and the average cube
specimens the geometric centre of the steel tubes located away strength and elastic modulus were 38 and 2.1 104 MPa at the
from the centre of the endplate by the distance equal to the load time when the CFDST specimens were tested.
eccentricity. In order to monitor the temperatures in the CFDST The spray coating is cement mortar based material incorpor-
specimens, three thermocouples were installed in each specimen. ating light weight ller which has low thermal expansion
One was at the middle of the core concrete and the other two behaviour at elevated temperature so that the coating can
were at the outer surface of the inner tube and inner surface of the effectively adhere to the steel surface during the re exposure.
outer tube. The schematic view of the specimens is shown in Fig. 2 Furthermore, the coating is non-combustible and has good
and position of the thermocouples is shown in Fig. 3. thermal properties to delay the temperature increase in the
For specimens with spray coating, the re resistant coating specimens. The thermal properties of the coating material are
was sprayed several weeks before the re tests. Firstly, the shown in Table 4. The spray coating has much lower strength
external surface of the outer tube was cleaned and rust was compared to normal strength concrete. Therefore, the spray
removed. Then, three layers of protective coating were sprayed on coating has little contribution to the capacity of the columns
the surface. The subsequent layers of coating were sprayed after and its effect on the structural response of the columns is
the previous layer had hardened. A polypropylene mesh was negligible.
wrapped around the surface after the rst layer of coating had
Table 3
Workability of fresh self-consolidating concrete.
Thermocouples Thermocouples Thermocouples
Slump (mm) Slump ow (mm) Flow speed in L-Box test (mm/s)
SS1 and SS2 CC1, CC2, CC3 SC1
225 610 8.5
Fig. 3. Position of thermocouples (unit: mm).
Table 2 Table 4
Mixture of SCC to in-ll the CFDST (kg/m3). Thermal properties of the protection material.
Water Cement Fly ash Sand Coarse aggregate Superplasticizer Density (kg/m3) Conductivity (W/m K) Specic heat (J/kg K)
171 370 170 810 915 5.13 500 0.0907 1.047 103
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H. Lu et al. / Fire Safety Journal 45 (2010) 106115 109
3. Test results
After testing, the outer steel tubes were removed to observe believed that the behaviour of SCC under re exposure is similar
the failure mode of the concrete as shown in Fig. 7. Local concrete to that of high strength concrete, i.e. higher possibility of
crushing was found at positions corresponding to serious local explosive spalling. It is found that steel tube in CFST can
outward bulges of the outer tubes for specimens with square effectively prevent the spalling of high strength concrete [16]. It
outer tubes. However, most of the concrete was still intact for all is clear from this test, steel tubes in the CFDST columns can also
specimens. There is obvious cracking along the longitudinal prevent the spalling of SCC in concrete lled double skin steel
direction of the specimens, and some transverse cracking can be tubular columns.
seen in the concrete for eccentrically loaded specimens. No The failure modes of inner steel tubes are shown in Fig. 8. As
slipping between the outer steel tubes and the concrete was can be seen, there is no local buckling on inner steel tubes for
observed. specimens with circular outer tubes. However, there is local
It should be noted that the in-lled concrete in this test is self- buckling in all specimens with square outer tubes. There is an
consolidating concrete. Although there are still controversial inward bulge on the inner circular tube of SC1. There are bulges
ndings on re performance of SCC [1315], it is generally on inner square steel tubes in SS1 and SS2. The buckling mode in
the square inner tubes in SS1 and SS2 is outward bulge in one
facet and inward bulge in the adjacent facet. The location of the
local buckling of the inner steel tube corresponds to local buckling
of the outer tubes.
Inner tube
Inner tube
Inner tube Inner tube
1200 1200
Fire temperature
Fire temperature
Temperature (C)
Temperature (C)
900 900
d=41 mm
d=0
600 600
300 300
d=83 mm
d=83 mm
0 0
0 50 100 150 200 250 300 0 30 60 90 120
Time (min) Time (min)
CC1 CC2
1200 1200
Fire temperature Fire temperature
Temperature (C)
Temperature (C)
900 d= 0 900
1200 1200
Fire temperature Fire temperature
d=0
Temperature (C)
Temperature (C)
900 900
300 300
d=33 mm
d=65 mm
0 0
0 30 60 90 120 150 0 30 60 90 120 150 180
Time (min) Time (min)
SS1 SS2
15 15
Deformation (mm)
Deformation (mm)
0 0
-15 -15
-30 -30
-45 -45
-60 -60
0 50 100 150 200 250 300 0 30 60 90 120
Time (min) Time (min)
CC1 CC2
15 15
Deformation (mm)
Deformation (mm)
0 0
-15 -15
-30 -30
-45 -45
-60 -60
0 15 30 45 60 0 30 60 90 120
Time (min) Time (min)
CC3 SC1
15 15
Deformation (mm)
Deformation (mm)
0 0
-15 -15
-30 -30
-45 -45
-60 -60
0 30 60 90 120 150 0 30 60 90 120 150 180
Time (min) Time (min)
SS1 SS2
120 120
Deformation (mm)
Deformation (mm)
90 90
60 60
30 30
0 0
0 30 60 90 120 0 15 30 45 60
Time (min) Time (min)
SC1 CC3
through the relationship between axial deformation and re increase dramatically in a short time. However, if the load ratio
exposure time is shown in Table 1. is high, such as in SC1, there is no expansion stage for the CFDST
Axial deformation of the CFDST specimens generally consists specimens. For concentrically loaded specimens, the compression
of three stages, (I) expansion, (II) gradual development of deformation develops gradually for a relative long time before the
compression deformation and (III) compression deformation collapse of the specimens, whereas for eccentrically loaded
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H. Lu et al. / Fire Safety Journal 45 (2010) 106115 113
specimens (CC2 and SS2), collapse of the columns occurred not The limiting temperatures of CFST columns have been found
long after the expansion stage. It is found that the axial generally between 530 and 590 1C for a load ratio of 0.77 in re
deformation of the CFDST specimens is generally similar to that tests [9]. The critical temperature of CC1 (896 1C) is signicantly
of CFST columns [9]. higher than those in the CFST columns and the critical
Examples of lateral deformation of the specimens (SC1 and temperature of CC3 (590 1C) is comparable to the limiting
CC3) are shown in Fig. 11. Lateral deformation of the specimens temperatures in the CFST columns. The load ratio for CC1 (0.54)
generally increases moderately with the increase in re exposure and CC3 (0.65) is lower than that of the CFST columns. As
time. Then, there is a turn point which is very close to the re discussed above, lower load ratio should lead higher limiting
endurance of the specimens. The lateral deformation increases temperature in the CFDST columns compared to the CFST
dramatically after the turning point. Buckling of the CFDST columns. It is true that CC1 has higher limiting temperature.
columns occurred beyond this turning point. It can be seen from Nevertheless, CC3 has limiting temperature comparable only
Figs. 10 and 11 that both axial and lateral deformations increase to those in the CFST columns. The effect of another factor,
sharply when the specimens are approaching their re endurance. the difference in the congurations between CFDST and CFST
columns, needs be investigated.
CFST columns have a better performance in thermal response
4. Discussions of the experimental results than CFDST columns based on the fact that CFST columns possess
thicker concrete than CFDST columns. However, such difference in
the congurations may also affect the structural response of the
4.1. Limiting temperatures
columns. When the steel tube in CFST or the outer tube in CFDST
reaches critical temperature and the tubes starts to lose load
The limiting temperature (Tcr) in the outer steel tubes is
bearing capacity, there is only one load transfer path for CFST
dened as temperature of the outer tube when the CFDST
columns, i.e. from the tube to the core concrete, whereas load can
specimens reached re endurance. This temperature is similar
transfer to both the concrete and inner tube in CFDST columns. As
to the critical temperature or limiting temperature dened in
can be seen in the current tests, the maximum temperature in the
structural re design of steel structures [17,18]. It is well known
inner tube of CC1 is 484 1C. Although strength and stiffness of the
that structural re design of steel components can be completed
inner tube have degraded to some extent due to the elevated
in the temperature domain. Critical temperature or limiting
temperature, it may still have the capability to sustain part of the
temperature is the upper limit for structural re safety, or beyond
load transferred from the outer tube. The additional load transfer
this temperature the steel components lose their capacity. Load
path to the inner tube in the CFDST column is one of the
ratio is the key factor affecting the critical temperature or limiting
important factors which results in the column possessing higher
temperature.
limiting temperature than that in CFST columns. It should be
The limiting temperatures for specimens CC1, CC3 and SS1 are
noted that concrete thickness in CC1 is 82.5 mm compared to
896, 590 and 942 1C, respectively. Tcr was not recorded for the
37.5 mm in CC3. Hence, temperature at the inner steel tube in CC3
other specimens due to the failure of thermocouples in the
is much higher than in CC1. This greatly weakens the contribution
re test. The limiting temperatures of the CFDST specimens in
of the inner steel tube to the structural performance of CC3 at
this test are compared to the critical temperatures or limiting
elevated temperature. Therefore, CC3 cannot achieve a higher
temperature derived from design codes and re test results
limiting temperature compared to CFST columns.
of CFST.
The load ratios for specimens in this test are between 0.31 and
0.65. Critical temperatures for steel components under same 4.2. Composite action between steel and concrete
range of load ratio from design codes are 711496 1C in
Eurocode3 [17] and 645531 1C in AS4100 [18]. Comparison of
Composite action between steel and concrete in CFDST
the limiting temperatures in the specimens to those predicted by
columns is a prominent characteristic of the composite columns.
design codes is shown in Fig. 12. It can be seen that limiting
It is well known that such an interaction has great inuence on
temperatures in CC1 and SS1 are signicantly higher than the
the behaviour of the CFDST column at ambient temperature [1].
critical temperatures for steel alone. The outer steel tube loses
Composite action between concrete and steel in CFDST at elevated
capacity when its temperature reached the critical temperature.
temperatures is more complicated due to both thermal and
However, the limiting temperature of the outer steel tube can be
mechanical action incorporated in the procedure. It is difcult to
as high as 942 1C. This indicates that there is a load transfer
quantitatively estimate the effect of steelconcrete composite
mechanism in the CFDST columns when the outer tube reaches
action on the re performance of the composite columns based on
the design critical temperature.
the test results. However, composite action between steel and
concrete can be qualitatively recognized.
1000 Concrete in the CFDST column can serve as heat sink to absorb
CC1 heat because of its low heat conductivity and high heat capacity.
Limiting temperature (C)
composite columns. The temperatures in the outer steel tubes are The re resistance of SC1 and CC3 is 82 and 40 min,
much higher than those in the concrete and inner steel tubes. respectively, the former is more than twice the latter. There are
Thus, thermal expansion of the outer steel tubes is higher than the several factors which may cause the difference in the re
concrete and inner tubes. At the early stage of the re exposure, endurance of the columns, load ratio, prole, outer cross section
stress in the outer steel tubes increases due to the extra thermal size and cavity ratio. Load ratio for SC1 is 10% lower that of CC2.
expansion over concrete and inner tubes. At the same time, the The re endurance of SC1 is supposed to be higher than CC2 in
mechanical property of the steel in the outer steel tubes degrades term of load ratio. However, such a small difference in the load
as temperature elevated. As soon as the increasing stress in the ratio is unlikely to explain such a large difference in the re
outer steel tubes reaches the yield stress, the outer steel tubes resistance of the columns. SC1 has an outer SHS and inner CHS,
start to lose their capacities. Load has to transfer from outer tubes but CC2 has both inner and outer CHS. Hence, the average
to the concrete and inner tubes. At this moment, the temperature thickness of the concrete in SC1 is greater than that in CC2. It is
in the inner tubes is quite low. The yield stress for structural steel likely that the lower temperature in SC1 is the reason why higher
is almost the same as that at ambient temperature when the re endurance is achieved.
temperature is less than 400 1C [17]. The inner steel tube still has The perimeter of the outer steel tube is a factor which has
ability to take over the load transfer from the outer steel tube signicant inuence on the re endurance of CFST columns. A
together with the concrete. CFST column with longer outer perimeter means it possesses
Besides load transfer in the CFDST column, interaction of steel greater cross section area or thicker concrete in the column, thus,
tubes and concrete can be found through the failure modes of temperature rise is slower and its re endurance is higher [9].
concrete and steel tubes. The outer steel tube provides conne- Similar to CFST columns, the outer tube perimeter is also one of
ment on the concrete even after yielding. It effectively prevents the parameters inuencing the concrete thickness in CFDST
spalling of the concrete and possible disaggregation of the columns. The perimeter of outer steel tube of SC1 is greater than
concrete at elevated temperature. This can be clearly seen in that of CC2. This is likely one of other factors responsible for the
Fig. 7, most concrete remains intact although it is seriously longer re resistance of SC1. However, effect of another factor
cracked. On the other hand, it is clear that the concrete changes which is unique for CFDST columns, i.e. the cavity ratio, should be
the failure mode of the outer steel tubes, buckling of the outer considered.
steel tubes is all outward. The failure modes of the inner tubes in Cavity ratio, dened in Eq. (2), is a factor considering the void
specimens with square outer tubes are similar to that of unlled in the inner tube and the thickness of the concrete in the CFDST
tubes. This phenomenon is also observed for CFDST stub column columns. A high value of the cavity ratio implies a reduced
tests at ambient temperature [1]. For CFDST specimens with both thickness of concrete between tubes in the CFDST columns. So,
inner and outer SHS tubes, there are several bulges induced by cavity ratio affects temperature in CFDST columns and will
local buckling on the inner RHS tube surfaces, whereas there is consequently affect the re resistance of the columns. The outer
only a major bulge on CHS inner tube for specimen with SHS outer perimeter and cavity ratio are the main factors contributing to the
tube and CHS inner tube. However, there is no local buckling increased re resistance of SC1 over CC3, in which outer
observed in the inner tube in specimens with CHS outer tube. In perimeter accounts for the absolute cross section size and cavity
CFDST columns, CHS can offer uniform connement on the ratio represents the relative thickness of the concrete. Both these
concrete, whereas SHS has strong connement only at the factors have relatively signicant effects on the re resistance of
corners. Hence, concrete in turn provides stronger support around the CFDST columns.
the circumference of the CHS to prevent local buckling of the steel
tubes. However, such support to the SHS is weaker on the faces of
the tubes and unable to prevent local buckling. Therefore, no 5. Conclusions
obvious local buckling occurs on CHS while severe local buckling
appears on SHS of the CFDST specimens. Based on the test results reported in this paper, several
Through analysis the composite action of steel and concrete in conclusions can be drawn:
CFDST, it shows that such interaction benets the re perfor-
mance of the composite columns. More research is needed to (1) SCC lled double skin tubular columns can have higher
optimize the design to maximize the composite action. limiting temperatures on outer steel tubes than unlled and
concrete lled steel tubular columns. This implies CFDST
columns can have better re endurance than unlled and
4.3. Fire resistance concrete lled steel tubular columns.
(2) There is strong evidence to support the existence of composite
Fire resistance of the specimens is summarized in Table 1. Fire action between steel and concrete in the composite columns
resistance of unprotected CFDST varies from 40 to 115 min, while during re exposure. Such composite action is of benet to the
the protected ones are 165 and 240 min respectively. It is clear higher level re performance of the columns.
that the re resistant spray coating is very effective at increasing (3) The effect of a number of parameters on the re endurance of
the re resistance of the CFDST columns even though the the CFDST columns has been identied. Cavity ratio which is
thickness of the coating is only 10 mm, comparing to the case of unique for CFDST columns affects the re endurance of the
steel structural components with re resistance of 1 h, where the composite columns.
required thickness of such spray coating is 15 mm [19]. This
implies that CFDST columns have superior re resistance to
unlled steel hollow columns. Acknowledgements
Load ratio is one of the key factors affecting the re endurance
of the CFST column [9]. Here, the load ratio is also found to The research reported in the paper is a part of Project
signicantly affect the re endurance of the CFDST columns. 50738005 supported by National Natural Science Foundation of
Comparing the re endurance of SC1 and SS1, the re endurance China, the Research Foundation of the Ministry of Railways and
increases from 82 to 115 min as the load ratio decreases from 0.55 Tsinghua University (RFMOR & THU) (No. J2008G011). The
to 0.32. research project is also sponsored by Monash University. Their
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H. Lu et al. / Fire Safety Journal 45 (2010) 106115 115
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